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Operator
Good day, everyone, and welcome to today's Steel Dynamics fourth-quarter 2010 conference call.
Today's conference is being recorded.
Joining us today are Keith Busse, Chairman and Chief Executive Officer; Richard Teets, Executive Vice President of Steel Dynamics, Inc.
and President and Chief Operating Officer of Steel Operations; Mark Millett, Executive Vice President of Steel Dynamics Inc.
and President and Chief Executive Officer of OmniSource Corp.; Gary Heasley, Executive Vice President of Steel Dynamics Inc.
and President of New Millennium Building Systems; Theresa Wagler, Executive Vice President and Chief Financial Officer of Steel Dynamics Inc.; and Fred Warner, Investor Relations Manager.
For opening remarks, I would now like to turn the call over to Mr.
Keith Busse.
Please go ahead, sir.
Keith Busse - President, CEO
Actually, Melissa, we're going to turn it over to Mr.
Warner.
Fred Warner - IR Manager
Thank you, Keith.
Welcome to the Steel Dynamics fourth-quarter and full-year 2010 conference call.
The call is being webcast live January 24, 2011, from Fort Wayne, Indiana.
Later today you will be able to replay the call from our website or download the call as a podcast.
During today's call, our management will be making some statements that are forward-looking.
All statements regarding anticipated future results or expectations are intended to be forward-looking statements within the meaning of the Safe Harbor provisions of the Private Securities Litigation Reform Act of 1995.
Such statements, which by their nature are predictive and are not statements of historical fact, are often preceded by such words as believe, anticipate, estimate, expect or other conditional words.
These statements are not intended as guarantees of future performance.
We caution that actual future events and results may differ materially from such forward-looking statements or projections that are made today.
Some factors that could cause actual results to differ include general economic conditions, governmental monetary and fiscal policy, industrial production levels, changes in market supply and demand for our products, foreign imports, conditions in the credit markets, the price and availability of scrap and other raw materials, equipment performance or failures or litigation outcomes.
You may find additional information concerning a variety of factors and risks that could cause actual results to differ materially from today's forward-looking statements.
Refer to sections entitled forward-looking statements and risk factors in our most recent annual report on Form 10-K and in our quarterly reports on Form 10-Q as well as in other reports we file from time to time with the Securities and Exchange Commission.
These reports are publicly available on the SEC website, www.SEC.gov, and on our website, www.SteelDynamics.com.
Now we will start today's discussion with comments from our Chairman and Chief Executive Officer, Keith Busse.
Keith Busse - President, CEO
Good morning, ladies and gentlemen, and again, it is a pleasure to be with you and to comment on our fourth-quarter and yearly results in 2010.
As you can see, we had net income in the fourth quarter of $8 million or $0.04 a share and, for the year, $141 million or $0.64 a share.
Obviously, it's a fairly significant positive change from the loss suffered in the year 2009, which was a small loss, about $8 million and about $0.04 per diluted share on the year.
I think one of the things I'd like to note is that our net sales in 2009 were $4 billion, and they climbed this year to $6.3 billion, and not quite 2008's $8 billion but, given all the growth projects we have in the hopper and the fact that the markets are returning to some semblance of normalcy, I would expect our sales next year to probably get up to $8 billion level in the year 2011.
So as it would regard our earnings, I think it's so noted that the earnings were $0.04, but that included an impairment charge of $0.03 related to the Company's write-offs of certain fabricating assets which were necessitated by the acquisition of Commercial Metals' fabrication operations and the fact that we would no longer operate, in the future, these assets, certainly in a fabricating vein.
I might also note that, during the quarter, we had some substantial unrealized gains in nonferrous, and that -- or losses, excuse me -- some unrealized losses in OmniSource during the fourth quarter, which amounted to probably, after-tax, approximately $0.02 a share.
So when you add back the impairment to $0.04, as most of you have realized from all the commentary, it was fairly positive this morning.
SDI was mid-range, in between the $0.05 and $0.10 that we had early on predicted.
And if you take into consideration the unrealized hedging losses which should come back to the Company in the first quarter, we were probably closer to $0.09, so almost at the top of the range, if you will.
Early in the quarter, our flat rolled operations really did suffer from low volume and pricing.
However, beginning early in November, order entry, I might say, dramatically increased and was quickly followed by significant price increases related in part to increased scrap costs.
I might also note that Steel Operations did achieve an operating income of $91 million, which is 4% greater than the third-quarter results in that segment.
As it regards OmniSource and its results, they were fairly weak in the fourth quarter, as I said earlier, impacted by unrealized hedging losses.
But we are expecting OmniSource will have a fairly good first quarter and, for that matter, right now we think it's going to have a pretty positive year overall.
So we are pleased about the direction we are headed there.
Our margins are greater at this point in time, I think, than they have been at any time in our recent history and, for that matter, at any time in OmniSource's most recent history.
I would note that the average external steel selling price for the fourth quarter decreased $29 a ton from the third quarter average of $782, but increased $67 a ton from the fourth quarter of 2009's average of $686.
And as I noted, the fourth quarter's average ferrous scrap costs per ton charge was unchanged from the third quarter.
At the bottom of page one of our release, we talk about the fact that steel shipments were 5.3 million tons, not quite the 6-million-ton level of 2008 again, but we will certainly get there, we think, this year, this year being 2011.
And we are not quite back to the 7 million and -- as far as Omni goes, we are not quite back to the 7 million tons of capability we have there, but the volume is growing.
If you annualize the 1.2 million tons of ferrous shipments in the fourth quarter, that annualizes to nearly 5 million tons.
And I think we'll see even higher volume pass through Omni in 2011.
The Company's Iron Dynamics facility made money in the fourth quarter.
Mesabi Nugget again was impacted with a loss, a pre-tax loss of earnings of about $13 million or, after-tax, about $0.04 a share.
I'm going to let Mark comment certainly more extensively on Nugget, but we had a planned outage to repair some issues that were giving us grief late fourth quarter, and then even later in the fourth quarter we were impacted by another unplanned outage to repair another issue.
I think we have almost all the issues, I would tell you, behind us at this point in time, and probably the outlook going forward is fairly positive.
We will still have losses in the early part of 2011, but we should reach a breakeven, the way it's being forecast now, by midyear, certainly third-quarter-ish, if you will.
So I think things are finally going in the right direction.
It is an awesome technology, and we think it will deliver on its promises as we walk forward.
Looking ahead to 2011, we think the outlook is very favorable.
We expect slow but continual improvement in the US economy, and we could see increased volume, certainly, compared to 2010 from both, as I mentioned earlier, our steel and metals recycling operations.
Our current expectation is that steel consumption should grow in 2011 the automotive, transportation, energy, industrial and agricultural and construction equipment sectors.
As noted, residential and nonresidential construction activity is likely now at its bottom.
Thus, we expect to see continued soft to very moderate near-term growth in demand in this sector, but nonetheless growth.
These trends support an improving operating environment for all of our segments; but, as noted, it's difficult to offer a view for the entire year.
But I think it's important to note that, given our current activity, we anticipate substantially improved first-quarter 2011 earnings for all of our segments compared to the fourth quarter and will, of course, provide quantitative guidance for the quarter in the March time frame.
So those really conclude my specific remarks, and I'd like to turn it over at this time to Dick Teets, allow him to comment on the Steel segment operations and specifically.
Dick Teets - President & COO - Steel Operations, EVP - Steelmaking
Thank you, Keith, and good morning, everyone.
I'd like to give some additional comments to what was in the press release and from what Keith had mentioned about each of the Steel Operations.
In 2010, the Flat Roll Division produced over 2,730,000 tons, setting a new annual record by more than 100,000 tons.
They had shipments of over 2,640,000 tons, setting a new annual record there also by more than 100,000 tons -- my congratulations to everyone supporting the Butler operation.
The mill is currently running at full capacity with a five- to six-week backlog on both hot-rolled and cold-rolled products.
Although there has been some pre-price increase buying, it seems as if the steel is moving through the supply chain.
Our service center customers report solid shipping, and some of our construction customers have stepped up their manufacturing activities.
From a pricing perspective, we have filled up February at the $800 a ton hot-rolled number, and we will be opening the March book above that number.
The Techs operated at 77% of capacity for the year, with the fourth quarter being the worst at 65%.
However, it was a transitional quarter as December shipments were nearly equal to the total of our October and November.
In January, the rate continued to improve to 85%, and it appears that the quarter will average around 90% when completed.
Columbia City continues to deal with the weakest of all of our markets.
In 2010, they operated approximately at 35% of present capacity.
Exciting news is that the sales of our standard strength rail products finished the year strong.
We are selling more of the rail in the long welded lengths, and the bottlenecks in production of shorter-length pieces will be reduced with the installation of approximately $18 million worth of finishing equipment.
Pittsboro continues to make the most of a historically large backlog by operating at full capacity.
Congratulations to everyone at Pittsboro for setting annual records for cast tons at 630,000, rolled tons at 575,000 and shipped tons at 570,000 tons for the year.
Increased rolling rates are expected in 2011 when capital projects are completed during the spring maintenance outage.
Bottlenecks in the bundling area and mill production scheduling optimization are targeted for improvements.
The Roanoke bar division operated the melt shop at 90% of capacity during the fourth quarter and the rolling mill at 83%.
Shipments in December were the largest of all of the months in 2010 and for the year totaled 505,000 tons.
This exceeded the total in 2009 by 41%.
Business conditions for bar products and rebar improved in the fourth quarter, but order entry continues to be adversely impacted by the lack of commercial construction activity.
Steel West Virginia experienced a great 2010 due to a significant increase in orders for special steel sections serving the OEM markets.
Tons shipped in 2010 increased by 16% over 2009.
The melt shop is running at full capacity and the mill is being supplemented by billets from Roanoke.
The number one mill is scheduled 100% of the time but has been producing fewer tons than historical, due to more short runs resulting in increased setup times.
The number two mill is also scheduled full, and it has been producing at historical tonnages.
We are looking for an even better year in 2011 at Steel West Virginia with expected increase of special sections and continued improvement in the truck trailer market and process improvements through capital projects.
Keith?
Keith Busse - President, CEO
Thanks, Dick; we're going to go to Mark now.
Mark Millett - EVP, President & COO, OmniSource Corp.
Thanks, Keith; just a few comments of color to Keith's thoughts really.
At OmniSource, ferrous shipments were 1.2 million gross tons for Q4, down 9% from Q3 as weather contracted flow and inventory was accumulated for the upcoming quarter.
The market down-tick in October was largely -- well, was offset in November and December, allowing ferrous metal spread to increase 16% quarter over quarter.
Year-over-year, ferrous volumes reflected the recovering steel economy and rose to 5.2 million gross tons, up 43% relative to the 3.6 million gross tons shipped in 2009.
Ferrous margin remained fairly flat year-over-year, up just 3%, as Keith suggested, still -- while shipping volumes were still well below our anticipated capability of about 7 million tons.
Nonferrous shipments quarter over quarter were down 10% to 230 million pounds, largely due to a depressed foreign demand, particularly in copper.
The depressed copper market, while the demand was certainly not reflected in market pricing as the COMEX rose 22% through the quarter clearly demonstrating the dislocation of supply and demand metrics from the market indices and also the growing impact of hedge trading, and also exchange-traded funds that require physical backing.
Although demand was constrained on shipments being down 10% from the third quarter, we continued to make opportunistic buys as the spreads expanded to historically high levels.
To protect margin, as we've discussed before, we continue to run a flat copper book, whereby all inventory and all forward sales are hedged.
As the market price continued to drive upward, the hedged position netted a $6.2 million unrealized loss for the quarter.
It should be emphasized that this is a non-cash loss and will be regained during the first quarter when the inventory is sold and those positions are unwound.
For 2010, the cumulative hedging impact was an unrealized loss of only $1.9 million.
Unfortunately, the lower nonferrous volumes in combination with the unrealized non-cash loss largely offset a stronger ferrous performance.
For the quarter, operating income was $9 million, lower than the $22 million seen in Q3, and more than double that of Q4 2009.
Collectively for the year, improved ferrous metal margin, lower operating costs per ton along with stronger ferrous and nonferrous shipments drove a $99 million operating profit, substantially higher than the $57 million recorded in 2009.
Changing to Iron Dynamics, the Iron Dynamics team, I believe, had a great quarter.
Despite a scheduled six-day maintenance outage, their continued improvement programs led to a record month.
They produced the highest volume of DRI ever.
In turn, a record 48,000 metric tons of pig iron was shipped along with 7000 metric tons of HBI.
They've also done a tremendous job on the raw material front.
They have eliminated dependence on iron ore by consuming 100% recycled mill scale, and thus reduce the impact of the inflationary iron concentrate markets that we've seen this past year in a market that will continue to rise through this year.
As pig iron pricing continues to climb, Iron Dynamics will add significant financial value through 2011 as well as being integral to the great productivity efforts of the Butler sheet [melts].
At Mesabi Nugget, shipments were limited to about 18,300 metric tons of iron nuggets through the quarter, and productivity, as Keith suggested, is still being hampered by issues related to its pioneering effort.
In November an extended shutdown was taken to replace a small portion of the rotary hearth's refractory lining.
After restart in December, the furnace design did not adequately accommodate the associated hearth expansion, and it resulted in mechanical deformation of the hearth's support system.
The furnace was subsequently shut back down for repair.
I believe the team did a monumental job actually bringing it back into concentricity and we returned to production last week.
They are battling minus 30- and minus 40-degree temperatures, which is something that is new to us in an operating mode, but they are getting the place back in operation.
Some mechanical issues still remain relative to hearth cold grinding and delivery systems, but I think we have those in hand.
We are confident in the process itself and we believe significant progress is going to be made in the very near future.
Regarding the mine permit, the permitting process is progressing.
The discussions with the state agencies have been favorable, the target being a permit date later this year or early [2011].
Keith Busse - President, CEO
You mean early 2012?
Mark Millett - EVP, President & COO, OmniSource Corp.
2012, sorry.
Keith Busse - President, CEO
Again, mining permit late 2011 or certainly no later than early 2012.
Thanks, Mark.
Gary?
Gary Heasley - EVP, Strategic Planning & Business Development
Thanks, Keith.
Demand for joist and deck products remained roughly the same in 2010 as it had been in 2009, which, as you know, is up from the [2007] peak by more than 60% and up about 50% for its average for the last 10 years.
During the fourth quarter, we controlled 12 facilities.
There are three that we have operating, one that we are in the midst of starting up, two that we are reconfiguring and optimizing to be started up soon, two that are idle and four that we are dismantling, relocating equipment and demolishing what's not going to be relocated.
When we are finished, we will have six operating facilities and one facility that will be used to produce other products -- products other than joist and deck and will be available to handle any surge capacity in periods of peak demand that we may see a few years out.
For the three operating facilities that we had in the fourth quarter, they generated a modest operating profit for the quarter.
Of course, that was offset by the cost of demolition and relocation and the idle plants, etc.
We are in the process -- as these acquired facilities are optimized, they will have more capacity and a lower cost structure than they had in the past.
So the three that we're sorting up in the West will give us a newer footprint, a broader footprint, and they will be more efficient than they had been and they will have additional capacity over and above what the capacity had been under the previous owner.
Our sales team is building a backlog for the new plants, and we are going to increase employment and production activity as the backlog justifies hiring new people and the order flow stabilizes.
As we look forward to 2011, we expect some modest improvement in non-residential construction activity and therefore demand for joist and deck products.
We expect New Millennium to benefit significantly from its new larger footprint, which allows us to serve a new set of customers, a realigned industry and our aggressive cost structure as we move forward into this year.
Thanks, Keith.
Keith Busse - President, CEO
Thanks, Gary.
I wanted to note one slight correction; I talked to Dick about it.
He noted in his remarks that February was at $800.
I think what he meant to say from a backlog perspective is we filled out February at $800 a ton and are now achieving north of $800 in bookings for March.
The average backlog for February will probably be in the $700 range, if you will, because it's pulling forward a lot of $600 kind of numbers from the not-too-distant past.
And in fact, if we might all think about it, this $700 number was only thrown out there a month or so ago.
So it's hard to achieve $700 when it's not even a month old.
So I wanted to correct that and didn't want anybody to get the -- to imply that order entry is weak.
Order entry is actually very, very strong, and we are controlling order entry.
We think it's in our financial best interest not to get the cart too far ahead of the horse.
So it's a very positive thing from our perspective, certainly not a negative thing.
Theresa, would you like to offer up some comments about the finance?
Theresa Wagler - EVP, CFO
Sure, good morning, everyone.
During 2011, our operating margin improved by almost 3% in comparison to last year and volumes for all of our segments, as discussed, improved significantly.
This allowed for improved cost compression and operating efficiency.
Our fourth-quarter performance, as noted, compared to the third-quarter results, was impacted by decreased operating income from our nonferrous operations, again primarily related to the change in non-cash mark-to-market unrealized hedging positions and the impairment charge from our Fabrication operations.
During the quarter, our cash reserves decreased $84 million as our working capital increased $107 million, most significantly in raw material inventory.
During 2010, our cash reserves increased $178 million and working capital requirements were just less than $360 million.
We also received tax refunds of $102 million during 2010.
Availability on the revolver was $909 million at the end of the year.
Our liquidity remains very strong at $1.1 billion, an improvement of over $400 million compared to the end of 2009.
Our ratio of debt to trailing EBITDA improved significantly during the year to a current level of 3.7 times.
Our first lien leverage is 0.03 times, and our interest coverage is 3.8.
During the fourth quarter, our capital expenditures totaled $38 million, not including the $17.6 million purchase of fabrication assets.
Depreciation was $43 million and capitalized interest related to those projects was just less than $1 million.
Full-year capital expenditures totaled $133 million with depreciation of $172 million and capitalized interest of $7 million.
Our current outlook for 2011 capital expenditures is between $160 million and $200 million, of which $30 million could be spent in the second half of the year, but it's entirely dependent upon when we receive the mining permit.
The current expected allocation of these funds includes 30% to 35% to both the steel operations and the mill's Recycling operations, 10% to 20% to our iron operations, 3% to 5% to Fabrication and the remaining to other projects.
These investments are currently expected to be spent pretty evenly throughout the year, and our 2011 depreciation is expected to be in the range of $200 million.
Net interest expense during the quarter was slightly higher than the third quarter, due to decreased capitalized interest.
Gross interest expense of $45.5 million was an effective interest rate of 7.3%.
Net interest expense for 2007 was $29 million higher than 2009, of which $14 million was caused by reduced capitalized interest and the remainder was related to increased expense from our March note issuance.
At December 31 we had 217.6 million shares of common stock outstanding.
Additionally, we had 16.4 million shares underlying our convertible notes and 7.4 million outstanding stock options.
You've probably noticed that our diluted shares for the quarter were lower than typical.
We were required to exclude the impact of our convertible notes from the net income related to the interest add-back and the associated 16.4 million shares.
For the first quarter, we would expect that not to be the case, so currently we think our diluted shares will be in the range of 235.5 million to 236 million shares.
Lastly, for those of you who like the breakdown of our flat-rolled shipments, during the fourth quarter we had hot-rolled shipments of 275,000, pickled and oiled of 90,000 tons, cold-rolled at 37,000 tons, hot-rolled/galvanized at 92,000 tons, cold-rolled/galvanized at 66,000 tons, painted products at 72,000 tons and, finally, Galvalume at 17,000 tons.
With that, I'll pass it back to Keith.
Keith Busse - President, CEO
Thank you, Theresa.
I don't have any other specific comments at this time, Melissa, so we'll open it up to the Q&A.
Operator
(Operator instructions) Timna Tanners, UBS.
Timna Tanners - Analyst
I wanted to just ask you just general questions on supply and demand, if I could.
So starting, I guess, with demand, any special areas?
I know you highlighted a few, but just wondering if there's anything that has taken you by surprise.
I know I heard a little bit about garage doors.
You mentioned construction has lagged; if you could just give us a little more color there.
Keith Busse - President, CEO
Other than what we said specifically in the press release relative to the sectors that are doing well, I really don't have any additional comments.
I think that the only thing to note is that I think the recovery will continue to be slow by the fact that we don't have a significant recovery going on in residential and non-residential construction arena.
For the economy to have a complete recovery, I think those sectors need to move more aggressively forward than they have.
But there are certainly bright spots in tractor-trailer activity, automobile activity, as we talked about, energy, agriculture and construction equipment -- not the construction markets, but construction equipment.
Order entry is really very strong in all of our markets and growing inch by inch in the wide-flange beam and rail business at Columbia City.
But, as Dick mentioned, that is our biggest struggle although it is improving quarter in and quarter out, and we are pleased about that.
But the backlogs are really in pretty good shape everywhere else.
I think I specifically noted our control of our backlog at Butler.
But order entry tends to be very good week in and week out there right now, and I think that there's a very strong likelihood that that will continue well into the foreseeable future and drive pretty good first-quarter results as well as potentially second- and third-quarter, for that matter.
As we said, we'll have more comments about that a little later on.
Timna Tanners - Analyst
So if you're talking about 6 million tons as maybe a target for 2011, that would imply a 13% increase, I think, from 2010.
Is that where you would expect the demand improvement to come in, or is that including some market share gains?
Keith Busse - President, CEO
Well, I think that it does involve some market share gain, and it's hard to separate one from the other.
We clearly have had some market share gain.
We hope we'll continue to retain those gains and be of benefit and service to the customers we serve.
But clearly, there is some demand pull going on there.
How much is going to be restocking related, that tends to be very difficult area for anyone to get their arms around.
The inventories were just dramatically low relative to the kind of movement and motion we have out there.
So I think that pull is going to continue.
I don't think that service center arena is going to overstock.
I think they are clearly a little leery of what happened from an inventory valuation perspective back in 2008 and will continue to ramp up their purchases probably more specifically related to the level of demand and the very low inflection point where they were.
Timna Tanners - Analyst
Okay, that makes sense.
And then just lastly, if I could, on the supply side, can you let us know if you've seen any presence from ThyssenKrupp in the market yet and if you expect anything there?
Keith Busse - President, CEO
Well, I think everyone has seen them in the market.
I don't think it's probably had a major impact on us, and I would tell you that's not a focus of conversation every day for us in the marketplace.
We do run into them here and there, and they have their own basket full of issues to deal with down there relative to slab supply and start-up costs and things of that nature.
And I don't know how fast or slow it's really going, but certainly they are going to be a factor in the market.
But we are dealing with a growing marketplace, too.
So I don't think it's going to be that bad of a fit.
I think the industry's operating rates on the whole will go up this year.
How dramatically I don't know, but certainly get up into the 80s, in my opinion, in the year 2011.
Timna Tanners - Analyst
Okay, great, thanks a lot.
Operator
Mark Parr, KeyBanc Capital Markets.
Mark Parr - Analyst
I had a question on the scrap market.
In light of what's going on with that met coal in Asia and call it the relative cost advantage that scrap seems to be having, at least over the near-term, I was wondering if any of Omni's operations or if there's any talk about increased purchases of scrap by Chinese or other Asian sources to offset reduced usage of blast furnace iron.
Mark Millett - EVP, President & COO, OmniSource Corp.
I wouldn't say there's any major scuttlebutt or chatter out there currently.
Obviously, the met coal situation will actually impact them; it's still a number of weeks out There's sufficient coal, I do believe, in the pipeline on boats, etc.
So it was our anticipation that the biggest impact wouldn't be for perhaps another six weeks yet.
But nonetheless, it is a fear out there, but we haven't necessarily had any debate about it.
Mark Parr - Analyst
All right, so you think this -- go ahead, Keith; sorry.
Keith Busse - President, CEO
I think the markets have kind of settled in a little bit.
I think in early 2010, they got ahead of themselves.
Pricing has caught up a little.
There's been quite a run recently in scrap prices.
You may see a February that it's not quite as robust as December and January have been.
But, clearly, there's an opportunity there, too, for some tightness for it to go up, largely.
But I think Mark is right; any impact is probably a few weeks away.
And by then, we may be into better flows and better weather, for that matter.
But I think, clearly, the problems that Australia has had is certainly going to have an impact on the spot met coal market, and certainly the spot market for iron has aggressively moved up as well.
There is a little separation between were scrap prices are and where pig iron pricing is, but it's not all that wide.
Mark Parr - Analyst
One other question, if I could, just if I could continue on the resource situation -- so it seems as if the demand pull here in early 2011 is a little stronger than many people or perhaps even most people would have thought 30 or 60 days ago.
And I'm wondering, Mark, if you have any comments on where you see inventory positions at mills that you're serving.
Do you think the mills are little short?
Or how would you characterize inventory positions at the mills right now as it relates to scrap supply?
Mark Millett - EVP, President & COO, OmniSource Corp.
Well, Mark, I think they jumped in, in January, in all honesty, and that's why you saw such a sharp move.
We were anticipating an up market in both January and February, but it sort of all got sucked up in January itself.
So we would anticipate the market being somewhat flat, probably, in February.
Metal inventories -- I would suggest they are kind of in sync with the production levels today.
Mark Parr - Analyst
Okay, terrific, thanks very much for the color, and congratulations on the results.
Keith Busse - President, CEO
Yes; I forgot -- Theresa mentioned, Mark, that we didn't get the benefit of that $0.01 a share or so that you -- that pop you get off of the converts.
But I was just -- added that back in, and that would have allowed us to get to $0.10, almost, when you consider all the extraneous stuff that was going on in this particular quarter.
Mark Parr - Analyst
That's helpful, thanks Keith.
Keith Busse - President, CEO
Overall, it was not a bad quarter.
I've read where one of the analysts wrote this morning, we may be the only company that reports a profit.
That may or may not be true, but we've been pretty steady and pretty close to all of our estimates for some time now.
And, more importantly, the future is very bright.
So I guess none of us really, as we looked at the screen this morning, could understand why the only guy reporting a profit -- the share prices were down a little, and everybody else was up a little.
But I'm sure that will correct when our results are fully understood here.
Mark Parr - Analyst
All right, thank you.
Operator
Dave Katz, JP Morgan.
Dave Katz - Analyst
Given that you expect, if I understood you correctly, scrap pricing to be flat, with the understanding that you're looking to push through subsequent price increases on at least flat-rolled steel, I was curious how sustainable you think that is going forward, how much more the market can take in terms of price increases.
Keith Busse - President, CEO
I'm not sure I know how far the market could go.
Obviously, it's a little north of $800 now.
And whether or not it comes to rest there or goes forward or backward, I really don't have a prognostication.
I think, on the scrap side, as Mark indicated, a lot of people refilled their stockyards in January, and probably there's going to be a huge level of demand driving price.
But that doesn't mean there wouldn't be a bigger appetite in March and scrap prices wouldn't, again, push north of the March time frame.
And (multiple speakers) if the world demand for scrap escalates, that could also impact it as a result of shortages of metallics and met coal and things of that nature.
Dave Katz - Analyst
And with regard to the steel prices, what kind of feedback are you getting from your customers when prices are increased?
Keith Busse - President, CEO
You know, surprisingly -- and I'll let Dick speak to it as well -- the customer contacts I've had, the conversations I've had, they have been a little bit alarmed at the rate of movement.
But there hasn't been the level of complaint activity out there that I thought there would be.
Most people understand that it's both demand-driven and resource cost-driven and have been willing to accept it.
As I said, I don't think anybody is trying to restock their shelves and get ahead of the game.
So I think, as long as demand stays healthy week in and week out, it's showing no signs of letting up.
I really believe there's a fair chance that these increases can stick.
Dick?
Dick Teets - President & COO - Steel Operations, EVP - Steelmaking
I guess the only thing I've heard that adds to that color, Keith, is the fact that people are a little surprised at the speed of the increases, but not necessarily the fact that they are warranted and that they believe that will stick.
Dave Katz - Analyst
Okay, and then liquidity is historically relatively high.
Given that, at least on a forward-looking basis, it appears to be able to stay that high, if not go higher, absent any increased capital expenditure beyond what you've already delineated.
Are there any plans for that liquidity either to bring it down, put it to use in some other way?
Theresa Wagler - EVP, CFO
Well, as you know, we've got -- we're continuing to look at projects, and Keith has talked about some of those in the past.
In addition to that, we do have some debt maturities coming in 2012, and we are interested in continuing to delever as appropriate.
So I think that, naturally, the liquidity levels will come down somewhat, even with our strong cash generation possibilities in the quarter.
But we do want to maintain a pretty high level of liquidity going forward as well.
Operator
Brett Levy, Jefferies & Co.
Brett Levy - Analyst
Just to stay on this -- hey, good numbers, guys -- just to stay on the same subject, do you guys at all have a priority to be an investment-grade steel company?
Keith Busse - President, CEO
No, it's not a priority.
Theresa Wagler - EVP, CFO
Not currently.
We still intend to grow pretty significantly.
At some point in time, yes, but not in today's environment.
Brett Levy - Analyst
Got it.
And then, just to sort of -- I know you've mentioned it in the past and I know you've certainly been asked about it, but what is the latest state of thinking on a southern sheet mill or any other major projects?
And, as you look at the resources costs, if you were going to embark on a project, do you think it would be more likely to be upstream, midstream or downstream?
Keith Busse - President, CEO
Embark upon what project upstream, midstream or downstream?
We've talked in the past about our flat-rolled project, and I can tell you we are pretty far down the trail with the engineering now.
The Board will meet in February.
We'll continue to consider our options relative to that project.
I think the odds of it pushing forward as the economy continues to improve are probably pretty good, in time.
I also believe that the amount of cash we're going to throw off in the year 2011 and 2012 is going to be fairly substantial and, in and of itself, could absorb the entire cost of the project, which leaves us with a lot more equity and no more debt, if you will.
So -- but when you're talking about upstream/downstream, Brett, can you --
Brett Levy - Analyst
In other words, are you guys going to make some acquisitions, perhaps in the scrap area, to add to your position at on OmniSource?
Keith Busse - President, CEO
Well, I think you could never tell.
There's nothing in our hopper right now.
Mark is doing a pretty good job, I think, of building the retail side of the business up from the levels where it was at.
As I said, in the past, a lot of our activity there will be green field in nature, and we'll probably not depart from that.
As to whether or not there might be an acquisition available here and there, there may well be.
But I don't know that [it -- we are] going to be super significant, necessarily, in terms of size.
Relative to Fabrication work, we are pretty much happy with where we are there, don't see really any -- we're waiting on a better market, and certainly it could drive a lot better results, but don't see us expanding a lot in that particular arena.
In Steel, our focus is really primarily on the new flat-rolled mill which I've got to tell you I'm pretty darned impressed with the work that has been done not only from a marketing perspective, but from a technology perspective.
So we're happy about that.
Nugget -- we're going to continue -- as we start to achieve success later this year, and I think we will break even by maybe the third-quarter time frame, potentially, in that project, which would be a massive improvement -- as we continue to dial in and hone in success there, there's no reason, if we grow, we wouldn't want to continue to build another Nugget (inaudible) to serve our interests and augment scrap going into our own facilities today, or any new facility planned in the future.
Brett Levy - Analyst
And last question -- talk about rail market share.
Where are you now?
Maybe this is something where either you or Dick want to talk about the progress in terms of making inroads with the longer rail product you have.
Keith Busse - President, CEO
I think we are very small in terms of market share, clearly, so there's nowhere to go but up.
But all the railroads are interested.
A lot of them now have our product in test and will probably -- initial buyers throughout the year, in the year 2011.
And that's only going to gain momentum at this point in time.
Dick?
Dick Teets - President & COO - Steel Operations, EVP - Steelmaking
Yes; we produced or shipped about 55,000 tons of rail last year, 2010.
And if you consider the market was somewhere between around 900,000 tons, you can do the math and see that we are a single-digit percentage player.
But we have been growing.
Brett Levy - Analyst
Good stuff, thanks very much, guys.
It looks like 2011 is going to be a lot more fun year.
Keith Busse - President, CEO
I think so.
Operator
Sal Tharani, Goldman Sachs.
Sal Tharani - Analyst
Just wanted to confirm -- you said that February average price was $700, although you entered the month at $800?
Keith Busse - President, CEO
Yes.
We sold in to the tail end of the month at the $800 level, and -- but you are dragging along business from the past month or two, and so the average is certainly going to be there.
It's probably in the $700/ton arena (multiple speakers) for February.
Sal Tharani - Analyst
Understood.
But in March, you are starting to see $800, or above $800 numbers already?
Keith Busse - President, CEO
Already see some of that.
We still have some contract business that moves with indexes, so not everything we book, Sal, is necessarily going to be at those numbers because the indexes move forward on an average type basis and you don't get the full impact.
You're getting a better number each month you sell to your clients, but you just don't race right on up to $800.
Sal Tharani - Analyst
Go you; what percentage of your business is indexed, do you know?
Keith Busse - President, CEO
Boy, I would tell you 25% would be my guess, Sal.
Sal Tharani - Analyst
Okay.
And the other thing is that, on the service center side, we know there was some free buying.
We saw a December inventory number came out, which was higher.
I was just wondering, how is the rate of incoming orders?
Has that been steadily good, or -- not the backlog, but just the incoming order rate?
Or, has it started to flatten out or slow down?
Keith Busse - President, CEO
No, it's been good.
I think, as I said earlier, we probably manage it to some degree.
We don't want to have it explode in our face one direction or the other.
So order entry has been pretty steady.
We generally can produce around 55,000-60,000 tons a week, and order entry has been a little bit north of that fairly steadily.
Sal Tharani - Analyst
Okay, and last thing is, on the new mill, you did make some comments.
Is there a possibility or an opportunity for you to actually partner with somebody on that, or would that be a strictly Steel Dynamics project?
Keith Busse - President, CEO
Well, there's always the possibility.
We don't have -- we've not talked to anybody about partnering on it, but I wouldn't rule out its possibility, either.
Sal Tharani - Analyst
Okay, great, thank you very much.
Operator
Brian Yu, Citi.
Brian Yu - Analyst
Great, thank you and good morning.
My question is on the flat-rolled side, Keith.
I was wondering, in your discussions with customers, are there any talks about the import offers?
Because it seemed like they're coming in at maybe $720, $730.
Is that something that you guys are wary of?
Keith Busse - President, CEO
Well, I'm not concerned about it on the flat-rolled side, to tell you the truth.
The market, number one, is fairly reactive to imports, should that be warranted.
But when you see a number like that at the docks, there's more to it than just the boat landing.
There's more cost involved to get it to the client than meets the eye, rather than just the transportation bill.
And then, there's the issue of, do I really want to put my eggs in this basket?
It's a ways off, and where will the market be, and what happens if it backs up?
There are a lot of issues.
That doesn't mean that people are going to -- people are never going to stop buying flat-rolled abroad.
It's come down sharply.
It will probably remain a non-event, to a large degree, in flat-rolled.
So I don't see that exploding at all.
Brian Yu - Analyst
Okay, that's helpful.
And maybe this is a question for Gary, but in terms of the pipeline, the project pipeline is coming down in your downstream operations.
Any insight that that's given you, in terms of the construction market, and maybe how that changed year-on-year over the past six months?
Gary Heasley - EVP, Strategic Planning & Business Development
We've seen pretty good quote activity here in the first part of the year.
Hard to read a lot into that.
Clearly, backlogs are down seasonally as you work into the end of the year, but they are better than they have been in previous years -- well, 2009, anyway, and going into 2010.
It looks to us like there's going to be that modest improvement, that ever-so-slight improvement in non-res construction this year that we've been talking about or looking for.
But there's no strong sign yet.
Historically, we have seen projects that have been quoted five and six and seven times, and then not be built.
We think some of those will come through this year, so we are looking for a modest improvement.
Keith Busse - President, CEO
Yes, quotes are up and backlogs are up over 2009.
Gary Heasley - EVP, Strategic Planning & Business Development
Yes.
Keith Busse - President, CEO
But how much of the quoting activity will garner us in order here in the near-term is hard to gauge yet.
Gary Heasley - EVP, Strategic Planning & Business Development
Yes; financing remains a problem, vacancy rates remain a problem.
There are still some real challenges out there in front of the non-res industry.
Brian Yu - Analyst
Okay, and then the last question on -- just a clarification.
With the Mesabi Nugget, if I remember correctly, the coal that you feed it -- that's non-coking-grade; right?
So you're not impacted by all this big run-up in coking coal prices?
Mark Millett - EVP, President & COO, OmniSource Corp.
We do use some anthracite, but it's not a material amount.
Fortunately, we are contracted through -- supplied through the year.
So, hopefully, we won't get impacted by the major spike that's about to happen or is happening.
Gary Heasley - EVP, Strategic Planning & Business Development
We should be good in 2011, anyway.
Brian Yu - Analyst
Okay, great, appreciate it, thank you.
Operator
Chuck Bradford, Bradford Research.
Chuck Bradford - Analyst
Good morning.
Just a little brief update, if you could, on the permitting situation.
I heard what you said, but what's the hang-up up there in you getting the permit?
With all the talk about jobs, jobs, jobs, you'd think they would be pushing this along, because that was always something they wanted more of in northern Minnesota.
Is there some local group that's the hang-up, or what is it?
Mark Millett - EVP, President & COO, OmniSource Corp.
I would suggest, Chuck, that the state of Minnesota, the environmental agencies are more independent than perhaps the political system, compared to other states.
So there's a due process, and we have to go through that due process.
Chuck Bradford - Analyst
It just seems like it's taking an inordinate amount of time, but thank you very much.
Mark Millett - EVP, President & COO, OmniSource Corp.
I don't disagree.
Obviously, one of the issues is with the mine or the brown field mine, there are some legacy issues there that have come to light.
And they want to include a resolution of those issues in the mine permit.
So, after you do an environmental impact study, which takes seemingly forever, that was concluded.
And now they've asked us to go back and just review that and add a few more tests and trials and examinations.
And so that's the process we're going through right now.
Chuck Bradford - Analyst
Thank you.
Keith Busse - President, CEO
We understand the frustration, Chuck; we are frustrated as well.
Operator
Tim Hayes, Davenport & Co.
Tim Hayes - Analyst
I just had a few questions on the average ferrous scrap cost.
You said that it was up $81 a ton from a year ago.
How much was that up from Q3?
Keith Busse - President, CEO
The average input cost was flat quarter over quarter.
It didn't change for us.
So whatever we reported in our third quarter release, the number was the same.
I don't have the number.
Theresa Wagler - EVP, CFO
We typically don't give the actual number of the scrap cost.
But it was flat quarter to quarter.
Tim Hayes - Analyst
Okay, and could you remind me again, what's your inventory turns of scrap at the steel ops?
Keith Busse - President, CEO
We are currently holding about three weeks, sometimes a little more.
It depends on which way the market is going, but about a three-week inventory at most of the facilities.
(multiple speakers) we have the asset of having our brother here to my right, who has ample stocks to rescue them.
So we used to carry probably six, seven weeks, and they only carry three to four now.
Tim Hayes - Analyst
And then final question -- in terms of the guidance, up substantially from Q4, any color on how it's going to compare to a year ago?
I know a year ago had some maybe unexpected strength in the recovery, but any color on how you see Q1 of 2011 shaping up versus Q1 of 2010 would be helpful.
Thank you.
Keith Busse - President, CEO
I don't remember what we had.
I think we have $0.29 or something like that, if my memory serves me right.
And I certainly think we could achieve that.
But we'll have more color on it later.
Tim Hayes - Analyst
All right, very good, thank you.
Operator
(Operator instructions) Mark Liinamaa, Morgan Stanley.
Mark Liinamaa - Analyst
Keith, just relative to your comments that you thought industry operating rates would get into the 80s in this year, could you contrast between longs and flats, and maybe any commentary on where you see your own facilities getting to?
Keith Busse - President, CEO
Yes; I certainly don't have any data in front of me that would arm me from a flat-rolled versus long products perspective, but I truly believe it will be driven mostly by flat-rolled.
I think, in our own case, all of our long products facilities are reporting an increase year-over-year, probably in the 10% range or thereabouts, maybe even a little more, certainly at Columbia City.
But you have to remember, Mark, we're coming from a pretty low platform there.
So a 30% movement there isn't all that many tons, if you will.
But I do believe that the operating rates certainly will be higher in the flat-rolled arena, although you are going to see -- I think you're going to see at least 10% or better improvement in long products as well.
Mark Liinamaa - Analyst
Great, thanks, good luck.
Operator
Tony Rizzuto, Dahlman Rose & Co.
Tony Rizzuto - Analyst
Hi, all, thanks very much.
Mark answered one of my questions there, but regarding Mesabi Nugget, could you guys quantify the magnitude of the start-up offers that you expect this year?
You've made some qualitative comments on that, but I was wondering if you could give some quantitative guidance.
Keith Busse - President, CEO
I think we talked about it earlier (inaudible).
Theresa Wagler - EVP, CFO
I think that the first quarter will probably look similar.
Keith Busse - President, CEO
Oh, you're talking about this year?
Theresa Wagler - EVP, CFO
This, 2011.
Tony Rizzuto - Analyst
This year; that's correct.
Theresa Wagler - EVP, CFO
I think Mark commented and Keith commented that by the middle of the year we expect to be break even, and obviously we expect the start-up losses to improve in the first half from what you've seen in 2010 so far.
But we've not come out with specific numbers.
Keith Busse - President, CEO
And to improve for the year, although the year will probably likely still end up at a loss.
But it will be, I think, a fairly good improvement year-over-year.
Tony Rizzuto - Analyst
Right, so if we look at what occurred in the first three quarters, you kind of averaged about $9 million or $10 million start-up loss, figuring that that maybe level was a little bit unusual in Q4, a little bit lower level in the first half and moving towards break-even.
So maybe for the year, maybe in the $15 million to $20 million range; might that be reasonable?
Keith Busse - President, CEO
As good a guess as there is out there right now, let me put it that way.
Tony Rizzuto - Analyst
All right, Keith, thanks.
Operator
(Operator instructions) David Lipschitz, CLSA.
David Lipschitz - Analyst
A quick question -- can you talk about The Techs a little bit and the trajectory of order entry over the last several weeks, and where do you see that right now?
Keith Busse - President, CEO
Well, The Techs, again, had a dismal October and November, and then had a very strong December.
January has improved.
I think I said approximately to -- an expected utilization average across all three lines of about 85%.
And again, as general across the board in flat-rolled, we see it continuing to improve and we are projecting approximately a 90% utilization factor at all three of The Techs.
David Lipschitz - Analyst
So over the last several weeks, it has continued to improve?
Keith Busse - President, CEO
Yes, sir (multiple speakers).
David Lipschitz - Analyst
And also, just quickly, can you talk about costs Q4 versus Q1 going forward?
Do you expect them to be up, flat, down, in terms of conversion costs?
Keith Busse - President, CEO
Well, I think they will come down, certainly in flat-rolled, because we did not break that strongly at the beginning of the quarter and certainly did a pretty terrific job of cost compression towards the tail end.
It's going to start out awfully strong from a cost compression perspective.
So I think flat-rolled, quarter over quarter, we'll have better compression in the first quarter than we had in the fourth because of the weak beginning.
I think the activity level is going to change a lot at SBQ, and those guys are running at a maximum level.
And they're actually obtaining beyond-capacity results.
Not a lot of compression will probably be enjoyed there; maybe a little bit in bars, but it won't be substantial.
You will see some in the beam arena because we'll operate at a higher level, but it -- again, it will be impactful, but not all that exciting because it's not going to be all that strong yet, although improving.
David Lipschitz - Analyst
Thank you.
Operator
Michelle Applebaum, Steel Market Intelligence.
Michelle Applebaum - Analyst
$70 a ton in your Steel Operations -- that's pretty cool.
I wanted to ask you about Nugget's.
With the planned new DRI capacity that Nucor has going on and your Nugget capacity and other things going on, what do you think the impact on the scrap market will be longer-term?
And in the past, when there's been new scrap substitutes that come on the market, what has the impact been on scrap costs and the scrap market?
Keith Busse - President, CEO
Well, Michelle, I think that the -- there's not enough of it available, either through ourselves or Nucor's operations or others to probably play a meaningful role on an immediate basis.
But in time I would suspect that that will change and there will be more of an impact.
But you must remember, a lot more is going offshore than it historically has, and that did as much to push the market aggressively forward as anything else.
And I don't think that's probably going to abate.
And without a second Nugget battery and the impact of that and more [HPI], I don't think it's going to have any downward effect on the scrap market.
I think the scrap market will probably operate quite independent of that.
Michelle Applebaum - Analyst
Do you think there's going to be more scrap substitutes [built] globally?
Keith Busse - President, CEO
Do I think we need more?
Michelle Applebaum - Analyst
Well, I know it -- you can answer that.
Mark Millett - EVP, President & COO, OmniSource Corp.
The scrap substitute market -- obviously, there are only a couple of technologies out there, Midrex being probably the more prolific.
And if you look at DRI pellet raw material, that's a very, very, very expensive commodity and will continue to be so for the next two, three, maybe four years.
So I don't personally foresee a prolific increase in HBI or DRI type facilities anytime soon.
Michelle Applebaum - Analyst
Even with scrap prices running up?
Mark Millett - EVP, President & COO, OmniSource Corp.
I think, generally, as with most commodities, foreign demand is going to continue to drive all commodities, scrap being one of them.
And there's only a definitive sort of reservoir or definitive supply within America.
So you are right; scrap pricing is going to go up.
But I don't see that there's going to be a massive impact to HBI/DRI in the foreseeable future.
Keith Busse - President, CEO
We achieve, obviously, success, and I think we will -- in 2011, we will obviously be asking to add additional capacity on iron range.
And another one or two of those batteries would start to have some meaningful impact, but that's several years away.
Michelle Applebaum - Analyst
And can you license the technology?
Can you joint venture that globally?
There is going to be demand -- if your technology is a winner, isn't there going to be demand for scrap substitutes, especially starting from concentrate?
Keith Busse - President, CEO
Well, I think it will be a winner, and we don't have the international rights, although we are probably further down the trail than anybody relative to product knowledge by a wide measure, and therefore we have already been contacted by offshore interests that would love for us to go abroad and partner a Nugget battery with them.
But you've got to learn how to walk before you -- or crawl before you walk and walk before you run.
And we don't have the resources or the current level of interest until we stabilize the first battery at Minnesota.
Michelle Applebaum - Analyst
Okay, and then steel guys are typically -- scrap substitutes have been around forever, and steel guys have been burned because it's a different type of technology, so that, if you do prove this out, which I'm assuming you will, you have created kind of a human capital asset here that might valuable to others in terms of joint venture, whether you own the technology or not.
Don't you think?
Keith Busse - President, CEO
I think what is going to matter is our expertise, as much as anything.
We have those rights you were talking about in North America, but we do not have them internationally.
But that doesn't mean we can't be a part of a project internationally; we certainly have a right to be.
And if I'm a guy that's about to embark on one of those, I'm going to be calling you all the time because you know how to do it.
Michelle Applebaum - Analyst
Right; that certainly has happened before.
Have you been contacted by anyone to grow the Nugget, or have you contemplated growing Nugget with a joint venture partner domestically?
Keith Busse - President, CEO
We have had people talk to us domestically as well as internationally.
Michelle Applebaum - Analyst
Okay, so we're going to watch this real close.
All right, thanks.
Operator
Sal Tharani, Goldman Sachs.
Sal Tharani - Analyst
For your Mesabi Nugget project (inaudible) iron ore prices -- are these quarterly, or are these annual adjusted?
Mark Millett - EVP, President & COO, OmniSource Corp.
Ours, do you mean?
Sal Tharani - Analyst
Yes, the iron or you are buying from --
Mark Millett - EVP, President & COO, OmniSource Corp.
At Mesabi Nugget?
Ours are for the year.
Sal Tharani - Analyst
For the annual?
Okay, great.
Thank you very much.
Operator
And, at this time we have no further questions, and I'll turn it back over to our presenters for any additional or closing remarks.
Keith Busse - President, CEO
Thank you, Melissa, thank you ladies and gentlemen for joining our call.
We had it a little bit early because most of us are going to be traveling this week, one direction or another.
But we appreciate your continued support and, more than anything, the support of all the employees of Steel Dynamics.
It's a wonderful company, and we have some wonderful people who work for us, and we're encouraged by the fact that the light in the tunnel is getting brighter and brighter and brighter, which will have a meaningful impact on your lives as well.
Thank you so much.
Bye, now.
Operator
That does conclude our conference for today.
Thank you for your participation.