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Operator
Good morning, and welcome to the Acuity Brands 2014 second-quarter financial conference call.
(Operator Instructions)
Today's conference is being recorded.
If you have any objections, you may disconnect at this time.
And now I'd like to introduce Mr. Dan Smith, Senior Vice President, Treasurer, and Secretary.
Sir, you may begin.
- SVP, Treasurer & Secretary
Thank you.
Good morning.
With me today to discuss our second-quarter results are Vern Nagel, our Chairman, President and Chief Executive Officer; and Ricky Reece, our Executive Vice President and Chief Financial Officer.
We are webcasting today's conference call at www.AcuityBrands.com.
I would like to remind everyone that during this call, we may make projections or forward-looking statements regarding future events or future financial performance of the Company.
Such statements involve risks and uncertainties such that actual results may differ materially.
Please refer to our most recent 10-K and 10-Q SEC filings in today's press release, which identify important factors that could cause actual results to differ materially from those contained in our projections or forward-looking statements.
Now let me turn this call over to Vern Nagel.
- Chairman, President & CEO
Thank you, Dan.
Good morning, everyone.
Ricky and I would like to make a few comments, and then we will answer your questions.
First off, our results for the second quarter of 2014 were very strong, despite some noise in the quarter, as I will explain in a moment.
Our net sales increased over 12% this quarter, while our EPS grew 21% compared with adjusted EPS last year.
In fact, this was the fourth quarter in a row where we achieved double-digit sales volume growth.
The level of growth this quarter is even more remarkable given the negative impact of unusually severe weather conditions in many parts of the US this winter, as well as tough comparison to the year-ago quarter, as I will explain later as well.
Also noteworthy, sales of LED-based luminaires now make up 30% of our net sales.
We believe this level of growth is, yet again, positive evidence our strategies to provide our customers with differentiated value propositions and to diversify the end markets we serve are succeeding, allowing us to extend our leadership position in North America.
These strategies include the continued aggressive introduction of innovative, energy efficient lighting solutions, expansion in key channels and geographies, and improvements in Customer Service and Company-wide productivity.
Our profitability and cash flow for the quarter were again strong, even as we continued to fund our robust sales growth in areas with significant future growth potential, including the expansion of our lighting solutions portfolio.
I know many of you have already seen our results, and Ricky will provide more detail later, but I would like to make a few comments on the key highlights for the quarter.
However, before doing so, I would like to address the issues that gave rise to the noise, if you will, in our second-quarter numbers.
It is important you understand these unusual items.
First, we discovered a design issue with an older incandescent emergency lighting product.
As a result, we accrued a liability of $2.4 million for this matter in the quarter.
Second, the impact of foreign currency, primarily due to a weakening Canadian dollar, reduced our gross profit approximately $3 million.
As Rickey will explain later, it is unusual for us to experience this level of foreign currency impact.
Third, we experienced much higher than normal inbound freight cost to expedite certain components for certain fixtures from vendors, in order to service greater than forecasted customer demand.
We believe these three items reduced our gross profit margin in the quarter by approximately 100 basis points.
The total impact of these items reduced diluted EPS this quarter by approximately $0.09.
We have taken appropriate actions in the second quarter to address the design and freight issues.
We, of course, remain somewhat exposed to currency fluctuations, as they are very difficult to anticipate.
Lastly, as I noted earlier, our sales grew double digits again this quarter, even though the unusually severe weather conditions in many parts of the country impacted both customer demand, as well as efficiencies in our operations.
While it is impossible to quantify the exact impact the severe weather conditions had on our results, we believe sales were reduced by as much as 3% in the second quarter.
We have made no estimate on the inefficiencies to our operations caused by the various winter storms, though it is clear we lost a variable contribution from the sales shortfall, and we incurred higher costs to serve our customers.
And yet we still delivered upper quartile results.
While we consider all of these items unusual and infrequent, we are not adjusting our reported GAAP numbers to reflect their impact, even though by not doing so, it does underestimate the very positive comparison to the prior year.
Now let us review our reported results for the quarter.
Net sales for the quarter were $546 million, an increase of 12% compared with the year-ago period.
Reported operating profit for the quarters was $58.4 million, compared with $45.1 million reported in the year-ago period, an increase of almost 30%.
In the year-ago period, we took a special charge and incurred temporary manufacturing inefficiencies associated with a plant closure, which in total, reduced operating profit by $3.1 million.
I do find it helpful to add back these items to the year-ago period's results to make them comparable.
Doing so, one can see that operating profit for the current quarter, compared with adjusted operating profit in the year-ago period, increased 21%, while operating profit margin increased 80 basis points.
Again, remember we are not adjusting the current quarter's results for the unusual noise items, which lowered gross profit margin by approximately 100 basis points.
Diluted earnings per share for the second quarter were $0.75, while adjusted diluted EPS for the year-ago period was $0.62, an increase of 21%.
Again, our results this quarter were impacted by approximately $0.09 for those unusual items.
Still, very strong results indeed.
The results for the quarter were significant improvements over the year-ago period.
We believe you will find them even more impressive upon further analysis.
While net sales grew 12% compared with a year ago, we estimate sales volume grew approximately 13% this quarter.
This level of growth is particularly noteworthy on a number of fronts.
First, as we explained last quarter, we believe the second quarter a year ago benefited from sales volume that was pushed into the second quarter from the first quarter, as customers were taking a wait and see approach caused by election and budget issues in the US at that time.
In fact, sales are usually down sequentially in the second quarter from the first quarter, due to the seasonal nature of the construction cycle.
And yet last year, net sales were up -- were actually up 1% in the second quarter over the first quarter, making our top line growth this quarter all the more impressive when compared with the strong second quarter a year ago.
Second, as I noted earlier, foreign currency, primarily due to a weakening Canadian dollar, reduced net sales by approximately 1%.
Additionally, the impact on net sales of price changes and the mix of products sold, as well as acquisitions, were not significant this quarter, compared with the year-ago period.
And lastly, as I noted earlier, unusually severe weather conditions during the quarter negatively impacted sales volume, and yet we still grew over 12%.
Overall, our growth in net sales was broad-based along virtually all major product lines, though certain specialty fixtures more closely associated with new construction continued to lag the overall average, due to the still tepid environment for new, larger nonresidential construction projects.
Interestingly, orders for these types of products were much improved, suggesting the beginning of a rebound for commercial projects in the US.
From a sales channel perspective, we continued to experience strong growth in the commercial, industrial, and infrastructure channels for both indoor and outdoor applications, as well as continued growth for renovation projects.
Sales growth in our largest channel, commercial industrial, contributed to this quarter's overall percentage increase, primarily due to smaller and medium sized indoor and outdoor projects for both new construction and renovation.
As well as a continued emphasis on selling higher value-added lighting solutions, especially LED luminaires, which again more than doubled compared with the year-ago period.
The sale of LED-based fixtures at Acuity now accounts for 30% of our total revenues.
In fact, each quarter for the last 3.5 years in a row, sales of LED products at Acuity have more than doubled compared with the year-ago periods.
We believe this level of growth is far outpacing the growth rates of our largest competitors for these types of products, further demonstrating our product -- our formidable capabilities of product development and our leadership in market access.
Let me put this in perspective for you.
If the sales of our LED-based luminaires were measured as a separate business, we believe today, it would be the fourth-largest lighting company in North America, and remember, it's 30% of our total business.
These are powerful results, indeed.
Additionally, we enjoyed growth in our residential products, as demand for new housing and renovation of existing homes continued to rebound.
Overall, we continued to experience growth in most geographies and sales channels in North America, all of which is very encouraging.
Excluding LED luminaires, we believe the puts and takes for product pricing, as well as material and component costs were, again, fairly benign this quarter.
Looking at overall market conditions for the second quarter, we believe spending in the US nonresidential construction market, in which we participate, was up low to mid single digits compared with a year ago, while residential construction was up almost 20%.
We believe the growth rate in these markets was hampered by the severe weather conditions mentioned earlier.
Therefore, while complete market data for the quarter is not yet available, we believe the overall lighting market grew in the mid single digit range during the quarter, supported by growth in renovation, as well as the residential market.
This is in stark contrast compared with our net sales growth, which was up more than 12% in spite of the weather issues noted earlier.
Lastly, we believe our sales channel and product diversification, as well as our strategies to better serve customers with new, more innovative lighting solutions, and the strength of our many sales forces, have allowed us to achieve meaningful sales growth again this quarter.
Before I turn the call over to Ricky, I would like to comment on our profitability and strategic accomplishments in the quarter.
Operating profit margin for the second quarter was a solid 10.7%, up 80 basis points compared with adjusted margin in the year-ago period.
This is particularly noteworthy, given that the sales of LED luminaires are now 30% of our total net sales.
Further, as Ricky will discuss later in the call, while gross profit margin declined by 20 basis points, to 39.4%, from the prior year's adjusted gross profit margin, the margin decline was primarily due to the unusual items I noted earlier, which reduced gross profit margin by 100 basis points.
This was partially offset by benefits from higher sales volume, productivity gains, and previous restructuring actions, as well as a lower cost for certain LED components.
As I noted earlier, the impact that price and the mix of products sold was benign this quarter compared with the year-ago period.
Next, total selling, distribution and administrative expenses were up almost 9%, on a sales increase of more than 12%.
The increase in total SDA expense was due primarily to higher variable costs for commissions and freight to support the growth in net sales, as well as higher employee-related costs, including incentive compensation, partially offset by benefits from previously implemented restructuring programs.
Incentive compensation expense was higher compared with the year-ago period, due to the significant improvement in year over year performance this year.
SDA expenses as a percentage of net sales were 28.7% in the current quarter, compared with adjusted SDA expense of 29.7% in the year-ago period, an improvement of 100 basis points.
All in all, very strong second quarter for Acuity.
On the strategic front, we continued our rapid pace of introductions of new products, significantly expanding our industry-leading portfolio of innovative, energy efficient luminaires and lighting control solutions.
As I mentioned earlier, our solid state lighting portfolio continues to expand rapidly, as are the sales of these luminaires.
And we continue to fund the development of more holistic lighting and energy saving solutions for specific applications, such as schools, healthcare facilities, commercial office buildings, and various outdoor applications to fully leverage our award-winning portfolio of lighting fixtures, controls and components.
As we have noted before, Acuity is a clear leader in digital lighting solutions.
Our expertise lies in the true understanding of the proper use and control of light in end vertical applications, while minimizing the use of energy.
We are without equal in the design and development of fixtures and integrated lighting systems for virtually any indoor and outdoor application, without a bias of the light source.
This expertise, coupled with a fully integrated, lean supply chain, allows us to cost-effectively produce an extremely wide range of energy efficient lighting solutions for our customers.
And we are aggressively adding additional capabilities through strategic acquisitions, such as eldoLED, and making capital investments to more vertically integrate fixtures and controls to provide smart and simple solutions for key end market applications.
These capabilities, and our structure, allow us to provide customers with superior value, while delivering upper quartile results for our shareholders.
We have been able to produce these robust results because of the dedication and resolve of our more than 6,500 associates to deliver superior value to our customers, as well as driving improvements and efficiencies throughout the Company, provide superior returns for our shareholders.
I will talk more about our future growth strategies and expectations for the construction market later in the call.
I would like to now turn the call over to Ricky before I make a few comments regarding our focus for the balance of 2014.
Ricky?
- EVP & CFO
Thank you, Vern, and good morning, everyone.
I'll highlight a few items regarding our income statement.
I then will discuss our cash flow and financial condition, before turning the call back to Vern.
Vern covered the primary drivers for our sales growth and our profitability, so I'll not repeat these items.
But I will provide a bit more color on certain aspects of our first-quarter results.
Our gross profit margin for our second fiscal quarter of 39.4% decreased 20 basis points compared with the adjusted year-ago period.
As Vern mentioned earlier, the benefits of the 12% increase in net sales, lower material and component costs primarily related to LED fixtures, and benefits from greater manufacturing utilization and improved productivity, were offset by the noise of the 100 basis point reduction in gross margin due to the product design issue, unfavorable currency impact, and increase in expedited inbound freight.
The unfavorable currency impact was primarily due to the over 8% weakening of the Canadian dollar, year over year, relative to the US dollar.
This somewhat unusual occurrence is primarily due to two factors.
One, the speed of this decline.
And two, the fact that we did not see a corresponding decline in the Mexican peso.
Historically, there has been a fairly close correlation with the Canadian dollar and the Mexican peso, since both of these countries' economies are highly levered to energy and commodities.
So, as goes energy and commodity prices, so too goes the relative strength of their currencies.
Acuity is long Canadian dollars and short Mexican pesos, so we tend to have a natural hedge.
Since this large Canadian dollar movement was much more than that of the Mexican peso this quarter, the natural hedge was not as effective, and we experienced approximately $3 million negative impact on our gross profit.
Despite this reduction in gross profit margin, our operating profit margin increased 80 basis points to 10.7%, compared with the adjusted operating margin in the year-ago period.
Adjusted operating profit margin increased by $10 million, or an impressive 20.7%, compared with last year's adjusted operating profit due to greater leverage of our operating costs because of higher sales volume, and benefits from our previously announced streamlining actions, partially offset by higher employee-related cost, including incentive compensation.
During the first quarter, we completed the closure of the two small production facilities, which were part of the streamlining action initiated in the prior year.
We did not incur any significant incremental expense during the second quarter associated with the closing of the facilities, and we estimate that we realized approximately $3.5 million of pretax savings associated with the streamlining activities this quarter.
We still expect to realize total annualized savings of $15 million, and believe we are currently at this full run rate.
These savings should help offset important investments we are continuing to make to expand our product and solution portfolio, and enhance our production, distribution, and customer service and support capabilities.
The effective tax rate for the second quarter was 35%, compared with 33.6% in the second quarter of last year.
We estimate the effective tax rate for the FY14 will be approximately 35.5%, before any discrete items, and if the rates in our taxing jurisdictions remain generally consistent throughout the year.
Cash flow generated from operations for the first six months of FY14 was $57.4 million, compared with net cash used for operations of $0.3 million in the prior-year period.
This significant year over year improvement reflects higher net income, less cash used for working capital, and lower variable incentive compensation payments.
Total operating working capital of 47 days at February 28, 2014, was essentially flat with the prior year.
In the first half of FY14, we spent $16.5 million on capital expenditures, compared with $21.9 million in the prior-year period.
We currently expect to spend approximately $50 million in capital expenditures in FY14.
At February 28, 2014, we had a cash balance of $408.2 million, an increase of $49.1 million since the beginning of the fiscal year.
Our total debt was $354 million.
Consequently, our cash exceeded debt at the end of the first -- the second quarter.
At February 28, 2014, we had additional borrowing capacity of $243.8 million under our credit facility that does not mature until January 2017.
So we continue to maintain a significant amount of financial flexibility.
Thank you, and I'll turn the call back to Vern.
- Chairman, President & CEO
Thank you, Ricky.
As we look forward, we continue to see significant long-term growth opportunities, well beyond just the current year.
With regard to our expectation for the balance of 2014, our view has not changed over the last few quarters.
We remain very positive.
So while we don't give earnings guidance, I would like to reiterate what we mentioned over the last two quarters regarding our expectations for 2014.
First, most economists expect the economy in North America will continue to improve at a modest pace.
While forecasts for industry growth rates by independent organizations continue to vary widely, the consensus estimate is that the broad lighting market in North America is expected to grow in the mid to upper single digit range for 2014.
Further, we continue to see other signs that give us optimism regarding the future growth of the markets we serve and our business.
Leading indicators such as the North American -- in the North American market, such as the Architectural Billing Index, vacancy rates, office absorption, lending availability and the rebound in residential construction, are all improving.
As has become the norm over the last handful of years, we are always leery of the next round of uncertainty that might come out of Washington regarding fiscal issues, as well as foreign policy.
As you know, the manner in how these key issues are handled can meaningfully influence business and consumer confidence.
Nonetheless, we expect -- we continue to expect that the overall demand in our end markets for 2014 will continue to improve and be more broad-based and consistent than experienced in 2013, though still with some volatility in demand among certain sales channels and geographies.
The continued favorable trend in our order rate again seems to support this level of improvement.
Second, we do not anticipate significant changes in input costs for the balance of our 2014, as some commodity costs have waned, while others continue to rise.
Further, we expect employee-related costs to continue to rise due to wage inflation, the negative impact of rising healthcare costs, and higher incentive compensation due to our positive performance.
Of course, we will continue to be vigilant in our pricing posture, as well as furthering our efforts to drive productivity improvements to help offset rising cost, as evidenced by you the benefits realized in FY14 from streamlining actions we took in the second half of FY13.
Next, while our gross profit margin is influenced by a number of factors, including sales volume, as well as product and sales channels mix, we expect our gross profit margin to improve over time, as volume grows.
Particularly for larger new construction projects, which should also benefit our mix, and as we continue to realize typical gains in manufacturing efficiencies.
Also, we expect margins over the longer term to benefit from the sale of higher value-added, integrated lighting solutions, with differentiated features and benefits.
Additionally, we continue to experience some isolated pricing pressures in certain markets and sales channels, such as home improvement and larger renovation projects.
As we have said before, we will defend our market position vigorously from competitors, should they attempt to use price as their only point of differentiation.
Lastly, we expect to continue to meaningfully outperform the markets we serve.
Looking more specifically at our Company, we are very excited by the many opportunities to enhance our already strong platform.
As we have noted in our last several conference calls, our strategies to drive profitable growth remain essentially the same.
We continue to see opportunities in this environment, including benefits from growing portions of the market, further expansion in underpenetrated geographies and channels, and growth from the introduction of new lighting solutions.
Our strong results reflect the solid execution of these strategies by our associates.
Our Company-wide strategy is straightforward: expand and leverage our industry-leading product and solutions portfolio, coupled with our extensive market presence and our considerable financial strength, to capitalize on market growth opportunities that will provide our customers with unmatched value and our shareholders with superior returns.
This all takes focus and resources.
We are funding these activities today because we see great future opportunity.
Through these investments, we have significantly expanded our addressable market.
As I've said before, we believe the lighting and lighting-related industry will experience significant growth over the next decade, particularly as energy and environmental concerns come to the forefront.
We continue to believe the many markets we serve as part of the broader lighting industry could grow by more than 50% over the next few years, providing us with significant growth potential.
As the North American market leader, we are uniquely positioned to fully participate in this exciting industry.
Thank you.
And with that, we will entertain any questions that you have.
Operator
(Operator Instructions)
Our first question comes from Kathryn Thompson with Thompson Research Group.
- Analyst
Thanks for taking my questions today.
First is really more of a top line look.
Obviously, weather has been an impact in the quarter.
And in terms of looking at what you said feel like sales had been pushed out.
What gives you conviction for that?
And are you seeing any change in order trends today that support your conviction that these sales are not lost, but just pushed out?
- Chairman, President & CEO
Kathryn, if we look at our sales by geography, we see very robust growth in many of the geographies, except for those that appear to have been impacted by the weather.
Earlier in the quarter, when the first storm rolled through, we didn't really expect much of an impact.
But as the storms persisted, it became pretty evident, from a channel perspective and a geography perspective, that weather was having a pretty meaningful impact.
And as we look at our order rates now, we see in those geographies a return to what, our view is, is a more normal rate.
To say that all of those sales will be made up in the third quarter, I think that would probably be inappropriate.
I do believe that projects took delays, some of those with hard deadlines, people probably will work overtime to achieve those deadlines.
But for the most part, it should be made up over the next couple of quarters, would be my guess.
- Analyst
Great.
And along that line, a question that we get -- we've been focusing on, and have received frequently, is just that of pricing conviction.
When you -- to have one storm, as you said, you can shake it off.
But when you have several weeks in a couple of months of just bad weather, sometimes there's the concern that pricing conviction can be tested.
So could you comment, in those weather affected areas, what pricing trends you got?
And what type of pushback, if any, you received?
Most particularly in the weather affected areas in the quarter?
- Chairman, President & CEO
Ricky, I don't believe that we've heard, really, any, if you will, issues or comments around the pricing side of things.
For the most part, these would be, in -- particularly in the C&I channel, for example, where there are specific projects, we're very project-oriented, those would be orders that were already placed.
They're just looking for the ability to have workers get to the job site and install those luminaires.
If you look at the home improvement channel, you look at some of the stock and flow business, again, pricing is usually pretty consistent there.
So it's really just, how do you get the material there?
And are the people who are building projects and doing these things available to install?
So I don't believe that the weather had any impact on pricing.
Pricing overall, as we said, was fairly benign this quarter.
You know that most of our business is a bid business, so every day, you're out there fighting for an order.
And I don't believe that anything has materially changed in the pricing environment, weather related or non-weather related.
- Analyst
Great.
Thank you for taking my questions today.
- Chairman, President & CEO
Thank you.
Operator
Thank you.
Next question is Jed Dorsheimer of Canaccord.
- Analyst
Hi.
This is Josh Baribeau for Jed.
Vern, can you talk about the channel a bit, and how that's evolving with new technology?
Some of your competitors, let's call them large and small, are attempting to bypass the traditional agent model.
Are you seeing any loss in their leverage, or how that channel works?
- Chairman, President & CEO
I believe that the channels that we serve, and the way we serve them, whether it be the C&I channel, going through agents, or whether it's stock and flow with key distributor partners.
I believe that our growth is reflective of the building strength of that channel.
And sure, you're going to have folks who will attempt to go around channels because they just don't have strength there, and they'll get orders.
There's no issue around that.
But at the end of the day, I believe that the way the market wants to be served.
So if you're a lighting designer, an architect, an engineer, a building owner, a contractor, you want to deal with those folks who can reliably bring you the breadth and depth of the kind of portfolio that Acuity has.
And as we get more and more into smart and simple lighting solutions, people want to deal with the folks who truly understand that.
And so lighting professionals that exist within our rep network are robust, and add great value.
So I actually think, as we migrate more and more to technologically enhanced lighting solutions, you're going to see the agency model get even stronger.
And for those folks, like Acuity, become even stronger because of the breadth and depth of our knowledge and capability.
- Analyst
Great.
And then, how do we think about, or how are you thinking about, international expansion?
And maybe how that compares to the growth of your -- the comments you have made about the growth of your served markets growing by 50%?
Is international included in any of that?
- Chairman, President & CEO
Yes, we have, over the last 18 months, Ricky?
24 months?
Really restructured our international organization to really become more narrow and deep.
In fact, I'm pleased to say that we saw some nice success this quarter in some of our international markets.
But that narrow and deep opportunity for us to leverage our existing capabilities, both in Europe, South America and, to a lesser degree, in the Middle East and Asia, we think are good opportunities.
And we're looking at different ways to access that market more effectively -- or those markets than we do today.
And I think that, in the international space for us, over the next handful of years, will provide opportunities for growth.
- Analyst
And just maybe a follow-up -- a quick follow-up.
Any way you can quantify for us the percentage of business outside of North America at this point?
- Chairman, President & CEO
Sure.
Ricky, what's that number?
It's between 2% and 3%.
- EVP & CFO
Yes, it's less than 3%, but it is growing, as Vern commented, particularly Europe is coming off of a very deep trough that it's been in.
We've seen some nice sequential as well as year-over-year growth there.
But it's still a pretty minor percentage of our total sales.
- Chairman, President & CEO
And to be clear, when we look at our leadership position in Canada, US, and Mexico, we believe that we're tied for that number one spot in Canada.
Clear number one player in the US, and clear number one player in Mexico.
And we believe that these are growing markets and opportunities for us.
So we'll leverage our knowledge of lighting solutions, and leverage our portfolio into some of these international markets more aggressively, again, over the next handful of years.
- Analyst
Great.
Thanks.
I'll pass it on.
- Chairman, President & CEO
Thank you.
Operator
Thank you.
Next question is Rich Kwas of Wells Fargo.
- Analyst
Hi.
Good morning.
Just a couple of questions.
Just back on that weather comment.
So Vern, we should think of this as 3 points of lost revenues.
And if we put a 20% or 25% incremental on that, we should think of it as $0.04 or $0.05 of incremental headwind on top of the $0.09?
Is that the right way to think about it?
- Chairman, President & CEO
Yes.
We didn't really attempt to quantify the exact sales number, because I think it would be frankly impossible to do that.
We believe it was as much as 3%, to Kathryn's question earlier.
That's not a bad number.
If you look at what our variable contribution has been, particularly this year, given our outsized performance, so we have incentive comp going through there.
20% is not an unreasonable number.
If you look at our variable contribution, even with the unusual items, it was about 17%.
Our bonus this year -- or this quarter, there was virtually no bonus accrued in the year-ago quarter.
So our variable contribution margin, if you take into account those three unusual items, not weather, that variable contribution margin was 27%, even with the higher bonus.
If you do it to apples-to-apples, our variable contribution this quarter, taking into account those three unusual items and then removing bonus, so you can truly see what the actual variable contribution off an incremental dollar of sale, it was north of 35%.
So very, very robust.
We're not -- obviously, weather impacted our business, both from a top line perspective and some inefficiencies, just expediting more overtime, so on and so forth.
We had a robust quarter, so we're not really looking at weather as the -- as a huge issue, but your math is -- makes sense to me.
- Analyst
Okay.
And then Ricky, on the warranty costs and the expedited freight, should we assume that these costs all that hit this quarter, there's going to be nothing incremental, moving forward, in FQ3 and beyond?
- EVP & CFO
First, on the warranty-related cost, that is an ongoing process, as we mentioned in the Q. You'll see a little more disclosure in the Q. So we're not certain what the ultimate cost is.
We are in discussions now with the government around this -- with the CPSC on this.
So there could be some additional cost there, and they could be significant.
We don't expect them to be, but they could be significant, depending on how that plays out.
As far as the expedited freight, there, we do believe we've got countermeasures in place to -- where that will not continue in any meaningful way going forward.
Not to say that we won't, every now and then, still have to expedite some components on all ends.
So there could be some, but not to the degree we had this quarter, based on the countermeasures we put in place.
- Chairman, President & CEO
This is Vern.
Just a couple of quick points, as well.
On the accrual, we've accrued our best estimate for what we believe -- what we know now, vis-a-vis the design issue around that emergency product.
And then with regard to the expediting cost, it's interesting.
There were two real factors that influenced it.
One, one supplier, their factory burnt down, which is not a good thing.
So we had to move quickly, as part of our emergency response plan, to a different vendor.
So we incurred some expediting costs as a result of that.
And then additionally, we had some products that just are extremely well-received in the marketplace.
And so while we always put forth what our estimates are on future demand, we missed those expectations by meaningful amounts.
So it's a good news story and a bad news story, as Ricky points out.
We believe we have gotten our arms around the expediting issue, as it relates to these couple of issues.
- Analyst
Okay.
And then just one quick one.
C&I, Vern, did you say C&I grew at the same rate as the corporate volume?
Or was it higher?
I wanted to check.
- Chairman, President & CEO
It was essentially the same rate.
- Analyst
Okay.
- Chairman, President & CEO
And again, understand that, in the C&I world, we had geographies that again, we believed were impacted -- we can see that in the numbers -- by the severe weather conditions.
Again, Midwest and Northeast are two examples of where weather did have an influence.
So C&I was essentially, if you will, the overall growth average of 12.2%.
- Analyst
Okay.
Great.
Thank you.
Operator
Thank you.
Next question is Winnie Clark of UBS.
- Analyst
Good morning.
You talked about the variable contribution margins, and on an apples-to-apples basis, being north of 35%.
As we return to kind of a more normalized mix, and as you're seeing new non-res construction orders come back, is that the type of contribution margin that we should be thinking about longer term?
- Chairman, President & CEO
Again, to be clear, we're trying to give folks a very good picture around what is influencing the variable contribution.
Because of how we do our incentive comp, and it is strictly based on period-over-period improvement.
And if you hit the 50th percentile, we accrue at a rate, if you hit 75th percentile, it's obviously more, and then 95th percentile.
We, right now, based on our performance on a year over year basis, on the three measures that we generally drive to, which is earnings, operating profit percentage and cash flow, we're at well north of 2 times what our targets would be.
So meaningful difference.
Assume next year, in 2015, we have the same level of performance that we're having this year.
You then, therefore, would not see any period-over-period difference in the accruals for incentive comp.
Therefore, what you would see is whatever that true variable contribution off the incremental sales dollar for the product is.
35% is robust.
And just to be clear about that, we have worked very hard to drive productivity throughout our facilities.
We've taken streamlining actions that, as Rickey pointed out earlier, are benefiting our numbers.
But I would say that 35% is probably on the high range -- or the high end of the range.
We would want to be putting some of that incremental margin back into our business.
And in terms of additional headcount, additional capability.
And we're doing that.
So I think the number, at 35%, was at the upper end of what it would be normally.
- Analyst
Okay.
Thank you.
That helps.
And then just on the currency impact, can you talk a little bit about what your expectations are for that going forward?
Should we expect there to be a continued headwind potentially, at least in the coming quarter?
- EVP & CFO
Yes, it's obviously very, very difficult to predict currency movements, but we have seen the Canadian dollar stabilize a bit.
In fact, come back a little bit.
Again, it seems to move pretty directly with energy, natural resource, commodity-type cost.
So let's hope the Canadian dollar, given our portfolio or our profile, continues there.
It's almost at parity now with the dollar.
The Mexican peso also has not been too volatile over the last year.
So those are the two primary currencies.
As I say, we're long Canadian dollar, short peso.
And have not chosen to really artificially hedge those, since they typically naturally hedge.
The European currencies have a little bit of impact on us, but not significant.
Because we do manufacture in Europe, both in the UK and in the Eurozone, and therefore have a more balanced cost/revenue profile in those regions.
So it depends primarily on the Canadian dollar and the Mexican.
Historically, those two have been a natural hedge for us.
Our expectation going forward is that they will, as well, for the most part.
And based on current movements in the last month since the end of our second quarter, they seem to be pretty benign right now.
- Analyst
Great.
Thank you.
Operator
Thank you.
Next question is Peter Lisnic of Robert W. Baird.
- Analyst
Good morning, gentlemen.
Vern, under comments on new construction coming back, can you give us a little feel for what that mix of business looks like nowadays?
And what I mean by that is just, are you seeing more higher value-add type of content today versus previous cycle?
Just a view on, as that business improves, what type of mix, if you will, we should be expecting to see?
- Chairman, President & CEO
Peter, if you look at -- you do -- all of the statistics around nonresidential construction, particularly as it relates to new construction, contrasting that with renovation, we are still way in the early, early stages of a rebound.
When I look at the inflation-adjusted numbers, we're still off 25% from what our peak was in 2008.
And yet, you have population in North America growing at roughly 2% per annum.
So our view is that we're in these very early stages.
Our expectation is that as new construction rebounds, you are going to see people procuring more and more of holistic lighting solutions, things that embed controls into luminaires, LED-based luminaires that then can be controlled as part of an energy/building management capability.
So people will be focusing on quality of light, and the ability to take advantage of systems like our nLight systems, systems controls to really drive a better energy efficiency.
So our expectation is that, as new construction comes back, you will see people procuring, again, more holistic, integrated solutions.
We're just really in the early innings of that.
We were encouraged by the order rate in a couple of our product lines that are really more generally tied to new construction.
But what we also look at is the value of orders coming in, and we still really have not seen big jobs roll through.
Like if you were to imagine in the 2007, 2008 time frame, when there was a lot of new construction going on at that point in time.
So it's still really too early to tell you precisely that we're seeing this, and this is how the mix is.
We can only tell you what we believe will happen.
- Analyst
But is it fair to say that the uptake on some of those holistic lighting solutions is in line with what you're thinking, to give you the confidence to say, going forward, we expect this to happen?
- Chairman, President & CEO
Yes.
- Analyst
Okay.
- Chairman, President & CEO
What's fascinating is, in the old days, when someone wanted to have dimming capability, it was very expensive.
And so you saw it only in the very high end-type applications.
So K through 12 schools, for example, couldn't afford, really, dimming capability.
Today, with products in our portfolio that Acuity has, and others, we're able to provide dimming capability, which allows for energy savings while you're using the space.
It's no longer that, if you're in the space, turn the lights on, if you're not, turn them off, and that's how you get energy savings.
Today, we're able to offer a wide range of applications.
Energy savings, taking advantage of dimming, taking advantage of daylighting, to a much broader range of clients or customer, if you will, and application.
And doing it in a way that, it's a little bit more, if you will, expensive, but the pay-backs are quite significant and quite quick.
- Analyst
Okay.
Perfect.
And then just last follow-up.
As you look at that uptake of the more holistic lighting solutions, is there any headway being made by what I'd call nontraditional competitors?
Competitors that you didn't necessarily deal with, call it previous cycle, that now have a more -- a broader product portfolio and are able to compete a little bit more effectively with you?
Or is it still confined to the four majors and some other more niche players?
- Chairman, President & CEO
Yes.
I would say that there are folks that are out there that were not participants in the market, I'll just pick 2008, that are here today, that have capability to offer certain types of solutions into certain types of applications.
And we'll compete with them, again, on a feature and benefit basis.
And we believe that it's no longer just the system or the fixture -- systems are new, but the ability to really provide service and support.
And for our end customers to have the confidence in a company like Acuity, with its size and scale, and its ability to serve really anywhere in North America very effectively, is a huge advantage for us.
So you're going to see nontraditional players have sales, and get a piece of the market.
But when you think about the market, as we define it today, being roughly a $13 billion market, having the potential, over the next handful of years, to go to $19 billion.
And a lot of it is going to be because you're selling more value per square foot.
I think that the leverage is with those folks who have the market connectivity that is deep and very, very consistent.
Others who are new entrants, some have big names, I think that they'll find it a challenge, after they get past a few jobs that they may take.
- Analyst
Okay.
All right.
Perfect.
Thank you for the time and the insights.
- Chairman, President & CEO
Thank you.
Operator
Next question is Mike Ritzenthaler of Piper Jaffray.
- Analyst
Good morning, everyone.
One other follow-up on the C&I channel.
We've also, from our checks and things like that, have seen an uptick in interest in that particular vertical.
But one of the areas of pushback is, which types of buildings are seeing that type of growth.
And I guess, given your size and your view into multiple bids and projects -- I know we're early.
But is there any wisdom that you can impart on where we should be looking for the pockets of strength within C&I, at least in this initial phase?
- Chairman, President & CEO
Sure.
I think a good indicator for all of you would be to look at absorption of real estate space.
And look at, again, the end vertical applications: schools, office buildings, industrial spaces, roadway opportunities.
Schools are still having a bit of a tough go, because a lot of that is funding from local and state governments, but we're starting to see an uptick there.
Commercial office building, the absorption, both in urban centers and non-urban centers, is really started to improve nicely.
So we would expect that, as vacancy rates continue to decline, you'll see people putting investment in there.
Commercial office buildings has always been a traditional strength of Acuity's, and that portion of the market has been soft over the last four years.
So we have additional enthusiasm, as that market comes back, that our product portfolio, our solutions capability, and our access to market will allow us to really capitalize on that.
Industrial spaces, particularly on the renovation side, have been a good opportunity for us.
So those would be some of the ones that I would mention as strengths going forward.
- Analyst
Okay.
Yes, that's helpful.
And then, just as a follow-up.
With the LED growth continuing to be very impressive, I think a lot of us are trying to reconcile all the different moving parts this quarter with some of the different unusual items that you had backed out.
As we're trying to reconcile LED growth with those items, one of the questions that comes up from time to time is on cannibalization.
I'm wondering if you can just comment, maybe qualitatively, about as LED growth ramps, talking about slower growth in some of your more traditional lighting businesses?
And what that might look like in terms of results and margins over the next, I don't know, six, nine months?
- Chairman, President & CEO
Excellent question.
We actually don't look at our business that way.
We look at our business as, what are the end markets, the end vertical applications, and what's available to us?
So in other words, someone says, I'm going to build something.
We go into that opportunity by saying, what is it that you are trying to do?
What would you like to accomplish?
Are you first cost, total cost of ownership, sustainability?
The whole gamut of questions.
And so what we then do is make sure that we're providing a good, better, best option for that person who's trying to build that particular building.
If it's a renovation project, similarly, what are you attempting to do?
Because we sell from a full wagon.
We're not selling from just one light source versus another.
Our OLED business is starting to show great growth.
Again, we're agnostic, if you will, to the light source, very focused on the application.
So when we look at our growth of LED-based luminaires, it's really you that are most interested in that.
We're excited about it, because we think that it's allowing us to sell more holistic solutions that can offer more capability.
But if you walk through our facilities, you're going to see one cell that's manufacturing a traditional fluorescent luminaire, and right next to it is an LED luminaire.
And that afternoon, they could switch.
So we are focused on that end application.
I do believe that, as we continue to migrate into the digital world, Acuity is uniquely positioned, with its controls position, with its light engine component business, to really bring together solutions into these end vertical applications, like schools, industrial spaces, that are truly smart and simple to use.
And so we think that gives us the opportunity to really, over time, improve our margins, as we sell these types of -- these value-add capabilities to those end customers.
- EVP & CFO
And I would just reinforce, we don't make lamps.
We don't, for the most part, make ballast.
We don't make LED chips.
So it's not as if we're going to be sitting with stranded assets as the technology moves from lamp and ballast to LED.
Or even as the LED chips continue to evolve, and you go to different types of manufacturing and all of that.
We're an integrator, assembler, a designer, and so forth.
So as Vern commented, we, unlike some of the more vertically integrated companies, don't have the stranded asset issue as this technology continues to evolve.
- Analyst
Excellent.
Thanks for all your help.
Operator
Thank you.
Next question is from Glenn Wortman of Sidoti.
- Analyst
Good morning, everyone.
Just looking at SG&A, just based on some of your previous commentary around the fixed component and then variable cost, it does look like your SG&A came in lower than I would have expected.
Should I read anything into that?
How should we be thinking about SG&A going forward?
- Chairman, President & CEO
So again, as we have stated in the past, if you go back over the last six quarters, our freight and commission as a percentage of sales has been in a pretty tight range, around 11.5% to 11.6%.
If I look at our fixed SDA, and more interestingly, if I back out bonus -- I'm not suggesting you do that.
But if I back out bonus, this quarter was pretty consistent, by the way, with where we have been, roughly in that $90 million range.
This quarter, it was a little less.
It was $88 million.
But bonus, obviously, was the difference in that fixed piece, so you get a sense there.
But my two cents on it is, I would look at fixed, excluding bonus, to be probably in the $90 million range.
And then bonus, it depends on how well we do.
And we're hoping to accrue a huge bonus this year.
(laughter) So if you add back the bonus, and you look at this quarter, we were at about $93.5 million on the fixed.
Previous first quarter, we were at about $94.5 million.
So again, all pretty tight in that range of around $95 million in total.
And I think that's probably a decent number.
- Analyst
Okay.
- Chairman, President & CEO
Again, understand that what we are calling fixed, there's still variable pieces in there.
When we have trade shows that we go to, it's that period where we accrue that cost.
So Lightfair is coming up.
So in the third quarter, typically -- Lightfair is always in the third quarter, so typically, we'll have a little higher cost associated with that.
But I think that for modeling purposes, we're not uncomfortable with that mid-$90 million number.
- Analyst
Okay.
And then just focusing on the balance sheet, you're in a net cash position.
Can you just update us on your cash priorities?
- Chairman, President & CEO
Ricky?
- EVP & CFO
Sure.
Our first priority is obviously to invest in the business, and we're doing that.
Got $50 million of capital expenditure estimate for this year, as we continue to invest in new products, in new capabilities in IT, as well as productivity opportunities, cost reduction opportunities, and so forth.
M&A would probably then come next as a priority.
We've been fairly acquisitive throughout the last six, seven years, and would continue to do that.
And when you look over the last six years or so, six, five, six years, you'll see about half of our free cash flow we have spent on M&A and organic growth through CapEx, which is not dissimilar, actually, from peer companies, as well as other manufacturing companies.
The other 50% of cash flow, we've returned to shareholders in the form of dividends and share repurchases, and would expect to continue somewhere in that range.
We do have a consistent dividend we've been paying.
We look at that as a -- the Board looks at that periodically, and evaluates that.
And then we do have authorization for another $2 million share repurchase that we will opportunistically use, based on other potential uses of the cash flow.
As I said, over the last five years, dividends and share repurchases have resulted in about half of our free cash flow being returned to the shareholders.
- Chairman, President & CEO
And Ricky, I would also point out, we are very focused on acquisitions.
But the problem is that -- I call it the two Ds.
A D has to be -- or a deal has to be both doable as well as desirable.
So we continue to look for opportunities.
eldoLED and Adura are great examples of what we're attempting to do.
The other point I would make, our cash flow return on investment on the trailing 12 months is now in the upper 20s in terms of percentage.
So we continue to deliver very strong cash flow return on investment, and we're generating good cash.
- Analyst
Okay.
Thanks for taking my questions.
Operator
Thank you.
Next question is from Matt McCall of BB&T Capital Markets.
- Analyst
Good morning, everybody.
- Chairman, President & CEO
Matt.
- Analyst
Vern, you mentioned in the -- I think it was you, might have been Ricky.
Investments, I think, to vertically integrate your fixtures and controls.
Are those manufacturing investments?
Are those front end investments in SG&A?
I'm just wondering if they're showing up fully in OpEx or CapEx?
Or are we going to see incremental spending from here?
- Chairman, President & CEO
Our CapEx -- the simple answer to your question is, it's human capital, primarily.
But we are investing capital at -- capital investments at about 1.5% to 2%.
So as Ricky pointed out earlier, we are upgrading or up-ticking some of our CapEx to really expand our eldoLED driver capability, because they have unique features and capabilities that we want to make available to the entire marketplace.
So we're up-ticking, investing to handle that capacity.
The second issue, or opportunity, is headcount.
You have seen our fixed SDA, or that portion that we call fixed, increase over the last three years, four years, because we have been investing in people.
Our productivity, our sales per person, continues to improve very, very nicely.
So SDA, we will get leverage off of that, and you saw it this quarter.
We picked up 100 bps, even though our bonus this quarter was significant compared to the de minimis amount that was in the year-ago period.
So we are adding people, but we're doing that in a way that is consistent with leveraging our SDA to the top line.
The kind of growth that we're getting on the top line requires service and support.
But let's be clear.
Our variable contribution margin is improving.
And the fact is that we're growing very aggressively, because of how we've proliferated our lighting solutions portfolio, which includes luminaires, controls and components.
That's due to the acquisitions and the investments that we've made over the last X years.
I actually believe that, for folks that are doing modeling purposes, one of the longer term things that they are have to do is look at what our sales per headcount is.
And you go back to 2005, it was $200,000 of revenues per head.
Last year it was $325,000 revenue per head.
So we're continuing to drive productivity throughout our business, and getting leverage both at the gross profit side as well as the SDA side.
- Analyst
Okay.
Thank you, Vern.
And then the last question, this is a follow-up to an earlier one.
But when you look at how your business is trending this cycle from a all-in spend per square foot, when you bring in controls and components and the items that you were talking about.
As you've looked at that on a per project basis, be it a new building or a remodel, retrofit, what can it tell you about the success?
You have talked a lot about the bigger market opportunity.
But what is your actual data telling you about the all-in spend per square foot?
And what does it tell you it could look like, as we move through this cycle versus the last cycle?
- Chairman, President & CEO
So again, we're -- for new construction, we're very early in this game.
But if you look at renovation, on average -- and again, it varies so widely in terms of what type of end market application.
If you're an industrial space, you're going to have a number.
If you're an office like yours, it's going to be a much higher number.
We kind of guesstimate that the install base, 100 billion square feet, to renovate that for luminaires is probably $3 a square foot.
And then you add another $0.50 or so a square foot for controls.
That's a $300 billion to $350 billion market install base that will renovate.
But it varies so widely.
It's very difficult for us to precisely say.
And truthfully, we really don't track it that way.
What we're looking at is, how do you win a job?
And then, what are our margins on that job?
- Analyst
Okay.
That's fair.
Thank you, Vern.
Operator
Thank you.
I would like to turn the call back over to Mr. Vern Nagel for closing remarks.
- Chairman, President & CEO
Thank you for your time this morning.
We strongly believe we are focusing on the right objectives, deploying the proper strategies, and driving the organization to succeed in critical areas that will, over the longer term, deliver strong returns to our key stakeholders.
Our future is very bright.
Thank you for your support.
Operator
Thank you for your participation.
That does conclude today's conference.
You may disconnect at this time.