Packaging Corp of America (PKG) 2014 Q3 法說會逐字稿

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  • Operator

  • Thank you for joining Packaging Corporation of America's third-quarter 2014 earnings results conference call. Your host today will be Mark Kowlzan, Chief Executive Officer of PCA. Upon conclusion of his narrative, there will be a Q&A session.

  • I will now turn the conference call over to Mr. Kowlzan. Please proceed when you are ready.

  • Mark Kowlzan - CEO

  • Good morning, and thank you for participating in Packaging Corporation of America's third-quarter earnings release conference call. I'm Mark Kowlzan, CEO of PCA. And with me on the call today is Paul Stecko, our Chairman; Tom Hassfurther, Executive Vice President who runs our Packaging business; Judy Lassa, Senior Vice President who runs our White Papers business; and Rick West, our Chief Financial Officer.

  • I'll begin the call with an overview of our third-quarter results, and then turn the call over to Tom, Judy and Rick, who will provide more details. I will then wrap things up, and we'll be glad to take any questions.

  • Yesterday, we reported third-quarter net income of $104 million, or $1.06 per share. Third-quarter net income included after-tax charges for the Boise integration, debt refinancing, and DeRidder mill restructuring of $20 million, or $0.20 per share, including cash charges of $6 million, or $0.06 per share, and non-cash charges of $14 million, or $0.14 per share. Excluding these special items, third-quarter 2014 net income was $124 million, or $1.26 per share, compared to the third-quarter 2013 net income of $89 million, or $0.92 per share, and compared to the second-quarter 2014 net income of $114 million, or $1.16 per share. Details of special items are shown on the schedules that were included with the press release.

  • Third-quarter net sales were $1.519 billion compared to third-quarter 2013 net sales of $845 million, and second-quarter 2014 net sales of $1.468 billion. Excluding special items, the $0.10 per share increase in third-quarter 2014 earnings compared to the second quarter of 2014 earnings was driven by increased sales volume and improved mix for $0.12; lower fuel costs, $0.02; and lower chemical and recycled fiber costs, $0.02. These items were partially offset by higher annual outage costs of $0.03; higher electricity costs, $0.02; and higher medical and workers' compensation costs, $0.02.

  • This was our eighth consecutive quarter of record earnings, excluding special items, driven in part by strong sales volume, record mill productivity, and mill cost reductions. The integration of Boise Packaging continues to generate significant synergies, and operational improvements in white papers have resulted in lower costs and higher margins. At the end of the third quarter, realized annual synergies were at a run rate of about $110 million, up from about $85 million to $90 million at the end of the second quarter. And we continue to expect synergies of at least $175 million by the end of 2016.

  • We have also achieved a significant strategic milestone on October 17 with the completion of the number 3 newsprint machine conversion at the DeRidder, Louisiana, mill to produce containerboard. This work was completed two weeks ahead of schedule, and the start up of the machine is on plan with no major production or quality issues so far. In addition to providing needed capacity, we are excited about the grade optimization potential and freight savings that the D3 machine will bring going forward.

  • Looking at the details of our third-quarter operations, packaging EBITDA, excluding special items, was $262 million on sales of $1.176 billion, which equates to 22.3% margin. Containerboard production was a record 858,000 tons, up 12,000 tons over the second quarter of this year.

  • Our Valdosta mill was down seven days during the quarter for its annual maintenance outage, reducing containerboard production about 11,000 tons. In addition, we completed planned boiler and lime kiln repairs at our DeRidder mill. And also in the fourth quarter, our Wallula, Washington, number 2 medium machine will be down for five days for its annual maintenance outage, which will reduce production by about 2,000 tons.

  • Containerboard inventories at the end of September were down 7,000 tons compared to the end of the second quarter, but up 21,000 tons since the beginning of the year, including an increase of 4,000 tons with the April 2014 acquisition of Crockett Packaging. The remaining 17,000 ton increase was the result of our decision to increase our containerboard inventories some at our box plants to improve and optimize supply assurance and transportation costs.

  • The rail and truck issues that we spoke about during our second-quarter earnings call in July did not improve during the third quarter. Fortunately, with our inventory adjustment and our day-to-day management of the situation, we have been able to limit some of the impact on transportation costs.

  • Our integration level in the third quarter was 92%, and to meet our total containerboard demand, we purchased 47,000 tons of containerboard from the outside market. Our year-to-date purchases of containerboard were 147,000 tons. With the start-up of the DeRidder number 3 paper machine, most of these outside purchases will be eliminated, and we will only purchase some specialty grades that we do not produce.

  • I'll now turn it over to Tom who will provide more details on PCA's containerboard and corrugated packaging sales and demand.

  • Tom Hassfurther - EVP of Packaging

  • Thank you, Mark. Our containerboard and corrugated products demand was strong and steady throughout the quarter. With the acquisition of Boise, overall corrugated product shipments were up 33% over the third quarter of last year. Excluding Boise, PCA shipments were up 6.2% in total, and were up 4.5% per work day, with one additional work day in this year's third quarter. The acquisition of Crockett Packaging in April of 2014 contributed about 1.5% of the shipments' increase.

  • Industry corrugated product shipments were reported last week, and total shipments were up 1.7%, and shipments per work day were essentially flat for the third quarter. PCA prices for corrugated products increased slightly compared to the second quarter, driven in part by a richer mix.

  • Our outside sales of containerboard were up 8,000 tons compared to the second quarter, and down 19,000 tons compared to the third quarter of last year, including Boise tons in both years. We reduced both domestic and export sales, and increased our integration level from 88% in the third quarter of last year to 92%. Pricing for domestic sales of containerboard was essentially the same as the second quarter. Export prices were down about $10 per ton on average, but pricing stabilized and began to increase late in the quarter.

  • For the first 10 days of October, PCA's bookings for corrugated products are up 5.6% over the same period last year, and billings are up 4.5%. So, we are off to a good start in the fourth quarter. However, we do expect corrugated products shipments in the fourth quarter to be lower than in the third quarter with three less shipping days and some seasonal slowdown in demand that usually occurs during the Christmas holiday period.

  • I will now turn it over to Judy Lassa, who will discuss white papers.

  • Judy Lassa - SVP of White Papers

  • Thank you, Tom. Our paper segment EBITDA in the third quarter of 2014, excluding special items, was $56 million on sales of $313 million, which equated to about an 18% margin compared to just over a 15% margin in the second quarter. This margin improvement was driven primarily by higher volume and improved operations and lower costs in our white paper mills.

  • Our white paper mills ran extremely well, producing 296,000 tons. We had no annual maintenance outages in the quarter. We will have our Jackson, Alabama, mill down for seven days in November for its annual maintenance outage, which will result in lowered production by 9,000 tons and higher operating costs. We did build some paper inventories at the end of the quarter, up about 6,000 tons compared to the end of second quarter, and that's primarily related to the planned outage at Jackson.

  • Office paper shipments during the third quarter were up 7.3% over the second quarter this year, and were down 5.4% compared to the third quarter of last year. During the past year, we elected to exit some business which did reduce our shipments. Printing and converting and pressure-sensitive shipments were up 3,000 tons compared to the second quarter, and down about 22,000 tons compared to last year's third quarter. That is as a result of the fourth-quarter 2013 paper machine closures at the International Falls, Minnesota, mill.

  • Finally, white paper prices were essentially flat in the third quarter compared to the second quarter. And looking at the fourth quarter, we expect to see seasonally lower white paper shipments and higher fuel costs at our International Falls, Minnesota paper mill with the onset of winter conditions.

  • I will now turn it over to Rick West.

  • Rick West - CFO

  • Thank you, Judy. Looking at other Company-wide costs and earnings change items from second-quarter results, amortization of annual outage repair costs and direct outage costs increased $0.03 per share, which was in line with our expectations. We saw expected seasonally higher prices for electricity of $0.02 per share, and our medical and workers' compensation costs were up $0.02 per share.

  • Moving to cash generation and use for the third quarter, PCA generated cash from operations of $223 million. Capital expenditures were $107 million during the quarter, and year-to-date capital expenditures are $255 million. Common stock dividends of $39 million were paid, or $0.40 per share. We made $53 million of cash tax payments, and we also paid off $75 million of long-term debt.

  • Total debt reduction since the acquisition of Boise on October 25, 2013, is $300 million, and our long-term debt is now at $2.357 billion. We ended the quarter with $154 million in cash on hand. To reduce the earnings risk of potential interest rate increases on variable interest rate debt, we issued $400 million of 10-year notes with a fixed interest rate of 3.65% in the third quarter, and used the proceeds to pay down a portion of our bank term loan debt.

  • I will now turn it back over to Mark.

  • Mark Kowlzan - CEO

  • Thank you, Rick. Looking ahead to the fourth quarter, with the DeRidder conversion, we expect higher mill production which will allow us to reduce our outside purchases of containerboard. Corrugated product shipments are expected to be lower with three less shipping days compared to the third quarter. And we also expect seasonally lower white paper shipments.

  • Amortization of annual outage repair costs will be about $0.07 per share higher than the third quarter, and we expect seasonal increases in fuel and transportation costs. Considering these items, we expect fourth quarter earnings of $1.16 per share, excluding special items.

  • With that, we'd be happy to entertain any questions, but I must remind you that some of the statements we've made on the call constituted forward-looking statements. These statements were based on current estimates, expectations and projections of the Company, and involve inherent risks and uncertainties, including the direction of the economy and those identified as risk factors in our annual report on Form 10-K on file with the SEC. Actual results could differ materially from those expressed in these forward-looking statements.

  • With that, operator, I'd like to open the call for questions. Thank you.

  • Operator

  • (Operator Instructions)

  • Mark Weintraub of Buckingham Research.

  • Mark Weintraub - Analyst

  • Thank you, good morning. Two quick ones. One, the September refinancing. When you had originally completed the Boise transaction you had talked about paying down $1 billion of debt subsequently. With this refinancing where you took advantage of very low rates, does that change your thinking on the need to necessarily pay down $1 billion in a specified time frame?

  • Mark Kowlzan - CEO

  • Mark, we took advantage of that opportunity with the interest rates to give us some flexibility. But also I think at the time our plan is still to pay down the $1 billion of debt over the next couple of years. So, that target hasn't changed, but we did want to take care of some of the uncertainty. With that, Rick, did you want to add anything?

  • Rick West - CFO

  • No, except, Mark, we still have over $700 million of variable rated debt, so we can continue to pay down our term loans until they are completely paid out with this refinancing.

  • Paul Stecko - Chairman

  • And I'd add -- this is Paul, Mark. This does, as Mark pointed out, flexibility is the key word. We wanted to get our debt down because it was variable and you never know what will happen. But we just took $400 million off the table that just put us at risk. So, paying down $1 billion in three years is still a goal. But if it took three and a half or four, and we had a better use for the money vis-a-vis dividend or share buyback, we are in a position that allows us to do what is the best thing and not be totally tied to this commitment to pay down $1 billion in three years. We've built some flexibility for ourselves that allows us to take advantage of whatever happens in the marketplace.

  • Mark Weintraub - Analyst

  • Thank you. Makes a lot of sense. There's been a lot of talk on MLP, and is that something that you guys have had a chance to take a look at and do you have any thoughts at this stage?

  • Mark Kowlzan - CEO

  • Yes, Mark. We've spent a lot of time on this and we have a good appreciation of its merits, both financially and strategically. We've engaged legal and financial assistance to provide the information that would allow us to submit a request to the IRS for a private letter ruling. But obviously the big unknown is when the IRS will lift this moratorium on the MLPs, and, more importantly, what are the rulings and the substance of any private letter request? And I think, again, this information will impact if and how we proceed with any MLP consideration. Paul, do you have anything you want to add to that?

  • Paul Stecko - Chairman

  • The only thing I'd add is that I've been looking at this along with Mark and Rick and Kent Pflederer, our General Counsel. I have just tried to stay focused on the strategic aspects and the shareholder value creation as opposed to the mechanics and the structure of setting one of these things up. They're kind of interesting. MLPs can create shareholder value, from my perspective, in a couple of ways.

  • The first is the traditional way, related to the value arbitrage, if you will, that results in selling a cash stream that is tax-advantaged for a higher multiple than your stock's trading. And the multiple you end up getting is going to be a function of how the MLP investors view the security of that cash flow stream and what ability you have to increase distribution of that cash flow, by push-down of additional cash flow from the parent company to the MLP over time. That's how it basically works.

  • But there is a second and very important way you could also create value, and that's referred to as third-party growth. And this growth is in addition to simply pushing down a larger percentage of your existing cash flow to MLPs. This new growth results from what value you get from redeploying the proceeds that you receive from the MLP investors. As you know, this redeployment could be pay down debt, increase the dividends, buy back shares, or reinvest into the business. And in this regard, with regard to reinvesting into the business, I think PCA has generated a track record over the last 10, 15 years of judiciously applying capital and obtaining superior returns for the shareholders.

  • Our recent energy projects at Counce and Valdosta and our Boise acquisition are good examples of this. And we think that our ability to redeploy assets should resonate well with any potential MLP investors. And this can create a lot of value for both the MLP investors and the PCA shareholders. So, this thing is very attractive, especially if you can generate value in both ways. And it is something that we consider to learn more and more about each day. But as Mark says, we can't do anything until we hear what comes out of Washington.

  • Mark Weintraub - Analyst

  • That's tremendously helpful. Recognizing you've got to wait to hear from Washington, it sounds like you are relatively comfortable with whatever complexities the structure would entail. Is that fair?

  • Mark Kowlzan - CEO

  • Let me turn it over to our structure man. Rick?

  • Rick West - CFO

  • Mark, we are basically in the preliminary evaluation phase. As Mark said, we've engaged auditors, legal and other advisers to look at what we would need to do for setting up the initial MLP IPO for carve-out audited financials. We are also beginning to look at the changes that would be needed with an MLP reporting structure. But we are really in the early stages of that work and we are continuing to look at each of the aspects of what we would need to do to operate on a daily basis with this type of structure. That's where we're at, the preliminary evaluation phase, but we are taking the time and effort to effectively look at it as how we can best operate in the future, if that were to take place.

  • Mark Weintraub - Analyst

  • Thank you very much.

  • Operator

  • Chip Dillon of Vertical Research.

  • Chip Dillon - Analyst

  • Good morning. The first question is just on the state of the market. A big dilemma we've all faced, and I'm sure you all have, too, is the decoupling of box demand with GDP that we've seen in the last 15 years with the outsourcing that seems to have come to an end. We got a hint in September that maybe we are re-coupling. I know it's hard to say with just a few months of data and finally seeing the economy get some life, but what are your thoughts about that? As you look at your current customer mix do you think you are going to see at least the industry tie its shipments more closely to the growth in GDP than we've seen in the last 15 years?

  • Tom Hassfurther - EVP of Packaging

  • Chip, this is Tom. Let me see if I can take a stab at this. I think where we are, at least in the short term here, is, as business has grown, manufacturing has improved somewhat. A lot of that has been in the durables area and some of those industries don't use a lot of corrugated.

  • But the indicators are, going forward that I think you're going to see a little more in the non-durables area. Especially in light of the fact that the employment levels are improving, wages are going up. Gasoline prices, of course, are coming down quite significantly which puts a lot more money into consumers' pockets. And therefore I think that will start to really begin to drive the non-durables area, which is much more tied to corrugated demand.

  • I think that when you look at a total GDP number, it can be a little misleading from the standpoint of it depends on where the growth is coming from and how much use happens to be in the corrugated area. But when you look at non-durables that's very much tied to corrugated, and I think we've got some definite upside there.

  • Paul Stecko - Chairman

  • Let me just build on that. Tom said something very important here about non-durables. If you go back, Chip, it has to be at least ten years, my memory is failing me there, but one of the first real hits we had in corrugated demand was the first time gasoline prices spiked up a lot. That sucked a lot of disposable income out of the economy. And that disposable income was maybe $100 a month for everybody that drives a car. And so they weren't going to buy a big durable good with that money, they were going to spend that money on things packed in a corrugated container, and not on gasoline because as you know we don't ship a lot of gasoline in corrugated containers.

  • So, getting gasoline prices, if they can fall in the short term, that's a big plus for corrugated because that disposable income will go somewhere, and wherever it goes most of it is going to be packed in a box. So, we always root for lower gasoline prices at PCA. Helps transportation expenses, too.

  • Chip Dillon - Analyst

  • Got you, that's very helpful. Shifting gears a little bit, I know you guys, certainly of late, have shown a great alacrity in adding to shareholder value. And I'm just looking here, the net debt is down to $2.2 billion. You're roughly one-third of the way through your debt repayment plan that you had discussed after the Boise deal. But its interesting when you look at -- your EBITDA is arguably going to be less than two times -- I'm sorry, a little more than half of that net debt level, so you're less than 2 times leveraged already as we look at next year. And I just wanted to take a temperature and see, would that at least allow you to consider the dividend as a potential increase candidate?

  • And, also, given your success in making acquisitions, are you considering that you are still open for business? Or do you still want to get that debt down even further before you'd consider that?

  • Mark Kowlzan - CEO

  • I think it goes back to the word flexibility that I used earlier. I think where we are right now, we've got these options to consider, and that's something as time goes on we will be discussing with the Board. The fact that we have paid down $300 million and where we are with the business will give us a lot of firepower to move in different directions, whether it is dividend increases.

  • I think on the acquisition side right now obviously we are still focused pretty heavily on the completion of this integration. So, that's less of an interest to us immediately. But that doesn't say that going forward if an opportunity came along we certainly would have to consider that. But, again, I think right now we are very comfortable and we have tremendous flexibility to move that cash and best deploy it. Paul?

  • Paul Stecko - Chairman

  • And, Chip, we mentioned with a previous caller, you probably didn't hear it because you were holding on line. We also refinanced $400 million in variable debt and got very attractive rates on ten years. That gave us a lot of flexibility that put us in a position to consider the things you are talking about.

  • Chip Dillon - Analyst

  • Got you. And real quickly could you talk a little bit about the increased integration we have seen? You guys are buying box plants. We saw another big deal down in the Southwest. How much of the non-integrated business is left? And do you think that could discourage new capacity aimed at the independents since it seems like there's not that many left?

  • Tom Hassfurther - EVP of Packaging

  • Chip, this is Tom. I think you are getting a real handle on what is going on in the marketplace, and certainly see it very much like we see it. I think that our strategy to get to 90%-plus integration, which is where we are, and we intend to even do more, is, I think, a sound strategy, and certainly given what's going on in the rest of the marketplace. And of course you know have even if you observe if, you've got some direct mill owners who had no cut up at all who have now actively pursued some acquisitions. So, it's a bit of a change in the marketplace.

  • Chip Dillon - Analyst

  • Very helpful, thank you.

  • Operator

  • George Staphos of Bank of America Merrill Lynch.

  • George Staphos - Analyst

  • Thanks, everyone, good morning. I wanted to go back to MLPs. Just a couple of questions. Remembering that flexibility is one of your bigger watchwords at Packaging Corp., would it be safer to say that until you ultimately come to a decision on MLPs, and for that matter get the appropriate signals one way or another from Washington, that bigger capital allocation decisions might be on hold? Or will you look at these as parallel and independent decisions that you need to look at?

  • Mark Kowlzan - CEO

  • I think the latter part -- we will continue in parallel and look at opportunities as they come along. Obviously we wouldn't want to pass up on something that was a good opportunity for the shareholders, anticipating something out of Washington. I think the key right now is for us to be prepared and understand what the implications are of a private letter ruling, which we are. But in the meantime we are going to continue running the business and provide value to the shareholders in the way that we have done historically.

  • Paul Stecko - Chairman

  • Back on that flexibility, we are going to sound like a broken record, and we've said this for ten years, we are not smart enough to predict the future but we know we are not smart enough to predict the future. So, we take another way out. Built-in flexibility allows you to capitalize on the future, whatever it may be. And, again, paying down or converting this debt we have, $400 million, to fixed rate gives us some flexibility to pursue in your term, a parallel and independent course. We've got the firepower, we think, now to do a lot more different things than we had six months ago.

  • George Staphos - Analyst

  • Paul, another question, maybe this is somewhat preliminary. Again, as you've studied MLPs and what the investor base that invests in MLPs values, perhaps somewhat differently than traditional, if you will, paper and forest investors might look at or value, do you envision any changes in the actual business model? I'm not getting into mechanics now in terms of what assets might or might not be in an MLP or OPCO and what would remain with the parent, but more in terms of the integrated container board business. Do you perhaps run it differently if it were part of an enterprise that had MLPs than what you are doing currently? And if so, what those changes maybe look like?

  • Paul Stecko - Chairman

  • That's a very easy question to answer. The answer is no, we wouldn't run it any differently. We have a business model that works.

  • No matter what vehicle you have for transferring value to shareholders or creating value to shareholders, in the end it comes down to your primary business model. If you've got a lousy business model, there's nothing you can do to improve shareholder value. As they say, cash is cash. And our business model, as you know, has been performing at a very high level for a long time. That's the last thing we'd change.

  • George Staphos - Analyst

  • Understood. I appreciate that, Paul. Two last ones and I'll turn it over -- both on operations. Can you comment at all in terms of how D3's startup might be built into your guidance for fourth quarter? You obviously mentioned it will be more in the way of production, obviously. But what should we factor in, perhaps, for startup costs or incremental EBITDA, if that's possible to comment on?

  • And the downtime in the third quarter in packaging was 11,000 tons, I think you said, in total. Initial guidance was 13,000 tons. Obviously it was a good operating quarter, you already said that, but were there any specific things that really went well for you in bringing up Valdosta? Thanks and good luck in the quarter.

  • Mark Kowlzan - CEO

  • On the first part, regarding DeRidder, we have only been running for four days. This will be our fifth day of running so it's early. We are obviously pleased with what we are seeing so far. But we got -- like I say, we are in the start up phase.

  • We've been conservative in building contributions to the fourth quarter earnings. I think a better way to look at that is to understand going forward, if you assume we get through the startup curve with no problems, and we're producing according to the original plan, on a quarter-over-quarter basis, Rick, you can build that for them and I understand it was $115 million capital and about 30% return, so that would give after-tax contribution of --?

  • Rick West - CFO

  • Yes, Mark. With that, what we have said previously, with a 30% return of capital, you are looking at a project that is going to generate on an annual basis, when fully operating, rough numbers, about $60 million of EBITDA or about $0.36 per share on an annual basis. Of course, that would be about $0.09 per share per quarter. If you look at the fourth quarter, the machine is not operating essentially the first month, October. And then you've got startup costs, as you mentioned. And, so, that's what Mark was alluding to, what we put into the guidance is something you are almost guessing at, at this point.

  • Paul Stecko - Chairman

  • George, let me just amplify on that. When you start up a paper machine -- and you know of examples where others have done this -- it doesn't go well. You actually lose money the first quarter you start it up because you don't run very well. And all that overhead that the newsprint machine was covering, although you are only breaking even with newsprint, it covered a lot of overhead. If this machine doesn't run well, it could actually hurt fourth-quarter earnings.

  • Now, we don't think that's going to be the case. We been running for five days and there's been no show stoppers, but we've got a long way to go. And depending how will this machine ramps up, depending on a lot of things, we will make money in the fourth quarter. It's a tougher guess than normal because it's easy to make a forecast on a machine that you have run for ten years. You know how it behaves, you know what cold weather does to it, you know a lot of other things. But with a startup like this, it's plus or minus 50%, just to grab a number.

  • So, we put a number in. At the end of the quarter, we will see if we were close. We are hoping it's better and we are hoping it's not worse. But we really don't want to give guidance. We don't want to throw that number out because there's so much uncertainty around it. Throwing out a number tends to validate it, and it tends to maybe mislead investors that we are over-confident in something. And right now we are in a learning phase. So far so good, but -- so far -- is the operative phrase.

  • George Staphos - Analyst

  • Understood.

  • Mark Kowlzan - CEO

  • Regarding the last part of your question on tons, the difference in the containerboard we had originally planned to have the Wallula number 2 machine outage in the third quarter. And that was moved into the fourth quarter so that's a couple of thousand tons of difference.

  • George Staphos - Analyst

  • Okay, thanks. I will turn it over. Thank you very much.

  • Operator

  • Anthony Pettinari of Citi.

  • Anthony Pettinari - Analyst

  • Hi, good morning. I was wondering how volumes trended over the three quarters -- sorry, the three months of the quarter. And then the industry data for September, shipments seemed incrementally positive. You talked about bookings and billings being up 4% to 5% in October. Are you seeing an acceleration of box demand or has it been mostly stable, or was it stable throughout the quarter? Is there any color you can give us there?

  • Tom Hassfurther - EVP of Packaging

  • Anthony, this is Tom. The volume trend through the quarter was relatively steady. We built up into this September timeframe somewhat because of the holiday season in our specialty graphics business does come up a little bit at that point in time. Box demand, though, overall, I would say is pretty steady. And we will see the same thing in the fourth quarter with the exception of the end of the year when we have a little bit of a holiday slowdown.

  • Anthony Pettinari - Analyst

  • Okay, that is helpful. And then maybe just turning over to MLPs, Rick, you indicated that you are at a preliminary stage of investigation. I'm just wondering, assuming that the IRS pause or the government was not an issue, how long do you think it will take you internally to really make a decision, or to feel that you've completed your analysis on the MLP front? How long do you think it would take?

  • Rick West - CFO

  • I really can't comment on that right now, Anthony. You need to go in and look at -- there's a number of things you have to do in terms of auditing and carve out financials. We are in the preliminary evaluation of that phase. And you always want to have a look at what do you want to do in advance and what do you want to wait to do until you have more clarification on what a potential MLP could look like.

  • So, we don't want to waste a lot of time doing things until we know a structure of what one could look like. But there are some things you can do in advance to prepare yourself. But at this point, I couldn't give you a timeframe that we could be ready or how long it would take. But I can tell you that we will be in a much better position to do so in the next few months.

  • Paul Stecko - Chairman

  • And the only real broad calibration we can give you, it won't be in terms of days or years. It will be in terms of months.

  • Anthony Pettinari - Analyst

  • Okay, that's helpful. I'll turn it over.

  • Operator

  • Alex Ovshey with Goldman Sachs.

  • Alex Ovshey - Analyst

  • Thank you. Good morning, guys. A couple of questions. In terms of the IRS moratorium, do you have any visibility on the timing around when we may hear back? Do you think we'd hear something before the end of the year? Or do have any visibility around that at all that you can share with us?

  • Mark Kowlzan - CEO

  • The latest is that they are saying by the end of the fall. The problem is the fall ends in December. That was the government latest.

  • Alex Ovshey - Analyst

  • Fall of 2014, Mark -- right?

  • Mark Kowlzan - CEO

  • That's what - but again, two months ago they were saying August and September, so the number -- the date keeps shifting with the government.

  • Paul Stecko - Chairman

  • Our ability to handicap when that happens is approaching zero.

  • Alex Ovshey - Analyst

  • Understood. Appreciate the honesty there. And then just on D3, it is being ramped into the seasonally slow part of the year. The market participants that have a really good feel on what's happening are characterizing it as a very sloppy market now. How do you balance bringing on new supply and at the same time continuing to manage price-cost in an efficient and effective manner?

  • Mark Kowlzan - CEO

  • Again, as we talked about through the second-quarter call, we have a home for the tons. Basically the tons are already sold to our system. And, so, we are in the process of reducing outside purchases. And we plan to build some inventory during the quarter and get ready for the annual outages in the first quarter of next year.

  • We are going to have our Counce and DeRidder number 1 machine down in the first quarter of next year. Essentially, again, we have a home for all the tons we plan on making. And, as usual, we plan on running to demand.

  • Paul Stecko - Chairman

  • I'll build on that. We have two -- we are not going to get into first-quarter downtime at this point, but we've got our two biggest mills, DeRidder and Counce, will be down in the first quarter. And, so, our challenge with D3 is not to sell the tons. Our challenge is to make enough so that we can supply our current demand and build a little bit of inventory to support our first-quarter shutdowns. So, the pressure is on the mill to produce. Tom Hassfurther does not have nearly as much pressure in selling the tons because we need them, we've got a home for them.

  • Alex Ovshey - Analyst

  • Got you, Paul. If I could just ask one more really quick one. Do you guys have a net debt to EBITDA leverage target in mind below which it wouldn't make much sense to pay down debt from an official capital allocation perspective?

  • Rick West - CFO

  • Everybody asks that question, and we really don't, because you can control the debt side of it but you can't control the EBITDA side of it. You could look at - right now we are at about 2.1 debt to EBITDA. Some would say that's a very good number, but it's not good enough for us because of the flexibility we want if by some unusual chance, as it did in 2008, 2009, that EBITDA dropped. So, we like the flexibility. Could you put a number out there? Maybe 1.5, but that's not something we hang our hat on. We keep the flexibility, as we've said previously.

  • Alex Ovshey - Analyst

  • Good stuff. Thank you very much, everybody.

  • Operator

  • Mark Connelly with CLSA.

  • Mark Connelly - Analyst

  • Thanks. I wonder if we could go back to Tom's comments about integration. Container board is pretty profitable right now, and building new capacity seems pretty profitable, too. Might it make sense to get short and stay short for the next couple of years and then think about your integrated strategy longer term than that?

  • Tom Hassfurther - EVP of Packaging

  • Mark, I'm really not going to comment on that. I would just stay with the previous comments that I made and then you can draw whatever conclusions you want to on that. We are in an industry that is running 97.7% operating rates. So, it seems at this point in time, obviously whatever is produced primarily has a home. You'd be hard pressed to find any other industry running at those kind of rates. And we will just leave it at that.

  • Mark Connelly - Analyst

  • Okay. Can we switch to white paper for a second? Your revenue per ton was off a little bit. Is that price or is that mix? And can you tell us what's happening to mix?

  • Judy Lassa - SVP of White Papers

  • This is Judy -- our mix is shifting around a bit just because of our changing in customer mix. But we are basically on track with where we were planning to be.

  • Mark Connelly - Analyst

  • So, prices are flat?

  • Judy Lassa - SVP of White Papers

  • Flat pricing for third quarter.

  • Mark Connelly - Analyst

  • Okay.

  • Paul Stecko - Chairman

  • Third quarter was essentially flat, Mark.

  • Mark Connelly - Analyst

  • Thank you.

  • Operator

  • Philip Ng with Jefferies.

  • Philip Ng - Analyst

  • Good morning. DeRidder is coming on pretty nicely. But, as you pointed out, there is a ramp-up cost, startup cost and all that good stuff. But how should we think about the impact in incremental tons going into 2015 on your mix and margin, especially in the first year?

  • Mark Kowlzan - CEO

  • Again, as Rick pointed out, on a going-forward basis, in an ideal world, we -- what was that, Rick? -- about $0.36 on an annual basis of contribution on earnings per share?

  • Rick West - CFO

  • That's right.

  • Mark Kowlzan - CEO

  • And then, again, understanding that we think we know what the machine is designed to do but we are learning about that every day right now. And, so, our plan is just what it has always been with the rest of our legacy systems, we'll run to demand.

  • Paul Stecko - Chairman

  • And, as you know, we don't give projections for the full year. We give guidance a quarter ahead, and so every quarter you are going to learn more and more about that machine.

  • Philip Ng - Analyst

  • Okay, that's helpful. And then just in terms of capital investments on the horizon, you guys have obviously done a great job on the energy projects and the D3. But part of the attraction, as you pointed out earlier, on the MLP front is potential investments of that cash flow that you would get from MLP event. Would that be more geared towards acquisitions or you still do see a good amount of capital reinvestment opportunities down the road in your business?

  • Mark Kowlzan - CEO

  • Both. We will continue to take advantage of opportunities and acquisitions of box plant businesses, and also keep reinvesting in the existing assets in terms of energy and productivity improvements. Again, I think if you step back and look at the margin gains on the white paper business, a great deal of that margin gain over the last 11 months came from operational improvements and efficiencies in the white paper mills through hundreds of investments in fixing assets and new bolt-on technologies. So, the answer is both, and a myriad of opportunities.

  • Philip Ng - Analyst

  • Okay. And I know exports are not a big part of your business, but you did give some color on prices ticking back up. Where are you seeing export prices move higher? And how should we be thinking about just demand overall? It's actually been quite strong on the export front. But we've seen US dollar tick up and there are some concerns about global growth slowing down a bit.

  • Tom Hassfurther - EVP of Packaging

  • Phil, this is Tom. Regarding exports, again, I'll just say we are a small player in limited markets, and we are very specialized in exports. So, for me to give you a broad perspective of what is going on in exports is a little bit difficult. As I mentioned our prices have started to tick up again a little bit, primarily in the European market. But we have currency issues. There's a whole myriad of things that go on in that export market. And the strength of those markets tends to move around the world. Europe was strong, they are a little bit weaker now. South America has picked up. So, it's just, on any given day, it can look a little bit different.

  • Philip Ng - Analyst

  • Okay, good luck in the quarter, guys.

  • Operator

  • Debbie Jones of Deutsche Bank.

  • Debbie Jones - Analyst

  • Hi, good morning. Looking at the bigger picture in papers, what your thoughts are on how the industry or PKG will manage the continued decline in white paper going forward. And then if you have any thoughts on the impact of imports over the next 6 to 12 months and the ability to sustain prices in this business.

  • Judy Lassa - SVP of White Papers

  • This is Judy. I'm going to decouple demand with shipments. In looking at demand, they fall in between that 3% to 5% range that we thought we were. So, we think we are right in line with where we think demand is. I can't comment on impact on the industry, on the import piece of things, but we believe that it's having maybe some impact on the market. But we are not impacted as much because of our customer mix.

  • Debbie Jones - Analyst

  • Okay, thanks. That's helpful. If I could just get in my MLP question, is it possible from your preliminary analysis, could this type of structure be potentially applied to your papers business? I've even heard a few opinions that this could also be applied to recycled container board, which seems like a stretch. But I was wondering if you think either of those options could be on the table if the moratorium is lifted.

  • Rick West - CFO

  • I think it's too preliminary. I think everyone needs to wait until we have better indication from the IRS about what would qualify, or if anything would qualify. So, I really would not want to speculate on the products that could potentially be within an MLP structure.

  • Mark Kowlzan - CEO

  • We just want to stay away from sheer speculation. If we knew something we'd tell you. But you're in the area of sheer speculation and we really just don't like to do that.

  • Debbie Jones - Analyst

  • And I appreciate that. I think part of the problem is that there is a lot of speculation out there, so just getting an idea of maybe what's off the table could be helpful. But, anyway, thank you very much and I will pass it on.

  • Operator

  • Chris Manuel with Wells Fargo.

  • Chris Manuel - Analyst

  • Good morning, gentlemen. I promise I won't have an MLP question for you. I did want to go back to DeRidder for a second and the D3 startup and some of the elements there. Could you maybe walk us through what a typical experience might be bringing one of these machines on stream? I think you mentioned the first month or so it really doesn't produce a lot of paper. Is this typically a six-month process until you get to the roughly 90,000 tons a quarter run rate? Is there a typical phasing that these go through?

  • Mark Kowlzan - CEO

  • Let me just, again, put a little color on this. Three weeks ago the paper machine down at DeRidder was nothing more than just framework. I'm talking about just press section framework, forming section framework. The dryers -- there wasn't much left in the dryer section. And the winder was completely gone. So, in three weeks time that was all reassembled and it started up last Thursday.

  • We are pleased with what we have seen. We are obviously on a curve. We are making good quality. We're making medium at this time. We also have to qualify a linerboard product on the machine as time goes on. So, we really are not going to speculate in terms of its capabilities and the timing of that. There is a lot of uncertainty in terms of what could go wrong. On the other hand, we have tried to, and we believe we have, engineered in best practices and have the right people managing the business. Again, our plans for the quarter, we would produce roughly 50,000 tons for the market to demand to supply our system. But other than that, we're just going to take it day by day.

  • Chris Manuel - Analyst

  • That's helpful. One more follow-up question, if I could there. How difficult is it to flip back and forth between linerboard medium that you make there? Is that a complicated process? How do you think about that balance within your system?

  • Mark Kowlzan - CEO

  • It's complicated in that it involves chemistry on the wet end of the machine. So, it's not just a simple matter of turning a switch. You have to consider the various chemical additives that are used to produce medium characteristics as opposed to linerboard.

  • And, so, there is a period of hours, say, that are involved and then getting the machine started back up and the line back out on the various grades. There is a degree of difficulty there. Again, we have to learn how to do that and go through that experience.

  • Chris Manuel - Analyst

  • Thank you. Just two other quick ones. Rick, one of your favorite questions about 2015 that I know you'd love to answer, could you give us maybe a sense as to early thoughts about capital spending? Obviously this year was a big year as you went through this conversion at D3. I'm anticipating 2015 probably comes down as something in that $300 million to $350 million range as something that's probably reasonable. Or how should we think about 2015 at this point for capital?

  • Rick West - CFO

  • We've already stated that we were going to drop our capital from 2014 to 2015. And we said we were going to be in around $400 million, $410 million for this year. So, I think first thing you should do is back off the D3, which was about $100 million, $110 million for this year. That gets you down to $300 million. And then you don't have boiler MACT. So, just without a lot of strategic projects you are below $300 million.

  • And we've said we plan to be below $300 million, in the high $200 million range somewhere. And we will give more clarification on that in January. But unless there is a major strategic projects that come up, that Mark talked about, with very high returns, we would plan to bring our capital below $300 million next year.

  • Paul Stecko - Chairman

  • And just a qualifier on that. With the acquisition of Boise there's obviously more opportunities to deploy CapEx into high-return projects. And if you are willing to reduce your hurdle rate you still could have a lot of pretty good projects that you could spend capital on. We haven't done that. We are keeping our hurdle rates where they were.

  • That means that there are some projects that, even though they have attractive returns, we are not going to compensate on hurdle rates. So, that will limit more than anything else how much capital we spend. If we find some big projects that meet the kind of hurdle rates we've historically wanted, then we would increase that number. But we are not going to break our discipline just because we have opportunities for some pretty good projects if they are below the hurdle rates.

  • Chris Manuel - Analyst

  • Okay, that's helpful. Just the last quick question is, as we see some of the efforts in China now to step up collection of OCC, that's put a little bit of pressure here on OCC domestically. How do you view the balance between some of the more virgin grades that you're making and some of the recovered grades? How do you process that, how do you think about that? Is it something you're worried about?

  • Paul Stecko - Chairman

  • Just the opposite. We think long term the world is going to run out of recycled fiber because virtually all the capacity added in the world for the last ten years has been recycled. Had the recession not happened in the fourth quarter of 2008, there was a chance that we would have run out of recycled fiber then. The lines were about to cross.

  • So, in the short term, unless China gets going, recycled fiber we think will probably stay where it is. But if economic activity begins to improve in China, there's going to be pressure on OCC again, in our opinion. And we are glad we are primarily a virgin operation.

  • Chris Manuel - Analyst

  • Thank you, good luck.

  • Operator

  • Scott Gaffner with Barclays.

  • Scott Gaffner - Analyst

  • Good morning. My question is really around the demand that you are seeing so far in Q4. Are you seeing anything that looks more like September or does it look more like the rest of the quarter where things were maybe a little bit slower for the industry?

  • Tom Hassfurther - EVP of Packaging

  • I would say that our demand, as I mentioned, we've only got a few days to really look at, about 11 days, and it's been pretty solid, starting in October. We will, of course, trend down some by the end of the year, which is pretty much the norm for us. But right now the quarter is pretty solid from a demand standpoint.

  • Scott Gaffner - Analyst

  • Okay. And any thoughts around the increase in e-commerce as we move into the fourth quarter? I think you guys mentioned it the last couple of years, but is it something you are looking at as something that could improve demand in the fourth quarter again this year?

  • Tom Hassfurther - EVP of Packaging

  • I don't think there's any doubt about that. You just look at the numbers. That arena is growing very, very fast. And of course that is heavy corrugated use. We experienced an increase last year, and I think some of that is going to occur in the fourth quarter of this year, as well.

  • Scott Gaffner - Analyst

  • Okay. And when you looked at your inventory levels, you seemed to think that everything was -- you are comfortable with your inventory levels. Is there any reason you would need to take those higher? Meaning, you said freight costs, both on rail and truck hadn't abated. Is there any concern that maybe that gets a little bit tighter again in the fourth quarter and you might need to take your inventory levels up to account for that?

  • Mark Kowlzan - CEO

  • As we talked about in the second quarter, and we reiterated today, we had intentionally moved that inventory up because of the transportation issues. And with the fact that going into 2015, Q1 we have our Counce mill down and the big D1 DeRidder machine down. So, our intention is to build some inventory and take advantage of that, and, again, not seeing significant improvement in transportation issues.

  • Scott Gaffner - Analyst

  • Okay. And just lastly I think I might have heard you say that you had positive mix in your corrugated business in the third quarter, if I heard that right. What was driving the positive mix shift?

  • Tom Hassfurther - EVP of Packaging

  • The positive mix is primarily the graphics related business that relates to the Christmas season and even going into next year's season, depending on when those customers begin to develop those products.

  • Scott Gaffner - Analyst

  • So, more just a positive seasonal mix shift. Nothing out of the ordinary.

  • Tom Hassfurther - EVP of Packaging

  • That's correct.

  • Scott Gaffner - Analyst

  • Perfect. Thank you.

  • Operator

  • Al Kabili with Macquarie.

  • Al Kabili - Analyst

  • Thanks, good morning. I wanted to circle up on DeRidder and clarify if in your adjusted EBITDA in the third quarter, if that included any headwind from some of the startup costs, as you indicated.

  • Mark Kowlzan - CEO

  • No.

  • Al Kabili - Analyst

  • Okay, that's helpful. And then, secondly, Rick, on the CapEx on the high $200 millions, would that include necessary box plant investment? Because I know sometimes that can change depending on whether you acquire or invest organically in box plants. Just a clarification on that CapEx, factoring the necessary box plant expansion.

  • Rick West - CFO

  • Yes. Other than some of the things that we have periodically done strategically in the box plants to put in major pieces of equipment all at one time. That number does include environmental, maintenance, some cost reduction in the mills, as well as growth in the box plants. So, it's the normalized base that we've always had, just including now the white papers business and the packaging business of Boise, now that we have some of the major strategics ahead of us -- behind us, excuse me.

  • Al Kabili - Analyst

  • Okay, thank you very much. And then on the inflation front, last question is, what are you seeing on wood costs? And any view over the next year as perhaps palette demand continues to increase? And, conversely, any thoughts on, if oil prices stay here, what that might mean to you from a savings perspective across transportation, are there oil types of derivative costs that you might have?

  • Mark Kowlzan - CEO

  • On the wood cost question, the only issue we have seen this year were the summer rains that occurred in the upper Midwest that affected Wisconsin area for us and also the Minnesota region. But that stabilized. The rest of the North American wood cost systems were pretty flat.

  • As far as pellets, we continue to hear of some additional pellet plant activities in the southern region. Currently it hasn't been a significant impact this year. As far as oil, and obviously the lower oil would portend to indicate a lower diesel price, but we haven't seen that yet. But that's a potential opportunity you have to anticipate. Other than that I really don't have anything.

  • Al Kabili - Analyst

  • All right. I appreciate that. And good luck. Thank you.

  • Operator

  • Steve Chercover with D.A. Davidson.

  • Steve Chercover - Analyst

  • Good morning. Thanks for fitting me in. A lot of things have been covered. But it seems like packaged food has really hit a rough patch recently. Do you believe there has been a permanent shift in consumer behavior?

  • Tom Hassfurther - EVP of Packaging

  • Can you repeat the question again, Steve, real quick?

  • Steve Chercover - Analyst

  • Sure. It just seems like packaged food has hit a rough patch, according to some of the retailers. I'm wondering if there is a permanent shift in consumer behavior, and if so would a shift to local food offset that?

  • Tom Hassfurther - EVP of Packaging

  • I don't really have an answer for you on that. I'm not aware of this most recent study. I can tell you that obviously food is a big part of the demand in corrugated, and it's just moved up modestly this year. And the beverage sector has been flat, as well. But to my point earlier regarding consumers having more money in their pockets, we would expect those areas to move up going forward, as consumers have a little more money to spend.

  • Steve Chercover - Analyst

  • Agreed. And then is it safe to say that your $1.16 guidance for the fourth quarter is incorporating flat pricing?

  • Paul Stecko - Chairman

  • We don't give price guidance in advance. We don't do that. We only talk about historic prices, not forward-looking on pricing for legal reasons.

  • Steve Chercover - Analyst

  • Got it. Okay, thank you very much.

  • Mark Kowlzan - CEO

  • Okay, with that operator, I'd like to thank everybody for participating on the call today, and look for to seeing everybody and talking with everybody in January for the fourth-quarter and full-year call. Thank you very much.

  • Operator

  • Thank you. This will conclude today's conference call. You may now disconnect your lines.