Louisiana-Pacific Corp (LPX) 2015 Q3 法說會逐字稿

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  • Operator

  • Good day, ladies and gentlemen, and welcome to the Louisiana-Pacific Corp. Q3 2015 earnings conference call. (Operator Instructions) As a reminder, this conference is being recorded.

  • I would now like to introduce your host for today's conference, Ms. Sallie Bailey, Executive Vice President and Chief Financial Officer of Louisiana-Pacific Corp. Ma'am, you may begin.

  • Sallie Bailey - EVP and CFO

  • Thank you very much, Chanel. Good morning and thank you for joining our conference call to discuss LP's financial results for the third quarter of 2015. I am Sallie Bailey, LP's Chief Financial Officer, and with me today are Curt Stevens, LP's Chief Executive Officer, as well as Mike Kinney and Becky Barckley, our primary investor relations contacts.

  • I'll begin the discussion with a review the financial results for the third quarter and first nine months of 2015, to be followed by some comments on the performance of the individual segments and selected balance sheet items. And after I finish my remarks, Curt will discuss the general market environment in which LP has been operating, provide his perspective on our operating results, and give some thoughts on the outlook.

  • As we've done in the past, we've opened up this call to the public and are doing a webcast, and that webcast can be accessed at www.lpcorp.com. Additionally, to help with the discussions, we've provided a presentation with supplemental information that should be reviewed in conjunction with earnings release. I will be referencing these slides in my comments this morning. We filed an 8-K this morning with some supplemental information as well as our Form 10-Q.

  • I want to remind all the participants about the forward-looking statements comment on slide 2 of the presentation. Please also be aware of the discussion of our use of non-GAAP financial information included on slide 3 of the presentation. The appendix attached to the presentation has some of the necessary reconciliations that have been supplemented by the Form 8-K filing we made this morning. Rather than reading these two statements, I incorporate them with this reference.

  • LP's OSB price in the third quarter was 7% below the third quarter of 2014. This level of OSB pricing continued to negatively impact our financial results. However, even in this environment, all four business segments reported positive adjusted EBITDA in the third quarter and were reporting the comparable level of adjusted EBITDA on $53 million less in sale for the third quarter of 2015 as compared to the third quarter of 2014 while also absorbing $4.5 million of estimated expense associated with the Swan conversion to a siding mill and $4 million of foreign exchange loss. With that, let me go into the details.

  • Moving to slide 4 of the presentation for a discussion of the third-quarter 2015 and first 9 months of 2015 consolidated results. We are reporting net sales of $465 million for the third quarter of 2015, a 10% decrease from the net sales of $518 million reported in the third quarter of 2014.

  • In the third quarter, we recorded a net loss of $27 million compared to a net loss for the third quarter of 2014 of $20 million. The adjusted loss from continuing operations for the same quarter was $16 million based upon the normalized tax rate of 35%, which is comparable to the same periods in 2014. Adjusted EBITDA from continuing operations of $11 million in the quarter was $1 million less than the third quarter of 2014.

  • In the first 9 months of 2015, we recorded a net loss of $81 million compared to a net loss for the third quarter of 2014 of $33 million. The adjusted loss on a 9-month period was $47 million based upon a normalized tax rate of 35% compared to $28 million for the first 9 months of 2014. Adjusted EBITDA from continuing operations was $33 million for the first 9 months of 2015 compared to $61 million in the same period of 2014.

  • Moving on to slide 5 and the overview of our segment results, beginning with OSB. OSB recorded an operating loss of $11 million on sales of $200 million compared to a loss of $16 million on $233 million of sales in the third quarter of 2014. For the quarter, we reported adjusted EBITDA of $4 million compared to negative adjusted EBITDA of $1 million for the third quarter of 2014.

  • We had a 9% decrease in sales volume, primarily due to the transfer of our Swan Valley facility to the siding segment. Overall, the Company's OSB shipments, including shipments from our Swan, Hayward, and Houlton facilities in the third quarter, were 4% below the third quarter of 2014.

  • Pricing for OSB was lower by 7% compared to the third quarter of 2014. This decrease in pricing resulted in lower operating results by $16 million. For the first 9 months of 2015, OSB recorded an operating loss of $58 million on net sales of $601 million compared to a loss of $24 million of $652 million in sales in the first 9 months of 2014.

  • For the first 9 months, we reported negative adjusted EBITDA of $13 million compared to adjusted EBITDA of $19 million in the first 9 months of 2014. Sales volumes were higher by 4% and sales prices were lower by 12%.

  • The impact of the lower sales price on OSB operations was $81 million for the first 9 months of 2015 compared to the prior year. Offsetting the reduction of sales prices for both the quarter and the nine-month period was a reduction in the raw material costs related to petroleum-based raw materials as well as the positive impact of the Canadian currency exchange rate.

  • Slide 6 reports the results of our siding business. This segment includes our SmartSide and CanExel firing products as well as small amounts of OSB. The siding segment reported net sales of $158 million in the third quarter of 2015, a decrease of 3% from $163 million reported in the third quarter of 2014. The siding segment reported operating income of $17 million compared to $21 million in the third quarter of 2014 and adjusted EBITDA of $22 million as compared to $26 million in the same quarter of 2014.

  • For the quarter, SmartSide average sales prices were up 6% and volumes decreased 14%. We believe that the volume decreased in our SmartSide siding line as our customers, especially refinishers, rebalanced their inventories as we came off allocation as well as due to the continued impact of the wet weather in the second quarter of 2015.

  • During the third quarter of 2015, we started the conversion of our Swan Valley OSB mill to a SmartSide mill. During the majority of the quarter, this mill was not operational. We estimate that the expenses incurred at the Swan Valley facility during the third quarter related to the conversion were approximately $4.5 million. We've produced and sold 57 million square feet of OSB in this segment during the third quarter of 2015.

  • CanExel prices were down 12% in US dollars, but up 11% in Canadian dollars. Canada is CanExel's primary market. Volumes were down 14% in the quarter due to decreased demand, primarily in Europe, due to the discontinuation of certain prefinished color siding products.

  • The siding segment reported sales of $495 million for the first 9 months of 2015, an increase of 4% from $476 million reported in the first 9 months of 2014. Siding segment reported operating income of $79 million and adjusted EBITDA of $95 million for the first 9 months of 2015 as compared to $66 million of operating income and $79 million of adjusted EBITDA in the same period of 2014.

  • SmartSide sales prices were up 6% and volumes were down 1% for the 9 months of 2015 compared to the same period in 2014. CanExel sales prices were down 6% in US dollars, however up 12% in Canadian dollars and sales volumes decreased 8%.

  • Please turn to slide 7 of the presentation, which shows the results of our engineered wood products segment. This segment includes I-Joist, the laminated strand lumber, laminated veneer lumber, OSB producer, our Houlton, Maine, facility, plus other related products. This segment also includes the sale of I-Joist and LVL products produced by the Abitibi joint venture or under a sales arrangement with Murphy Plywood.

  • The engineered wood products segment reported sales of $74 million in the third quarter of 2015, down from $77 million in the third quarter of 2014. The segment's operating loss in the third quarter of 2015 was $1 million as compared to breakeven in the third quarter of 2014.

  • For the third quarter of 2015, adjusted EBITDA from continuing operations declined by $1 million from the third quarter of 2014 to $3 million. Volumes of I-Joist were up 5%, while volumes of LVL and LSL were down 3% to the same quarter of last year. Pricing was down 1% in both I-Joist and LVL and LSL.

  • During the quarter and the first 9 months of 2015, we changed the mix of OSB products at our Houlton operations to manufacture primarily value-added flooring product. The impact of this change improved operating results by $500,000 in the quarter and $2.1 million for the first 9 months of 2015.

  • For the first 9 months, sales were $211 million, down slightly from the same period in 2014. The segment's operating loss in the first 9 months was $7 million as compared to $9 million in the same period of 2014. Adjusted EBITDA declined by $1 million for the first 9 months of 2015 compared to the same period in 2014.

  • Turning to slide 8 of the presentation. For the quarter, our South American segment recorded $27 million -- recorded sales of $27 million as compared to $36 million in the third quarter of 2014. Operating income was $2 million in the third quarter of 2015 compared to breakeven in the third quarter of 2014.

  • South America's adjusted EBITDA of $4 million for the third quarter of 2015 was $2 million higher than the same period in 2014. Volumes in Chile were up 13% and lower by 4% in Brazil compared to the same quarter last year. The sales volume increase in Chile was primarily due to improved housing demand. In Brazil, the reduction in sales volume was due to reduced industrial demand associated with the economic recession.

  • Pricing was down 15% in Chile and down 23% in Brazil. In local currency, Chile's pricing was flat with the same quarter in 2014 and Brazil's pricing showed an increase of 21%, primarily due to increased exports.

  • For the first 9 months, our South American segment recorded sales of $101 million as compared to $115 million in the first 9 months of 2014. Operating income was $7 million compared to $9 million in the first 9 months of 2014, and adjusted EBITDA declined to $13 million from $15 million in the same period in 2014.

  • Total selling, general, and administrative expenses were $38 million in the quarter of 2015 compared to $32 million in the same quarter of 2014. And $115 million for the first 9 months as compared to $109 million for the same period in 2014. For the quarter and the nine-month period, the increase in selling, general, and administrative expenses is primarily related to higher sales and marketing expenses, expenses associated with our corporate initiatives, and compensation expense.

  • We recorded a $4 million foreign exchange loss in the quarter compared to a $1 million loss in the same quarter last year. For the first 9 months, we recorded a loss of $6 million compared to a $2 million loss in 2014. This loss was primarily driven by the devaluation of the Brazilian real and the devaluation's impact on the dollar-denominated loan. These foreign exchange losses are deductions to our adjusted EBITDA. Interest expense net was flat between the quarters.

  • Please refer to slide 9 of the presentation. As of September 30, 2015, we had cash, cash equivalents, investments, and restricted cash of $468 million; working capital of $674 million; net cash of $101 million. In addition to the $468 million of cash on our balance sheet, we had $200 million of availability on our credit facility.

  • Capital expenditures through September 30, 2015, were $67 million. Capital spending for 2015 is expected to be in the range of $120 million to $130 million. We are still completing our 2016 budget, but we expect capital spending for 2016 to be around $100 million for our North American business as we continue to invest in our siding business. We also plan to invest in our South American business with our third Chilean mill and we anticipate that the third Chilean mill will be funded by cash on hand in Chile as well as local borrowings.

  • With that, I will turn the call over to Curt for his comments.

  • Curt Stevens - CEO

  • Thank you, Sallie. Good morning and thanks for joining us on the call. Let me first start with LP's safety performance.

  • Year to date, our total incident rate for recordable injuries was 0.49 and the rolling 12-month TIR at the end of September was at 0.43. Significant milestones in the quarter included three years recordable free at our Panguipilli mill in Chile, two years injury free in Clarke County, Alabama, and three mills that celebrated one year without a recordable injury.

  • As I typically do on these calls, I will provide a few comments on our results and the accomplishments in the quarter, discuss the housing market, and give you my views on the rest of 2015 and into next year. After that, we will turn it over to Chanel to take questions.

  • OSB pricing continues to be below the projections from industry experts, like FEA, [Riesi], analysts, and others. Random Lengths North-Central was 7% below an already low Q3 2014 pricing level. The good news is that we've seen OSB prices as reported by Random Lengths move from about $184 per MSF 3/8 North Central at the end of July to $253 last Friday, 13 straight weeks of increases that accumulated to 38% better pricing.

  • Our siding business had a reasonable quarter with $22 million in adjusted EBITDA, despite the negative impact of the inventory drawdowns, particularly at our pre-finishing customers, and the costs associated with the Swan Valley conversion.

  • Speaking about the conversion in the Swan Valley OSB mill to SmartSide production, I am pleased to report that we produced our first siding board last Friday and the project is on time and on budget. As you know, this will be critical to the ongoing growth of this important business segment. One other note is we completed that project injury-free, both for our employees as well as the many contractors that we had on site.

  • EWP was once again a positive EBITDA in the quarter, with volumes changes that were consistent with the industry as reported by the APA. In South America, our results were nearly double the same quarter last year, despite ongoing political and economic turmoil in Brazil and much weaker currencies in both Brazil and in Chile.

  • In early October, a vote was taken among the various governmental agencies to approve the environmental permit for our third mill in Chile and the result was positive. We are in the mandatory waiting period provided by statute for any further concerns to be raised.

  • This period will end in late November and assuming nothing is filed, we will be in a position to begin this work in earnest. With a changing government and additional regulations, this process has taken longer and been more complicated than we've experienced in the past.

  • On the housing market, there was mostly good news in the US Census Bureau release on housing on October 20. For September, housing starts came in at a little over 1.2 million, while permits were a bit lower at 1.1 million. This is the 6th month in a row with housing starts over 1 million, with the average over this period of time being 1.161 million.

  • On other positive housing news, household formations continue to significantly exceed the anemic pace of the last several years. In Q1 of this year, household formations were 1.5 million. In Q2, that pace increased to 2.1 million according to Census Bureau data.

  • Over the last few years, there's been a lot of concern about the participation of the Millennial generation in the housing recovery. So here's a piece a good news: the 2015 National Association of Realtors Home Buyer and Seller Generational Trend Report -- that's a mouthful -- says Millennials now comprise the largest category of homebuyers -- 32% -- with 68% of those being first-time home buyers. The NAHB Homebuilder Confidence Index in September reached the highest level in over 10 years, which also bodes well for more activity.

  • On the financing side, the average 30-year fixed mortgage rate for the week ending October 16 was at 3.82, which, interesting, is below the rate it was year ago. With higher sales of existing homes, this is also good news for payer remodeling expenditures.

  • So the forecast for future housing activity now stand at the consensus for 2015 is $1.125 million, a 12% increase over last year. And the consensus forecast for 2016 is $1.307 million, a 16% increase over the forecast for 2015. For LP, we are using a budget assumption of $1.2 million to $1.25 million for 2016 housing starts.

  • In the first half of this year, we did see somewhat weaker demand for our products, probably driven by the very cold weather in the first quarter and wet weather in the second quarter. This led to a drawdown of inventories early in the third quarter with a pickup in activity in August and September. This increased demand was reflected in the increasing OSB pricing during the last two months of the quarter and into October.

  • With a more mild fall so far, we are continuing to see demand at higher levels, which should carry over into 2016. Based on discussions with customers, there's a strong belief that 2016 will have a higher level of activity than this year in all areas: new home construction, repair remodel, light commercial, and industrial. This is good for LP as we focus on these broader segments with value propositions to each.

  • As I look out beyond next year, I believe that we will have several more years of housing growth in front of us, based on demographics and the slow rate of recovery so far. The major constraining factors to a more immediate robust housing recovery remain: labor at all levels, available lots, and access to credit for the first-time homebuyer.

  • I believe that the labor issues faced by the builders will ease either through increased employment or changing construction practices that will reduce the need for labor. The lot shortage is a result of a multitude of factors that may take longer to address: regulations, a shortage of manpower and planning departments, funding for infrastructure, and higher land pricing.

  • On the financing side, we now know there will be no significant changes to Fannie and Freddie until after the 2016 elections. It looks like the Fed is going to delay action until December on raising rates, and banks should get into the practice of making loans again.

  • This is good for our stakeholders, as LP is well positioned to capitalize on the continued growth in housing, repair, and remodeling activities with our product portfolio and focus on growth and innovation to meet our customers' needs.

  • With that, let me turn it over to Chanel for questions.

  • Operator

  • (Operator Instructions) Paul Quinn, RBC Capital Markets.

  • Paul Quinn - Analyst

  • Just a question on market-related downtime. I didn't hear the number for Q3, but I note you took like 127 days in Q1, 110 in Q2. Just wondering what that number was for Q3 and what the plan is for Q4.

  • Sallie Bailey - EVP and CFO

  • Sure, Paul. In the third quarter, we took about 50 days of downtime, which is about 74 million square feet. And we don't give indications of the fourth quarter.

  • Paul Quinn - Analyst

  • Okay. And then just turning onto siding, year-to-date volume is down 1%. You had a very, very strong Q1 and Q2. Sort of where you missed versus my bullish forecast was really on the siding side. Just wondering why you saw it drop in Q3.

  • Curt Stevens - CEO

  • Sallie mentioned in her comments and I said it as well: we look at our customers to find out where we are losing that business. And principally where we lost business in Q3 was to the prefinishers. So our prefinished customers took a lot of product in the first quarter and into the second quarter because they don't have the ability to finish it all within the quarter. So they have to put inventory in place.

  • And then with the wet weather we had in Q2, they didn't have the off-takes in Q2, so they didn't reorder in Q3. But it really is tied to those prefinishers now. Our salespeople have talked to them. There is no reduction in their business, but there was a delay due to the wet weather.

  • So it really is I think focused at that. As we looked at October, we are having a pretty good October. So I think --.

  • Sallie Bailey - EVP and CFO

  • Well, and another way for you to think about it is as we went on allocation, we did see some inventory going into the channel. And as we've come off allocation, we think that inventory will come back on LP's book versus our customers' book. So there's that dynamic going on as well.

  • Paul Quinn - Analyst

  • Okay. And the last question I had, just on CapEx. You guided $100 million in 2016 on North America. What is it in South America for the new mill?

  • Sallie Bailey - EVP and CFO

  • We don't really know. We've said is it depends on the timing, as Curt talked about. But overall, we think that mill could cost as much as $50 to $60. But --

  • Curt Stevens - CEO

  • Million dollars.

  • Sallie Bailey - EVP and CFO

  • Million dollars; thank you, yes. Thought that went without saying. But depends on how the currency goes.

  • But I think the most important takeaway is that Chile does have cash on their balance sheet as well as the ability to fund that locally. So we will not be paying for that out of our North American cash balances.

  • Paul Quinn - Analyst

  • Great. That's all I had. Look forward to the higher pricing in Q4.

  • Operator

  • George Staphos, Bank of America Merrill Lynch.

  • George Staphos - Analyst

  • Appreciate all the details. I guess the first question I had, Sallie, was did the pickup in inventory that we see on the cash flow statement in the quarter, was that in any way related to the destocking that you had in siding? I.e., you had more production sitting on your balance sheet than was ultimately taken away by the customers or were they unrelated there?

  • Sallie Bailey - EVP and CFO

  • It's mostly logs. The pickup in the inventory is related to logs.

  • George Staphos - Analyst

  • Okay. And I think you've already covered this, but I just wanted to maybe get one last affirmation. So from your vantage point, the slowdown that you saw in siding, you don't think you're losing any ability to penetrate the market? You are not seeing any sort of competitive response that is slowing your progressions here. It's purely just timing of customers' inventory relative to your production and things are looking better as we get into the fourth quarter.

  • Curt Stevens - CEO

  • That's my conclusion, George. If you look at it by segment, our retail business has been pretty good all the way through. The repair remodeling business is largely where the finished product goes, so repair remodeling has been off.

  • And then with new home construction, we've seen a tremendous change in the cycle time for building a house going from 90 days to 100 days to 170 days to 180 days. And the siding is the last thing that goes on the structure. So we think a little bit of that impact has hit us as well.

  • Sallie Bailey - EVP and CFO

  • We also want to call your attention to that we did have a 6% price increase quarter over quarter and year to date. Pricing in SmartSide is up 6%. So [44].

  • George Staphos - Analyst

  • Okay. All right, so you think maybe there's a little bit of pull forward as well ahead of whatever pricing you might have had in play?

  • Sallie Bailey - EVP and CFO

  • I think the point is that we've been able to maintain price through.

  • George Staphos - Analyst

  • Okay.

  • Sallie Bailey - EVP and CFO

  • And actually increase it year over year.

  • George Staphos - Analyst

  • All right. Thanks for all the details on that, Sallie. One question for Curt. Curt, to the extent that you have a view on this or your customers were commenting on the growth in Millennials, what's been catalyzing the Millennials to finally start buying homes from your viewpoint? Other than they are sick and tired of living in the basement of their parents' houses? Is there anything else going on in terms of -- from a fundamental standpoint -- that is driving that?

  • And then quick one on OSB and I'll turn it over. From looking at some of our industry data, panels year to date are relatively flat. I don't have the breakdown of OSB versus plywood in that number, but I noticed your volumes were up. Is that, do you think, OSB gaining market share year to date or do you think you've gained market share within OSB year to date? Thanks.

  • Curt Stevens - CEO

  • Well, on the Millennials, I think it is the household formations. Again, what I said is 1.1 million in the first quarter to 2.1 million household formations and a lot of those I think are the Millennials leaving their parents' home and actually forming relationships and beginning have children because the birthrates are coming back up. So I think that's what's driving their participation in the market is a long delay when we didn't have jobs for them and now the household formation creation.

  • On OSB, actually, our sales in Q2 from a volume standpoint out of the OSB segment were a little bit lower than last year. So I'm not sure I understand your question.

  • George Staphos - Analyst

  • Year to date, I thought your volumes in OSB were up, unless I was mistaken. So year to date versus 2014, you were up 4%, which is better than my industry indicator. So I was just -- if you had a specific view on that, I was curious why you think you are growing a little bit stronger than the panel market overall, whether it's OSB gaining share versus plywood. Or do you think you've gained share within OSB? That was all that was in the question.

  • Curt Stevens - CEO

  • I think the AP industry stats would say it's up about 4% as well. So I think we're pretty consistent.

  • George Staphos - Analyst

  • Okay. So it's then OSB gaining share versus plywood then. All right, guys. Thanks; I'll turn it over.

  • Operator

  • Mark Connelly, CLSA.

  • Mark Connelly - Analyst

  • Curt, it looks to me like your siding segment could've been a lot worse, given the year-over-year volume declines. So I looked at that performance is actually pretty good. Can you give me a sense maybe of why we didn't see a bigger hit from that 14% decline? You got some price, but I'm just wondering if it was mix that saved you?

  • Curt Stevens - CEO

  • Well, it was mix -- it was some price increase, but it was also a little bit of mix. We didn't run any OSB in the third quarter last year. We did run a little bit of OSB this year. So that was an offset.

  • And then the costs in our facilities have actually gotten quite a bit better. We did have the benefit of raw materials; so we had lower raw materials in MDI, resin, and then we had a little bit of increase in zinc borate. But overall, our manufacturing costs were lower. So it's a combination of the price and better manufacturing costs.

  • Mark Connelly - Analyst

  • Okay, that's very helpful. And one last thing is we've been hearing a lot of chatter about hurricane impact. Is that going to be meaningful at all to you?

  • Curt Stevens - CEO

  • I don't think so.

  • Mark Connelly - Analyst

  • Very good. Thank you.

  • Curt Stevens - CEO

  • We don't have that in our forecast as an upside.

  • Mark Connelly - Analyst

  • Good. Thank you.

  • Operator

  • Gail Glazerman, UBS.

  • Gail Glazerman - Analyst

  • Curt, can you give a little bit more perspective on the recent OSB price rally and what you think drove it? To what extent it might have been on the production side versus just catch-up from the weather issues in the first half?

  • Curt Stevens - CEO

  • Well, I do think the weather issues had some impact on that. We did take -- I will just talk about LP. We did take some downtime and we also are very careful to sell into -- into real demand and not fill the channel. We do think the channel got filled in Q1 and Q2 and that affected pricing.

  • Gail Glazerman - Analyst

  • Okay. And slightly related to that: the 50 million down days, is that apples to apples to what you were taking earlier in the year? Or would the outage at Swan maybe have impacted that? If you take a little more Company look?

  • Curt Stevens - CEO

  • Well, Swan in Q3 of last year produced about 90 million feet. So the reduction that you saw for the Q3 to Q3 is almost entirely Swan because we moved that into the siding segment.

  • Gail Glazerman - Analyst

  • All right. And Sallie, can you give some more details on the raw material cost relief you've seen maybe year over year in the third quarter as well as year to date?

  • Sallie Bailey - EVP and CFO

  • Yes sure. I -- overall, we've been saying that raw materials would benefit us year over year around $50 million. And we certainly see that occurring maybe even a little bit better.

  • On the basis of the third quarter of 2015 relative to the third quarter of 2014, logs were probably about the same, although we would've seen some improvement in OSB from logs and that would've been offset. We would've -- negative impacted that on our siding business. But we saw very positive -- probably on a price basis around $10 million quarter over quarter for MDIs and waxes and other resin-based inputs.

  • Gail Glazerman - Analyst

  • Okay, thank you. And just one last --

  • Curt Stevens - CEO

  • Gail, almost all the savings is coming from the resins and waxes that are tied into benchmarks that are oil derivatives.

  • Gail Glazerman - Analyst

  • Okay. And just one last one question on global trade flows. Not much, but your Chilean prices were down a teeny bit sequentially. Did you see any sort of uptick in North American flows down to Chile or has the currency situation been enough to keep that in check?

  • Curt Stevens - CEO

  • We actually saw pressure coming from Europe in imports into Chile. We didn't see much coming down from the US; mainly from Europe.

  • Gail Glazerman - Analyst

  • Okay, thank you.

  • Operator

  • Ketan Mamtora, BMO Capital Market.

  • Ketan Mamtora - Analyst

  • Coming back to the raw materials one more time, are you seeing any impact from flooding in US South on your work costs for Q4?

  • Curt Stevens - CEO

  • From the flooding?

  • Ketan Mamtora - Analyst

  • Yes. Just generally, is there any uptick in --?

  • Sallie Bailey - EVP and CFO

  • No.

  • Curt Stevens - CEO

  • No. We've -- actually, where we operate in Texas wasn't affected that much. That would've been the primary area. And then, as you know, we don't operate in South Carolina, but South Carolina did have a disruption of logs for a number of our competitors.

  • Ketan Mamtora - Analyst

  • Got you, okay. And then switching to Swan Valley, can you just help us -- provide some guideline on the ramp-up? Because I know this quarter, there was a lot of noise between OSB and production and siding. But if you can just help us provide some guideline in terms of the ramp-up?

  • Curt Stevens - CEO

  • Well, we -- as I said, we made our first board last Friday. So what we'll be doing is running that mill this week. We will be identifying the areas that we need to go in and fix, and then we will spend most of November and the first part of December making those fixes.

  • So salable product I would anticipate wouldn't come off until the second half of December, and then we are right into the holidays. So I wouldn't say there's going to be meaningful production out of Swan until January.

  • Ketan Mamtora - Analyst

  • Got you. And so there would obviously not be any OSB production during that time at the mill?

  • Curt Stevens - CEO

  • Not at Swan.

  • Ketan Mamtora - Analyst

  • Right, okay.

  • Curt Stevens - CEO

  • If you recall, Ketan, what we said is we would move -- if we had excess capacity inside of it, we would move the OSB production to Hayward.

  • Ketan Mamtora - Analyst

  • Understood. Okay, that's very helpful. Good luck in Q4.

  • Operator

  • Steve Chercover, DA Davidson.

  • Steve Chercover - Analyst

  • In South America, your profit in EBITDA were up $2 million, even though the sales were down $10 million. So was that cost improvement and is it sustainable?

  • Curt Stevens - CEO

  • Well, we are running our mills in Chile at 100%. Part of the improvement -- if you recall, in Q3 of last year, we lost a month of production at one of our mills because we had a flaker go down. So part of that improvement is that extra month of production in Lautaro.

  • But in our cost -- we have a good cost position in July. Brazil, our costs are getting better, although we've had a reduction in volume because of the horrible economy there.

  • Steve Chercover - Analyst

  • And you are saying that it's actually getting more onerous to get the permitting for your new mill down in South America. If everything went perfect, would it be online maybe for mid-2017 or something?

  • Curt Stevens - CEO

  • No. Well mid-2017, correct. That's about right.

  • So let me just be a little more specific. What Chile did is they adopted the UN standard on aboriginal people. So essentially what we have in Chile now is we have a situation similar to Canada with First Nations, where there is a consultative process that you need to bring the aboriginal people into that. And it is new for Chile and it's very disjointed.

  • Steve Chercover - Analyst

  • And that -- I guess that impacts logging or it implies that they have to participate in the logging, the way the natives in Canada get some of the [tree farming].

  • Curt Stevens - CEO

  • That actually isn't the issue because we actually employ in the region where we operate that we do have -- the tribe is called Mapuche. We actually employ about 30% of our workforce, so that's not the issue. It's that they are contending they own the natural resources, similar to Canada. And so you can't do -- get your fiber out of the woods without some kind of agreement with the natives.

  • Steve Chercover - Analyst

  • In Canada, they own 150% of the natural resource --

  • Curt Stevens - CEO

  • Yes, I think that's right.

  • Steve Chercover - Analyst

  • Well, with the duplicating claims -- okay. And then on Swan, you gave us some indication of how long it will take to be ramped up. Is there a risk that it undermines pricing for siding as a whole or you think that the demand is there?

  • Curt Stevens - CEO

  • No. I don't think there's any risk it all. We are really the only producer of that product and we compete against [inter] James hardy, and fiber cement, and vinyl in some applications. So I think we have lots of market opportunity. Overall, our siding business is somewhere in the 6% of the available market. So we've got a lot of ramp-up in front of us.

  • Steve Chercover - Analyst

  • Good. Okay, final question. I agree with you on your 2016 housing forecast at 1.2 million to 1.25 million. So if the consensus of 1.3 million and change is correct and your peers plan production in line with you, will OSB be very tight or is the industry nimble enough to increase production rapidly?

  • Curt Stevens - CEO

  • I think there's been -- let me answer it a different way. I was at the Harvard Joint Center for Housing Studies and we did a roundtable to look at what housing starts might be. And the consensus in that room was right at about what we are: 1.2 million to 1.25 million, with labor being the big issue.

  • So I don't think I've answered your question directly. What we have is we do have a fair amount of capacity in front of us. Even with taking Swan Valley out, our Canadian mills are not running at 100%. So we will have the ability to respond to the increase in demand from housing starts.

  • Remember the rule of thumb: it's about 1.1 billion square feet of demand for every 100,000 housing starts. So if we get 150,000 housing starts, that means we need another 1.6 billion. The industry according to APA was running at about 86% last quarter. We ran about that same number, so you can use your calculator to figure that out, but I think it's going to be more tight.

  • Steve Chercover - Analyst

  • Perfect. Okay, thanks, Curt. Thanks, Sallie.

  • Operator

  • Mark Weintraub, Buckingham Research.

  • Mark Weintraub - Analyst

  • Just wanted to dot a few Is, cross a few Ts on the siding. First of all, the $4.5 million, I assume that was in the siding business, correct?

  • Sallie Bailey - EVP and CFO

  • Correct. That's right, Mark.

  • Mark Weintraub - Analyst

  • Okay. And second, now, you noted that siding pricing had been up year over year -- or SmartSide to be more precise. But it was down to 3% versus the second quarter. Is that a mix thing or were there dynamics in the market where there was some give back in pricing?

  • Curt Stevens - CEO

  • All mix.

  • Mark Weintraub - Analyst

  • All mix, okay.

  • Curt Stevens - CEO

  • And then we also had -- we produced some OSB in Q3 in Hayward.

  • Mark Weintraub - Analyst

  • Okay. And that shows up in the SmartSide price, in curiosity?

  • Sallie Bailey - EVP and CFO

  • No.

  • Curt Stevens - CEO

  • No and no.

  • Sallie Bailey - EVP and CFO

  • No, it's mix.

  • Curt Stevens - CEO

  • It's all mix. Sorry.

  • Mark Weintraub - Analyst

  • And then you'd mention that October was pretty good. Are you starting to see favorable year-over-year comparisons volume-wise yet? And maybe asking the question a little bit differently, are we done with the destocking, do you think?

  • Curt Stevens - CEO

  • I think so. I think we should have normal takeaways.

  • Mark Weintraub - Analyst

  • And so would it be fair to say we're positive in October for SmartSide volume-wise?

  • Curt Stevens - CEO

  • I haven't looked at the numbers, so I can answer that.

  • Mark Weintraub - Analyst

  • Okay. And then lastly, I think the sense had been that the siding business was growing at about a 15% type rate volume-wise. And then obviously this year, we've had a pause and some of the destocking being a big factor. How are you thinking about the growth rate in the siding business and obviously tying it to housing starts as we look to 2016 and even 2017? Any rules of thumb you could give us?

  • Curt Stevens - CEO

  • Well, we need -- I want to be in the low double digits. I would like to be in the 12% to 14% growth on volume year over year. I can't really take the increase in housing starts because only 40% of the product is going into new construction. The rest is going into repair remodel and these outdoor building solutions, the sheds, and then the retail piece of it.

  • Mark Weintraub - Analyst

  • Okay.

  • Curt Stevens - CEO

  • But I think 12% to 14% should be achievable.

  • Mark Weintraub - Analyst

  • And there had been a thought process that maybe you had been capacity constrained at one point. Have you -- are you backing away from that perspective? It looks like there was inventory building going on and that was --

  • Curt Stevens - CEO

  • I think there was the destocking, but also I think when you go on allocation and be honest that your sales forces isn't aggressive as they need to be. Now that we have Swan operational, the sales force is going to be a lot more aggressive.

  • Mark Weintraub - Analyst

  • Okay, great. So lastly, and then I will stop beating a dead horse here -- and so do you think this is kind of a one quarter blip and we should be back on track starting fourth quarter and beyond in siding?

  • Curt Stevens - CEO

  • I think it's probably not going to pick up the pace until Q1 when we have the Swan contributing.

  • Mark Weintraub - Analyst

  • Okay.

  • Curt Stevens - CEO

  • Swan Valley mill contributing.

  • Mark Weintraub - Analyst

  • Okay. Thanks very much.

  • Operator

  • Sean Steuart, TD Securities.

  • Sean Steuart - Analyst

  • For the conversion expenses at Swan Valley, how much more should we expect to carry into the fourth quarter, if anything?

  • Curt Stevens - CEO

  • Well, when we talk about -- the $4.5 million is the expenses of the people and running the facility. It didn't have anything to do with the capital, but that was in effect for about half the quarter. So my guess is the conversion expenses will be in the $6 million range to $7.5 million range in the fourth quarter.

  • Sean Steuart - Analyst

  • Okay. And then Curt, as you showed with OSB, because it is driven by US housing activity, you talked about that driver. But can you speak to some of the other end markets in OSB? The reno -- the renovation, commercial industrial end markets. What are you seeing there in terms of demand pull?

  • Curt Stevens - CEO

  • Well, a lot of that, we can't really tell where it comes from. A lot of it does come from the retail. And if you look at our comparables for Lowe's and Home Depot year over year, I think they are up 2% to 3%, 2% to 4%. So not significant.

  • And then the pro-dealers, we have been going through some consolidations, as you know, with [cobuild] and BFS and BMC and stock. And so their numbers are up kind of consistent with housing, kind of 10% kind of increases.

  • Sean Steuart - Analyst

  • Okay, thanks for the context. That's all I had.

  • Operator

  • George Staphos, Bank of America Merrill Lynch.

  • George Staphos - Analyst

  • First of all, Curt, I didn't want to quadruple it, but on Millennials and their recovery in terms of housing demand, I know household formation drives ultimately construction, but what is driving household formation if again you have a specific view on this from your sources?

  • Historically, we found that wage growth and employment has been a driver, but I can't really point to that as being a driver here. So what do you think is going on with household formation?

  • And then my other two questions. Sallie, I think you mentioned there was some corporate initiatives in SG&A. Were those large? What was behind that? And just I think you said the operating rate in OSB this year to date was 86%. Did I hear that correctly for you guys? Thank you.

  • Sallie Bailey - EVP and CFO

  • Yes.

  • George Staphos - Analyst

  • Yes to which one, Sallie?

  • Curt Stevens - CEO

  • Yes to the operating rate.

  • Sallie Bailey - EVP and CFO

  • Yes to the operating rate.

  • George Staphos - Analyst

  • Got it.

  • Curt Stevens - CEO

  • On the Millennials, we spent a lot of time talking about that, particularly at the Harvard meeting. And if you look at the Harvard Joint Center for Housing Studies, they just came out with their state of the nation's housing. And there was a section on the Millennials and they do think it's getting a job.

  • You're right: it hasn't been necessarily a high-paying job, but they are getting employed. And I think there is a lot of help coming from the baby-boom generation and helping them make down payments to leave the household. And that's a bigger trend.

  • We also spent a lot of time talking about student debt. And it turns out that according to Harvard, most of the student debt that is at risk of being not paid back is from a portion of the population that wouldn't buy homes anyway. So they don't think that's a big impact on the buying trend for Millennials.

  • Sallie Bailey - EVP and CFO

  • George, was yours a year-to-date question? On operating capacity?

  • George Staphos - Analyst

  • Yes, that's right.

  • Sallie Bailey - EVP and CFO

  • Okay, sorry. That was probably about 80% in the OSB group year to date.

  • George Staphos - Analyst

  • Okay. And 86% then by implication for the third quarter?

  • Sallie Bailey - EVP and CFO

  • Yes, it's around there; you're right. And then in terms of the SG&A, the biggest piece of that increase really relates to sales and marketing and the people we are putting on the ground to support our siding business.

  • George Staphos - Analyst

  • Okay. And so the other items were insignificant in your view?

  • Sallie Bailey - EVP and CFO

  • Well, I would hesitate to say -- if they were insignificant, I wouldn't have mentioned them. So I think we can conclude that they were material enough to be mentioned in my comments and in our Q.

  • George Staphos - Analyst

  • Okay. Good deal. We will discuss it off-line and look at the Q as well. Thank you, guys; good luck in the quarter.

  • Operator

  • Chip Dillon, Vertical Research.

  • Chip Dillon - Analyst

  • I had a question about the capacity situation out there as you all see it, the industry. And I don't know if either you, Sallie, or Curt could comment about. My knowledge is I think you had the [Martin] plant in I guess Texas, but really nothing else. But maybe you know more about how that's changed. And when is your best guess as to when the [Martin Marcoux] plant opens in Texas?

  • Curt Stevens - CEO

  • Well, as far as new mills, that's the only one that I've heard. Now there's been speculation about some further capacity additions in Europe, but in North America, I don't know of any others. There are several mills that are curtailed in the US, including our Chambord, Quebec, mill that could come back online, but I --.

  • Sallie Bailey - EVP and CFO

  • I don't think, Chip, we know any more than what we read in Panel Magazine a couple months ago about the mill in Texas.

  • Chip Dillon - Analyst

  • Okay. And then shifting gears, I guess this is more for Sallie. Could you update us is to when some of your timber transactions may unwind or when you have an option date -- when you might be at a point where you might let them close or you might extend them?

  • Sallie Bailey - EVP and CFO

  • Right. Those begin being due in 2018 -- February of 2018. And there's no ability to extend those.

  • Chip Dillon - Analyst

  • Got you. Okay, thank you.

  • Operator

  • Thank you. And I'm showing no further questions at this time. I would now like to turn the call over to Ms. Sallie Bailey for closing remarks.

  • Sallie Bailey - EVP and CFO

  • Well, great. Well, thank you, Chanel. Thank you all for participating in our call. As always, Mike and Becky are here to answer any calls -- questions you may have. We appreciate your participation and we hope everybody has great day. Thank you.

  • Curt Stevens - CEO

  • Thank you.

  • Operator

  • Ladies and gentlemen, thank you for participating in today's conference. That concludes today's program. You may all disconnect. Everyone have a great day.