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Operator
Good morning, and welcome to Mercer International's fourth quarter and fiscal yearend 2011 earnings conference call.
On the call today is Jimmy Lee, President and Chief Executive Officer of Mercer International, and David Gandossi, Executive Vice President, Chief Financial Officer, and Secretary.
I will now hand the call over to David Gandossi.
David Gandossi - Secretary, EVP and CFO
Thank you, Stephanie. And good morning, everyone. As usual, we will begin with formal remarks, after which we will take your questions.
Please note that in this morning's conference call we will make forward-looking statements similar to those that were made in the press release. According to the Safe Harbor Provisions of the Private Securities Litigation Reform Act of 1995 I'd like to call your attention to the risks related to these statements, which are more fully described in the press release and with the Company's filings with the Securities and Exchange Commission.
I will begin with some prepared comments of the key financial aspects of the quarter, and then I'll pass the call on to Jimmy, who will speak about the particulars of the markets, our operating performance, our recently filed NAFTA notice of intent, and our recently announced strategic initiatives.
As you have seen from our press release, our fourth quarter results were somewhat disappointing. NBSK pricing fell quite dramatically this quarter, and we had a number of items that negatively impacted EBITDA in the quarter, totaling $14.5 million Euros. Due to a British Columbia's Commission decision regarding energy rates, Celgar was required to make a onetime payment of approximately CAD2.1 million resulting in incremental energy cost in Q4. We had just over EUR3 million of cost at Stendal as a result of reaching an agreement with the local municipality regarding the mill's share of certain infrastructure costs associated with the construction of the industrial park that the mill resides in. And compounding the poor results was the fact that Stendal's shut was longer than usual due to extra work required on the recovery boiler, and we also had 11 days of unplanned turbine maintenance on Celgar's [GG2].
Overall, these factors resulted in our lowest EBITDA quarter in 2011. However, we believe our maintenance issues are behind us and, more importantly, we're beginning to see signs that pulp markets are starting to tighten up.
I will be going over our financial results in more detail in a few moments, but first I wanted to highlight that in the past 12 months we've made significant strides in improving our liquidity. year-over-year we have reduced our debt by EUR94.5 million. The reduction in debt has come about through almost EUR63 million of debt repayments and repurchases and almost EUR32 million as a result of converting our convertible notes to equity.
During the quarter we purchased USD9.3 million of senior notes, and our total repurchases for the year was USD13.6 million. And for the year we also repurchased USD10.6 million of our common shares. Over the year our cash and short-term investments and marketable securities grew by approximately EUR18 million.
Operationally our mills ran well in the quarter with production up 21,000 tons compared to Q3 after adjusting for shuts. Pulp sales volumes were also up, however, pulp prices dropped significantly in the quarter, most notably in China where list prices ended the year at USD670 compared to USD830 at the end of Q3, and in Europe they fell USD125 to USD825. We estimate that these price reductions reduced our EBITDA by about EUR33 million relative to Q3.
As you will have seen in our press release, we reported a net loss of EUR1.8 million for the quarter or a loss of EUR0.03 per share compared to net income of EUR8.4 million or EUR0.15 per basic share in Q3. Our Q4 2011 net loss includes approximately EUR0.8 million of a noncash loss related to the mark-to-market valuation of our fixed interest rate swap. Before this noncash item basic EPS was a loss of EUR0.02 per basic share.
We recorded quarterly EBITDA of EUR17 million or approximately USD22.9 million, this compares to EUR49.2 million or about USD69.5 million in the third quarter this year. As I highlighted previously, the negative influences in EBITDA when compared to Q3 were significant pulp price reductions, scheduled and unscheduled downtime, infrastructure related costs incurred at Stendal, as well as incremental energy costs related to a BCUC imposed settlement of an energy rate dispute with Celgar's utility provider. These negative impacts were only partially offset by the positive movement of foreign exchange, higher pulp sales volumes, and higher energy sales revenues. As I noted, production was up compared to Q3, and Jimmy will talk more about that in his remarks.
The increased pulp sales volume compared to Q3 requires a little more explanation. Our Q3 sales volumes were low relative to our historical quarterly average due to low demand. However, in Q4 we saw significant activity in the Chinese market as buyers and traders took advantage of low prices to refill inventories. Jimmy will discuss the short-term outlook for pulp in more detail, but we feel that this buying activity is a strong indicator that NBSK prices have bottomed out in Q4.
Switching to cash flow, overall our cash position is about EUR14 million lower than at the end of Q3, sitting at EUR117 million or approximately USD152 million dollars. Overall the quarterly working capital movements decreased cash by about EUR2 million on a net basis, primarily due to the increase in accounts receivable and the decrease in payables being partially offset by a net decrease in our inventories.
Capital expenditures grew EUR11.7 million, which was comparable to Q3. During the quarter we received approximately CAD1.1 million of Green Transformation Fund grants from the Canadian Government with respect to the payment for Celgar's oxygen [deliquidification] project, and we have approximately CAD3.2 million remaining grants that we expect to receive in the first half of 2012, CAD0.8 million of it is related to a standard holdback requirement for the ['02 Delake] project.
Looking at the components of working capital in the quarter, finished goods are down approximately EUR14 million from Q3. Our Q4 finished goods inventories were 89,000 tons, while Q3 finished goods inventories were 124,000 tons. Offsetting this inventory decrease is a EUR7 million increase in our chip and log inventories. Our receivables were up approximately EUR10 million, and our payables were down roughly [EUR10 million].
Summarizing our working capital movements relative to our cash build in the 12-month period ended December 31, our working capital excluding cash and short-term debt declined by about EUR4 million, down from EUR172 million at the end of 2010, to EUR168 million at the end of the year. At December 31, 2011 we had approximately EUR26 million of undrawn revolvers available at Rosenthal, and approximately EUR38 million available at Celgar. Our EUR117 million of cash at December 31 is comprised of approximately EUR57 million for the restricted group and EUR60 million at Stendal.
Net debt to equity on a consolidated basis at December 31 is a little over two times compared to the end of 2010 when it was over three times. The restricted group net debt is about 0.5 times equity at December 31 compared to 0.8 times at the end of 2010.
As a reminder, many of our competitors now report using International Financial Reporting Standards, also known as IFRS. IFRS replaced Canadian GAAP on January 1st, 2011, and one of the implications of this change is that many of our competitors that we benchmark ourselves against now account for major maintenance using a different method than Mercer. Currently in accordance with U.S. GAAP we expense all non-major maintenance costs in the period they are incurred, while for those reporting under IFRS non-capital major maintenance costs are capitalized as property, plant, and equipment, and then amortized through depreciation to the next major maintenance, which in our industry is usually about one year.
As a result financial [deferments] measure comparisons to many of our competitors are no longer on an apples-to-apples basis. As a result, I wanted to highlight that we expensed EUR7.6 million of major maintenance costs in this quarter and EUR17.4 million year-to-date, the majority of which would have been eligible for capital treatment under IFRS.
That ends my overview of the financial position and developments, so let me turn the call over to Jimmy now to talk about operational, market, and strategic developments.
Jimmy Lee - President and CEO
Thank you, David. Good morning, everyone.
As David mentioned, we are somewhat disappointed with our fourth quarter results, however, we are pleased with our overall yearly performance. We significantly increased our liquidity this year, which was an important objective for us. I'm also pleased to report that our focus on reliability is beginning to pay dividends in the form of record production in 2011. We still have work to do in this area, but we're moving in the right direction.
We also achieved our highest electricity revenues this year, though that is primarily due to Celgar's new turbine running for a full year. However, it is a good indicator of what our energy assets are capable of. Our total energy revenue of EUR58 million almost completely covered our 2011 interest expense, and provided our mills continue to run well we expect our energy revenues to exceed our interest expenses in 2012.
In the fourth quarter we watched NBSK list prices decrease significantly, with average list prices in Europe falling USD112 to USD868 per ton. In North America they fell USD73 to USD920, while in China the quarterly average list price fell USD127 to USD713 per ton. I will talk more about recent price developments in a moment, but first let me comment on the mills.
All three mills ran at near record levels in the quarter, with Celgar achieving its highest quarterly pulp production since the startup of the mill. After allowing for Stendal's shut in Q4 production was up 21,000 tons compared to Q3. It's also worth noting that on top of the record setting energy production this year we also achieved record energy revenues in the fourth quarter, and that is despite 15 days of planned maintenance at Stendal and 11 days of unplanned turbine maintenance at Celgar.
Overall we're pleased with our record pulp and energy production this year, but we continue to believe that there is even more potential in our assets and will continue to focus our efforts on realizing on that potential.
In total we produced 365,000 tons of pulp this quarter compared to 362,000 tons in the third quarter and 366,000 in the fourth quarter of 2010. Our annual production of 1.45 million tons exceeded our previous production record by over 27,000 tons.
Turning back to the pulp market for a moment, we believe the NBSK pulp market bottomed out in the fourth quarter. We're encouraged that we're beginning to see signs that the market is tightening. Though produced inventories were at 36 days at the end of December, we believe that the number will come down slightly when January numbers are released next week.
In addition, hardwood pulp, which tends to be a bellwether for NBSK, is also showing encouraging signs of strength, including a drop of eight days in December to 33 days. The price spread between hardwood and softwood is also beginning to narrow, which we believe is another positive sign for NBSK prices.
European sovereign debt issues continue to be a drag on economic growth in Europe and low European paper demand are combining to create a weak European pulp market at the moment. We continue to believe that part of the European pulp market recovery is going to come in the form of supply reduction, given that some of the mills are high cost and the high proportion of previously integrated pulp that is currently being sold as market pulp. While in North America we're already seeing the impact of the lower NBSK prices in the form of one large NBSK producer declaring bankruptcy and halting operations.
In China we're encouraged by the indications of improved demand and the resulting potential for price increases in the near term. In fact, we have recently announced a USD20 price increase effective March the 1st. Overall, we're predicting that the prices will improve in 2012 and that the increases will come in the form of a slow upward trend. However, we're not as comfortable forecasting how foreign exchange rates will move this year, and I don't think we are alone in this regard given the wide range of predictions currently on the marketplace.
In the medium to long term we continue to believe that the growth in the emerging economies will increase market tightness. For example, a recently released Chinese Government report is forecasting that almost 7 million additional tons of wood pulp will be used in 2015 when compared to 2010, which equates to a 36% increase over a five-year period. Clearly not all of that will be NBSK, but we know that there is a significant amount of new tissue capacity being constructed in the short term that will require NBSK. Based on this forecast, more capacity is coming, although this growth forecast is significant it is consistent with what we have seen with respect to the ongoing urbanization of the Chinese population.
Our sales volume totaled 400,000 tons in Q4 compared to 321,000 tons in Q3 of 2011 and 386,000 tons in Q4 in 2010, and our 2011 sales volumes totaled 1.43 million tons, which was comparable to our 2010 total.
Let me now take a moment to discuss developments in the wood markets. European fiber prices remain at elevated levels, but we're experiencing small price decreases in Q4 due to unseasonably mild fall and winter weather and reduced demand from board and pellet industries. Looking forward we anticipate that strong saw milling activity and minimal competition for fiber from board producers will maintain downward pricing pressure in 2012.
We continue to be able to source the fiber we need and, as a result, we are satisfied with our current fiber inventories in Germany, but we will continue to monitor them closely. We also feel that we will benefit from lower European fiber prices should Russia be granted World Trade Organization membership, as they have publicly stated that they will reduce the tariffs on their wood exports if they're granted WTO membership.
In British Columbia our fiber costs rose slightly in Q4 due to both increased demand from coastal pulp and paper producers in our traditional fiber basket, as well as reduced saw milling activity. However, we were able to build around wood inventory to the point where we could begin to run a second shift in our wood room late in the quarter, which allowed us to drop certain high cost suppliers and will continue to positively impact Celgar's fiber pricing in Q1 of 2012. We are currently satisfied with Celgar's fiber inventories, but we'll continue to monitor them closely.
In January we announced our Blue Mill project expansion at Stendal. We're very excited about this project because it will create an additional 30,000 tons of pulp production capacity, and we will install a new 40 megawatt turbine. We expect to invest approximately EUR40 million in this project, with EUR12 million of that coming in the form of nonrefundable government grants. Overall we are anticipating this project will pay for itself in about two years. We also expect to benefit from excess generating capacity going forward as each incremental investment in pulp production will also increase our energy output. We will provide regular updates on the status of the Blue Mill project over the course of its construction.
As David mentioned, we have spent the majority of our grants allocated to us by the Canadian Government under the Green Transformation Program. At December 31, 2011 we have about CAD2.4 million left that we expect to receive in the first half of 2012, as a result of small investments in qualifying but yet highly accretive projects.
We regularly get questions about the timing of our annual maintenance shuts, so I would like to highlight that our 2012 shuts will line-up as follows. Rosenthal will have their annual shut in Q2, Celgar in Q3, and Stendal in Q4.
I would like to take a moment to briefly comment on our recent announcement of our notice of intent to submit a claim to arbitration, which we filed against the Canadian Government under NAFTA. After many years of working within the regulatory structure in British Columbia our window of opportunity to file a claim under NAFTA was set to close and, consequently, we are forced to take this step. Ultimately we feel we have been discriminated against relative to our competitors in British Columbia with regards to our ability to sell our self generated power. The amounts involved are significant, however, we are optimistic an equitable resolution will be achievable.
As you may have seen, we also recently announced our agreement to acquire Fibrek Inc. by way of a takeover bid. We believe Fibrek's assets are very complementary to ours and that the acquisition will be very beneficial for both Mercer and Fibrek shareholders.
I would also like to briefly comment on our financial position at the end of 2011. As David mentioned, we have made great strides in improving our balance sheet this year. I also believe that the markets have been rewarding our efforts in terms of our share and debt values. Indeed, Moody's recently upgraded our outlook from stable to positive, citing our deleveraging strategy and increased renewable energy production. We are pleased with what we have accomplished this year and commit that any growth we undertake in the future will be done such that we don't undo these recent accomplishments.
And if I can close with a few observations. We continue to watch the NBSK markets very closely. We believe NBSK prices have bottomed out, and 2012 we'll see a steady climb in pricing. We remain strong believers in the medium to long-term NBSK supply demand fundamentals, which we foresee as being driven by increasing economic standards of the emerging markets.
That is the conclusion of my prepared remarks, and I will turn the call back to the operator so we can open the call up for questions. Thank you.
Operator
(Operator Instructions)
Your first question comes from Andrew Shapiro with [Lawndale Capital Management]. Your line is open.
Andrew Shapiro - Analyst
Hi. You mentioned CAD2.4 million of Canadian Governmental grants were left. Once those are used up what does that bring the total Canadian Government grants up to?
David Gandossi - Secretary, EVP and CFO
It's CAD58 million, Andy.
Andrew Shapiro - Analyst
So you've done about CAD55 million, CAD56 million now?
David Gandossi - Secretary, EVP and CFO
That's correct.
Andrew Shapiro - Analyst
And CAD58 million will be it. And with respect to the German Government grants, they -- when they come in on the construction of this new project will you be accounting for them similarly, where there'll be an offset to your PP&E balances on the balance sheet?
David Gandossi - Secretary, EVP and CFO
Yes, that's correct. All Government grants are recorded as a credit against the fixed assets, themselves.
Andrew Shapiro - Analyst
Okay, two other quick ones here. In your G&A, you know, it had jumped this quarter. Is the EUR3.1 million Stendal infrastructure charge that was mentioned in the press release, is that included in the SG&A number or is that somewhere else in the income statement?
David Gandossi - Secretary, EVP and CFO
Yes, that goes through cost of sales.
Andrew Shapiro - Analyst
So it's in cost of sales, so that's where it would have arbitrarily been higher rather than -- and that's a single period run-through?
David Gandossi - Secretary, EVP and CFO
Yes.
Andrew Shapiro - Analyst
Okay, and the inventories are up year-over-year, are they where you'd like them to be or you think they ought to be or what is your kind of focus on your inventory levels?
Jimmy Lee - President and CEO
Well, I would say they're slightly higher than where we would like to be, but certainly compared to Q3 it was a substantial improvement. We are again, of course, focused on making sure that the inventory levels are at what we would call kind of normal. And, of course, it's dependent also to a degree on the shipment schedule, so they do vary, but I would say that overall the inventories were certainly comfortable.
Andrew Shapiro - Analyst
Right. Okay, now if those -- the large Stendal infrastructure charge went through COGS, what were the items or what can you call out in particular that went through and caused this jump in G&A this quarter? And if there are any of those that are kind of like onetime in nature?
David Gandossi - Secretary, EVP and CFO
Yes, it is mostly onetime in nature. We had some accruals that bounced back and forth between the third and fourth quarter relating to the move of our office. There's a little bit of foreign exchange in there, and then there's the yearend accruals for performance comp and that kind of stuff. So fourth quarter is just it's a combination of onetime events, seen as the average of the prior quarters is really what our run rate average would be. Nothing structurally has changed for us.
Andrew Shapiro - Analyst
All right. And then with the Fibrek bid and such, structured with your stock price at quite a bit higher level, are there provisions for which there is an adjustment to the ratio whereby additional shares of Mercer stock might end up getting issued here?
Jimmy Lee - President and CEO
No, I mean at this point I think the number of shares and the dollar component of the offer that is to be set is, of course, fixed. There has been no discussion or any adjustments. Of course, there's still a lot of time between now and the mailing of the formal offer, as well as the close of the offer. So these type of movements in the meantime, even subsequent to the offer, of course, doesn't necessarily mean that there would be any adjustments.
Andrew Shapiro - Analyst
Last question, and I'll back out into the queue. Your I guess is resolute or [abtimde], I'm not sure what they go by now, are they filed I guess the American equivalent of a preliminary injunction or motion in the Canadian courts, attempting to go after this warrant that Mercer has made the investment in, is there an indication of when that hearing is going to take place and when a ruling on that matter would take place?
Jimmy Lee - President and CEO
Well, the hearing I believe is scheduled for Friday, and I think also Monday. Now as to when the decision will be rendered, of course, it's up to the Commission but the hearing schedule is scheduled for Friday and Monday, as I said.
Andrew Shapiro - Analyst
Okay. Thank you very much. I'll back out in the queue, come back to us, I think I'll have a few more questions.
Jimmy Lee - President and CEO
Thank you.
Operator
Your next question comes from Bill Hoffman with RBC Capital Markets. Your line is open.
Bill Hoffman - Analyst
Yes, good morning. Jimmy, I wonder if you could talk a little bit about the Celgar? You talked about this onetime energy payment, and just wanted to understand exactly what that had to do with it? And, also, maybe just give us a little more color on the power sales disputes and whether it's a pricing issue or some on that?
Jimmy Lee - President and CEO
No, basically, in terms of that onetime charge it relates to standby fees that we had agreed to with our utility supplier in the past, and then they made a unilateral adjustment to that cost which we felt was completely unreasonable. And this is also part and parcel of I guess the issues that surrounded the ability of our Celgar mill to sell the power that it produces. And so the original structure was that there was a contract with the utility, which would have allowed us to resell pretty much all of the power being produced and allowed us to repurchase at what would be the normal heritage rates.
Unfortunately, there was an intervention, and as a result, of course, we have been in the process at BCUC in that regard as the fact that as far as existing policies, et cetera, that existed our ability to sell certainly was very clear. They subsequently amended the policy, which clearly prejudiced us. And, therefore, of course we asked for hearings, and we went through the process, and certain determinations have been rendered but still, of course, not completely.
And, unfortunately, the timing of these actions were such that we were, of course, hitting the deadline in terms of a NAFTA claim. And to preserve the NAFTA claim, to ensure that we would not be further prejudiced by the procedures and to have an impartial hearing, if needed, that we filed this notice. And our intention clearly is if this matter is not resolved then, of course, we will go through the full arbitration that, of course, is available to us under the procedure.
Bill Hoffman - Analyst
The power produced out there today are you able to sell all that you would like to?
Jimmy Lee - President and CEO
Well, you know, the new turbine project, which, of course, was power that was in excess of our present --
Bill Hoffman - Analyst
Right.
Jimmy Lee - President and CEO
-- mill requirements, you know, that is contracted to BC Hydro under a long-term contract, so that part of the contract is not impacted, whatsoever. Really what it involves is the power that we presently produce to operate the mill, which is greater than any other existing mill in British Columbia. No other mill in British Columbia has to generate all of its power needs before it's able to sell.
So clearly we're in a very unique situation where we have to supply all of our power needs before we are able to sell any power, and all of the other mills, whether it's sawmills or pulp mills, it is our clear understanding that that is not a requirement for them and, therefore, they have enjoyed much higher prices for power that they supply to BC Hydro from their existing production, and they purchase whatever they need from BC Hydro at the heritage rates. And, therefore, there is a pricing difference, which is of course what we are looking for, the same. There's nothing that is different.
So all we are asking for is a level playing field. We just believe that we have been unfairly prejudiced because of the policies that have been adapted clearly subsequently, not just existing policies but policies that have been clearly imposed on us subsequent to contracts that we had entered into.
Bill Hoffman - Analyst
Great. Thank you, that's helpful. And then just shifting to the Chinese market, at this point now that we're past the Chinese New Year, have you seen any change in order patterns? And I know the demand in December was actually quite strong --
Jimmy Lee - President and CEO
Demand and volume going into the traditional slow season, just before Chinese New Year, was extremely strong.
Bill Hoffman - Analyst
Right.
Jimmy Lee - President and CEO
Which surprised me. Traditionally just before the January holidays order and volume pickup is, of course, reduced, but we did not see, in fact, any reduction, which is clearly indicative of a much stronger type of market. I think a lot of that, of course, is positioning because they believe that the bottom has been reached, clearly demonstrated by the fact that there has been market related shutdowns, mainly the (inaudible).
And so I think that generally the market was under the impression that the bottom had been reached and, therefore, it presented an opportunity for them to purchase at the lowest price and prepare for the upward move in pricing to come. So there was a lot of volume, and we haven't really seen any changes in terms of the market. There's no real weakness that we're seeing subsequent to the holidays. And so, of course, the early part of the year traditionally is a strong kind of demand point, so we are still very optimistic that the markets will trend upwards.
Bill Hoffman - Analyst
Any sense of the inventory levels on the ground over there?
Jimmy Lee - President and CEO
Well, for many of the producers the inventory levels are low because of the credit situation, of course, credit availability has been very tight, so their ability to order raw materials has been very limited. The other part, certain paper producers, of course, are sitting on a lot of finished goods inventory and, therefore, a lot of their liquidity is tied up. So although their desires may be there to buy, their ability to buy has been impaired. And we think that with now the easing of the general kind of credit, hopefully this will allow more credit flow and then, of course, they will start to rebuild the inventories that have been clearly depleted.
The ones that have taken the opportunity are the ones which have financial resources, clearly either government owned entities or highly well connected or mainly the tissue guys, of course, which have better markets and less overcapacity and, therefore, they took the opportunity. So you really have a different kind of spectrum, some which are very much undersupplied and others which are probably in a good position.
Bill Hoffman - Analyst
Okay, thanks. And then just a question for Dave. As you look at 2012, the restricted group capital spending versus total?
David Gandossi - Secretary, EVP and CFO
Yes, for 2012 in the restricted group, Rosenthal is doing that recovery for their upgrade which is a project that offsets wastewater fees, and we'll spend about EUR16 million but we avoid the wastewater fee as part of that so we'll take a grant, and that's about EUR7 million and it's accretive, as well, about a three-year payback on the project. So that's Rosenthal. For Celgar it's about CAD10 million in total and about CAD3 million of that will come back through government grant recoveries.
Bill Hoffman - Analyst
Okay. Thank you.
Operator
Your next question comes from Paul Quinn with RBC Capital Markets. Your line is open.
Paul Quinn - Analyst
Yes, thanks very much. Could you -- just on the NAFTA claim speak to the timing of that? Is that something that you expect over in the next year or is that something that's two to three years out?
Jimmy Lee - President and CEO
Well, Paul, I mean it's very difficult to guesstimate because, as you know, of course there's the procedural schedule that are kind of in the agreement, but then there's of course attempts, hopefully, to resolve it before it goes through the full process because of course it is very expensive for both parties. The conclusion or the results aren't certain for both parties. So, you know, there's always probably a focus on trying to get a negotiated settlement before the full. But, of course, if there is none then we have to go through the full course, and this could take many years.
Paul Quinn - Analyst
Okay, in terms of just mill net realizations, I notice that your quarter-over-quarter dropped more than, say, some of your competitors. Is that a function of your higher percentage of sales into Asia, where we saw prices drop more?
Jimmy Lee - President and CEO
Yes, basically, it's the impact of the China sales. We have a larger percentage of market, of our production being sold into China and Asia.
Paul Quinn - Analyst
And you basically saw that market bottom in December and expected that to come up in Q1 here, right?
Jimmy Lee - President and CEO
Yes.
Paul Quinn - Analyst
Okay, and just in terms of the fiber cost, you've outlined that you expect prices to come down in '12 in Europe, and mentioned Russia joining the WTO and what that could affect on wood costs. Maybe you could just sort of quantify what you expect that cost drop to be for Rosenthal and Stendal, you know, sort of ballpark number like for metric ton of pulp?
David Gandossi - Secretary, EVP and CFO
Yes, we think it could be -- and it's not just the Russian thing which kind of relieves the pressure on Europe generally in the Baltic regions and so on, but it's just more availability and the board side there's been quite a few closures and the pellet guys are off the market because it's been, up until recently it's been a warm winter. So we're expecting about a 30 Euro drop in wood cost for Rosenthal, and maybe just a little bit lighter, maybe 28 to 25 Euro for Stendal.
Paul Quinn - Analyst
Great, that's all I had. Thanks, guys.
Jimmy Lee - President and CEO
Thank you.
Operator
Your next question comes from Michael Marczak with UBS. Your line is open.
Michael Marczak - Analyst
Good morning. Just a question on the demand side out of Europe, what kind of order patterns have you seen kind of the beginning of the year? Are you seeing any improvements in your order patterns from your customers?
Jimmy Lee - President and CEO
I would say that the European side continues to be weak. It's certainly not getting weaker, but there doesn't seem to be a marked improvement.
Michael Marczak - Analyst
Got it. And I'm sorry I missed it, the $20 per ton increase in prices, was it just for your Chinese customers?
Jimmy Lee - President and CEO
That's correct.
Michael Marczak - Analyst
Great, and then just to get back just on the fiber cost, again, I apologize, I'm just coming in and out -- if I take out the onetime costs out of your cost of goods sold your kind of cost per ton went up year-over-year. Was that mostly due to fiber cost, were there other things that impacted it in the quarter?
Jimmy Lee - President and CEO
It's mainly fiber.
Michael Marczak - Analyst
Okay, great. That's all I had, thank you.
Operator
Your next question comes from DeForest Hinman with Waltenhausen & Company. Your line is open.
DeForest Hinman - Analyst
Hi, everyone. Can you give us the tonnage numbers for the different mills on sales and then production?
David Gandossi - Secretary, EVP and CFO
Okay, I'll do production first. For Rosenthal in the quarter 86.6, for Stendal that was 143.6, and for Celgar 134.7, for a total of 364,900. And sales volumes for Rosenthal were 84.3, for Stendal were 167.3, Celgar was 148.4, a total of 400,000 tons.
DeForest Hinman - Analyst
Okay, and I don't know if you can comment on this or not, but looking at the assets that are contained within Fibrek I think the NBSK assets clearly make sense but then they also have the two recycled plants. Can you kind of tell us your thought process regarding those assets and how they fit into Mercer as a whole?
Jimmy Lee - President and CEO
Well, I mean from our perspective clearly Fibrek's attractiveness to us is based on their SFK or the NBSK mill in Quebec. And there's a lot of complementary parts and also a lot of similarities in terms of how they operate, you know, non-integrated, et cetera.
In terms of the recycled pulp markets, of course, we're not familiar really with that business. Traditionally, of course, we, as a Company, have avoided that mainly because of the uncertainty in regards to the raw material pricing and also the belief that these products don't get any real premium for the environmental touch.
And so, but of course these assets are well invested in the sense that a significant amount of money has been put in in terms of the actual operating equipment and clearly the quality of the finished goods is very high as a result. We're going to have to further study, of course, the attributes of this business, but let's say going in clearly is not a core asset and not a clear focus for us.
DeForest Hinman - Analyst
Okay, and also on the Fibrek acquisition I know you've made a tender offer or you've made this agreement with them, but is the structure of the purchase, is that actually being bought by the restricted group or is it being bought by the unrestricted group, or are you going to make a new holding subsidiary to actually buy that entity?
Jimmy Lee - President and CEO
Yes, I mean the structure, of course, is through the restricted group, and that was the design and the intent. Through the unrestricted group it would be pretty much impossible.
DeForest Hinman - Analyst
Okay, that's helpful. All right. Thank you.
Operator
Your next question comes from [Gary Madia] with [Gleecher and Company]. Your line is open.
Gary Madia - Analyst
Thanks. Good morning. I just wanted to kind of dive in a little bit deeper on the sequential performance versus 3Q. If we look at the EBITDA number and we add back all of the onetimes for maintenance downtime, the Stendal cost of 3.1 and the energy issue at Celgar, you know, proforma approximately 35 million versus 49 million or so in the third quarter. Is there something else in that cost number or is it -- am I to assume it's a fiber cost issue, but there appears to be something else kind of weighing on operating results sequentially, can you speak to that a little bit?
David Gandossi - Secretary, EVP and CFO
Yes, I'll try to bridge it for you a little bit, Gary. So moving from 49 million to 17 million I think is the bridge you're looking for, so pulp pricing, as Jimmy said in his comments, and mix had an impact of around 33 million. The impact of the shuts is a negative of about 7 million -- I mentioned that in my comments. There was some insurance proceeds in the previous quarter of 2.6 that aren't in the fourth, so that's a negative. There's the Stendal infrastructure costs of 3, which are negative -- I mentioned. And then a combination of just jumble bumble in chemical costs, freight costs, and other, you know, you can bridge down to the 17 million, but those are the main components.
On the positive side we had 79,000 tons more pulp sales, so that was a positive 9. Foreign exchange was about a positive 5. We had higher energy sales volume. We had an extra 20,000 megawatt hours, which was a positive 2 million. And just generally higher productivity. We mentioned we had 21,000 tons more production, that was a positive 1.5, so.
Gary Madia - Analyst
Okay, great, I appreciate that color. And, also, David, can you speak a little bit to the drop in cash, primarily at the restricted group? Can you kind of help sketch out CapEx, working capital there, is that what's kind of driving that down is pretty hard sequentially?
David Gandossi - Secretary, EVP and CFO
Gary, I might ask you to go back to my comments. I think I spoke to every component of working capital shift in the quarter. So if you could go back to the transcript, and if you have more questions give me a call later?
Gary Madia - Analyst
Okay, so did you break it down restricted group versus unrestricted?
David Gandossi - Secretary, EVP and CFO
No, and I can't do that for everybody on the call here today.
Gary Madia - Analyst
Okay. Okay, but that's pretty much what you're telling me is the large drop at the restricted group from a cash level had to do with the working capital pretty much?
David Gandossi - Secretary, EVP and CFO
It's just a combination of all three, as we purchased some bonds, made some CapEx, had some working capital movements, so.
Gary Madia - Analyst
Okay. Final question, I know you mentioned that you saw pulp prices bottom in 4Q, I'm assuming that's going to work its way through the operating results in the first quarter. Can you help quantify for us how we should be thinking about average realized price realizations as we work through the first quarter? Is it going to be similar to what we saw 4Q, 3Q, a little bit better, can you speak to that a little?
Jimmy Lee - President and CEO
Well, I mean Q3 average prices were significantly higher, the list price, but of course if you look at the currency of course today's exchange rates are more favorable certainly from a Euro perspective, not so much from a Canadian. So that's going to have an impact.
Our freight because of certain logistical efforts that we made moving forward this year we will have much better freight rates into China, mainly because we of course will be shipping a lot of our volume by charter, bulk carriers. This also will assist us in terms of the more credit restricted customers because we, of course, will have available tons possibly, depending on the actual volume of sales. But freight certainly will improve.
We also see a gradual improvement in terms of the wood cost. We know that the scheduled shuts because there's really no shuts in the first quarter. As you know, Rosenthal had its scheduled shut in Q3, so another improvement.
Overall, mill reliability, certainly based on what I've seen so far I would say that the mills are running better than they ever have. Of course, weather conditions certainly helped us in Germany. Unfortunately, in the last couple of weeks the extremely cold weather has impacted a little, but still overall I would say that the reliability and uptime is certainly very strong, which means that electricity generation is very strong.
So, all in all, I mean things are moving very much positively in our direction. As to whether -- how we compare to Q3 and Q1, you know, those numbers are heavily impacted by average price and average currency, so it's very early for me to really speculate exactly how we're going to compare.
Gary Madia - Analyst
Okay, but your overall commentary just then seems to speak to that like on a proforma basis if we adjust 4Q for all of the onetime noise that right now that you're cautiously optimistic that you're going to obviously perform better in first Q?
Jimmy Lee - President and CEO
Yes.
Gary Madia - Analyst
Okay, good. Thank you. That's all I have.
Operator
(Operator Instructions)
Your next question comes from Andrew Shapiro with Lawndale Capital Management. Your line is open.
Andrew Shapiro - Analyst
Thank you. A few follow-ups. In the Fibrek acquisition part of the deal is going to get funded with some debt, is that debt going to be an obligation of the full restricted group on Celgar and Rosenthal or will it have its own project financing fence-in?
David Gandossi - Secretary, EVP and CFO
It'll be all of the restricted group.
Andrew Shapiro - Analyst
Okay, and the last time there was a drop in pulp prices, kind of in the heart of the recession, down to cash cost, you had many less efficient competitors temporarily shutter, some permanently shutter, but what also happened was there was an influx of Chinese buyers that picked up some assets on the cheap and then have now used that as their source of supply, somewhat competing with you into China, so to speak. Are you seeing that again, and does that have any broader term implications to your market?
Jimmy Lee - President and CEO
Well, I mean I don't see really a big impact because I know that they've been trying to integrate the production with their needs, but because of the logistic costs involved, clearly these mills are not the best located to serve their markets and, therefore, they have not been able to really send a lot of supply into China. In fact, they are pretty much supplying what they traditionally supplied, because otherwise you'd be losing a lot more. So I don't think it's integrated in terms of their production.
They're acting pretty much like market pulp suppliers. I think what their focus is that with their view that fiber will become more and more tight, and with the tissue capacity expansions which call for a lot of reinforcement grade type of pulp they see that they may be vulnerable for a spike in prices and, therefore, they would like to be in a position to offset the higher income on the pulp side with higher costs on the paper side. So this is I think more of a financial hedge rather than a supply integration.
Andrew Shapiro - Analyst
Okay, so you don't find Mercer and other nonintegrated owned facilities being kind of shoved more to the side to be kind of the spot suppliers only then?
Jimmy Lee - President and CEO
Well, there's a logical supplier based on the logistics costs because freight and other costs to get the finished goods to the end market represents a very big component of the mill net realizations. And, therefore, unless you're prepared to suffer clearly less margins, which is clearly not in the interest of anybody, these markets typically will find the natural end users based on quality and distances involved.
Andrew Shapiro - Analyst
Okay, now, with this being a friendly negotiated deal between you and Fibrek, there's a few people who had been covering the industry and Mercer who have gone restricted, during this period of the transaction and all are your investor relations activities, the various conferences you attend and go off to, are you restricted in doing that, or what is your current forward calendar of particular presentation, events, and dates?
David Gandossi - Secretary, EVP and CFO
Yes, so the Company will be at the Credit Suisse Global Paper and Packaging Conference in New York next week. We'll be going to Barclays a couple weeks following. We're going to Goldman Sachs in Montreal. That's the next three coming up in the next five or six weeks.
Andrew Shapiro - Analyst
Okay, so unlike those advisors whose -- they have to kind of pull coverage, you guys don't have to go into a quiet period?
Jimmy Lee - President and CEO
No, but there will be certain, let's say, restrictions because, of course, as you know, the offer that we're proposing is also part shares, and so we do have to file a prospectus. So, as you know, there's certain requirements under the SEC policies, so as to what we can and cannot say, et cetera. And so even though we will be attending we have to clearly be mindful of the policies in place, as well as the fact that we will be filing a prospectus pursuant to the offer. And so there's no fundamental change in terms of what our schedule is, but of course there is certain limitations imposed as a result of the requirements.
Andrew Shapiro - Analyst
Okay, and, lastly, I think in the Journal this morning I got a note from someone that said there was like an article about U.S. mills starting up again maybe and getting grants to shift to tissue production. Are you familiar with that and more of the details of the thesis of the author's report? And is this a trend that you're also seeing and pose an opportunity or a competitive threat?
Jimmy Lee - President and CEO
Well, I believe it's in reference to a very small pulp mill in the eastern part of the United States, and I think predominantly I think it was hardwood production or was a hardwood mill. And, of course, it had not been able to compete with the very cheap supply from the southern players. So, of course, every country and state will look towards getting up employment. So I can't really comment on specifics or generally, but --
Andrew Shapiro - Analyst
No, I didn't know if it was a bigger deal, it sounds like it's a small deal that some local or a very small project. Okay, now in the past you guys have avoided eastern Canadian pulp due to the -- I don't know if it was high cost fiber basket or if it was in part due to energy costs or solely due to energy costs. But, obviously, the proposed deal is throwing you back into the eastern part of North America. Can you comment a little bit about what your concerns were in the past and why this proposed deal does not have those concerns?
Jimmy Lee - President and CEO
Well, I mean I don't think we ever said that we are, let's say, not going to look at an eastern Canadian mill. I mean clearly it's based on the specifics of the mills involved. I mean I think it's very clear that SFK historically from an operating perspective certainly was attractive type of candidate for us, and I don't think that was ever precluded. So I think it's really more mill specific rather than a general negative aspect of operating in the eastern part.
Clearly, fiber cost is slightly higher because of, you know, a lot of the things entailed in regards to access to the wood, et cetera, but at the same time the fiber situation is improving because of course a lot of the mechanical based type of end users are closing because newsprint and other mechanical grades, of course, demand is dropping. So fiber situation certainly is much better, and will probably likely continue to improve, so that's a positive. And the energy policies of certain provinces certainly are supportive of that. And it depends on whether the mill has the capability of partaking in those type of policies. So it really depends, as I said, on the specifics.
Andrew Shapiro - Analyst
Okay, thanks.
Operator
Your next question comes from [Joe Likorsi] with BMO Capital Markets. Your line is open.
Joe Likorsi - Analyst
Thank you very much, Operator. I just had a question on the Renewable Energy Resources Act, which Germany adopted early this year. Could you comment on the affect that's going to have on the wood supply or cost to Mercer?
Jimmy Lee - President and CEO
Well, in terms of the programs, whether it's in Germany or Europe, as a whole, of course the focus has been on trying to produce as much power as possible from easily accessible raw materials, biomass was always considered in excess of the present demand, and so there was a lot of focus there. But I think governments clearly have realized that there's other end users for that raw material, so there's a lot of policies which have been amended, which essentially improves what we thought could be adverse impact.
So I don't think the changes that are occurring presently will have a negative impact. In fact, in Germany there's, let's say, very little support in terms of particle or pellets with coal, as an example, unlike UK where, of course, there's a lot of blending with coal and biomass. But Germany has been very resistant in terms of supporting that type of program because clearly they see the negative impacts to the wood producing industries that presently exist. So we think that the overall impact in a nutshell is not going to be negative, in fact, we think that renewable power rates will be increasingly in demand because of the nuclear power issue.
Joe Likorsi - Analyst
Okay, it sounds like your $30 reduction at Rosenthal and $25 at Stendal that takes this into account, right?
Jimmy Lee - President and CEO
Well, I think it's really more influenced by the fact that generally you had less competition for the existing wood because, of course, the overall housing market is depressed globally and, therefore, there's less competition for the board, as well as from the energy side, the pellet because, of course, the pricing for the pellets are not adequate.
Joe Likorsi - Analyst
Okay, I just had a clarification, I'm sorry if I missed it -- David, could you tell us what we should expect in capital expenditures for 2012 net of grants?
David Gandossi - Secretary, EVP and CFO
Well, yes, Rosenthal is 16 with 7 of wastewater fees against it. Celgar is 10 with 3 of government grants against it. And Stendal is the Blue Mill, which is 21. And over the course of that project a total of 40 spend there's 12 of government grants coming in, and the timing of those grants is a little bit fuzzy for me at the moment, so some element of the 12 will be against the 21 in this year.
Joe Likorsi - Analyst
So these seem to be all projects, but like do you have a maintenance component, as well?
David Gandossi - Secretary, EVP and CFO
Well, our maintenance is expensed as incurred, and because our mills are modern it really is all about discretionary capital, it's all very high return. Our thresholds are a three-year payback or better, and usually it's better. So that's -- and we let the [club] out or pull it in depending on how we feel about our liquidity. So the mills have sort of apart from the projects it would be just the average spending for the year.
Joe Likorsi - Analyst
Okay, just one final question, I don't want to abuse your good nature -- could you guide us, like not guide us, but what you are seeing like up to today, like you have almost half of the quarter gone, should we be expecting the same level of shipments as in Q4 with most of them going to China again, or do you see some shift in order patterns?
Jimmy Lee - President and CEO
No, I mean clearly the order, I mean volume of sales is not going to be as robust as the fourth quarter because, of course, there was a lot of shipments into China, and of course there was higher, let's say, inventory levels that we had in Q3 and so we had to make sure that we would, of course, bring them more in line with what our objectives were. So the volume is going to be lower, no question, and it will be more in line with the type of volumes that we've seen quarter by quarter.
Joe Likorsi - Analyst
All right. Thank you very much, and good luck.
Jimmy Lee - President and CEO
Thank you.
Operator
There are no further questions at this time.
Jimmy Lee - President and CEO
Okay. Thank you very much, and we thank you for today's call. Good-bye.
Operator
Thank you. This concludes today's conference call. You may now disconnect.