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Operator
Good day everyone and welcome to the Nucor Corporation fourth quarter and year end of 2012 earnings call. As a reminder, today's call is being recorded. Later, we will conduct a question-and-answer session and instructions will come at that time. Certain statements made during this conference call will be forward-looking statements that involve risks and uncertainties. The words we expect, believe, anticipate, and variations of such words and similar expressions are intended to identify those forward-looking statements which are based on Management's current expectations and information that is currently available. Although Nucor believes they are based on reasonable assumptions, there can be no assurance that future events will not affect their accuracy. More information about the risks and uncertainties related to these forward-looking statements may be found in Nucor's latest 10-K and subsequently filed 10-Qs which are available on SEC's and Nucor's website. The forward-looking statements made in this conference call speak only as of this date and Nucor does not assume any obligation to update them either as a result of new information, future events, or otherwise. For opening remarks and introductions I would like to turn the call over to Mr. John Ferriola, Chief Executive Officer and President of Nucor Corporation. Please go ahead sir.
- President and CEO
Good afternoon. This is John Ferriola, Nucor's President and Chief Executive Officer. Thank you for joining us for our conference call. As always, we appreciate your interest in Nucor. With me for today's call are the other members of Nucor's senior leadership team, Dan DiMicco, Nucor's Executive Chairman, Jim Frias, our Chief Financial Officer, and our other Executive Vice Presidents, Jim Darsey, Keith Grass, Ladd Hall, Ham Lott, and Joe Stratman. First and most importantly, we want to thank everyone on Nucor's, Harris Steel, David J Joseph, Duferdofin, NuMit Steel Technologies, and Skyline Steel teams for your hard work taking care of all of our customers in today's very challenging market conditions. As always, you're doing it by working safely, working smart, and working together. In fact, you achieved Nucor's best ever safety performance in 2012. Congratulations and thank you.
Please stay focused on our beyond zero safety goal. Beyond zero means we don't just target zero injuries or illnesses but also zero near misses and zero potential for any safety incidents. You are Nucor's greatest asset and our real competitive advantage, the right people. Thank you all. Every day you are building a safer, stronger, and more profitable Nucor.
As we announced on November 16th, I became Nucor's CEO at the start of this year. Dan DiMicco remains a key member of our team, serving as our Executive Chairman. These moves reflect the planned thoughtful transition of leadership at Nucor. Our Company's robust executive succession planning process has been a priority of Dan's from the very beginning of his tenure as Nucor's CEO. It will also be a priority of mine so that the next transition is as seamless as this transition. Dan became Nucor's leader in September of 2000. He served as our CEO longer than anyone since our founder, Ken Iverson. Under Dan's leadership, Nucor delivered dramatic growth in profits and shareholder returns.
From September of 2000 through year-end 2012, Nucor's total shareholder return growth of 720% was almost four times greater than the total return of the S&P Steel Group Index and was 28 times greater than the S&P 500's total return. In addition to this impressive record of profitable growth, Dan became an extremely effective champion for domestic manufacturing and rule's based, rules enforced free trade. Most important of all, Dan strengthened and grew Nucor's culture over a period that included two of the steel's industry's worst down cycles. I am excited, honored and humbled to serve as Nucor's new CEO. Dan's shoes are extremely big ones to fill. Nevertheless, I share Dan's conviction that Nucor's best days are ahead of us.
Our strength is our culture. Nucor's culture is defined by its drive for continual improvement. We are never as good today as we are going to be tomorrow because we are always working to become better. The 22,000 men and women on the Nucor team, the right people, are looking forward to converting the significant investments made during the current downturn into profits that will give us higher highs when the next up cycle arrives. I will now ask our CFO, Jim Frias, to discuss our fourth quarter results and financial position. Following Jim, I will update you on Nucor's growth strategy. Jim?
- CFO
Thanks, John, and good afternoon. Fourth quarter 2012 earnings of $0.43 per diluted share exceeded our guidance range of between $0.25 to $0.30 per diluted share. Fourth quarter results included a larger than expected LIFO credit of $0.14 per diluted share compared to our guidance of $0.06 per diluted share. Nucor's fourth quarter performance also benefited from stronger than expected operating profits at our sheet, plate and beam mills.
A quick comment about our tax rate. Since it can be confusing due to the impact of profits from noncontrolling interests. After adjusting out profits belonging to our business partners, the fourth quarter of 2012's effective tax rate was 30.3%. For full year 2012, Nucor's effective tax rate was 34%.
Overall market conditions remained extremely challenging in 2012. However, difficult steel markets highlight the value and strength of Nucor's business model. The best evidence is provided by Nucor's ability to generate strong cash flow through cyclical downturns. 2012 cash provided by operating activities increased to $1.2 billion, from 2011's operating cash flow of $1 billion. Through the current cyclical downturn from 2009 through 2012, average annual cash generated from operations is more than double the amount generated during the last downturn from 2001 through 2003. Our growth strategy's objective is higher highs and higher lows and the returns achieved through successive business cycles.
Balance sheet strength remains another important attribute of Nucor's business model. Taking advantage of our healthy cash flow and liquidity position, we retired $650 million in maturing long-term debt in the fourth quarter of 2012. Nucor's total debt to capital ratio is now 31.7%. That is down 4 percentage points from year end 2011. In addition to reducing our leverage, our strong cash flow and liquidity allowed us to continue Nucor's long tradition of growing stronger during downturns. Our capital spending for 2012 totaled $948 million, with most of this capital invested in growth projects. We also invested $675 million in the acquisition of Skyline Steel. This acquisition expands our growth opportunities in the steel piling business. Skyline is off to an excellent start as a member of the Nucor team.
Nucor continues to enjoy a healthy liquidity position. Cash, short-term investments and restricted cash totaled $1.4 billion at the end of 2012. Further to Nucor's strong liquidity, our $1.5 billion unsecured revolving credit facility is undrawn and it does not mature until December 2016. We have no commercial paper outstanding. Standard and Poor's in its January 16th quarterly report entitled US Metals and Mining Companies Strongest to Weakest again ranked Nucor number one for credit rating and outlook among a universe of 67 companies. Nucor was also the only steel Company in the group that S&P awarded a strong business risk profile, due to our competitive position and profit performance relative to our peers. We are the only steel producer in North America to enjoy the extremely important competitive advantage of an investment grade credit rating. The benefits of our credit rating include a lower cost of capital, financial flexibility, and our position as the lowest risk counterparty for both customers and suppliers.
Our natural gas working interest investments to support Nucor's raw material strategy are an excellent example of how financial strength pays off for Nucor. In 2013, we will continue to take advantage of Nucor's position of strength to grow Nucor's long-term earnings power and shareholder value. 2013 capital expenditures are expected to exceed $1.1 billion. We are implementing a number of projects throughout our upstream, steel making, and downstream businesses to develop new products, increase quality and reduce costs. Significant items in this year's capital budget include approximately $280 million for our Louisiana DRI facility, approximately $260 million for our natural gas related investments, approximately $150 million to expand our SBQ production capabilities in our bar mills in South Carolina, Nebraska and Tennessee. Approximately $100 million to expand our Nucor remodeling structural mills portfolio of sheet piling products. Approximately $80 million to produce wider and lighter gauge hot roll sheet at our South Carolina flat roll mill and a number of other attractive projects, ranging from the addition of a normalizing line at our North Carolina plate mill, to a new reheat furnace at our Connecticut bar mill.
In 2013, Nucor is investing significant capital in two natural gas drilling programs that we believe will secure a reliable, low cost supply of natural gas for our current and expected future needs for more than 20 years. These agreements are with Encana USA for onshore natural gas drilling in the continental United States. The drilling of natural gas wells resulting from these two programs is expected to provide enough natural gas to equal Nucor's usage at all of our steel mills, plus the usage of two DRI facilities. Or alternatively, three DRI plants. We expect successful execution of our raw materials strategy, which is comprised of DRI production paired with this long-term and low cost supply of natural gas to be a game changer for the cost structure of Nucor's sheet, plate and SBQ steel making operations. The raw material strategy is also a game changer by shortening Nucor's supply chain for high quality iron units.
In addition to allowing us to invest in attractive growth opportunities, our strong financial position and cash flow generation has enabled Nucor to build an impressive record of cash dividends paid to our shareholders. Academic studies consistently show that dividends are a large component of long-term shareholder returns. In December Nucor's Board increased our regular or base dividend for the 40th consecutive year. Driven by the Nucor's team's success in growing long-term earnings power, the base quarterly dividend has been increased approximately 10-fold over the past 12 years.
For the first quarter of 2013, Nucor's earnings are expected to decline from the fourth quarter of 2012. This reflects our outlook for stable performance at our operations and a small first quarter LIFO charge in contrast to the fourth quarter's very large LIFO credit. Nucor will again follow our practice of providing quantitative guidance in the final month of the quarter. Our team is excited by the opportunities we see ahead to reward Nucor's shareholders with very attractive long-term returns on their valuable capital. John?
- President and CEO
Thanks, Jim. After four years of recession and at best modest economic growth, we still cannot see signs of a full economic recovery. Steel mill -- steel market conditions remain very challenging. This is evidenced by our current capacity utilization of just 75% for the US steel industry. Nonresidential construction activity has shown modest improvement but remains at anemic levels. Relatively stronger end use markets remain, automotive, heavy equipment and energy.
Imports, which are being dumped in many instances, continue to present a serious challenge to the US steel industry's recovery. Preliminary US Census Bureau data for December 2012 indicate full year 2012 imports at 26.7 million tons. That is a 17% increase from 2011 imports of 22.8 million tons and a whopping 38% increase from 2010 imports of 19.3 million tons. By contrast, the US steel mills increased their production by less than 10% over this same two-year period. These import levels make no sense whatsoever when you consider both the sluggish domestic economic recovery and the fact that American producers overall are among the lowest cost producers of steel in the world.
Nucor will continue to be proactive in bringing attention to the critical need for our government to enforce rules based free trade. The existing global trading stage is more than just a threat to the profitability of Nucor and our customers. It is a major obstacle, blocking the path to sustainable recovery for the US economy. There's a growing awareness among policy makers and the overall public that this crisis must be dealt with and sooner rather than later. We are extremely fortunate that Dan DiMicco will continue his work to promote a strong, vibrant, US manufacturing base. Challenging economic times provide opportunities to businesses that have financial strength and disciplined strategies to grow profitably.
We have good news again to share with you this quarter about our work to grow stronger during the current cyclical downturn. Our Arkansas sheet mill successfully started up its twin tank vacuum degasser during the fourth quarter. Vacuum degassing removes carbon, hydrogen and nitrogen from molted steel. This is necessary for the production of steels with enhanced formability, improved electrical efficiency and decreased susceptibility to hydrogen induced cracking. The degasser will expand our value-added product offerings to a number of market. It is also strategically positioned as the Western most flat rolled degasser in the US and is in a prime location to serve the growing Mexican market. Nucor continued to enjoy success in expanding its presence in automotive markets during 2012. Shipments were up almost 20% over 2011.
Our North Carolina plate mill is on schedule to start up its normalizing line later this year. The mill's new vacuum tank degasser that started up in 2012 is now in commercial production on new business for bridge and armor applications. Construction is going well in our DRI facility in Louisiana. We are on schedule for a start-up in mid-2013. A Nucor Steel Louisiana team continues to get the job done despite ongoing weather challenges, as rainfall has been heavy in recent weeks. This follows the previous challenge presented by last summer's record low level of the Mississippi River.
Our international commercial team again demonstrated in 2012 Nucor's global competitiveness. International shipments represented 10.4% of total steel shipments last year. We continue to grow our international footprint in these very difficult market conditions. As you can see, Nucor is growing stronger. A stronger Nucor is one positioned to deliver for our shareholders higher highs and higher lows in earnings through successive economic cycles. Since the last cyclical peak in 2008, through disciplined execution of our multi-pronged growth strategy, we have invested nearly $7 billion of our shareholders' valuable capital through the end of 2012 and with our expected 2013 capital spending of more than $1 billion, our cumulative investments since the last cyclical peak will total approximately $8 billion. These investments have dramatically increased Nucor's long-term earnings power.
During the next several years our focus will remain on executing our strategic plan and converting those $8 billion in investments into profits once the next cyclical upturn inevitably arrives in the economy and in our markets. That said, we will continue to plan for tomorrow while executing today. We will continue to be opportunistic and take advantage of our strong balance sheet to capitalize on uniquely attractive investments as they become available. And given the breadth of our multiple business platforms, I am confident we will continue to find investments that grow shareholder value for Nucor.
With our disciplined focus and by working together as a team, we will build on Nucor's long-term record of success in rewarding our shareholders with attractive returns on their valuable capital invested in our Company. As Dan DiMicco has said many times and I firmly believe, Nucor's best years are still ahead of us. Thank you for your interest in Nucor. We would now be happy to take your questions.
Operator
(Operator Instructions)
Michelle Applebaum, Steel Market Intelligence.
- Analyst
Good afternoon. I'm terrific. And you guys sound good as well. First, I want to congratulate you on your promotion. It was very well-deserved. And also say I guess -- I don't want to say good-bye to Dan but I guess new mode of, or congratulations I guess to Dan on his new job. Maybe that's the way to do it as well, on his promotion.
- President and CEO
That's the way to say it. I certainly don't want you saying good-bye to Dan.
- Analyst
Is this the quietest he's ever been at one time? Just curious. Can you give me your thoughts about what will be different and what will be the same in your tenure?
- President and CEO
I'd be happy to do that, Michelle. Let me start with what will be a little different. As I mentioned in the script, we've invested by the end of 2013, we will have invested $8 billion in our strategic planning. So over the next several years, our focus will be on executing that plan, converting those investments to higher highs during the next up cycle. That will be our focus.
Let me talk a little about some of the things that will be the same. First of all, most importantly, our absolute commitment to safety will remain unchanged. Our belief that there is nothing more important than safety will remain the same. And our relentless drive to achieve beyond zero will not change. We believe strongly that maximizing safety maximizes our team's communication and productivity. Shareholders benefit from our safety focus in many ways. We'll stay committed to our mission statement to take care of our customers, all of our customers, the way we have defined them in the past. We'll remain committed to a strong balance sheet.
We're in a highly cyclical business and remaining committed to a strong balance sheet in a cyclical business allows us to weather those economic cycles without having to divest of valuable people or assets. And as we've shown during this recent down cycle, that discipline has allowed us to take advantage of some strategic assets at attractive pricing. We remain committed to growing our business through the long-term perspective that we've always had, our goal being long-term, sustainable, profitable growth. We remain committed to capital -- the previous capital deployments, priorities that we had, investing in long-term profitable growth, return capital to our investors with a strong base dividend, provide a supplemental dividend when economic conditions allow and opportunistically buy back stock only when other capital deployment commitments are fully satisfied, and we believe that the stock is an excellent value. So that's a little bit about what will be different and what will be the same.
- Analyst
That's great.
- President and CEO
Michelle, let me add one more point, because I should have mentioned this. We remain as a team committed to our strategic growth plan, the five-pronged growth strategy that we've had over the last 10 years.
- Analyst
Okay. Listen, I just want to tell you guys both and your whole team and I know this with certainty, Ken would have been very, very proud and I am. Thanks.
- President and CEO
Thank you, Michelle. Next question.
Operator
Luke Folta, Jefferies.
- Analyst
Hi, good afternoon, guys. Good, good. Just echo Michelle's comments, congratulations to you and Dan as well.
- President and CEO
Thanks.
- Analyst
The first question I had was when you look at the investments that you're making in steel, there's numerous investments in expanding capacity, SBQ, some things going on in your structural business, light project and all that. I wanted to get a sense of, essentially these are investment's you're making at pretty attractive capital costs that will expand your steel capacity without having to build any new melt capacity per se. Good investments, but I guess I wanted to get some sense of how much additional shipment opportunity that these investments are going to generate over time. The reason I ask is because when we listen to your competitor, Steel Dynamics, talk about some of their initiatives I think they get a decent amount of credit, rightfully so, for some of the things they're doing in rail and the SBQ expansions there. For them, because they report production by mill, it's real easy to kind of tally up what the potential benefit could be. I guess I'm trying to get there with Nucor to try to generate some of the similar math.
- President and CEO
As you know, Luke, we do not talk about individual mills or even with our product groups, individual production levels. But if you look at the investments that we've made, they've not only been in steel but they've been over the full value chain of our business and that's how we'll continue to focus. And that's how you need to think about the investments and the returns that we'll get during the next up cycle. We've made substantial investments in our steel side for sure and not only on the volume side but certainly growing value-added products. So it's more than just looking at how many tons we will ship during the next up cycle. It's the mix of the tons that we will ship during the next up cycle. In addition to that, we continue to grow upstream and downstream. The recent acquisition of the Skyline asset, a tremendous opportunity, a tremendous addition to the Nucor family, as the economy and our markets recover, they will be a large contributor to our business.
- CFO
I just would add one thing. We have disclosed SBQ tonnage in increments from those investments, it's about 1 million tons. Luke, I'd also say that we'll be able to operate at a higher utilization rate through the economic cycle because we will be able to ship products that we don't make today because of the fact we're expanding the range of products we make. So our utilization rates on average will be higher through the cycle than they have been in the past.
- Analyst
Okay. Can you give us some color on what the magnitude of the wide and light project would be just as far as how much tonnage you could produce at those gauges?
- President and CEO
Joe, you want to take a shot at that? Excuse me.
- EVP
Luke, the wide and light project you're not going to add significant additional tons. It's going to allow us, as Jim said to get into the value-added. It will be significantly higher margins than what we've been able to do. Our tonnage from Brooklyn mill for that project will not increase.
- Analyst
What percentage of work do you think will be in that product mix that the wide and light. 20%? 25%?
- EVP
Somewhere right around the 10% to 15% range.
- President and CEO
One of the things we might want to point out, we talked during the script about the importance of us growing in the automotive market, growing the right way in the automotive market. And this is an investment that will allow us to continue growing in that market segment. As we mentioned in the script, the automotive market continues to be one of the markets that has remained strong during this downturn. If you look at 2012 auto sales, I believe they came in at about 14.5 million tons. Which was about 12% or 13% higher than last year, last year being the previous year, 2011. And we expect them to increase again in 2013. We expect automotive sales to top out at about 15 million tons. So the automotive market is a strong market, has remained strong during this downturn. Widen light project at Berkeley will allow us to further penetrate that market. It's an issue of not significantly more tons, but value-added higher value tons into a value appreciative market.
- Analyst
Okay. And just one more, if I could, on the natural gas project. Appreciate your forecast for CapEx into next year. But in the press release when it was initially put out there, there was some big numbers, I think it was $3.6 billion expected to be spent over some longer term time frame. It was a pretty wide range given as far as over what time frame that would be spent. Can you just maybe put into perspective for us over the next kind of one to five years what the spending annually could amount to for that project and also maybe what some sense of what the benefit could be or maybe some numbers that could help at least put that into perspective?
- EVP
Sure, Luke. This is Joe Stratman. Be happy to take a shot at that. I would say over the next two to five years, '13 and for the next four, five years after that, the spend should be approximately in the same ballpark. And as you might imagine, and you know probably the natural gas drilling business a little bit, you're deploying capital and you're drilling wells and the wells come on and they produce for a very long period of time. But one well certainly doesn't produce all the gas that we're talking about in these programs. So you're drilling multiple wells over a series of years and the gas will be drilled for a number of years, it will produce for a number of years more. So when we talk about the natural gas supply for the next 20 plus years, that's not all drilling programs. The drilling program could go in the 7 to 10 year range and then the gas production will come after that. So near term, it's going to be very consistent with 2013 expenditure. But then the gas production will go off for many years after that.
- President and CEO
I would just build upon that a little bit. We talk often and did again today in the script about Nucor's long-term focus on profitability and being the low cost producer. And this is one of those projects that's obviously a long-term project, a lot of capital is being invested. But again, it's going to pay back over the long term. This is important for us. One of our strategic goals has been to be a low cost producer of steel and have 6 million to 7 million tons of high valued, low residual scrap or scrap substitute products under our control, and the DRI project is critical to achieving that strategic objective. Having the natural gas project ensures a long-term viability of the DRI project. So they go hand in hand, both are focused on providing Nucor with a long-term return on a good investment.
- Analyst
Thanks a lot, guys.
Operator
Shneur Gershuni, UBS.
- Analyst
Good afternoon, everyone. My first question I wanted to touch upon was with respect to the DRI project that you have coming online this year. I was wondering if you could give us a little bit of color on -- you gave us some CapEx numbers, but whether there would be sort of some start-up costs that would sort of run through the income statement before you started to you achieve the benefit and then if you could sort of give us some color on when it starts up and when it hits full capacity this year.
- CFO
I'll do part of it and let you talk about the full capacity part of the question. Our forecast is that pre-operating and start-up costs related to Louisiana will run somewhere in the neighborhood of $8 million to $9 million a quarter for the first half of the year and after that it should swing to a profit sometime in the third quarter once it starts making product. And the timing of hitting full capacity, Ladd?
- EVP
We're anticipating right now, John mentioned mid year starting that up. DRI facility is on a slow ramp-up, I would say within two to four months it will be full capacity. By the end of next year absolutely will be running full capacity.
- CFO
By the end of this year.
- EVP
By the end of this year, yes.
- Analyst
Great. Thank you for that color, guys. Just a couple quick follow-ups. There's been a lot of talk about residential activity picking up and presages what will occur in the non-res side. Is there anything that you're seeing in your order book that we could sort of view as a green chute towards a recovery in nonresidential construction?
- President and CEO
Well, we have seen a very modest improvement in our order entry and our backlogs going into the first quarter and there's been some other indicators that we've seen that nonresidential construction might be seeing -- might continue its modest growth as we move through 2013. One is the ABI has been positive, being positive being above 50 now for about five months in a row. That's a good sign. Residential construction picking up and strengthening is also usually a precursor to nonresidential picking up. So there's a couple of things out there that we see as indicators that we will see at least a continued modest improvement in nonresidential construction through 2013. Ham, is there anything you'd like to add to that?
- EVP
John, in all three of the areas that we play in, we're cautiously optimistic this year. It's been a tough, tough four or five years but cautious optimism I think is the right way to look at it.
- President and CEO
I would point out that when you look at our fabricated products businesses over the last three quarters, they have been profitable for three quarters in a row, which is how many quarters previous to that? Too many. Too many to mention. It's showing a good recovery.
- Analyst
Great. And one final follow-up question. You know, with your outlook on SBQ and the investments and so forth, if there's a slowdown in any of the drilling activity, would that impact the SBQ outlook for you at all?
- President and CEO
Well, you know, it plays a role in it. But SBQ goes into many, many other markets. Automotive, big play in automotive, agricultural, a lot of our SB products go into the agricultural market and that has been strong. Heavy trucks, heavy equipment. So that's one market but it's only one of many markets that SBQ goes into. So I would not see a slowdown in drilling having a major impact on SBQ. Obviously, what happens in those other markets I mentioned will impact our SBQ markets.
- Analyst
Great. Thank you very much for the clarification.
Operator
Arun Viswanathan, Longbow Research.
- Analyst
Thanks for taking my question, guys. Hope you're doing well. Congrats, John, on your new role there.
- President and CEO
Thank you.
- Analyst
Congrats to Dan as well. Excuse me. So I guess you guys have appeared to be somewhat of a price leader recently with some announcements over the last couple months. Can you just help me understand what you're seeing maybe on the lead time side in sheet market as well as in long products that would lead you to those moves?
- President and CEO
Well, many things come into our pricing decisions. Lead time being one of them. But obviously there's other things that we see that will impact that also. In terms of sheet, our lead times are probably in the neighborhood of somewhere between two and four weeks, depending upon the product. When you go out into cobalt you're looking further out into the four and six week lead time period. On our long products side it's harder to give lead times. Obviously, we sell a lot of that off of the floor, so we don't look at lead times as such. So I really can't give you an answer on that one.
Plate side, our lead times are probably in that same neighborhood, about four to six weeks depending upon the product. Clearly at our Hertford County mill with our heat treat side it's been doing extremely well. The lead times are significantly longer on that. We expect the same from our normalizing line as it comes into production during the course of this year. So that gives you some indications of the lead times.
- Analyst
Okay. Thanks. And has that changed over the last month or so? Is it potentially -- you talk about cautious optimism, so is that because those lead times are extending in certain areas?
- President and CEO
You know, it's ebbed and flowed, frankly, over the last couple of months it's picked up, the lead times have shortened. They've extended out. Overall we see it pretty stable. I would describe demand in the sheet market as stable. But having said that, it's been stable but the capacity still far exceeds the supply -- excuse me, the capacity far exceeds the demand that's out there in the market. So we see 2013 to be another challenging year in sheet.
- CFO
The commentary about caution optimism wasn't about the steel mill products directly. It was about the downstream construction products businesses specifically, just as a clarification.
- Analyst
Okay. Thanks. And I guess the final question I had was just on the course of strategy. Last year you did go downstream a little bit and you have some other investments this year. Maybe just help me understand where you guys are thinking next as far as any large moves. Obviously I know about DRI and all that, but are you still contemplating any large improvements or increases in capacity or M&A or any -- what do you think about that?
- President and CEO
I think we will continue to look at every opportunity as it becomes available. We'll assess it and we'll make the right decision.
- CFO
And we'll let you know when we make those decisions.
- Analyst
Okay. Thanks.
Operator
Brian Yu, Citi.
- Analyst
Great. Thank you. John, when we look at your 2012 shipments, structural was the only one to show a year-on-year increase. I was wondering if any of that has to do with your acquisition of Skyline and being able to move your own product through. If that's the case, how much more opportunities are there as we look out into 2013?
- President and CEO
Well, certainly having Skyline as part of the Nucor family has allowed us to move product through that -- through the new family member and that's helped. I don't know if we would want to comment specifically on how much more opportunity we have going through there. We like to think of our opportunities as limitless, so we encourage our new friends at -- new family members at -- to continue growing their business at Skyline and we can make a lot of product at NYS that we can ship into the market.
- CFO
As we make the new piling size --
- EVP
I was going to add one thing, Brian. We are adding the wider sheet piling sections at Nucor. Those will come online we anticipate in the middle of next year, 2014. That will be new products for us. Those are products that the Skyline team has been distributing in the past from other suppliers and certainly is a net increase for the Nucor family. So that's a growth opportunity within the structural business and we're always -- the team at Nucor and the team at Berkeley, our two structural mills, are always looking at new sections. Not all of them are huge volume but incrementally they make nice tons in these kinds of markets and as Jim Frias said earlier, it keeps us at higher capacity utilization rates throughout all market conditions.
- President and CEO
Joe, you may also speak to how Skyline will benefit the sheet business more next year than this year.
- EVP
One of the product lines that Skyline has and produces is pipe piling. These are for foundation applications. This is not structural pipe and tube. This is not OCTG pipe. These are foundation pipe piles. They produce those pipe piles. The raw material they use is a sheet coil or light plate coil and more of those tons from Skyline will be directed to Nucor mills now that they're a member of our family, so that will improve the overall Nucor business.
- Analyst
Okay. That's helpful. And second question is just on the fabrication business, I think you mentioned that it is getting better there. Can you talk about the backlog, provide some perspective on what kind of growth you're seeing there and then would that be more of indication of demand for the bars or would you move some structural products through there too?
- President and CEO
I'll just make a general at the statement about it. We're not going to give out any specific numbers on our backlogs. We mentioned several times that we've seen a modest improvement and we'll leave it at that. Certainly as that market improves, we will move more of our products through that, through those businesses, both our bar products, our structural products, all of our products, so we're anxiously awaiting to go from modest to better.
- Analyst
All right.
- EVP
Of the three businesses, the deck plants obviously use sheet products, the joist plants are primarily bar, the rebar fab business is all bar. The metal building businesses use the street, bar and structural, so they use some of all three.
- Analyst
Okay. Great. Thank you.
- President and CEO
Thank you.
Operator
Timna Tanners, Bank of America.
- Analyst
Yes, hi. Good afternoon. Wanted to ask you because we've all been probing a lot into getting to know what DRI is and understanding it better, one of the push backs I keep hearing from people is that this just sounds too good to be true so I wanted to get from you what can go wrong there or what would keep you up at night in your whole DRI endeavor?
- President and CEO
What keeps me up at night in our DRI endeavor. Over the last year it's been weather. Okay? Either too much rain or too little rain. We talked about that during the script.
This is a proven technology so I really don't have a concern about the technology itself. We've got a great team down there. We have been operating our plant in Trinidad for several years now. We've gone from starting that plant up to taking it to a world class facility in a very short period of time, so we're experienced that DRI production, we understand the process. So frankly, there's many things that keep me up at night but our DRI plant, the start-up of our DRI plant is not one of them.
- CFO
Timna, I would just add two comments. One is that our Trinidad DRI facility had its most profitable year this year. So even in a weak market it's doing pretty well. And in general, the comment we've made to you and a number of folks is that in weak markets like we're seeing now we'll make a small, decent return on the DRI product, have some small cost advantages that are worthwhile. And in strong markets we'll have very, very large competitive advantages when scrap prices and pig iron prices have typically gone extremely high, we'll be based on this fixed cost of natural gas that we've locked in, plus iron ore prices which tend to not be quite as volatile up.
- President and CEO
You've seen some of the volatility that exists in those markets over the last year. And I just want to repeat what we said several times to you and that is that when we view the DRI investment, the purpose is to produce a low cost, sustainable and long-term supply of a high quality iron unit over the cycle and that's a key statement, over the cycle. When you look at just iron ore over the last six months it's gone from a low of about $97, $98, peaked out somewhere recently at about $155, $155 a ton. So when you have those kinds of swings, that impacts all of our raw materials. Clearly there's a correlation between iron ore pricing and pig iron pricing and even scrap pricing. So this provides for us a long-term supply over the cycle of low cost, high quality scrap substitute products for our mills.
- CFO
Timna, let me add one more thing. As you know in your research, you said you've been studying DRI and you go back --
- Analyst
Trying.
- CFO
Go back to the history of DRI in this country, you'll see it's been a successful technology. The one thing it failed at over the decades is controlling the natural gas price. That's what drove the original DRI plants to their demise. And that's one of the key elements of the whole DRI plan.
- Analyst
Okay. Great. And then so from high level to more granular question, wanted to go into a little bit about what you said about the first quarter. We have been hearing first quarter surprisingly weak to start the year. Your guidance of kind of a flattish outlook in terms of operations is particularly, even a little surprising considering that you had the worst quarter in a couple years in both plate and bars. So can you just give us a little bit more color. Is this something that you think is somewhat temporary? Is it weather? Is it the election or the fiscal cliff or is it something more onerous in terms of potential weak volume levels?
- President and CEO
I would answer it by saying all of the above. Okay? The economy is still struggling. We've talked about the things that are influencing our business. You mentioned the fiscal cliff. Certainly consumer confidence remains at a very low level. There's a lot of issues that are still out there in the economy. You also have the issue that we mentioned of imports. This continuing surge of unfairly traded imports needs to be dealt with. All of those are factors that we have rolled into our forecast and said based on all of that, we think that the business will be stable and our operations will be constant and consistent into the first quarter.
- Analyst
Okay. Great. Thank you.
- President and CEO
I don't want to get into any breakdown, product by product.
- Analyst
Yes. Thank you.
Operator
David Galison, CIBC World Markets.
- Analyst
Thank you for taking my question. Congratulations, John and Dan, as well for the promotions.
- President and CEO
Thank you.
- Analyst
So just now that you're heading into the ramp-up for the DRI facility, can you talk a bit about the next stages for your raw material strategy and how we should think about the expansion to the 6 and 7 million tons of scrap substitute?
- President and CEO
Well, first things first, David. We want to start up the existing one and get it running. Then once we have it up and running, as we said, we'll start up in the middle of the year and we should be up to full production sometime by the end of the year. Once we accomplish that we'll take a look at where things stand, how well that's performing, what we've learned and we'll take a look at the market at that time. The economy at that time, and based on what we see we'll make a decision on how we move forward.
- Analyst
Could be a little bit longer time frame, maybe another year, couple years before you expand into that level?
- President and CEO
You know, again, I'm not going to give a specific time frame because we have to take a look at what the environment looks like as we make that decision at the end of next year, but we've built the facility in Louisiana with the infrastructure to support a second DRI unit. So that should give you some indication of our thinking.
- CFO
And we will have 4.5 of the 6 to 7 million tons established. So we've made significant progress with the second DRI facility towards our goal. There isn't a lot of pressure that we have to immediately do one right away. Like John said, there will be a number of factors that affect the decision.
- Analyst
And then just a housekeeping question on the tax rate. Is there -- it was a bit lower in this quarter. Was there anything unusual there that brought it down?
- CFO
Nothing too dramatic. There was some state long-term liabilities from 2008 that fell off as new ones went on and profits were bigger in '08 than they were in '12 so the flip of those things creates a small benefit in the quarter. Might have been $6 million or $7 million, somewhere in that range.
- Analyst
Great. Thank you very much.
Operator
Richard Garchitorena, Credit Suisse.
- Analyst
Hi, congrats everybody. So my first question just wanted to follow up on the questions on the projects, SBQ expansions in Berkeley. I know you can't give us margin expectations but is there any way you can quantify the timing of when those are going to come on through 2013? Are they going to be more back half of the year or spread out throughout the year?
- President and CEO
Well, there's different time lines for the different projects that we have. Suffice it to say that most of them will be coming online during 2013. We might have one or two that will move into first and second quarter of '14. Jim, is there anything you want to add to that?
- EVP
John, that's basically it. We've got the projects in Memphis, Nebraska and Darlington and they're spread out projects affecting different areas of the operation. Some will be on as early as mid-year of this year. Some in the fall of '13 and then some spill over into mid-year of 2014.
- Analyst
Okay. Great. And then my other question was just on non-res again. Obviously we've seen some small improvement but I guess, can you tell us what you think about when that turns -- how is that going to be broken down between commercial construction and infrastructure, given the fact that government spending probably has not returned and probably will not return as quickly as sort of the rest of non-res and obviously residential construction has led the way. So how do you think about that going forward?
- President and CEO
Let me make sure I understand the question. You're asking how do we view infrastructure build versus other forms of nonresidential construction?
- Analyst
Well, which market do you think will come back first and how is that going to impact Nucor?
- President and CEO
Well, infrastructure might be slower in coming back simply because of government spending. That said, when you look at the condition of our infrastructure, it's in very poor shape. So sooner or later the government's going to have to make a decision to repair the damaged infrastructure of our country. Sooner or later we will see a return in infrastructure. When that's going to occur, I really can't say. On the nonresidential construction side as we said, it's growing slowly. Our best guess would probably be two, maybe two more years of slow growth before we saw any significant improvement.
- EVP
Every time we predict that it's starting better, it slows down again. So again, we think it's going to be better this year but there's just not a lot of signs out there. The most encouraging thing is all the talk about manufacturing returning to the United States. That will be as big as anything in helping the non-res construction.
- President and CEO
You know, and as we've said several times today, our focus at Nucor is always the long term. So whether it returns this year or next year, we continue to prepare for it, invest in our Company and in our facilities so that we're ready for it when it does come. Inevitably it's going to return. Inevitably the economy will improve. Inevitably our markets will improve. Inevitably nonresidential construction will improve. Infrastructure builds will improve. It's just a question of time.
Operator
Mark Parr, KeyBanc.
- Analyst
Thanks very much. Good afternoon. It's really great. I'm really glad to see you in the CEO chair, John. Congratulations.
- President and CEO
Thank you.
- Analyst
And I have -- this is kind of a high level thought, but you think about all the new iron units that are currently in process. You've got you guys in Louisiana, you've got this Magnetation thing going on up in Minnesota. You've got Middle increasing taconite production. US steel increasing taconite production. How do you reconcile all that in a North American steel market that's not growing a whole heck of a lot? I'd just be interested in your thoughts about that.
- President and CEO
Well, remember that iron units move globally. So you've got to look at the global steel market, and certainly right now that isn't the greatest either. When you look at the long-term drivers of the dynamics of the global market, we continue to believe it's going to improve and be strong. You've got what we always refer to as the super cycles for steel and steel commodities. You've got still a lot of developing countries out there that are moving into the middle class with fairly low steel intensities today that will improve. Over the course of the long term cycle, globally steel demand will still be strong. That will necessitate a strong demand for the commodities, the raw materials that go into it. So we look at it again in terms of the long-term cycle for steel demand and for the demand of commodities. We don't look at it regionally in North America.
- Analyst
Okay. All right.
- President and CEO
A great example of that would be to take a look at how much scrap has been exported out of the country this year alone. It's going to be something that 2012 I think will come in at about 23 million tons of scrap exported out of the United States. It's going to continue. I would add to that, especially given some of the countries today and the rules that they are imposing upon the exportation of their raw materials, particularly scrap, there's been a number of countries that have recently imposed tariffs or have outright banned the exportation of scrap. As you have those dynamics come into play there's going to be long-term continued demand for iron units of all types. We believe that. That's why we continue to invest in them.
- Analyst
Okay. I appreciate that color. Thanks, guys. And just one other question, if I could.
- President and CEO
Sure, Mark, go ahead.
- Analyst
Is there -- do you have any thoughts about what -- if you were going to have a positive surprise on shipments in the first quarter, where do you think it might come from? And likewise, if you were going to have a negative surprise in shipments, where do you think that would come from?
- President and CEO
Well, I guess a positive surprise in shipments would come if we had a very, very surprising improvement in the economy.
- Analyst
Any particular end markets, though? I wasn't trying to -- I was trying to be a little more specific.
- President and CEO
Well, we've talked about the ones that remain strong, and of course that means that there are some that are weak. So if automotive, energy, infra -- excuse me, agricultural were to suddenly slow down that could have a negative impact upon our business. Or if some of the ones that we mentioned are slowly or modestly improving take off wildly, it could have a positive impact on our business. It really depends upon what happens in the economy. We aren't expecting any surprises and hopefully if we get any they'll be the positive type.
- Analyst
I hope so too. Anyway, good luck in the first quarter and thanks for all the commentary today. It's been a helpful call.
- President and CEO
Thanks, Mark.
Operator
Tony Rizzuto, Dahlman Rose.
- Analyst
Thank you very much. John, I want to echo the comments made to you two, congrats to Dan for the fine shareholder performance and returns over his, while he was at the helm. I've got a couple questions here. It's been some time since you guys have broken out your key end markets. Now with growing auto and a lot of the acquisitions, investments. I was wondering if you could take a stab at it, if you could share it with us where you see how big auto is, construction, oil and gas, all those different markets for us. That's one of my questions.
- President and CEO
Well, I don't know that we want to give specifics on that. We might talk about some of the areas that we've grown in. We mentioned during the call that automotive has been a focus for us and we've grown in that. I'm not going to give out any specific tonnages. But I will say that as I mentioned, we grew 20% in that market. The markets that you mentioned are all strong markets for us. Obviously, pipe and tube, gas industry's strong. All the ones that you mentioned. I don't think we want to get into giving specific market shares or breakdown of what percentage of our products go into the individual markets.
- Analyst
It's more or less from a revenue standpoint. That's what I'm trying to get at. I used to think about Nucor being maybe closer to 60% or 65% construction. My feeling is it's probably maybe a little bit less today. But that's where I'm kind of going with this.
- President and CEO
If you're looking at it from that macro view, we can make that comment. We would agree with you, that over the last five years we have worked hard and invested to shift more into the value-added products and we always make sure that as we do that, we don't abandon any of the markets that we play in. So we stay strong in the commodity markets as we have continued to invest and grow into the value-added markets. In terms of general construction versus more manufactured products, maybe 65%, 70% today.
- CFO
The other thing I'd say is if you, we do publish statistics about how much we make in each of the sub-product categories, sheet, plate.
- Analyst
Right.
- CFO
Structural. You can look at that data. We're the largest US steel producer. We've got the broadest product offering. So generally whatever the US demand for steel products is we're going to mirror it fairly closely. We pretty much make all the products.
- Analyst
Okay.
- President and CEO
And participate in all the markets.
- CFO
Yes.
- Analyst
Okay. All right. Guys, that's fine. And in terms of scrap thoughts, just your thoughts here, we're hearing that scrap bushelling for February could be down maybe $10, $20 per long ton here. I was wondering how you feel about the markets, how you see it playing out, if you could make any comments on that would be very helpful.
- President and CEO
I asked Mr. Glass about it before the call. He told me that if the market does not go up and the market does not go down and there's 100% chance that it's going to go side ways.
- Analyst
Okay.
- President and CEO
I don't know if that helps you any.
- Analyst
All right. 100% chance that it's going to go sideways. That's very helpful.
- President and CEO
If it doesn't go up and if it doesn't go down.
- Analyst
All right, if it doesn't go up. All right.
- President and CEO
Let me make a general comment. It's a very regional business. And this particular season more than in the past we've had a lot of strange weather that's occurred regionally. So there's a lot of different impacts on different regions of the country. Overall as we look going forward, we see it not changing significantly from where it is today. So it's going to stay within a band.
- Analyst
Okay. Fair enough. And the final question I have is when is the right time for Nucor to buy iron ore assets? Are you of the view that iron ore's going to find its way ultimately down to that $80 to $100 per metric ton level? How do you see it? What's your thought process there, John.
- President and CEO
It's the same as Dan has said many times. We continue to look at every opportunity that's out there. When we find the right opportunity, if we find the right opportunity, we'll act. If we don't, we won't.
- Analyst
All right. Fair enough. Congrats.
- President and CEO
Thank you.
Operator
Sal Tharani, Goldman Sachs.
- Analyst
Good afternoon, guys. Good. John, just want to understand your CapEx sort of program for the next couple of years. Looks like most of these projects are going to be winding down this year, the DRI, the SBQ, probably the model sheet piling will extend into '14 and looks like the wider gauge in South Carolina mill will also wind down. So just want to understand, how do we look at it, of course, natural gas, 260 million per year, looks like it's going to continue. How should we think about CapEx sort of '14 and beyond, either you or Jim can take a stab at it, please.
- CFO
Sal, I'd say that based on what we know today our expectation is that '13 will be a peak year for CapEx and it will wind down some in '14. Quite honestly, the way we're constantly working on strategic opportunities, I'd hate to limit it and say it couldn't be $1 billion again. I would say that what we know today would say it's probably in the $600 million to $700 million range in 2014, and for us that's a long way to think out about specific CapEx numbers. We've talked about this before. We have strategic planning meeting offsite every year in August, and after August we get a better feel for what's going to happen two years out to five years out. And I don't know if we'll be willing to add color after that point in time. We probably won't because we like to keep our cards close to the chest. But I would say right now our expectation is '14's down. Who could even imagine after '14.
- President and CEO
The only thing I would add to that, Jim, is we are constantly looking for the right opportunities. Given our strong balance sheet, we're able to act on those opportunities when they become available. We've got a great mergers and acquisition team. They're constantly evaluating opportunities. If the right ones come along we'll act on them. We have the balance sheet to do it and we'll do it. I don't want to limit any comments as to what capital will look like in '14. That will depend entirely upon what opportunities are in front of us at that time.
- Analyst
Okay. And I have a question on the pellet supply. I know you're buying pellets for your plant at the moment, iron ore pallets from Brazil and you continue -- I think you planned Canadian, buy from Brazil, I think Brazil, I believe that's what Dan has said in the past. I was wondering have you looked at the supply from the northern part, in Minnesota or Canada, and does it make sense for you to look at that in terms of freight costs and quality over time that you can source your raw material also within the continent, rather than going out of here.
- President and CEO
To help your memory, Dan has mentioned several times that we actually get them from three different suppliers, two of which are in Brazil and one of which is in Canada.
- Analyst
Okay. Have you looked at other sources?
- President and CEO
Absolutely. We look not only in Canada, from other sources and in Brazil from other sources but frankly we scour the world for the right pellet and iron ore feed stock. We have found some interesting opportunities in some strange places and we'll continue to pursue those.
- Analyst
Okay. Great. Thank you very much.
- President and CEO
Thank you.
Operator
Michelle Applebaum, Steel Market Intelligence.
- Analyst
Hi. I have a follow-up question. Hi. So I wanted to ask, you guys started talking about a new style of enforcement, trade kind of thing, and I'm sure you've noticed that a number of our trading partners, particularly in Latin America and Asia and Europe, have all been kind of putting up -- making a lot of noise about some trade enforcement in their regions, and I was just wondering if you could give us an update on what's happening with that in terms of new and creative out-of-the-box types of things.
- President and CEO
Well, I'm not going to give any specifics. We want to keep them as surprises. We don't want to give away our strategy. But I'll make a general statement. The focus will be on a more proactive approach. That's what we need in this country and we're going to pursue that as we move forward.
Obviously, the way that it's worked in the past, the way that it's worked in the past has been very reactive program. We take action after the damage is done, after steel companies are put out of business, after American workers lose their jobs. Our approach will be much more proactive, and I'm not going to say much more than that other than to say that we're addressing that issue every day with our government. As mentioned during the script, Dan DiMicco is going to remain focused on that and I've got great confidence in his ability to get it done.
- Analyst
Okay. Thanks.
- President and CEO
Thank you, Michelle.
Operator
And with that, ladies and gentlemen, we have no further questions on our roster. Therefore, Mr. Ferriola, I will turn the conference back over to you for any closing remarks.
- President and CEO
Thank you. I'd like to close by saying thank you for your interest in our Company. And I'd like to say thank you to our 22,000 teammates for working safe, for working hard, for working smart, and working together. Thank you for what you do every day and please continue to do it safely. Thank you.
Operator
Ladies and gentlemen, this will conclude today's conference. Thank you for your participation.