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Operator
Good day, everyone, and welcome to The Boeing Company's fourth-quarter and full-year 2011 earnings conference call.
Today's call is being recorded.
The management discussion and slide presentation, plus the analyst and media question-and-answer sessions, are being broadcast live over the Internet.
At this time, for opening remarks and introductions, I am turning the call over to Mr.
Scott Fitterer, Vice President of Investor Relations for The Boeing Company.
Mr.
Fitterer, please go ahead.
- VP, IR
Thank you, and good morning.
Welcome to Boeing's fourth-quarter and full-year 2011 earnings call.
I'm Scott Fitterer, and with me today are Jim McNerney, Boeing's Chairman, President, and Chief Executive Officer; and Greg Smith, Boeing's Chief Financial Officer Elect.
After comments by Jim and Greg, we will take your questions.
In fairness to others on the call, we ask that you please limit yourself to one question.
As always, we have provided detailed financial information in our press release issued earlier today.
And as a reminder, you can follow today's broadcast and slide presentation through our website at boeing.com.
Before we begin, I need to remind you that any projections and goals we may include in our discussions this morning are likely to involve risks, which are detailed in our news release, and our various SEC filings, and in the forward-looking disclaimers at the end of the web presentation.
Now, I will turn the call over to Jim McNerney.
- Chairman, President & CEO
Thanks, Scott, and good morning, everybody.
I will begin with a few brief comments on the business environment, followed by some thoughts on our strong performance during 2011.
After that, Greg will walk through our financial results and our 2012 outlook.
And then, we would be glad, as always, to take your questions.
Starting with the business environment on slide 2.
While global economic growth slowed during 2011, air transportation remained notably resilient on balance, adjusting to various regional economic impacts throughout the year.
Passenger traffic grew at a pace slightly above the long-term average, while cargo traffic was flat for the year and even saw declines in recent months.
With load factors at record highs and utilization rates near prior peak levels, we expect passenger growth rates to remain in line with historical trends during 2012.
Growth in cargo traffic is expected to trend below the historical average, although we expect to see improvement in the second half of this year.
Emerging markets continue to fuel worldwide airline fleet expansion.
Demand in developed markets also remains high, driven by retirement and replacement of older, less efficient airplanes.
A combination of strong demand and our customer-preferred line of more fuel-efficient products and services generated orders in 2011 that significantly exceeded our initial expectations.
Our orders were balanced across programs, geographic regions, and airplane business models.
Twin-aisle demand was exceptionally strong, with the 777 reaffirming its market leadership with a record 200 net orders across both passenger and freighter models.
The 767 program also had a big year, extending its production well into the next decade with a US Air Force tanker contract and signing an important order for new freighters with FedEx.
On the single-aisle side, we capped the year, and a series of major wins, with our largest commercial airplane order ever -- the $19 billion deal with Southwest Airlines for 208 737 NG and MAX airplanes.
Customer response to the 737 MAX accelerated rapidly through the fall, and orders and commitments now total more than 1,000 airplanes from 15 customers.
We anticipate finalizing most of these arrangements this year.
The rapid uptake on the MAX since its August launch has validated our decision to address this important market segment, with the solution our customers want, along with the timeline they need, and an airplane that maintains a sizable economic advantage over its competitors.
With $75 billion in new orders for the year, Commercial Airplanes' backlog grew by $40 billion to a record $296 billion, further solidifying the unprecedented growth opportunity we have in front of us.
While we continue to monitor the European debt crisis, we foresee a manageable situation for aircraft financing in 2012.
Boeing airplanes are attractive, value-creating assets, and sources of financing for them remain broad and diverse.
Turning to Defense, Space & Security -- despite growing constraints on US government spending plans, we were pleased with the results of the fiscal year 2012 budget process and the level of funding approved for Boeing programs.
Our portfolio of proven, affordable, and reliable systems and services continues to advantage us in US and international markets.
While tough contracting conditions and flat-to-declining budgets will continue to characterize the US defense budget -- the US defense market, we foresee significant upside potential in international markets, which we expect will generate 25% to 30% of revenues within just a few years, and offer an opportunity to offset domestic reductions.
Our core strategies for defense-based security are as I have described them before -- extend our existing programs by bringing capability and affordability to our customers; capture a growing share of international opportunities; and continue investments in expanding target markets, such as unmanned systems, cybersecurity, and intelligence, surveillance, and reconnaissance.
These strategies, along with a relentless effort to maximize efficiencies and reduce infrastructure costs in support of the Defense Department's affordability initiatives, will ensure our continued success in the current environment and maintain our ability to invest in the future and respond to customer needs.
In summary, despite pockets of economic uncertainty and defense budget pressures, our markets remain large and growing in the aggregate.
We are exceptionally well-positioned for growth in the expanding commercial airplane market, and we are taking the right steps to maintain a competitive advantage in our Defense, Space & Security segment.
Turning to the fourth quarter and overall 2011 highlights on slide 3.
2011 was a pivotal year for our Company, where we made substantial progress on our business strategies and delivered strong operating performance across our core production and services programs.
Commercial Airplanes generated 9.7% margins, delivered 477 airplanes, and recorded net orders for 805 airplanes.
It also retired key technical and business risks with the certification and initial deliveries of the 787 and 747-8.
It was a long, tough road on both of those programs, but we got there.
And thanks to the relentless determination and ingenuity of our people and the support of our program partners, we have created two new airplanes that will deliver significant value to our customers and Company for decades to come.
The 787s in service with launch customer ANA are performing well, with high dispatch reliability rates and a favorable passenger response to the features and capabilities of the airplane.
Our priority on the 787 now is to ensure a disciplined ramp-up in production and to increase deliveries to our customers.
Although we fell short of our targeted 787 deliveries for 2011, transition to a production rate of 2.5 per month has been successfully implemented.
Condition of assembly is improving with each airplane, and we are closely monitoring the entire supply chain to ensure operational stability as we systematically ramp up the higher rates.
We plan to complete the next production system rate increase, the 3.5 airplanes per month, in the second quarter -- tracking, as expected, to the planned 10 per-month production rate, and final assembly by late 2013.
With the airplane design stabilized and out-of-sequence work being reduced as planned, we expect change incorporation requirements to decrease progressively with each airplane moving through production in the first half of the year.
The first non-change incorporation airplane will be a line number in the mid-60s, coming out of the factory this summer.
Final assembly of the first 787 built in South Carolina also is progressing to plan, with weight on wheels achieved in December.
First delivery from our new customer delivery center in Charleston is expected midyear.
The first 787 powered by GE engines is on track to deliver later this quarter.
We also continue to make steady progress on 787-9 development, with first flights scheduled for 2013 and support of the first customer delivery in early 2014.
Moving to the 747-8 program.
During the fourth quarter, we delivered nine 747-8 freighters to three customers.
The airplane is performing well in revenue service.
In December, the Intercontinental passenger model received its type certification, and is scheduled for first delivery later this quarter.
Production system rate increases on the 747 are underway and also tracking to plan.
In addition to managing the ramp-ups on the 787 and the 747-8, we continue to implement planned production rate increases on both the 737 and 777 in order to meet market demand.
The 737 program has successfully increased its production rate to 35 airplanes per month, with the next planned increase to 38 per month in the second quarter 2013, and then up to 42 per month in the first half of 2014.
The 777 has successfully increased rate to 7 airplanes per month, with the next planned increase to 8.3 per month in the first quarter of 2013.
The value created by these two franchise programs is substantial, and will continue to grow as rates increase.
We are working closely with our supplier partners to execute all planned rate increases efficiently and effectively.
Over the next three years, our overall commercial airplane output will rise by more than 40%.
In December, we retired significant risk to our production rate ramp-up and growth plans when we reached an early four-year contract extension with our machinist union in Puget Sound.
This landmark agreement secures delivery stability for our customers, and contains economics to make us more competitive.
Engaging early was the right thing to do, and we were very pleased with the outcome.
Shifting to Defense, Space & Security.
Sespite a very tough environment, solid operating performance for 2011 generated 9.9% margins as we delivered 115 aircraft, 4 satellites, and many other systems and services.
Key deliveries for the year included the introduction of the next-generation Apache Block III helicopter, delivery of the first two Korean AEW&C aircraft, and the final delivery of the Italian tanker.
Equally impressive for Defense, Space & Security in 2011 was a series of strategic wins of new business, starting with the Air Force tanker program.
This win preserved our 50-year franchise as the provider of aerial refuelers to the United States military, and it opens the door to sizable international opportunities.
The program is progressing to plan, with every program milestone met on schedule.
The second big strategic win was the agreement reached between the US government and Saudi Arabia for the purchase of 84 new F-15 aircraft and upgrades to 70 existing aircraft.
This purchase will extend the F-15 line into the second half of this decade and position it well for additional international sales.
Other major BDS awards for 2011 include the Ground-based Midcourse Defense development sustainment contract from the US Missile Defense Agency; a low-rate initial production contract for 13 P-8A Poseidons for the US Navy; a UK Ministry of Defense order for 14 new Chinooks; a five-year C-17 sustainment contract with the US Air Force; and an initial contract for NASA's new Space Watch system.
Looking back at 2011, I think it would be tough to find another year that included such a broad-based set of achievements.
We advanced the product and business strategies that are critical to our future, and we are a stronger, more competitive Company as a result.
As we begin 2012, I am confident that our strategies and plans are aligned to the changing business environment, and that our focus on disciplined execution of our backlog will result in substantial growth in the years ahead.
At this point, I would like to take just one more moment to recognize the big fella, James Bell, for his extraordinary service to Boeing.
As you are all aware by now, James will retire at the end of the quarter after 40 years with our Company.
As CFO, he created a world-class finance organization and a culture of continuous improvement.
He is an extraordinary leader and business partner, and his contributions over the years will have a lasting impact.
We all thank him and wish him the best of luck and continued success in all that he does.
And with that, I want to welcome Greg Smith to his first call as our new CFO.
Many of you already know Greg from prior roles, including our Corporate Controller for the last two years.
He is an extremely capable and seasoned industry leader, with a uniquely broad experience set.
His insight into how the business works from the ground level up is a tremendous asset to have in a CFO.
So, Greg, with those kind words, which you may never hear again, over to you.
- CFO Elect
Thanks, Jim, and good morning.
Let me begin with our 2011 financial results on slide 4.
Revenue for the year was $68.7 billion, up 7% from a year ago, due to higher delivery, volume, and mix.
Earnings per share for the year were $5.34, with operating margins at 8.5%, both reflecting strong operating performance across our businesses.
Results were also affected by a favorable tax settlement and higher pension expense.
Operating cash for the year was $4 billion.
This reflects strong performance from both businesses, offsetting our continued investment in the 787 and 747-8 program.
Let's look at fourth-quarter performance on slide 5.
Revenue for the quarter was $19.6 billion, up 18% from the same period last year, due to increased commercial aircraft deliveries and mix.
Earnings per share for the quarter were $1.84 -- again, reflecting continued strong performance across the businesses, and the favorable tax settlement, offset by higher pension expense.
Let's discuss Commercial Airplanes on slide 6.
Commercial -- Boeing Commercial Airplanes' fourth-quarter revenue was $10.7 billion, with operating margins of 9.2%.
This reflects strong core operating performance across the business, lower R&D, partially offset by the dilutive impact of the initial 787 and 747-8 deliveries and higher period costs, including 787 fleet support.
For the year, Commercial Airplanes reported $36.2 billion of revenue on 477 airplane deliveries, with operating margins of 9.7% -- again, reflecting strong performance across core production programs and our services business.
During the quarter, we extended the accounting quantities on the 737 by 600 units, the 767 by 24 units, and the 777 by 50 units.
The financial impact of these extensions in the quarter was not significant.
Gross inventory for the Company includes $20 billion related to the 787 program, an increase of approximately $6.9 billion during 2011.
Gross inventory for the 787 program is expected to increase approximately $4 billion in 2012, as we continue ramping up production rates.
Included in the work-in-process inventory are deferred production costs.
The deferred balance for the program was $10.8 billion at the end of the fourth quarter, and includes almost 50 airplanes still in process.
As we said in the third quarter, the deferred production balance will continue to grow as we increase production rates and introduce the 787-9 derivative.
We anticipate the deferred production costs to peak at slightly over $20 billion, and then decline after the program achieves the planned production rate of 10 per month and stabilizes at that level.
The 787 program continues to record a low single-digit gross margin, and we are proactively working opportunities to offset risk and increase profitability.
Some of those areas we are addressing include leveraging our buying power, by combining purchases on common commodities, such as raw material and fasteners, reducing costs for us and our suppliers.
Through lean and other initiatives, we continue to look for opportunities to refine our assembly and fabrication methods and designs, focusing on cost and float time reductions -- again, in our factories and within our supply chain.
We are also looking at our production rates.
Once we have demonstrated our ability to successfully execute the planned rate increases, we will consider rates above 10 per month.
All of these and other opportunities are being actively addressed, as improving profitability on the 787 program continues to be a top priority for us.
Boeing Commercial Airplanes won 391 gross orders during the quarter, including 241 737s and 75 777s, while 11 orders were canceled.
The commercial backlog remains very strong, at over 3,700 airplanes valued at a record $296 billion.
Moving now to slide 7 and our Defense Space & Security business.
BDS reported $32 billion of revenue in 2011, with operating margins of 9.9% for the year, reflecting strong core operating performance across the businesses.
For the fourth quarter, BDS generated $8.5 billion of revenue, with operating margins of 10.2% -- again, reflecting continued strong performance.
Boeing Military Aircraft quarterly revenues increased 9% to $3.9 billion, driven by improved mix and higher deliveries.
Operating margins increased to 9.5%, driven by strong execution across various programs.
Network & Space Systems revenue of $2 billion decreased on lower volume associated with the Brigade Combat Team Modernization termination.
Operating margins decreased to 8.6%, due to increased research and development expense as we continue to invest in our future.
Global Services & Support revenue increased 21% to $2.6 billion for the quarter, primarily driven by higher revenue on integrated logistics support.
Operating margins were strong, at 12.6%.
BDS backlog remained strong, at $60 billion.
Now, turning to slide 8 and our other businesses.
Boeing Capital reported pretax loss of $8 million in the quarter and a pretax income of $125 million for the year, driven by smaller portfolio and higher asset impairments.
The portfolio balance at the end of the year was $4.6 billion, unchanged from the beginning of the quarter, and down from $4.7 billion at the beginning of the year.
During the quarter, other segment earnings of $43 million in the fourth quarter of 2011 were driven by credit rate upgrade on certain financing receivables.
In addition, the loss in the unallocated and eliminations increased due to higher pension and deferred compensation expense, which was partially offset by the charitable trust contribution that impacted fourth quarter 2010.
During the fourth quarter, we recorded a noncash income tax benefit of $397 million, or $0.52 per share, resulting from a settlement with the IRS for tax years 2004 through 2006.
During 2011, pension expense for the Company increased $547 million to $1.6 billion, and we contributed $531 million into our pension plans.
Our pension asset returns for the year were 8.4%, driven by strong performance in nearly all asset classes.
Our expected return assumptions, going forward, remain at 7.75%.
The discount rates used to calculate pension liability decreased from 5.3% in 2010 to 4.4% at the end of 2011.
The Company's pension plans are now 75% funded on a financial accounting basis, and 99% funded on an ERISA basis.
Let's turn now to slide 9 to discuss cash flow.
We generated $4 billion of operating cash in 2011, driven by strong performance across the business's greater Commercial Airplane deliveries and advance payments.
Capital expenditures of approximately $1.7 billion were as expected.
Turning to cash and debt balances on slide 10, we ended the year with $11.6 billion of cash and marketable securities.
Debt levels remained flat during the quarter.
Our cash position provides strong liquidity and positions us well to continue to focus on our cash-deployment strategies and invest for continued growth.
Turning now to slide 11 to discuss our outlook for 2012.
Guidance for 2012 reflects solid core operating performance in our businesses, higher volumes in Commercial Airplanes, partially offset by higher pension expense, and the impact of the current DOD environment.
Revenues for 2012 are forecast to increase by approximately 16%, to be between $78 billion and $80 billion, driven by increased deliveries at Commercial Airplanes.
EPS guidance is set at $4.05 to $4.25 per share.
This includes a $2.21 per-share impact for pension expense, and $0.83 per-share increase from 2011.
We expect first-quarter EPS and cash flow to be the lowest during the year, based on timing of deliveries and phasing of expenditures.
First-quarter EPS is estimated to be approximately 20% of our full-year earnings.
The 2012 commercial delivery forecast is between 585 and 600 airplanes, and is sold out.
This includes a combined 70 to 85 787s and 747-8 deliveries, split roughly equally between the two programs.
The majority of the 787s being delivered during 2012 will be airplanes that require change incorporation.
We are seeing continued improvements in quality and the condition of assembly of the units coming out of the 787 final assembly line, resulting in reduced change incorporation requirements on each airplane.
We have a clear understanding of the scope of work that needs to be completed on each airplane, as well as dedicated resources and facilities to complete the effort.
In addition, we continue to actively engage with our overall supply chain and vigorously monitor predictive metrics that span the entire production system, allowing us to mitigate issues and potential risk.
Airplanes coming off the 787 final assembly line during the first half of 2012 will require substantially less change incorporation work than the earlier planes; and by midyear, we expect airplanes coming off the line will flow more directly into customer deliveries.
Moving to cash flow.
We expect 2012 operating cash to be greater than $5 billion.
This includes $1.5 billion of discretionary pension funding.
We expect minimal required pension contributions through 2013, though we plan to make discretionary contributions above required levels.
In 2012, we expect other segment expense to be about $200 million, and unallocated expense to be about $1.6 billion.
2012 pension expense is expected to be $2.6 billion, an increase of $1 billion from last year.
This increase is primarily driven by the low interest rate environment.
R&D expense for 2012 is forecast to be between $3.3 billion and $3.5 billion, as we continue to invest for future growth.
We are forecasting capital expenditures to be about $2 billion in 2012.
This represents continued investment in ramp-up of commercial production rates, as well as investments in support of long-term growth and productivity.
Let me turn now to slide 12 to discuss how we bridge our 2011 performance to our 2012 guidance.
Our overall performance across the business continues to be strong in '12, with core operating engine producing 7% growth in adjusted EPS.
Commercial Airplane core performance, as well as increased 737 and 777 deliveries, will provide positive impact to earnings in 2012.
Margins at BCA will be largely impacted by the lower R&D, offset by the 787 and 747-8 margin dilution, continued ramp-up of 787 fleet support, and continued investment to support ongoing business growth.
Earnings and margins remain strong in the Defense business, but are expected to decrease in 2012.
This decrease is driven by both volume and mix, as we continue to realize the impact of the evolving DOD environment.
As I mentioned earlier, pension expense will be a headwind for us in 2012, with an expected EPS impact of an additional $0.83.
We expect the tax rate for 2012 to increase to approximately 35%, due to reduced R&D spending and the resulting lower R&D tax credit.
Again, 2011 was a strong year, driven by solid core performance across our businesses.
We expect that performance to continue into 2012, as we remain focused on production program profitability, rate ramp-up, and productivity improvements.
Now, I will turn it back to Jim for some final thoughts.
Jim?
- Chairman, President & CEO
Thank you, Greg.
In 2011, Boeing improved on every major financial metric -- revenue, earnings, and operating cash, and all by pretty wide margins.
And we generated tremendous momentum for the future, with exciting new programs like the 737 MAX and the Air Force tanker.
As we enter 2012, our ongoing focus and priorities are -- production ramp-up and profitability across all our Commercial Airplane programs; successful execution of ongoing development efforts on the 787-9, 737 MAX, and the Air Force tanker; and to continue repositioning our Defense business while extending our core programs and expanding internationally.
On the strength of our product and services strategies and our team's commitment to innovation and continuous productivity improvements, we have positioned Boeing for a period of strong and sustained growth in the years ahead.
This is the moment we have been waiting for, and we look forward to delivering on the promise.
With that said, we would be very happy now to take your questions.
Operator
(Operator Instructions) Ron Epstein, Bank of America Merrill Lynch.
- Analyst
I have a question that kind of -- a commercial question.
So, if I look at what you are saying about your delivery guidance for 2012, it looks like the Company is planning on delivering somewhere between 35 and 45-787s.
Only three were delivered last year.
You went through the targets where you want to get to, in terms of breakpoints of production rate.
So, the question really is -- how does that get there?
And how does that dovetail with the operating margin projection for 2012, which is 8.5% to 9%, which seems kind of disappointing, given where production rates are going?
- Chairman, President & CEO
Well, is there a particular part of that question you would like me to focus on there, Ron?
Is it the --
- Analyst
They are both kind of tied together.
So, you pick.
- Chairman, President & CEO
Okay, yes, all right.
I will just start.
Look, the -- we are confident in the amount of 787s and 747s we have projected to deliver.
Recalling that a little more than half of the 787s are going to come out of change incorporation; they are being worked on today, and many of them are largely finished.
And the balance will come out of production, come off the end of the line, as an increasing number -- as the mix changes from change incorp planes to straight off the line planes, we will get through a lot of that mountain this year.
So, there is little more than half 787s in work now, a high degree in confidence in being able to predict when they will be done.
On the 747-8, the production ramp-up is going well.
I think if you extrapolate what we have delivered in the last part of 2011 into 2012, that all hangs together very nicely.
And the margins, I think we have been very open with you on the margins on the 787.
And we have a big program that Greg outlined to improve them.
But the margin -- if your question ultimately gets to -- why isn't there are more operating margin?
- Analyst
Yes, where is the leverage?
- Chairman, President & CEO
In 2012?
It's -- look, I think as Greg said, the guidance for BCA is prudent.
I mean, it hangs together.
We are in an industry where experience has shown to be prudent at the front end, and unfold as you go along, is the way to live life.
And this all hangs together, in terms of increased lead support that we have to do with the new airplanes and some sort of one-time things that are associated with two simultaneous introductions; those are headwinds.
And the pension that we talked about, I think it is -- there is an opportunity to do better, but it is -- oftentimes, it is prudent to plan for some things that have happened historically.
- Analyst
Okay, great.
Thank you.
Operator
Rob Spingarn, Credit Suisse.
- Analyst
Welcome, Greg.
- CFO Elect
Thank you, Rob.
- Analyst
Perhaps, Greg, you could talk a little bit more about the operating cash flow, the components within for '12, some of the moving pieces.
You talked about deferred production, which rises throughout the year, because of course the peak sounds like it is a few years away.
But maybe you can also talk about physical inventory and other components -- for example, maybe the difference between production delivery and how that works out on 787.
It sounds like they are roughly similar.
And then, maybe finish up with your priorities on cash deployment.
- Chairman, President & CEO
Sure.
Rob, obviously, a lot of the cash that is being generated in 2012 is directly linked to our delivery profile coming out of BCA.
So, the 787s and the 747s Jim just talked about, as well as the increased production on the 737, and obviously on the 777 deliveries -- that is the key driver to our increased cash flow, and it will be going forward.
With regards to inventory, as I talked about, the inventory is going to continue to grow here, and that will really start to taper off.
Once we hit peak production on the 787 and start to stabilize at that rate, that is when you will start to see that turn.
And I think we have solid plans in place to make that happen.
What was your follow-on there?
- Analyst
The last -- yes, how do you think about cash deployment?
- Chairman, President & CEO
Cash deployment, yes.
Certainly, as we look at our plan and we look at our improved operating cash going forward, it is a priority for us.
We continuously look at it.
You saw we increased the dividend in the first quarter; but we will take a balanced approach like we have in the past.
We will look at share repurchase.
We will look at our pension plans.
We will look at investing in our future, and balance that out.
But it is certainly at the forefront of our mind, as we continue to deliver strong cash flow.
- Analyst
Greg, do you see different types of cash return solutions at different times, like '12 versus '13 and '14?
- CFO Elect
Well, as I said, I think as we execute '12, we will be looking a lot harder and ramping up our deployment strategies for '13 and beyond.
- Analyst
Thank you.
Operator
Doug Harned, Sanford Bernstein.
- Analyst
I want to go back on the 787 -- the rate has continued to slide, and I'm trying to understand two things.
One is, first, you have held fast to the temperament at the end of 2013, even as the rate has pushed to the right a little bit over the last year.
And then, also, when we look at the rate coming down, I'm trying to understand where the risk is on margin.
And by that I mean, there is the margin on the 787 program itself; but if you see delays, that results in customer compensation, it results in issues around overhead absorption on other programs.
So, where should we look -- if we see more delays, where should we look for the margin issue?
So, really, those two things -- how to keep the rate at this level, and where we should see the margin impact.
- CFO Elect
Yes, there is no question, Doug, that would all put pressure on the margin, if everything moved to the right.
But as I mentioned, we are working other initiatives and opportunities to try to offset that risk.
But when you look at kind of near term, as Jim talked about, a lot of the airplanes that are -- or at least the majority that are going to get delivered next year on the 787, are in the [mod] center, they are in the change incorp area.
So, when you separate that from rate ramp, and then you look at the balance coming out of rate ramp -- as you know, we have executed the last rate ramp and we are about to execute the next one.
And then, we will execute another one by the end of the year.
So, we are on a steady pace.
Charleston, the progress that we have made there, and we will expect a delivery out of there in the second half, as well.
So, we are balancing all of that.
There is certainly -- again, there is no question that if you have delays, it is going to put pressure on margin.
But I think we are actively working opportunities, and we are trying, obviously, not to have any schedule slips, and execute to the plans we have in place between the change center and final delivery out of Charleston and out of Everett.
- Analyst
But the rate ramp -- if we go back a year, a year ago, you had the same target at the end of 2013.
I'm trying to understand -- the shape of that rate ramp looks somewhat different today.
What has happened -- what has that meant for performance in getting this ramp, that obviously has to accelerate more in the back end?
- Chairman, President & CEO
I think, Doug, the -- over the -- I would have to look at it to be sure.
And the guys can clean this up, if I'm a little bit wrong.
But I don't think the rate ramp has changed much over the last year, year and a half.
I think what has happened, as events came out of flight tests, as we went through flight tests, a lot of engineering change went back into planes we had already built.
And that has been our challenge, is the planes that are in change incorp now are the ones that have been pushed out.
That flow of change has stopped [now].
So, there is much more clarity on what has to be done in the change incorporation.
The rate ramp has stayed.
That has been our plan for the last year, year and a half.
And so, we are -- and that is not the issue.
The issue is engineering change, which has now largely stopped, back into the early produced airplanes, based on flight test discoveries.
That is done.
I think that math -- maybe you could sit down with Doug.
- CFO Elect
Yes.
- Chairman, President & CEO
If that makes any sense to you, Doug.
- Analyst
So, your concern right now is more on getting deliveries out, which includes a lot of change incorporation, more than it is getting your production rate up.
Is that fair?
- Chairman, President & CEO
Yes.
Obviously, that is forcing me into a big statement, because we are worried about both.
Those are both execution things that we have to monitor very closely and work very hard on.
But as I said before, more than half of the planned 787 deliveries this year are coming out of change incorp.
And then, the ramping up after that -- and there will be some off the end of the line.
But the ramping up after that would be, as we move through 2.5, which we have already done, to 3.5 in the second quarter to 5 by the end of the year.
And that looks manageable, as we sit here today.
- Analyst
Okay.
Okay, thank you.
Operator
Howard Rubel, Jefferies.
- Analyst
I thought I would change things for a moment and talk about freighters, Jim.
There is a number of things that you have accomplished, and you still have some things still to do.
Could you address some of the open items still related with the 78 -- excuse me, the 747-8?
And what are you -- how are you going to place those Atlas airplanes, for example?
And then, related to the FedEx order, you talked about incremental opportunities.
Could you also talk and address how this dovetails with what you are doing on the tanker?
- Chairman, President & CEO
Sure.
Let me address the 747-8.
Production is going well.
The -- and we have a pretty decent pipeline, Howard, of planes that we are working right now, most of which are decision able in 2012.
So, we are cautiously optimistic about good order news this year.
Now, as you know, Howard -- you have been around this industry a long time.
This has been, for the ultra-big airplanes, going through this economic cycle has not been a big airplane -- a huge airplane's friend.
- Analyst
Yes, agreed.
- Chairman, President & CEO
But having said that, the freighters are very productive machines for these guys; the amount of money an operator makes versus what he has been making is tremendous incentive.
But it is not only freighters.
We have a decent international Intercontinental pipeline, and there is some VIP airplanes that we are talking to people about.
So, a pretty decent pipeline.
On the 767, we have -- the FedEx order was important for a very important customer, provides a nice bridge to the tanker production.
We have a couple of other customers who are continuing to operate the 767, and with whom we are discussing, and a couple of them stand a good chance to come home.
I think the -- but the linchpin was the FedEx order.
And some of the others we would have to sort of work in around FedEx and tanker production.
We can do it, and we are actively trying to do it, but the big downside has been avoided, okay, is the way to think about that.
- Analyst
All right.
But still, you have -- just to push back for a second.
- Chairman, President & CEO
Sure.
- Analyst
You still have a couple of open risk items on the 787.
You have that flutter issue -- excuse me, 747-8, excuse me, the flutter issue on the tail.
And also, as I said, how do you encourage someone to take the rejected Atlas airplanes?
- Chairman, President & CEO
Well, we are in active discussions on the Atlas airplanes.
And the flutter issue -- look, any issue that we have to address is an important issue.
I would not characterize that as out of bounds, in terms of normal issues we deal with, with new introductions.
And we have a good degree of confidence we will be able to work through that issue, as do we on placing the Atlas airplanes and on executing a pipeline beyond the orders we have right now.
- Analyst
All right, that's great.
Thank you.
Operator
Carter Copeland, Barclays Capital.
- Analyst
Good morning, Jim, and welcome Greg.
- CFO Elect
Hey, thanks, Carter.
- Chairman, President & CEO
Thanks, Carter.
- Analyst
Jim, please extend our congrats to James on an amazing career.
- Chairman, President & CEO
Will do, will do.
- Analyst
All right.
Greg, I wondered if we could dive into some details with two quick accounting clarifications.
- CFO Elect
Okay.
- Analyst
First, you said the block extensions had no material impact in the quarter.
But I would assume those 600-737s should be higher average margin, unless you are leaving some room for downturn in the mid-decade.
So, if you could clarify there, it would be helpful.
And then, sticking with the accounting, it looks like the unit versus program differences in Q4 were a little under $1 billion on a net basis.
- CFO Elect
Yes.
- Analyst
But I presume on a gross basis, the 787 and 747 were a bit higher, with some offset from the mature programs.
So, if you could give us some color on how those numbers looked on a gross rather than net basis, since you guys didn't provide a 747 deferred production disclosure, that would be helpful.
- CFO Elect
Sure.
Yes.
So, on that point, on the 787, I would tell you on a unit basis, it has improved, as we would expect.
As we are coming down the learning curve, we will have improved unit margins.
I would also mention that, that is not -- don't expect that to be linear, going forward, because of the way we are delivering airplanes; and some are coming out of change incorp, some of them are coming out of Everett final assembly.
You are going to see a little bit of bouncing around on a unit basis.
But certainly, for this quarter, the biggest impact was the 9-747s; and that is really the big driver in there, from when you look at a difference over Q3 to Q4.
But again, 787 on a unit did improve.
- Analyst
And was there a material -- on a gross basis, was there a material offset from the 737s and 777s in the quarter, that it gets you back down to $1 billion?
- CFO Elect
Yes, it was a small offset there, Carter.
- Analyst
Okay.
And on the Block extension, on the 600-737s?
- CFO Elect
Yes.
So, obviously, some of the -- it is a competitive environment we are dealing with on the 737.
But we are facing into that, we are looking at, obviously, cost reductions going forward.
And when you look at the maturity of that program and how far out this is in the timeframe, it doesn't have a significant impact on the overall Block.
And obviously, it is something we continue to focus on and look at; but nothing significant within this quarter.
- Analyst
But presumably, those airplanes are priced already, right?
The backlog is so deep, you would know the prices on those planes.
So, I would think the only uncertainty would be the volume of when you are producing those 600 airplanes, which is kind of in the middle of the decade.
- CFO Elect
Right.
- Analyst
So, if I were to compare the production rates in the middle of the decade, rather to where they are now -- unless there is some sort of material negative to the pricing, or unless you have room there for reductions in volume, just for prudence, then I would assume there would be something.
But apparently, there is nothing.
- CFO Elect
Not material.
- Analyst
Okay.
Thank you, gentlemen.
Operator
Joe Nadol, JPMorgan.
- Analyst
I'm going to cheat a little bit -- I have a clarification request, and then a question.
They are both pretty simple.
On the clarification, Greg, the R&D -- I'm looking at Slide 12 in your margin reconciliation for Commercial, and R&D is a 100-basis-point pickup.
When I do the math, given your revenue guidance, that implies that R&D is going to be up $400 million in Commercial.
- CFO Elect
I haven't -- I don't know.
I haven't done the math to that degree, but it is going to be lower by $500 million.
- Analyst
Right.
I mean --
- CFO Elect
(multiple speakers) [It will obviously give us] a positive impact on the margin.
- Analyst
Yes.
I mean, R&D was 7.5% off sales in 2011, and you are saying it is going to be 6.5%.
But 6.5% times $48.5 billion of revenue was --
- CFO Elect
You know what we will do, Joe?
I will have Scott call you right after and make sure we clear it up.
- Analyst
Okay.
It just seems like an $800 million gorilla kind of hiding in the numbers.
- CFO Elect
It is coming down, and we will get a margin increase for that.
But he will get together with you and sort it out.
- Analyst
Sure enough.
Okay.
And then, in the fourth quarter, you -- your margin looked like it did tick down a little bit in your core programs, if I kind of back out a reasonable revenue number for the 747s and the 787s.
Was there a pickup in fleet support, or is there something else going on there?
Did gross margins change on 737 and 777, I guess, is the question?
- CFO Elect
Yes, there was a little bit of a pickup on fleet support.
And then, we had some higher escalation, as well, that was incorporated into the booking rates.
So, that was essentially it.
- Analyst
So, gross margins were on the two core programs, they were intact sequentially?
- CFO Elect
One was up slightly, and one was down slightly.
- Analyst
Got you.
Okay, thanks, guys.
Operator
Sam Pearlstein, Wells Fargo Securities.
- Analyst
Can you talk a little bit about the order outlook as you look into 2012?
I'm trying to think about BCA, and really, with the 737 MAX, those indications turning into firm orders and excluding that, as well.
And then, if you can give us some indication on the Defense side, I don't know if all of those orders -- the Saudi, the GMD, I don't know exactly if everything is in backlog yet, or if we should still see some pickup on that order activity, as well.
And then, I guess, related to that, is what that means on the advances line when we look at the cash flow.
- Chairman, President & CEO
Okay.
Well, I will answer the market-oriented question, while Greg is thinking about advances.
With my tongue in my cheek a little, we will have more orders than production next year.
But we -- and that is our official guidance.
But we should have a pretty good orders year next year.
As you pointed out, the conversion of the MAX commitments into orders, that is I think largely visible to you, as you have tracked us.
But we also see robust order activity in our other product lines.
And so, we see, by historical comparisons, a pretty robust order situation of BCA.
And Greg, you correct me if I'm wrong here, I think the Saudi deal, the finalization of that, is not in backlog as we sit here right now; there is some final details being worked through between the governments before we can properly book it.
But the arrangements are -- the key elements of the arrangements are done.
So, that is a pickup you will see.
- Analyst
Right.
- Chairman, President & CEO
And on GMD -- is that in backlog?
Yes, that will be over the next couple of months, as well.
- Analyst
And on the advances, is that something --
- Chairman, President & CEO
Oh, go ahead, Greg.
- CFO Elect
Are you talking on the Commercial?
- Chairman, President & CEO
I think he is talking Commercial, right?
- Analyst
Specifically, it's mostly commercial, because -- unless it's a -- I'm not sure if that is a direct order or not, the Saudi.
But just in terms of just on the cash flow line, that advances line, how much of a net source will that be over the course of the year?
- CFO Elect
I mean, it will definitely be up, with the Saudi being a big driver of that; and then, the strong Commercial orders that we are foreseeing will certainly help that in 2012.
- Analyst
Okay.
Thank you.
Operator
Heidi Wood, Morgan Stanley.
- Analyst
Welcome, Greg.
- CFO Elect
Thank you.
- Analyst
And to James Bell, I want to add my thanks and good-bye.
The -- I wanted to put a little finer point on the orders in 2012; and also, actually, Jim, see if you can touch on financing and pricing a little bit for us.
The -- so, you said it should be pretty good.
But obviously, when we look at the 737 MAX commitments, does it look like you could get north of 1,000 orders this year, versus what you did last year?
- Chairman, President & CEO
Well, again, I don't want to put an exact number down, because, as you know, it can move around.
But I will say that the vast majority of the commitments that we got last year, in all likelihood, will be booked this year, okay?
And as you know, we exited the year with close to 1,000 orders and commitments; most of those were commitments.
So, if there is a good slug there, and we have a pretty robust pipeline on our other models.
So, I don't want to exactly compare year over year, but it is -- versus historical kinds of years, it should be another pretty robust year.
And that is included in our cash guidance.
- Analyst
And then, with respect to financing, Jim -- because obviously, there is concern about the European banks -- is all the financing substantially in place for the 2012 planes?
And maybe turn to comments on pricing -- are you getting price appreciation on the 777, now the A340 is officially dead?
And talk about 737 MAX pricing?
- Chairman, President & CEO
Yes, I will just take them in reverse order.
The 737 pricing is about what we had projected.
There are not huge impacts, swings, versus our plan; and as you know, it is a competitive marketplace.
But it is not dramatically different.
And the dynamics there are to continue to sell out the NG, up to and including the blend-in of the MAX.
And that is going well.
As you have noticed with -- I think virtually every commitment we have gotten on MAXs, we have also gotten commitments on NGs, which in some cases puts a little pressure on pricing, but more than offset by the economies of ensuring a smooth dovetail and smooth production.
And so, that all works out economically on a margin basis.
And the -- and on the 777, listen, the 777 is in a very strong market position right now.
And the value we are getting for that airplane is all different kinds of value, of which price is one element, is -- remains very strong.
And so -- and then, the financing situation you were asking about, Heidi, we do not see an issue with getting our backlog financed this year.
I mean, there are some financing sources moving around.
Some people with less appetite, more with others who have more appetite.
But I think when our [VCC] people and our Treasury folks take a very cold-eyed, hard look at it -- and I know XM is being debated in Congress and we anticipate resolution there, I think we feel comfortable with getting the backlog financed.
- Analyst
Great.
And quickly, Greg, can you talk to us about the timing of cash flow over the course of the year?
Is it lumpy, or how should we think about that over the next coming quarters?
- CFO Elect
Yes, it is lumpy, but back-loaded, as we would typically see in our profile.
- Analyst
All right, great.
Thanks very much, gentlemen.
- VP, IR
Operator, we have time for one more analyst question.
Operator
Cai von Rumohr, Cowen and Company.
- Analyst
It looks like you missed your 787 delivery for the year.
And your forecast for this year assumes that you exit the year, it looks like at approximately the same number of planes in inventory.
So, it appears as if completions are more difficult.
Could you help us understand why?
And secondly, it seems like maybe your ability to ramp the rate is in line with expectations or may be improving.
So, maybe give us some color on those two issues, if you could.
- Chairman, President & CEO
Well, you're right -- a couple of planes slid out of '11 into '12, coming out of change incorporation.
But they have already been delivered; this was not a major slide indicating a different view of our production capability.
And as I said before, Cai, the majority of the planes we will deliver this year will come out of change incorp -- slightly more than half.
But we will exit the year with a pretty good production flow going.
But the -- there still will be some change incorp planes that are yet to be delivered.
And so, the lines -- you are right.
The change incorp down, production up, inventory same beginning of year/end of year; but then that will begin to change over time, as the change incorp planes get flushed out of the system pretty soon thereafter.
- Analyst
Do you feel -- I mean, it sounds like the completions are a little more difficult.
But do you feel equally or maybe more confident about your ability to kind of reach your increase in final assembly rates without having to incur an additional pause?
- Chairman, President & CEO
I think the way I would say it is that the engineering change flow has slowed down to a trickle, pretty much done.
And as every day passes and we get closer to the goal and we pass other milestones -- yes, my confidence does increase, because we are executing the plan.
And the statement of work is better known, without all the change flowing in.
And so, I think as each week passes, each month passes, my confidence does grow.
It is something, though, that these ramp-ups are always difficult, and it has our attention.
- Analyst
Terrific.
Thank you very much.
Operator
And ladies and gentlemen, that completes the analyst question-and-answer session.
(Operator Instructions) I will now return you to the Boeing Company for introductory remarks by Mr.
Tom Downey, Senior Vice President of Corporate Communications.
Mr.
Downey, please go ahead.
- SVP, Corporate Communications
Thank you.
We will continue now, with the time remaining, to take a couple of questions for Jim and Greg.
If you have any questions after the session ends, please call our Media Relations team at 312-544-2002.
Operator, we are ready for the first question.
And in the interest of the limited time we have, we ask that you limit everyone to just one question, please.
Operator
Brendan Kearney, Post and Courier.
- Media
Jim, in November, Jim Albaugh said he was very pleased with how the North Charleston operation was coming along, saying that some of the units had already demonstrated they could produce at a rate of 10 a month.
I subsequently learned he was talking more about the machines than the human element here.
And then, also, between now and then, the NLRB cloud has cleared.
And so, those things in mind, how do you feel about each of the three major units in North Charleston -- aft, mid body, and final assembly, and how they are doing now?
- Chairman, President & CEO
Yes, I feel good about them.
They are all on plan -- or in some cases, slightly ahead of plan.
I think Jim -- I didn't read Jim's quote, but he may have been referring to the aft and mid body, which go to both Charleston final and Everett final; and that ramp is on schedule.
Final assembly, actually, we are slightly ahead of our plan in final assembly; so, I feel good about the execution I am seeing down there.
- Media
Okay.
And you said -- I have heard second quarter of the year for the first delivery, but I heard midyear and second half during this call.
Is it --
- Chairman, President & CEO
Yes, second quarter.
- Media
Second quarter, okay.
- Chairman, President & CEO
I think one of us misspoke a little.
- Media
Oh, okay.
- Chairman, President & CEO
Second quarter.
- Media
Okay.
Thank you.
Operator
Susanna Ray, Bloomberg News.
- Media
I am wondering, with this huge production increase that is in the works and planned, I am wondering about your employment forecast, both for this year and for the next three years, I guess, through the 2014 guidance.
- Chairman, President & CEO
Well, a lot of the employment ramp happened in 2011.
The -- our Company added 11,000 employees in high-tech jobs in the United States, which are the bedrock of our Company and very fashionable these days.
But those employees were added both for the 787, 747-8 ramp, in anticipation of the ramp of some of our other programs.
And we are going to be adding some more, somewhat offset by some reductions in BDS.
The Defense side is tough right now, as you know; and I think all Defense players, including that part of our Company, which is Defense, are tightening employment.
So, that will net out to a slight add this year.
But most of the adds were last year.
- Media
Okay.
Do you have any forecast, then, as far as how many more you might -- like total, including the BDS reduction, that you might add?
- Chairman, President & CEO
Yes, I think it is not going to be a big -- we will get back to you.
I don't have the specific number in front of me, Susanna.
We will -- Tom will get back to you.
- Media
Okay.
And the 11,000, that was global, right?
Not just the US?
- Chairman, President & CEO
Well, that was -- 99% of that is US.
- Media
Okay, great.
Thank you.
Operator
Josh Freed, The Associated Press.
- Media
The status of the American Airlines MAX order -- you talked about conversions earlier.
When do you think that one might convert, and does it seem likely at this point that, that would happen post-Chapter 11 for them?
- Chairman, President & CEO
The -- just an overall comment would be -- I mean, Chapter 11 probably strengthens the likelihood of that getting booked, frankly, as the company goes through.
And I think it is hard to predict, because they are just at the beginning of the process, whether that would be finalized in bankruptcy or just after.
It is hard -- all I know is that American will emerge from that process more able to execute those orders than they would have had they not gone through it.
- Media
Okay.
But I mean, are you making your plans in one direction or the other, in terms of the timing of that?
- Chairman, President & CEO
Well, our plan is to deliver them when we committed to deliver them, which is, I believe, starting in '17.
And so, our anticipation is that their financing will all be sorted out well before then.
- Media
All right.
Thank you.
Operator
Dominic Gates, The Seattle Times.
- Media
I'm just going to ask for a little clarification on the 787 delivery [writ] this year.
So, you are guiding for 35 to 42 787s, approximately, in the year.
And you said in the call that about half of those will be change incorp planes.
And it's not quite computing for me, because you are at 2.5 a month now flowing out of the factory.
- Chairman, President & CEO
No, you are right -- Dominic, you are right, you are right.
It's -- we said more than half.
It is a lot more than half, okay?
Greg, do you have --
- Media
A lot more than half are change incorp?
- CFO Elect
Yes, more like two-thirds of them are coming out of change incorp.
- Media
I'm still not quite understanding, because if you are at 2.5 now flowing out of the factory, 2.5 a month, you are moving to 3.5 next quarter, I think you said, and to 5, I think you said 5 a month before year-end.
So, let's say you are averaging 3 a month at the low end -- that would be 36 planes flowing out of the factory, with, you are saying, not too much work to be done on them.
So, shouldn't you have more of those planes rather than more of the change incorp planes?
- CFO Elect
Well, some of those -- as I talked about, some of those will still require change incorp, just not as much.
So, as they are coming out of the factory, some of those will get -- go into change incorp, and then get delivered through 2012.
They just don't require as much as they do on those earlier units that we were referring to.
- Media
Right.
But -- so, they might still require months of work, actually?
- CFO Elect
I'm sorry?
- Media
They might still require some months of change incorp work.
- CFO Elect
Yes, some level of change, right.
- Media
Okay, thank you.
Operator
Molly McMillin, The Wichita Eagle.
- Media
My question is, I know the -- when the announcement was made that the Wichita plant is closing, that the folks were saying that an official study started last summer.
But I'm wondering, when did you all start kicking around the idea of closing the plant and wanting to pursue that line of information?
- Chairman, President & CEO
Well, I think the -- it was that timing when it began to fall under serious consideration.
We are always reviewing our plans, and -- but I would say it really didn't crystallize -- and of course, the reason it did, I think the planning started to accelerate then, is a very difficult Defense market, which -- it became clear middle of last year that there was going to be serious surgery done on Defense programs.
And we had to take an aggressive inventory of our sites and figure out where the most efficient places to produce our wares and our services in a dramatically constrained environment that we saw coming.
And that is what really precipitated the second half of the year study in Kansas.
- Media
Okay.
And then, on the Air Force side, was it written in the contract for the tanker that Wichita would be doing the finishing work?
Or was it more of a contingency plan in there, or do you know --
- Chairman, President & CEO
No, I don't think it was written in the contract.
- Media
Okay.
- Chairman, President & CEO
We [can't] tell you exactly what was written in the contract, but I'm pretty confident there was nothing like that in the contract.
- Media
Okay.
So, when you talked to the Air Force, they are fine with the change?
Or how are they accepting it, I guess?
- Chairman, President & CEO
Well, the Air Force has pressed us for a very good deal, and they are leaving it to us to make the decision on where and how to produce it.
That is the nature of this particular contract.
- Media
Okay.
Thank you.
- SVP, Corporate Communications
Operator, we have time for one last question from the media.
Operator
Mike Mecham, Aviation Week.
- Media
Can you talk a little bit about where you stand on your plans for MAX production?
Your labor deal puts it in Renton for sure, so where does the planning stand on all that?
- Chairman, President & CEO
Where is the what?
The planning?
- Media
The planning for how you will phase in doing both aircraft and the production elements.
- Chairman, President & CEO
Yes.
I think there is two elements to the answer -- one is, we are on track with the development plan that we are working on now.
And as you know, there is minor modifications needed to the overall airplane.
The engine is the big story, and that is going well.
The other element is to sustain productions of NGs up until the point we start blending in the MAXs in the first part of 2017.
And I think the -- when we start delivering them.
And as I mentioned earlier, we are making good progress on accomplishing that objective -- virtually every MAX order we are getting now or every MAX commitment has associated with it an NG order or commitment, which will help bridge us right to the point of the MAXs; and that is also very important.
So, I think the planning is going well on the development side and on the production side, and I feel good about it.
- Media
Will the plant require a lot of tooling requirements or modifications actually to the factory itself?
- Chairman, President & CEO
I think the -- most of the work that will be required there will relate to the increased volumes that we have, that will hit that plant a couple of years before the MAX.
But there will be some modification required for the MAX.
But it will be done within the footprint that is established for the 42 a month that we will be into 2014, 2015.
- Media
So, it is ordering more of what you have kind of a situation, as far as tooling, because the aircraft is essentially the same --
- Chairman, President & CEO
The aircraft -- yes.
But there will be some differences -- the engine, the engine buildup, in the [cell], and that part of it.
There is modification to a few things; but we can largely leverage the current footprint we have, both in terms of tooling and in terms of facilities, after we get up to the 42 a month in 2014.
- Media
Okay, thanks.
- SVP, Corporate Communications
That concludes our earnings call.
Again, for members of the media, if you have additional questions, please call our Media Relations team at 312-544-2002.
Thank you.