Packaging Corp of America (PKG) 2015 Q3 法說會逐字稿

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  • Operator

  • Thank you for joining Packaging Corporation of America's third-quarter 2015 earnings results conference call. Your host today will be Mark Kowlzan, Chief Executive Officer of PCA. Upon conclusion of his narrative there will be a Q&A session. I will now turn the conference call over to Mr. Kowlzan, and please proceed when you are ready.

  • Mark Kowlzan - CEO

  • Good morning and thank you for participating in Packaging Corporation of America's third-quarter 2015 earnings release conference call. I'm Mark Kowlzan, CEO of PCA, and with me on the call today are Paul Stecko, our Chairman; Tom Hassfurther, Executive Vice President who runs our packaging business; Judy Lassa, Senior Vice President who runs our white papers business; and Bob Mundy, our Chief Financial Officer.

  • During our prepared comments we will be referring to slides that are posted on our website. I'll begin the call with an overview of our third-quarter results and operations and then I'll turn the call over to Tom, Judy and Bob, who will provide more details. I'll wrap things up and then we'd be glad to take questions.

  • Yesterday we reported third-quarter net income of $128 million, or $1.31 per share, compared to last year's third-quarter net income of $104 million, or $1.06 per share. Earnings included a $5 million, or $0.05 per share, net gain for special items related to the Boise integration, including the sale of the former St. Helens mill site, previously operated by Boise Incorporated.

  • Excluding special items, third-quarter 2015 net income was $123 million, or $1.26 per share, compared to third-quarter 2014 net income of $124 million, or $1.26 per share. Third-quarter net sales were $1.5 billion in both 2015 and 2014.

  • Turning to slide 3, third-quarter 2015 earnings per share, excluding special items, were equal to the third quarter of 2014 driven by improved volume of $0.07; lower cost for chemicals, $0.03; energy, $0.03; and repairs, $0.02; and a lower tax rate, $0.03. These items were offset by lower white paper prices and mix, $0.13; lower export containerboard prices, $0.03; higher fiber costs, $0.01. We're pleased that we matched last year's record third-quarter earnings considering that lower prices and mix in our paper segment and lower export containerboard prices adversely affected earnings by $0.16 per share.

  • Looking at our packaging business, EBITDA and margins excluding special items, were up over last year's levels with EBITDA of $268 million and sales of $1.14 billion, or a 23.4% margin compared to the third quarter of 2014 packaging EBITDA, excluding special items of $262 million, with sales of $1.18 billion, or a 22.3% margin. Keep in mind that third-quarter 2014 revenues included over $36 million of sales that were related to the discontinued newsprint business at DeRidder and other divested operations.

  • Containerboard production in the third quarter was 933,000 tons, up 75,000 tons compared to last year's third quarter, driven primarily by the tons produced on the D3 paper machine at DeRidder. As mentioned during last quarter's call, we took D3 down in September to install six additional dryers in order to provide the capability to achieve full design capacity of 1,000 tons per day. The outage was executed safely and efficiently, started up ahead of schedule, and achieved all objectives.

  • The achievement of our design capacity objectives puts us in position to fully optimize our entire containerboard platform and improve our manufacturing and freight costs. Also, just as importantly, this allows us to respond quickly and efficiently to future growth and service our customers' needs in a timely manner.

  • Our containerboard inventory at the end of the third quarter was up 6,000 tons versus the second quarter levels, and about 2,000 tons above year end 2014.As we've mentioned on previous calls, containerboard inventories at our box plants are higher than what we have carried historically due to the transportation issues that I think most of you are familiar with now.

  • Our containerboard mills operated very well during the quarter with energy and chemical costs lower than last year's third quarter while fiber costs were slightly higher, primarily at our Tomahawk, Wisconsin mill.

  • I'll now turn it over to Tom who will provide more details on containerboard sales and our corrugated business.

  • Tom Hassfurther - EVP, Packaging Business

  • Thank you, Mark.

  • Our corrugated product shipments set a new record, up 1.3% in total and per work day over a record third quarter of last year. This compares to industry shipments which were up 0.9%.

  • Pricing for corrugated products during the quarter remained stable compared to both the second quarter of 2015 and the third quarter of 2014.

  • Our outside sales of containerboard were flat with the second quarter and up about 12,000 tons compared to last year's third quarter, reflecting an increase in export shipments. Domestic prices were comparable to the second quarter and last year's third quarter, while export prices were fairly flat with the second quarter, but about 8% lower than last year's levels.

  • We expect outside sales of containerboard and corrugated product shipments to be lower compared to the third quarter with three less shipping days and some seasonal slowdown in demand that usually occurs during the Christmas holiday period.

  • Our corrugated products mix will be seasonally less rich in the fourth quarter as the produce business in the Pacific Northwest, as well as the display and high end graphics business for the Christmas holiday period, normally falls off during the quarter. However, we do expect overall corrugated product volumes to be slightly higher than last year's record fourth quarter. I'll now turn it back to Mark.

  • Mark Kowlzan - CEO

  • Thanks, Tom. Looking at our paper segment, EBITDA, excluding special items, and sales were lower compared to the third quarter of last year, with EBITDA of $46 million and sales of $292 million, or a 15.8% margin, compared to the third quarter of 2014 with EBITDA of $56 million and sales of $313 million, or a 17.9% margin. Although sales prices negatively impacted our EBITDA by almost $20 million, we were able to cut that impact in half through our cost reduction and efficiency improvement efforts.

  • Additionally, at our International Falls mill, we also completed the successful installation and start-up of a 53-megawatt turbine generator to replace four small inefficient units. With the new turbine generator, the mill is now capable of producing 70% of its electrical power requirements compared to 38% previously.

  • I'll now turn it over to Judy Lassa, who will provide more operating details.

  • Judy Lassa - SVP, White Papers

  • Thank you, Mark.

  • The drop in revenues versus last year that Mark referred to were driven by lower prices and mix changes, while total shipments were essentially equal with last year's levels. Compared to the second quarter, prices held up fairly well, dropping only slightly with good volume which was up 5%. Office paper shipments, which represent about 70% of our paper volume, were down about 1% versus last year, but up over 4% compared to the second quarter.

  • Overall, the mills ran well during the quarter. Compared to last year's third quarter, cost for wood, chemicals and energy were lower, offset slightly by higher prices for purchased pulp. There were also improvements in maintenance costs and labor and benefit costs.

  • We had no maintenance outages during the third quarter, but in the fourth quarter we will have an extended recovery boiler outage at our Jackson, Alabama mill, which will reduce production by over 28,000 tons, primarily on our No. 3 paper machine. Also, our volumes are expected to be seasonally lower and our mix will be less rich in the fourth quarter as compared to the third quarter.

  • I'll now turn it over to Bob Mundy.

  • Bob Mundy - CFO

  • Thank you, Judy.

  • As expected, and mentioned during our last call, third-quarter 2015 effective tax rate of 35% was the same as the second quarter and about 1.5% below last year's third quarter. We currently expect the fourth-quarter 2015 tax rate to be similar to the third quarter at about 35%.

  • As shown on slide 4, cash provided by operations in the third quarter was $237 million after deducting $76 million in cash tax payments for federal and state income taxes. Other uses of cash included capital expenditures of $76 million, common stock dividends of $54 million, share repurchases of $55 million, and debt repayments of $27 million.

  • We ended the quarter with $187 million of cash on hand. So year to date in 2015, we paid dividends totaling $147 million, repurchased shares totaling $101 million, and we've made $31 million of debt repayments.

  • I'll now turn it back over to Mark.

  • Mark Kowlzan - CEO

  • Thank you, Bob.

  • Looking ahead, as discussed earlier, we expect seasonally lower volumes, corrugated products and containerboard, as well as a seasonally less rich mix in corrugated products compared to the third quarter. In addition, we expect seasonally lower volumes and a less rich mix in white papers. With colder weather, wood and fuel costs are also expected to be seasonally higher.

  • Finally, as previously reported, maintenance outage costs are expected to be $0.10 per share higher in the fourth quarter due to the planned 24-day outage at our Jackson, Alabama mill for a major rebuild of the recovery boiler which will reduce production and increase cost. Considering these items, we expect the fourth quarter earnings of $1.03 per share.

  • Before I move on to the Q&A portion of the call, I want to announce that effective October 31, Judy Lassa will retire. On behalf of all of us, I want to both congratulate and thank her for the 33 years of outstanding service and dedication. She has agreed to continue to be available to us over the next 12 months on an as needed basis under a consultation agreement. Paul LeBlanc, who currently reports to Judy as Vice President of Sales, has been named Vice President of Boise Papers, reporting directly to me.

  • With that, we'd be happy to entertain any questions, but I must remind you that some of the statements we've made on the call constitute forward-looking statements. These statements were based on current estimates, expectations, projections of the Company and involve inherent risks and uncertainties, including the direction of the economy and those identified as risk factors in our annual report on Form 10-K on file with the SEC. Actual results could differ materially from those expressed in these forward-looking statements.

  • With that, operator, I'd like to open the call to questions. Thank you.

  • Operator

  • (Operator Instructions)

  • Our first question comes from the line of Mark Weintraub of Buckingham Research Group.

  • Mark Weintraub - Analyst

  • Thank you. I was hoping to get a little bit more color on the bridge from third quarter to fourth quarter if possible. I know that you had called out the Jackson rebuild on your prior conference call and that was $0.10. I guess historically I thought that seasonal factors typically were in the $0.07 to $0.08 range and then maybe mistakenly I had thought that DeRidder might make a bit more money in the fourth quarter than the third quarter, but I recognize maybe seasonal factors might have affected that.

  • But I didn't hear anything else that was really going on and I wasn't quite sure if I'm missing something or -- because the magnitude of the decline from 3Q to 4Q is a bit bigger than what I had anticipated using those inputs. Can you help me out there?

  • Mark Kowlzan - CEO

  • Yes, Mark. You're correct when you said that historically if you went back over the years the 3Q to 4Q impact was in that $0.08 range, going from 3 to 4. However, with Boise if you think about it we're a 50% bigger Company, so on a proportionate basis if you go through the various elements, we're more in line probably $0.12 a share of seasonal Q3 to 4Q. And the elements you're looking at would be box volume and mix going from third to fourth quarter, mill volume going from third to fourth quarter, you've got white papers volume and mix in the fourth quarter and then wood and energy costs, typical increases. So you've got those four items that now would be more likely in the range of that $0.12 area.

  • So if you combine the $0.10 outage impact along with the $0.12 and then $0.01 of other, you get from the $1.26 to the $1.03. We did have, again, about the same amount of seasonal cost in last year's fourth quarter. But it was partially offset by containerboard volume from the prebuild of inventory that we called out in order to support the 2015 beginning of the year heavy maintenance schedule in our containerboard business. That was about 45,000 tons of prebuild.

  • And so we don't expect to see that type of prebuild this year. We now have the capacity with our D3 machine at DeRidder to support our Q1 maintenance down time without that type of heavy prebuild. So in essence, this pushes some of the earnings out of the fourth quarter, into the first quarter of 2016.

  • Mark Weintraub - Analyst

  • Oh, okay.

  • Mark Kowlzan - CEO

  • Paul, do you want to elaborate on that a little bit?

  • Paul Stecko - Chairman

  • I think you summed it well. Overall I think what people should realize is that we've undergone a big transition. We were a Company out of capacity buying a couple hundred thousand of tons on the outside to support our demand.

  • But with D3 and other productivities we got through synergies, we can now fulfill all of our internal demand with the additional capacity and we still have room for growth over the next several years. And so there's no need to prebuild inventory because we can make it as fast as we can sell it in the first quarter. That wasn't the case when we were short of capacity. So I just kind of looked at that another way if that helps.

  • Mark Weintraub - Analyst

  • That's real helpful. One quick follow-on if I could. On the Jackson project, I think last quarter, I'm actually pretty sure last quarter you called that out as being an unusual project and that next year your maintenance and outage expenses probably would be lower than this year. I think you said $0.05 or $0.06, I just wanted to verify that's accurate? Can you fill us in on what the capital costs on the Jackson project are?

  • Mark Kowlzan - CEO

  • The Jackson outage this year involves a big project for the rebuild of the recovery boiler. That was a 1973 vintage recovery boiler and we're basically replacing the entire bottom of the boiler, putting a new steam generating section in and doing other various maintenance work on the project. It's a $10 million capital spend and, again, this boiler will be good, it's lasted since 1973. We expect to get another 40 plus years out of the boiler. That's with a minimum effective capital spend.

  • We did study some various options, looking at basically new boilers and complete rebuilds. And so compared to a $75 million CapEx spend, we've avoided that. We're at a $10 million level that gets us very good, efficient operations for many years to come.

  • Regarding your comments about where we were with next year. We did call out this year being $0.60 amortization for the outages, next year we'll probably be $0.55. Where we are now looking at the fact that we've got the capability at DeRidder, 2014 was $0.48 of amortized shutdown expense. We told you there's going to be something in between that $0.55 and $0.48 that gets us into a more normalized range. So we'll give you details in the January call when we give you specifics about our plans for next year.

  • Mark Weintraub - Analyst

  • Okay. Great. Thanks very much.

  • Mark Kowlzan - CEO

  • Next call, please.

  • Operator

  • Our next question comes from the line of Chip Dillon of Vertical Research Partners.

  • Chip Dillon - Analyst

  • Yes, and good morning. First of all, I just want to make sure it's clear. We did see that you had called out that $0.10 and we had thought maybe the outage impact would have been an increment. But thanks for clarifying that the outage at Jackson is part of the $0.10.

  • The question I had is, and I think you answered it but I just want to clarify is when you look back at 2014, you called out a $0.07 higher maintenance in the fourth quarter versus the third and the earnings dropped $0.10. So that would suggest that the other impact was $0.03. So maybe the way to think about that $0.03 is that you still incurred the $0.12 of seasonality, but that prebuild you mentioned might have offset $0.09 of that. Is that in the ballpark?

  • Mark Kowlzan - CEO

  • Correct. The prebuild had a big impact of offsetting that. You're exactly right.

  • Paul Stecko - Chairman

  • And Chip, the other thing, last year was an unusually large prebuild because of the huge DeRidder outage. And the prebuild this year, because we don't have all that work to do at DeRidder, is less and we'll give details in the January call. But you're exactly right.

  • Chip Dillon - Analyst

  • Okay. That's very helpful. That makes that clear. And then looking at that maintenance so I understand that, $0.48 in 2014, around $0.60 in 2015, I think you said $0.55 in 2016 and then in 2017 the more normal flow will be between $0.58 -- sorry, $0.48 and $0.55. Is that right or did you suggest that next year could be between $0.48 and $0.55?

  • Mark Kowlzan - CEO

  • What I'm suggesting is that I think 2016 is going to be even lower than the $0.55. As we looked at things and as we're concluding this year, when we gave you that $0.55 I believe that was on the July call and again, with what we know now, so I believe the number will be somewhere between that $0.55 and $0.48. So that's what we're saying, it's going to be heading to a lower normalized number that we can provide more clarity on in the January call.

  • Chip Dillon - Analyst

  • Got you. And you mentioned -- last question -- that you're now in a position to better supply your need. Obviously D3 helps there. But of course you all have shifted the output of that machine more toward virgin, and I guess two questions. One is, how has that dryer project gone and what incremental benefits do you expect? And secondly, would that mean that you might on the margin be buying a little bit more medium on the open market as we go forward and which would seem to be a good thing, given that market seems to be a lot looser or at least there's more availability than certainly you would see on the liner board side?

  • Mark Kowlzan - CEO

  • Regarding the first part of your question on the project, we took the machine down for its intended work in September. We accomplished all of the dryer work and fine-tuned up some of the wet end and again started the machine up. The outage took instead of 13 days, just approximately 10 day outage, but executed very well. Machine started up flawlessly. Quality's great.

  • And again with the work that's been done in the back end of the mill to support the virgin kraft fiber production, we truly have the capability to meet that 1,000 ton a day of productivity off the machine as a virgin quality liner board. And so we can supply, whether it's a medium mix, liner board mix, that the machine has tremendous capability. And so going forward for the foreseeable future we have the ability in our legacy system and DeRidder to supply our needs.

  • As Tom grows the box plant business and takes that cut up into the system, we will reach a point where we are out of capacity. Right now the DeRidder facility is at its design and we're very pleased. Regarding the outside purchase of medium, that would be a high class problem to have in a few years.

  • Chip Dillon - Analyst

  • I guess the last question is, are we sort of at the end of the Boise synergies or as we look at 2016 do you see them helping to offset some of the cost -- well, assuming there are cost changes on the upside, although I would imagine chemicals and energy are helping you, but update us on those synergies if you could? Thank you.

  • Mark Kowlzan - CEO

  • We said on the July call we're not going to give you specifics right now. We'll give you a summary in the January call. We told you in July that we were on target for the year heading towards that $200 million run rate and we called out a few items, one of which has been the I-Falls turbine generator project. That's an example.

  • Your comment about efficiencies, as we said, we were able to overcome the year-over-year price decline impact on the white paper side with improvements in that business and that was an example, again, that we said we'd be continuing to make improvements in operational efficiencies and that's a great example. And that would be a direct synergy.

  • Those are the type of things that we're looking at and we're very pleased with how that's all rolled in. But again, and we mentioned this in July, we're one Company now and we're not going to be getting into the specific synergy items but we will give you a summary in January of where we are.

  • Paul Stecko - Chairman

  • Chip, I'd add again, it gets harder -- we're going to make the $200 million by the end -- what we predicted that we were $175 and we'd get to the $200 over the next year, which would be into next year. But it starts to get muddied after a while, after you get the standalone type projects. What is really just normal efficiency improvement or what is synergy related, in other words comes from putting two companies together. And we don't want to spend a lot of time trying to do nothing but accounting. We'd rather spend our time on nothing but improving the operations.

  • And so that's why we'll give a summary at the end of the year but it's -- and we're going to make our numbers and there's more operational improvements that will happen in 2016. We're just calling them normal operational improvements. We're not calling them synergies anymore.

  • Chip Dillon - Analyst

  • Understood. Thank you very much.

  • Mark Kowlzan - CEO

  • Next caller, please.

  • Operator

  • Our next question comes from the line of Philip Ng of Jefferies.

  • Philip Ng - Analyst

  • Hey, good morning, guys.

  • Mark Kowlzan - CEO

  • Good morning.

  • Philip Ng - Analyst

  • Is it mostly due to comps or have you lost any market share? I don't think that's the case. But just seems like volumes for corrugated was a little weaker during the quarter. You guys have historically outpaced the broader market and guidance for 4Q seems pretty soft growth as well. Just want to get color on what you're seeing on corrugated volumes.

  • Mark Kowlzan - CEO

  • When we look at the third quarter and we built our guidance of $1.28 we estimated obviously a little bit higher volume. We did come in at the 1.3% year over year. We were off about 1.2%. Tom, do you want to add a little color to what you saw?

  • Tom Hassfurther - EVP, Packaging Business

  • Yes, Phil. Keep in mind, the economy is certainly not performing as we would hope it would and I think it weakened a little bit in the quarter. But still, we beat the industry by almost 50%. And that's against, of course, record comps from the previous quarter -- previous year's quarter. But we also in the past, if you recall, when we had higher growth rates it was a mix of both organic growth and acquisition growth. And we haven't made an acquisition now for about 18 months. So you're now talking about pure organic growth here.

  • Philip Ng - Analyst

  • Got you. That's a great segue. My next question was going to be, are you seeing a little more competition on box assets in the M&A side, and could you look to grow more organically from just building some new box plants? How are you going to tackle that, I guess ultimately?

  • Tom Hassfurther - EVP, Packaging Business

  • I think that, sure, it's a little more competitive. There's no question about it. You see the amount of activity that's going on and also those multiples have gone up dramatically. We were very delighted with the fact we were at the leading edge of this in terms of the acquisitions. And there's a lot fewer available.

  • If you look just what's happened in the last quarter, there's been some pretty significant acquisitions, both in box plants and in mills, independent mills got acquired. So there continues to be quite a bit of activity there. That said, we're still looking at opportunities and we will continue to do so. I feel good about a couple of them. So we'll see where things go. But also we'll continue our strategic capital investments as we have in the past to find opportunities where they're best suited.

  • Paul Stecko - Chairman

  • And just to be clear, we outgrew the industry in the third quarter and when you outgrow the industry you increase your market share. So your earlier comment about losing market share, it's the opposite. We outgrew the industry and by definition we've increased our market share. As Tom pointed out, it's not as much as in previous quarters but we still outperformed the industry.

  • Philip Ng - Analyst

  • That's helpful. And I guess just one last one from me. A major competitor of yours is idling significant capacity for containerboard. Just curious to get your view on supply/demand over the next year or so in light of some of the new capacity that's coming on. Thanks.

  • Mark Kowlzan - CEO

  • You know, for anti-trust reasons, I don't want to comment on that. For PCA we run to demand and that's how I answer that.

  • Philip Ng - Analyst

  • Thanks. Good luck in the quarter.

  • Mark Kowlzan - CEO

  • Next question, please.

  • Operator

  • Our next question comes from the line of Anthony Pettinari of Citi.

  • Anthony Pettinari - Analyst

  • Good morning. Tom, just a follow-up on Phil's question. You said that you were interested in opportunities and actively looking at opportunities. Is that on the box plant side or the mill side or both? And then just following up on that, one of your large competitors made a large acquisition of recycled mills. Would you be interested in recycled mills, given you've been more leveraged to virgin historically? OCC's been lower for longer than many of us expected.

  • Tom Hassfurther - EVP, Packaging Business

  • We're primarily looking at box plant acquisitions. We would like to add to that side of the business. As far as recycled mill capacity, we're not actively looking at that and quite frankly I think as Mark made very clear, our projects that we've just completed at DeRidder position us very well to accommodate the growth going forward for quite some time. So I think our mill system is in excellent shape.

  • Anthony Pettinari - Analyst

  • Okay. That's helpful. And then just switching to white paper. I was wondering if it's possible to parse how much of the $0.13 hit in the quarter was from price versus mix. And then just following up on that, post the boiler rebuild in Jackson, is there any incremental volume that you'll be adding in Jackson, or is there any impact to the mix at Jackson?

  • Mark Kowlzan - CEO

  • You're referring to again year over year there's a $0.13 paper price in mix going from third-quarter 2014 to third-quarter 2015. And then so again, for the fourth quarter you're probably in that $0.11. But in terms of year-to-year impact, but not quarter to quarter.

  • Judy Lassa - SVP, White Papers

  • The only comments I can make on that are the index was down $35 a ton quarter over quarter from last year. There is a lot of mix impact and it really is in all of our segments. We have more commodity in our office segment, less recycled in premium. We have more offset and less envelope in the mix, printing and converting.

  • We're still experiencing price erosion on the pressure sensitive which adds to that as well. Pulp has been down quite a bit. Down $70 per US shipment and about $80 to $100 shipments to China. All those components add to that mix.

  • And the question on Jackson, the Jackson piece doesn't impact -- I mean, it's the overall business mix for Q4. We built inventory for the Jackson outage, so just some more commodity in office in Q4 and some more offset versus envelope.

  • Paul Stecko - Chairman

  • But the recovery boiler outage does not affect the paper machine. You won't get any more tons off the paper machine rebuild than a recovery boiler.

  • Paul Stecko - Chairman

  • Hopefully we get a little more black liquor burning capacity which means we can buy less purchased pulp down there and that helps the cost side of the equation.

  • Anthony Pettinari - Analyst

  • That's helpful. I'll turn it over.

  • Mark Kowlzan - CEO

  • Next question, please.

  • Operator

  • Our next question comes from George Staphos of Bank of America.

  • George Staphos - Analyst

  • Hi, guys. Thanks for all the details. I just wanted to piggyback on the maintenance question and then the sequentials, really into first quarter. So would it be fair, piggybacking on Chip's question then, that we should be expecting a more favorable seasonal pickup 1Q versus 4Q, but to the tune of $0.09 you get all that in 1Q or would that somehow be spread over the other quarters.

  • Mark Kowlzan - CEO

  • We only give guidance one quarter at a time, George.

  • George Staphos - Analyst

  • Understood.

  • Mark Kowlzan - CEO

  • Again, I did say this. We looked at this year's maintenance amortization of $0.60. We did call out the $0.55. But we know now looking at where we are we do believe that the maintenance amortization for the year will be lower than the $0.55. How much, we'll quantify that in January.

  • But I can tell you, just inherently looking at the shutdown activity next year, the bulk of the heavy lifting, done. We did all the big major work at DeRidder. The white paper mills have had two years of time to fix a lot of opportunity. And so we're going to be truly into a more normalized annual shutdown activity in 2016. But I can't give you the details right now and we'll clarify that in the call in January.

  • George Staphos - Analyst

  • Okay. Understand. Figured I would give it a shot. Now, I think you had mentioned third quarter was maybe off a little bit from your expectations on volume. Fourth quarter I think you're guiding for a slightly higher corrugated shipments, if I heard you correctly. Tom, could you talk at all to bookings and orders early in the quarter relative to what's in your guidance?

  • Tom Hassfurther - EVP, Packaging Business

  • Yes, George. I've got 10 days of data and after 10 days of data our bookings and billings are running about 1% over previous, and keep in mind that those were record quarters and record months. So we've got some tough comps but we're still running slightly ahead.

  • George Staphos - Analyst

  • My last two ones I'll ask them in sequence, and turn it over just for time's sake. This question I think has come up in the past. If you could remind us, what's your view on the uncoated free sheet capacity you have and its suitability over time if you need more containerboard capacity for conversion? Obviously they wouldn't necessarily be well situated given the fiber mix, but wanted to see what your view on the optionality of that would be or whether you think further expansion at DeRidder would be more likely if you could talk to that?

  • And then the other question I had with demand that's certainly not your fault, but demand being a little bit softer than perhaps we would have seen earlier in the year. With the mills now running more normally, does it suggest that you'll need or you'll have the ability to run with less inventory in 2016 than you were running in 2015? Thanks and good luck in the quarter.

  • Mark Kowlzan - CEO

  • George, regarding the first part of your question, we are not contemplating any conversions currently. I'll finish that comment up with comments we made for many years now. Anything can be converted at a certain capital investment, providing you have the fiber availability and the market demand. Regarding the last part of your question, inventory with where we are, we do have the capability to supply, but we have a lot less pressure on us. I'm not going to quantify what we intend on doing next year.

  • Our current inventory's up a couple thousand tons over the beginning of the year. We're comfortable at that range. But yes, we've got a lot more flexibility now. That's why we don't have to do the bigger prebuild.

  • And so we now have built in some capability to overcome some of the transportation challenges. But again, we don't expect those challenges to ease off. We expect them to become more of a challenge in the upcoming year. We'll have flexibility for those.

  • George Staphos - Analyst

  • Thank you.

  • Mark Kowlzan - CEO

  • Next question, please.

  • Operator

  • Our next question comes from Mark Wilde of Bank of Montreal.

  • Mark Wilde - Analyst

  • Good morning.

  • Mark Kowlzan - CEO

  • Good morning, Mark.

  • Mark Wilde - Analyst

  • Question first for Judy. Judy, I just wondered if you could talk about any impact you're seeing so far from the anti-dumping duties in the white paper business.

  • Judy Lassa - SVP, White Papers

  • Certainly. So the July market stats with the preliminary CBB in place at the end of June and the ADD announced for the end of August really started to show some signs of movement on imports being down by 36,000 tons and a real reduction in China and Indonesia. But customer inventories are still high with some of the prebuying that took place and we think the impact could begin to show maybe mid to quarter end.

  • Mark Wilde - Analyst

  • Okay. And then I just -- looking at the trade data the other day, it seems like you can see this drop in cut size imports but it looks like kind of converting grades might be going up. Can you speak to that?

  • Judy Lassa - SVP, White Papers

  • I can only speak to what we're seeing in the stats because, we don't participate there.

  • Mark Wilde - Analyst

  • Okay. The other two questions I had were on the containerboard side. One, I wondered, one of the indexes moved down in the trade papers this last weekend and if you could just comment on whether that is -- there's any impact from that in your fourth quarter numbers.

  • The other thing I wondered, Tom Hassfurther, are you seeing any impact in your specialty business from all of these evols that have gone in? When people first started putting in the evols, they talked about how quick they were to change from product to product and that they could go after more of that specialty business, and I wonder if that's really happening in reality?

  • Tom Hassfurther - EVP, Packaging Business

  • Okay, Mark. Let me answer the first one regarding the index change. I see that will have very little impact for us. The changes that have taken place if you really read the detail, they're basically related to 100% recycled medium. There's a whole variety of quality levels of course with 100% recycled medium and the core quality is obviously trying to find a home. So it's an area we don't really participate in.

  • It does sometimes get reflected in grades that we do, we are in, but I think most of our customers understand that it's really about the quality of semi-chem and their need for semi-chem. I don't think we'll see much impact at all regarding that. The specialty business and evols, you asked what evols are doing? It's pretty hard for me to tell exactly what our competitors are doing with evols. But I think if I was to generalize, I would say that not much has changed in terms of how people are using evols.

  • More for output purposes. If you really see what's gone on when people install evols, many of them take out two or three flexos to put in one evol. If you're going to do that, it's going to be pretty hard to run a lot of graphics on it given the output that you have for two or three flexos and going to one evol. I don't think that's going to be having a dramatic impact.

  • Mark Wilde - Analyst

  • Sounds good. Good luck in the fourth quarter.

  • Mark Kowlzan - CEO

  • Thank you. Next question, please.

  • Operator

  • Our next question comes from Chris Manuel of Wells Fargo Securities.

  • Chris Manuel - Analyst

  • Good morning, gentlemen. Two questions for you. First, cash usage here. Looks like you had stepped up repurchase a little bit in the quarter. It's been kind of level almost what you've done all year to date. Can you comment a little bit on uses of cash going forward? Do you anticipate picking up repurchases a little bit? Is that reasonable or unreasonable?

  • Mark Kowlzan - CEO

  • Again, where we're looking at right now as we build cash, we're going to remain opportunistic in our stock buyback. As we summarized, we bought back $55 million worth of stock in quarter. We paid down some debt and continue to pay the dividend and build cash. So we've got a lot of fire power here and we'll continue to take advantage of that. But again, we don't have any stock buyback targets and again, it all ties into where you're looking at capital for the year. So there's been a lot of opportunity as we wrap up the year and go into the new year with uses of cash.

  • Chris Manuel - Analyst

  • Second question I had was, now that you've got the DeRidder machine fully running or fully capable, I think your integration level's kind of moved to the 93% or 83%, 84% range. A, if you could kind of verify that, and then B, appreciating that you run to demand. You'll fill all your needs internally for your own box plants first. That remaining 16%, 17% that you have, how would you characterize the export market today for price demand? Are you having any difficulty finding a home? Are you seeing any further price erosion beyond just currency? How would you have us think about that and your ability to continue to run kind of flat out in export, or would you think about dialing that back a bit?

  • Tom Hassfurther - EVP, Packaging Business

  • I'll handle the export pricing first and then talk about what's going on. Right now the pricing in export is pricing that's gone down, is primarily driven by currency which is the largest factor. Trade flows is another one. And economic conditions around the world.

  • So the massive slowdown that you saw that's taken place in China as an example obviously has some impact. And of course the currency situation around the world is the primary impact. Export demand remains pretty stable, quite frankly. It's not -- there's a bit of a global slowdown but the export demand is still pretty good. We're just going to have to deal with some of our pricing issues going forward as a result of those items I just mentioned.

  • Mark Kowlzan - CEO

  • Regarding integration level, we're currently at the 85% level.

  • Chris Manuel - Analyst

  • Okay. That's helpful. Thank you guys.

  • Mark Kowlzan - CEO

  • Next question, please.

  • Operator

  • Our next question comes from the line of Mark Connelly of CLSA.

  • Mark Connelly - Analyst

  • Thank you. Just two simple questions on the cost side. You've highlighted some meaningful cost pressures this quarter and you did last quarter too. I'm wondering as you think about the boiler and other productivity projects whether you think you have enough to offset that over the next year, if these current kinds of cost trends stay in place. And second, you obviously had some fiber issues last summer that were weather related. Do you expect, weather aside, to be in much better shape this year.

  • Mark Kowlzan - CEO

  • Regarding the first part of the question on cost, historically we're always working every day addressing the cost efficiencies and opportunities within the mills and box plants, and that will continue. That's not changing. So on the second part of your question regarding fiber, we did see a better summer weather-wise and so harvesting conditions and wood availability improved significantly compared to the fall and winter months and early spring.

  • The Tomahawk commentary regarding wood prices was primarily related to the fact that it was a catchup issue that so many mills, paper mills and saw mills had run their inventory so low during the winter. The pricing pressure remained even though harvesting conditions improved. But all in all, the wood harvest and wood volume has improved considerably year over year.

  • Mark Connelly - Analyst

  • So you won't carry more wood going in this winter?

  • Mark Kowlzan - CEO

  • Well, we'll carry the normal amount of winter wood build. We do that every year. As an example, the Gulf coastal region, the mid-south region, you always end up traditionally with winter rain periods, and so it's a typical winter wood build. But again, what we're seeing to date we haven't seen the fall rains that we saw last year in some of these areas, so it's a much more normal season right now.

  • Chris Manuel - Analyst

  • Very helpful. Thank you.

  • Mark Kowlzan - CEO

  • Next question, please.

  • Operator

  • Our next question comes from the line of Alex Ovshey of Goldman Sachs.

  • Alex Ovshey - Analyst

  • Thank you. Good morning.

  • Mark Kowlzan - CEO

  • Good morning.

  • Alex Ovshey - Analyst

  • On the negative mix impact in corrugated in the fourth quarter, is that all seasonal or is there anything else happening? I know you talked about the economy being slower than where we were earlier in the year. Is that having any impact on the mix or is that all seasonal impact?

  • Tom Hassfurther - EVP, Packaging Business

  • That's all seasonal impact.

  • Alex Ovshey - Analyst

  • Very good. On the cost side, certainly the seasonal uptick makes a lot of sense, we see it every year. What about the decline in oil prices that we saw in the middle of the year, and I think diesel will probably be about $0.50 a gallon lower in the fourth quarter, chemicals are continuing to come in. Is that going to have much impact on the business?

  • Mark Kowlzan - CEO

  • Oil price have been down for a year. Natural gas prices have been down. So we haven't seen any relief in terms of transportation costs. Rail and trucking have continued to raise rates regarding overall cost, regardless of what their diesel fuel was. So in terms of fuel, that hasn't changed basically year over year.

  • Paul Stecko - Chairman

  • We don't burn any oil in our boilers.

  • Mark Kowlzan - CEO

  • And natural gas has been pretty stable.

  • Alex Ovshey - Analyst

  • Okay. And just last one. Intraquarterlies reported that Turkey put in some tariffs on kraft linerboard from the US. I know you're not a big exporter, but you do put in some product into Europe. Were you putting any product into Turkey and what sort of -- if you were, what's sort of the plan for that product?

  • Tom Hassfurther - EVP, Packaging Business

  • Alex, I really can't talk about what markets we ship into. We'll just leave it at that. Obviously you know we're small in the export market.

  • Alex Ovshey - Analyst

  • Okay. Okay. I'll turn it over. Thank you, guys.

  • Mark Kowlzan - CEO

  • Thank you. Next question, please.

  • Operator

  • Our next question comes from Scott Gaffner of Barclays.

  • Scott Gaffner - Analyst

  • Thanks. Good morning.

  • Mark Kowlzan - CEO

  • Good morning, Scott.

  • Scott Gaffner - Analyst

  • So if I look at 3Q it sounds to me after we've gone through everything that really the only item that came in below expectations was the corrugated products shipments, or was there anything else that came in below your expectations heading into the quarter?

  • Mark Kowlzan - CEO

  • You got it right. It was a great quarter, except we were a little bit lighter on volume compared to our original forecasting model that we had built our guidance on for $1.28. The $0.02 miss was directly related to that little lighter volume.

  • Paul Stecko - Chairman

  • Put that into perspective, the first half of the year we were up 2.5%. We had forecasted about 2.5% for the third quarter. And we came in at about 1.3%. So when you adjust that for yield, that basically had we made that 2.5%, would have been right on our number.

  • Scott Gaffner - Analyst

  • Okay. And so as we look at the fourth-quarter guide, I hear a lot of seasonality, a lot around demand and input cost and again maybe the only thing that's changed in your mind is corrugated product shipments. I just -- and it sounds like we maybe misestimated a lot of the seasonality here. Is there anything other than corrugated product shipments as we go into 4Q that is below where you would have expected it to be, maybe mid-way through the year?

  • Mark Kowlzan - CEO

  • No, as far as where we would are expected, just the box volume is softer but then again it all is related to the normal seasonal softness as spelled out in the earnings.

  • Paul Stecko - Chairman

  • And our box volumes forecast is predicated on what we see today. If the economy starts to pick up that's going to be positive. If the economy slows down more, that will be a negative. And so there's uncertainty about this number but as Tom mentioned, we expect our volume 4Q over 4Q to be up in corrugated. So when you say soft, we'll still be up. We may not be up as much as we had hoped and if the economy picks up a little bit that will obviously help us.

  • Scott Gaffner - Analyst

  • Sure. Just last question on the guidance. I realize historically you've only given one quarter forward on the guide. But it sounds to me as if the fourth-quarter guidance really isn't that far off from what you expected before. It's more our models had differing seasonality in there, maybe based on history versus where the Company is today. Any thoughts around possibly giving further out guidance so you don't have this volatility in the stock on a day like today?

  • Mark Kowlzan - CEO

  • We're comfortable with giving guidance one quarter at a time. We'll leave it at that.

  • Paul Stecko - Chairman

  • I think we're the only Company in the industry that even gives you a firm number one quarter at a time. So we don't give you full year guidance but I don't know of anybody else that publishes one quarter in advance. So we think we're ahead of everybody in that regard and we're not going any further ahead.

  • Scott Gaffner - Analyst

  • Fair enough. Thank you.

  • Mark Kowlzan - CEO

  • Thank you. Next question, please.

  • Operator

  • (Operator Instructions)

  • Our next question is a follow-up from George Staphos of Bank of America.

  • George Staphos - Analyst

  • Hi, guys. Quick one. Just on capital allocation, maybe for Tom and Bob, if we are to understand that multiples for corrugated assets have maybe trended higher over time, and certainly you were ahead of the curve a few years ago with what you were doing, you're still going to need if you continue at your historical trend, more converting capacity at some point. Have the returns gotten such where it makes more sense to do greenfield, or basically what I'm asking, are box plant greenfield investments at this juncture higher returning from what you can see relative to the suite of acquisition opportunities you've got out there right now in box land? Thanks guys and good luck in the quarter.

  • Mark Kowlzan - CEO

  • Let me start with, again, looking at the opportunities that have been presented in the last year or so, obviously we've been looking at them. As Tom mentioned, there was some rich prices. We had capacity within our own system to continue growing the volumes and so we've been pretty judicious about how we looked at the assets and the inherent value and it's all related to the book of business.

  • And so going forward, if you were to look at capital allocation into the box plant side of the business as opposed to building a greenfield box plant, theoretically you're always better to go buy an existing book of business and an existing plant. And so with that Tom, you want to add any color?

  • Tom Hassfurther - EVP, Packaging Business

  • I would say, George, our strategy is not going to change. If we find an acquisition that meets our financial objectives but primarily meets a great customer base, great management team, and obviously accretive to earnings and it makes sense for us to do a buy under those circumstances, we'll do that. In addition, we'll continue to look at strategic capital investment where that makes sense and which we've done in the past.

  • So if we're in markets where we're out of capacity in terms of converting capacity and we've got a customer base who desire to do significantly more business with us or they're expanding or whatever the case might be, in those particular cases we will certainly invest in the strategic capital. So I think our -- just because we haven't made an acquisition in the last 18 months doesn't mean we're changing our strategy by any means. That said also, keep in mind that what is able to be acquired out there is getting less and less every day because of the activity that's going on. So that capital may flow into other buckets. But we'll see what comes up as the future goes.

  • George Staphos - Analyst

  • That's all fair, thanks for the time, guys. Again, good luck in the quarter.

  • Mark Kowlzan - CEO

  • Next question, please.

  • Operator

  • Our next question is a follow-up from Mark Wilde of Bank of Montreal.

  • Mark Wilde - Analyst

  • Yes, just on the -- going back to the box business. Tom Hassfurther, I just wondered we've seen these ISM numbers slipping over the past few months. Historically they've correlated pretty well with the box business. Can you tell me based on what we've seen in the ISM, do you actually expect box volumes to soften further over the next couple of months?

  • Tom Hassfurther - EVP, Packaging Business

  • Mark, I really can't predict what the future's going to hold. All I can tell you is that as I indicated, that the numbers didn't fit what we had hoped they would be, so we don't have -- we didn't have a lot of tailwind quite frankly from the economy in the third quarter. But I can't predict at all what's going to happen in the fourth quarter.

  • Mark Wilde - Analyst

  • Okay. One other question I had is just going back to this integration level. You've always operated since you became public in a pretty tight band on integration. I'm curious, if you saw a good mill asset come up over the next year or two, would you actually be willing to take that integration level down further for a good mill asset?

  • Mark Kowlzan - CEO

  • You know, I don't want to speculate on that. That's really purely speculative. And I just don't want to get into that.

  • Paul Stecko - Chairman

  • And Mark, that's a question that's so open ended. If somebody wanted to give a mill away for next to nothing that was a good asset, we're really interested in things that are almost free. But to pay the normal price, no.

  • Mark Wilde - Analyst

  • I don't see any give-aways right now.

  • Paul Stecko - Chairman

  • Me neither.

  • Mark Wilde - Analyst

  • Okay. All right. Thanks.

  • Mark Kowlzan - CEO

  • Thanks. Next question, please.

  • Operator

  • I see that there are no more questions. Do you have any closing comments?

  • Mark Kowlzan - CEO

  • Like to thank everybody for joining us today and look forward to talking to you on the January call for the full-year 2015 numbers. Have a good day. Thank you.

  • Operator

  • Ladies and gentlemen, thank you for joining today's call. You may now disconnect your lines. And have a wonderful day.