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Operator
Good morning and welcome to the Chart Industries Inc. 2011 fourth quarter and year end earning conference call. All lines have been placed on mute to prevent any background noise. After the speakers' remarks, there will be a question-and-answer session. As a reminder, today's call is being recorded.
You should have already received the Company's earnings release that was issued earlier this morning. If you have not received the release, you may access it by visiting Chart's website, at www.ChartIndustries.com. A telephone replay of today's broadcast will be available following the conclusion of the call until Wednesday, March 14. The replay information is contained in the Company's earnings release.
Before we begin, the Company would like to remind you that statements made during this call that are not historical in fact are forward-looking statements. Forward-looking statements involve risks and uncertainties that could cause actual events or results to differ materially from those expressed or implied in the forward-looking statements. For further information about important factors that could cause actual results to differ materially from those expressed or implied in the forward-looking statements, please refer to the information regarding forward-looking statements and risk factors included in the Company's earnings release and the latest filings with the SEC. These filings are available through the Investor Relations section of the Company's website, or through the SEC website, www.SEC.gov. The Company undertakes no obligation to update publicly or revise any forward-looking statements.
I would now like to turn the conference call over to Mr. Michael Biehl, Chart Industries Executive Vice President, CFO, and Treasurer. You may begin your conference.
- EVP, CFO & Treasurer
Thank you, Valerie.
Good morning, everyone. I'd like to thank all of you for joining us today. I'll begin by giving you a brief overview of our fourth quarter and year end results; then Sam Thomas, our Chairman, President and CEO, will provide highlights from 2011 and provide comments on current market and order trends we see in each of our business segments. I will then finish up by commenting on our outlook for 2012.
We reported net income for the fourth quarter of 2011 of $8.4 million, or $0.28 per diluted share. This included refinancing restructuring costs of $9.5 million, or $0.23 per diluted share, largely associated with the redemption of the Company's 9.125% senior subordinated notes. These costs included a call premium and a non-cash write-off of unamortized financing fees paid back in 2005. They also include additional costs associated with integration of acquisitions in our BioMedical segment and the acquisition of GOFA in our Distribution & Storage segment. Earnings per share for the fourth quarter of 2011 would have been $0.51 per diluted share excluding these items.
I'd also like to point out a few other items which impacted us during the quarter, but are not included in our refinancing restructuring costs. Foreign currency was a significant factor in the fourth quarter of 2011. We experienced losses of $1.8 million, or $0.05 per share, as a result of significant volatility in the Euro, especially in the latter part of the fourth quarter. In addition, it is important to note that we delayed the redemption of our senior notes for approximately 2 1/2 months following the issuance of the convertible notes. We did this to realize a $2.5 million savings on the call premium required to redeem the senior notes; however, this resulted in about $700,000 of additional interest expense, or $0.02 per share, in the quarter.
Net income for the fourth quarter 2010 was $9.8 million, or $0.33 per diluted share. Fourth quarter 2010 earnings would have been $0.36 per share, excluding $1.3 million of restructuring costs associated with acquisitions and after the impairment charges. For the year, net income was $44.1 million, or $1.47 per diluted share, and would have been $1.84 per diluted share, excluding $15.7 million, or $0.37 per diluted share, refinancing and acquisition-related costs. Again, the refinancing and acquisition-related costs do not include the additional interest incurred from the delay in calling our senior notes which totaled $3.1 million, or $0.07 per share. This compares to net income of $20.2 million, or $0.69 per diluted share, for the year 2010. Net income for 2010 would have been $0.91 per diluted share, excluding $8.7 million of refinancing and acquisition-related costs.
Sales for the quarter were $220 million and represented an increase of 38%, compared to net sales of $159 million a year ago. The improvement was driven by improved volumes associated with strong end market trends, and to a lesser extent by acquisitions. Sales for the year were $795 million. This represents a new record for the Company and is a 43% improvement over 2010 year sales of $555 million.
Our gross profit for the quarter was $64 million, or 29.1% of sales, compared with $50.6 million, or 31.9% of sales a year ago. This quarter included some higher costs associated with recent expansion projects and the ramp up of infrastructure, especially at our E&C and D&S businesses, to build capacity and a strong capability to support continued growth. With respect to the E&C business, sales increased 32% to $55.6 million in the fourth quarter, due to increased activity and volume on key projects in our system and brazed aluminum heat exchanger product lines. Gross margins declined to 24.8% in the fourth quarter, compared to 26.7% in the same quarter of last year. Margins have seen some pressure due to product mix, additional costs incurred in ramping up production, and timing of project execution on large engineered system projects.
In D&S, sales increased 48% year-over-year to $114.4 million in the fourth quarter, driven by global demand for industrial gas storage solutions and LNG equipment applications. The acquisition of GOFA, which closed in the third quarter, accounted for approximately $9.6 million of improvement in the quarter. Gross margins for D&S declined somewhat to 26.6%, compared with 27.9% a year ago. Similar to our experience in E&C, we're seeing additional costs as we expand capacity and ramp up production due to growing demand for our products, especially LNG-related equipment. Growing sales in more competitive regions, in particular China, also pressured margins in the fourth quarter.
In our BioMedical business, sales improved 25%, to $49.7 million in the fourth quarter of 2011, compared to $39.6 million for the same quarter in 2010. This is primarily due to the SeQual acquisition, which closed late in the fourth quarter of 2010. BioMedical gross profit margin decreased to 39.9% in the quarter, compared with 45.1% for the same period in 2010. The decrease is primarily due to changes in product mix, warranty costs and the Euro weakness.
SG&A expenses for the quarter were $35.2 million, up $5.9 million from the same quarter a year ago. The increase was largely due to the SeQual and GOFA acquisitions, higher marketing and sales commission expense, and additional employee-related costs, as we expand facilities and infrastructure to support growth in the business. SG&A as a percentage of sales was 16%, compared to 18.4% in the prior-year quarter.
As I previously indicated, foreign currency was a significant factor in the fourth quarter of 2011. We experienced a loss of $1.8 million, or $0.05 per share, compared to a gain of $400,000, or $0.01 per share, in the fourth quarter of 2010. The volatility and weakness in the Euro especially had an effect in our BioMedical business. Over 45% of the sales in that segment are from shipments into Europe. This revenue is recognized in Euro; however, since we manufacture these products in the United States, the costs are primarily in US dollars. We had some of this exposure through derivative contracts. In D&S, our European operations are somewhat hedged naturally because product is sold and produce through our European facilities. However, remember that when the Euro declines, we are translating European revenues and operating income into fewer US dollars for consolidation purposes.
Net interest expense was $9 million for the fourth quarter, compared with $4.2 million in the prior year quarter. As a reminder, the Company issued 2% 7-year convertible notes in August. Accounting rules dictate that we must record interest expense in these notes at a theoretical straight debt interest rate, which was 7.9% for the Company, while we are only paying 2% cash interest. Also, in October, 2011 the Company used the proceeds from the issuance of the convertible notes to redeem our 9.125% senior subordinated notes. The redemption require the Company to pay a premium of approximately $5 million, which is included in the fourth quarter interest expense. Excluding the call premium and non-cash accretion expense, net cash interest expense in the fourth quarter of 2011 was only $1.8 million. As I previously mentioned, we delayed the redemption of our notes for approximately 2 1/2 months following the issuance of the convertible notes. We did this to realize a significant savings in the call premium required to redeem the senior notes; however, this resulted in additional interest expense of about $700,000, or $0.02 per share, in the fourth quarter and about $3.1 million, or $0.07 per share, for the year, having the senior notes and convertible notes outstanding at the same time.
Now I will turn the call over to Sam Thomas.
- Chairman, President & CEO
Thank you, Michael, and good morning, everyone. I apologize if Michael's explanations of our financing activity has everyone's head spinning.
2011 was a record year for Chart. Various catalysts, especially the increase in global demand for energy and the benefits of cheap clean natural gas, led to record shipments and workers. For the first time in Chart's history, the Company booked more than $1 billion of orders in 2011. In addition, today we announced that we have received the contract award to provide LNG liquefaction equipment for the Wheatstone project in Western Australia. This award will be reflected in our first quarter 2012 orders and backlog.
Order strength in the first quarter of 2012 continues at an exceptional rate for LNG opportunities. Between E&C and Distribution & Storage, we have booked over $190 million in new LNG orders during January and February of 2012, including this Wheatstone award. Our backlog is currently at an all-time record level.
For the fourth quarter of 2011, orders were $227.4 million. Within that, E&C saw strong base order levels in quarter four, and ended the year with over $300 million in order backlog. Our Distribution & Storage business, or D&S, was also very strong in the quarter, and despite record shipments in 2011, this segment ended the year with backlog of $169 million, another new record. BioMedical continues to integrate acquisitions, and although we are experiencing some weakness in Europe, we were still able to grow orders sequentially by 10%.
As discussed in prior quarters, we are aggressively embarking on major capacity expansion projects to handle demand we are experiencing, which we believe should result in multi-year growth. As we scale up production, it requires us to incur higher production costs, overhead, and employed-related costs in order to train our workforce and maintain our industry-leading standards in project execution and product quality. We have begun to ramp up capacity quickly and in some cases are starting to fill orders from newly installed capacity. Overall, our employees have done a good job in responding to market opportunities.
Let me comment now on each of our business segments. For Energy & Chemicals, we're experiencing growing base demand for heat exchangers and continued interest in both small and large global LNG projects, petrochemical and air separation projects. In the fourth quarter, order levels for brazed aluminum heat exchangers were at the highest level since the second quarter of 2008, due to demand in air separation plants and for natural gas processing, especially assaying and LPG recovery applications.
In our Systems business, the Wheatstone LNG contract awarded in first quarter of 2012 by Bechtel is another positive development that confirms our expectations for world scale LNG liquefaction opportunities in the Asia Pacific region. The project consists of two 4.45 million ton per annum base load LNG liquefaction trains. The feedstock for this plant will be from existing gas fields off the northwest coast of Australia. Our contract award is in excess of $110 million to provide key equipment for the refrigeration stages of the plant, including two LNG cold boxes with 35 brazed aluminum heat exchangers and eight core and kettle heat exchangers per train. As we add this to our portfolio of projects, we expect our experience in global base load, small and mid scale LNG projects will continue to put us at a competitive advantage on future projects.
With respect to Distribution & Storage, orders are at run rates greater than 50% higher than the average we experienced in 2010. The growth has also been very broad-based with improvement in a variety of product lines, from large engineered bulk tanks to smaller packaged gas and micro bulk applications. In recent months orders for LNG vehicle tanks, LNG trailers, and LNG filling stations are being played at an accelerating pace. At the end of the fourth quarter, the total backlog for Distribution & Storage LNG applications was nearly $27 million. Since then, our backlog has more than doubled with additional orders in LNG filling stations and vehicle tank orders.
Regionally, Asia is growing sales the fastest, followed by North America. We are also seeing growth in Europe, despite some weakness due to the completed acquisition of GOFA in Germany. We are experiencing competitive pricing pressures as we penetrate emerging growth markets, particularly in China. We see economic sentiment in the United States improving. Comments from our customers indicate that US manufacturing and industrial production is continuing to grow. We view this, coupled with the improved consumer confidence due to a better labor market and declining unemployment, to be a positive sign for 2012.
In our BioMedical segment, 2011 was a year of integration and capacity expansion. Restructuring costs are winding down for these acquisitions as we have integrated them, for the most part. Despite currency headwinds in Europe, the BioMedical segment was able to grow sales and orders in the fourth quarter, largely due to the SeQual acquisition. The group is now focusing on the implementation of the next phase in its strategic plan. This includes developing and releasing new products, leveraging off of current product platforms, and expanding globally, both organically and through acquisitions. We continue to be pleased with how our BioMedical segment is developing and consider it a key component of our strategy for growth going forward., providing a synergistic complement to the rapid growth we are seeing in our more cyclic energy-related businesses.
Mike will now provide you with our outlook for 2012.
- EVP, CFO & Treasurer
Thanks, Sam.
2011 was a successful year because Chart was able to respond quickly to emerging demands and capture some exciting opportunities. Because of this, Chart enters 2012 with a substantial backlog of orders. This year, we will continue to pursue these opportunities and expect that this is only the beginning of a multi-year growth cycle. Based on our current backlog and order expectations, including the significant LNG orders received in the first quarter 2012, sales for 2012 are expected to be in a range of $950 million to $1 billion. To achieve this growth, we will continue to incur costs related to building additional capacity, adding infrastructure to scale up production. Including these costs, full-year diluted earnings per share for 2012 are expected to be in a range of $2.60 to $2.90 per diluted share, based on outstanding weighted average shares of approximately 31 million. We expect the full-year effective tax rate in the 30% to 32% range. I'd also like to point out, with capacity expansion still ongoing and major project work beginning to ramp up, we would expect first and second quarter earnings to be lower than second half earnings in 2012, with quarterly income expected to increase over the year.
I would now like to open it up for questions. Valerie, please provide instructions for the participants to be able to ask questions.
Operator
We will now begin the question-and-answer session. (Operator Instructions)
The first question comes from Jeff Spittel of Global Hunter Securities.
- Analyst
Thanks. Good morning, Sam and Michael.
- EVP, CFO & Treasurer
Good morning, Jeff.
- Analyst
I was wondering first if we could talk a little bit about the vehicle fueling opportunity. And I'd appreciate the comments, I guess, with regard to the D&S LNG-related backlog. Sounds like things are growing pretty quickly. Could you give us a sense of how big that business could be, both in the US and China, as we progress forward in '12 and possibly '13?
- Chairman, President & CEO
Yes. We are seeing strong growth in China as they continue on the five-year plan. We think we are still fairly early in the cycle, with more liquefiers coming on stream just late in 2011, with significant growth in liquefier installations continuing through '13 out to '16. We were told, and we believe, that more liquefier capacity will become available. In addition, more liquid will be available from the import terminals going forward. So we think we are at the early stage.
In China, the market will grow fairly rapidly from a couple hundred million dollars to well over $1 billion, four or five years out. And we hope to be a participant in that. We won't have -- we are aiming for sort of 25% market share. So it's a big opportunity, and we are pleased with our growth to date and our trajectory to date, and are adding capacity to meet that.
- Analyst
Wonderful.
- Chairman, President & CEO
In the US -- I'm sorry.
- Analyst
No, go ahead. I'm sorry, Sam.
- Chairman, President & CEO
In the US, we have seen a fairly dramatic ramp up, starting mid last year, as it became clear that shale gas and fracking was going to provide an ample supply of natural gas, and we saw the resultant declines in natural gas as there were not enough new applications to take up the supply. In addition, oil prices have been high, so the spread between natural gas and diesel has been significant. We are seeing -- the first applications are for those diesel replacement applications that use the largest amount of fuel with the least infrastructure But we are also seeing a rapid ramp up of natural gas opportunities, LNG opportunities, for vehicle fueling. We anticipate that the market within a couple of years for LNG-related Distribution & Storage applications will be equal to or larger than Distribution & Storage's industrial gas business, and could very well grow to be several times that size.
- Analyst
Very encouraging. And then maybe if we can shift gears, in terms of the margin outlook. I think I understand from the comments in terms of the ramp and certainly the capacity expansions going on in the first year, and I would assume increased throughput as you get through the second half of the year. Would that be when we would potentially start to see a little bit of margin expansion in both the E&C and D&S?
- Chairman, President & CEO
Yes, although I am going to be cautious, in that the market compared to the last major growth cycle in this business is different, from the standpoint that we don't have the upward pressure on pricing caused by a rapid run-up of commodity prices, particularly stainless steel, carbon steel and aluminum. So, somewhat muted.
And secondly, we are viewing this as the early stages of a significant growth ramp-up. We are dealing with new customers, new markets, new opportunities, and we view investing in this market both in capital and infrastructure, human resources, as being important to achieve the greatest long-term shareholder growth.
- Analyst
Certainly a fair play, and congratulations on the Wheatstone award, guys. I will turn it back.
Operator
The next question comes from Rob Brown of Craig-Hallum.
- Analyst
Good morning. I wanted to get a little more color on the pipeline of new projects. I know you had good announcements thus far this year, but how do you see the rest of the year playing out in terms of large and mid scale LNG projects, and generally the backlog in order perspective for the rest of the year, presuming you were saying it should continue grow? But maybe give us some color there what projects are out there and you see it playing out. Thank you.
- Chairman, President & CEO
Our order pipeline for quoted projects is significantly larger than it has ever been, with respect to LNG projects. I'd indicated earlier in the question response of how we see the market growing for Distribution & Storage-related LNG applications for diesel replacements and heavy-duty vehicle fueling. There is also a fairly significant component of small and mid scale LNG liquefaction that is part of our Energy & Chemicals business to provide that LNG, because particularly in North America, the market has been LNG liquid constrained. All of the current capacity, or a large part of the current capacity, is being used in existing applications.
Because of that, our pipeline is several times our current sales rate. A multiple. I'm not going to talk too much about specific applications, because a number of them are competitively sensitive, either for us or for our customers or their end-users. But I think it's fair to say that we are investing significantly to meet those demands. The timing of those orders, because there is a significant infrastructure build. In order to have a significant number of trucks running on interstate highways utilizing LNG, there is a need for installing liquefaction capability, distribution capability, as well as on-site storage and those vehicle tanks. That is going to take some time to establish. And things like the spread between diesel and natural gas are an important part of how quickly that gets driven.
- Analyst
Okay. Good. Thank you.
And then a quick one for Michael. What's the CapEx expectations this year for your new expansions?
- EVP, CFO & Treasurer
We think will be in the $35 million to $40 million range, including the current expansion projects that we have in process.
- Analyst
All right. Thank you.
Operator
The next question comes from Greg McKinley of Dougherty.
- Analyst
Thank you. Could you talk a little bit about the degree to which these capacity expansions are increasing costs. I guess what I'm trying to get at is, we are going to build capacity for expected ramping of deliveries in 2012 and 2013, and I'm wondering if we could sort of right set your guidance for what it would be excluding these significant investments, so we'd get a sense more for what the core business might do relative to how people are looking out a year from now.
- Chairman, President & CEO
The disparity between our reported earnings and the analysts' consensus gives you some guidance.
- Analyst
Okay. And any other comments you can make along those lines or you want to leave it at that?
- Chairman, President & CEO
I would also say the disparity between our guidance for 2012 and where the analysts currently are probably also gives some guidance.
- Analyst
Okay. And then regarding domestic exportation opportunities, what type of-- obviously, we are able to see take-or-pay contracts being signed, we are able to see some equity infusions in some of these projects. I wonder if you could talk a little bit about the regulatory landscape and political environment that you think might impact how domestic liquefaction projects proceed from here.
- Chairman, President & CEO
It's the best possible regulatory environment. There is no government assistance or intervention. While there is a nat gas act out there, we believe the real driver is the spread between natural gas prices and diesel. And that provides sufficient economic incentive for the market to work.
With respect to export of LNG from North America, at least one of the proposals -- the [Chinear] proposal for Sabine Pass does have full regulatory approval, to the best of my knowledge, for exporting significant quantities of LNG. One feature of Chart's business is that we stand to benefit whether LNG is exported from the US or is used domestically.
- Analyst
Yes. Thank you. And then just one final question. Regarding your backlog, as industry capacity fills up, can you maybe help us understand how your backlog margins compare to what margin rates we've been seeing from your business over the last year or so? Thank you.
- Chairman, President & CEO
Well, as capacity fills up, you would -- we would hope and anticipate that our margins would improve on future projects. However, I think it's important that you also recognize that this is a significant growing market and Chart intends to be a long-term winner in this market.
- Analyst
Thank you.
- Chairman, President & CEO
Thank you.
Operator
The next question comes from Jagadish Iyer of Piper Jaffray.
- Analyst
Thanks for taking my call, Michael and Sam. Two questions. One, on the sub segments. Michael, can you walk us through a little bit given the backdrop of the softness that you had mentioned about the European side, and just kind of walk us through the three main sub segment sin terms of how the gross margin could track through 2012? And how should we think about it longer-term, mainly 2013? That will be my first question.
And my second question is on the growth on the natural gas side. I was wondering that if the oil prices are going to come down, are they going to be impacting anytime soon on these projects? Is there any risk to that? And as of a follow-up, I also wanted to find out, the win at Wheatstone, was there a competitor there, and what are the key metrics that they decided on you guys? Thank you.
- EVP, CFO & Treasurer
In terms of -- we can comment on 2012, but not on 2013, in terms of margins. But in '12, we did see an impact, as we've talked about, in the margins. It probably --
- Chairman, President & CEO
In '11.
- EVP, CFO & Treasurer
I'm sorry, in '11. It probably had the biggest impact in the BioMedical business and overall cost us a penny or two in terms of translation as to where the Euro was translated at.
But going forward, you know, because of the costs that are being incurred for the ramp up and what we see, we still, in terms of E&C and D&S, we still expect margins to average in the high 20s. And as we go forward beyond that, our expectation would be that they would improve, but it's just too far out to call, at this point. And BioMed, again, would be in that sort of 40% range where they historically have been. And without the restructuring costs that they've experienced in the last couple of years.
- Chairman, President & CEO
And just to give a little more color, the softness in Europe has minimal impact on our Energy & Chemicals business. It's not a large feature of the E&C business. Distribution & Storage is probably affected the most by the general soft economic backdrop in Europe, as industrial gas demand and equipment demand is dependent on industrial production activity. So that is the area where we see the greatest concern.
In addition, the growth in Distribution & Storage worldwide is being led by LNG-related activity. And because of relatively high natural gas prices in Europe and lack of domestic supply for Western and Central Europe, we haven't seen the acceleration of LNG-related activity, except particularly in Scandinavia for the rest of Europe. Just for the BioMedical business in Europe, where a large part of our sales, what we've seen in 2011 and early in 2012 is greater volatility in earnings, because much of the -- many of the products are sold on the basis of government tenders; and with the budget uncertainty, we've seen a hold back of placing orders and then a sudden release of large quantities of orders. On average, we continue to see growth, but they are far more volatile than they have been historically.
I think the second and third part of your question was related to oil prices and whether we anticipated a significant drop-off in oil prices would dramatically affect these LNG projects. I think that what we are seeing in the oil world -- oil prices, are number one, growth in energy demand, so growth in the demand for oil, coupled with new production being discovered and brought to play, but at high prices, so that there doesn't seem to be much downward pressure on oil. Of course, the uncertainty of the Middle East situation, particularly Iran, is going to put upward pressure on oil prices. I wouldn't try and predict which way that will go. But I don't see in the near-term a sharp decline in oil prices because of the overall energy demand.
Natural gas in North America, the rate of production and the capability to bring new gas into production is fairly significant, and it's going to take a number of years to build out infrastructure for these diesel replacement applications. And even at that point, the demand that's generated from that is not enough to -- it may double the price of natural gas, but it's not going to send it up to levels three or four times what it is currently. So we think it's a fairly favorable environment for Chart.
- Analyst
And finally, on the Wheatstone project, the win against -- was it against a competitor? Is there any more color that you can give on that one, please?
- Chairman, President & CEO
There were competitive bidders, yes.
- Analyst
Thank you.
Operator
And the next question comes from Eric Stine of Northland Capital Markets.
- Analyst
Hello, Sam. Hello, Michael.
- Chairman, President & CEO
Hello, Eric.
- Analyst
I was wondering if we could talk about -- you gave the LNG orders in January and February. Wondering if you could just provide some context maybe versus last quarter and last year specific to LNG? And then just curious how industrial gas orders have been to this point in the quarter?
- Chairman, President & CEO
Industrial gas orders have been on our forecast trajectory. We singled out LNG because the numbers are so dramatic, in terms of a ramp-up. I don't have the numbers at hand for the first quarter or the first two months of 2011. But against that $190 million, I would guess they were somewhere in the $20 million to $30 million range.
- Analyst
$20 million, say, in the first quarter versus $190 million in this? What you've seen to this point, just to confirm that?
- Chairman, President & CEO
Correct.
- Analyst
Okay. All right. That is very helpful. And then just wondering if we can -- clearly, it sounds like this is something that you are addressing, but just thoughts on your ability to handle, or having the flexibility to handle, some of the quick turn orders, which I know are quite profitable, whether there is any investment or ramp in production needed for that.
- Chairman, President & CEO
There is. We have bumped up against a couple of key bottlenecks, which limits our flexibility in quick ship orders. And will do so through a good part of 2012. We are either executing or in the late planning stages for capacity additions that will rectify that.
- Analyst
But that clearly is -- that kind of investment is in your guidance assumptions, I would assume?
- Chairman, President & CEO
Yes.
- Analyst
Okay. And then just last one for me, just relative to Wheatstone. Any chance that that project might start in fourth quarter of '12, or should we view that as more of a fiscal year '13 event? Thanks a lot.
- EVP, CFO & Treasurer
No, we will recognize some revenue and profit in 2012 for the Wheatstone project. Somewhere in the 12% to 15% range this year. Obviously, toward the latter half of the year.
Operator
And the next question comes from Jeff Bernstein of AH Lisanti.
- Analyst
Hello. Good morning. A couple of questions for you. One, could you just touch on a couple of the larger LNG projects that are still out there and give a feel for timing? I guess AP LNG and now [Chinear], which looks like it's got some financing behind it. Any feeling for when those might happen?
- Chairman, President & CEO
I think there is a high likelihood they will happen. I either don't know or can't comment on timing.
- Analyst
Okay. And they will happen in 2012?
- Chairman, President & CEO
Don't know that.
- Analyst
Got you. Okay. And then, just back on the gross margin side, particularly in the E&C business. I guess traditionally at this point in the cycle you would be starting to deliver on backlog that was booked when we were kind of getting out of the depths of the downturn, and hence should have been sort of priced at a better margin. Can you do anything to quantify that or talk about whether that phenomenon did indeed happen this time kind of versus the costs, obviously, that you are experiencing with ramp, the nonexistence of the commodity sort of push through impact? Just sort of parse those things for us.
- Chairman, President & CEO
That's a challenge. There is clearly, as we go later into the cycle and capacity -- industry capacity is absorbed, there is clearly the ability to raise margins. We expect that. It is more muted than it was in the previous cycle, because we don't currently have the pressure for the intensifier of the ramp-up of commodity prices at this point in the cycle. And there doesn't seem to be a significant threat of a ramp-up of commodity prices during 2012. So I would anticipate an improving margin as we go through 2012 and 2013, but not to the extent that was seem in the previous cycle, at this point in the cycle.
- Analyst
And then the decline just sequentially quarter-to-quarter in the E&C gross margin. So we should understand that most of that is sort of a more permanent cost that flows through the rest of the year in terms of fixed investment that you've put in, as opposed to kind of one-time items associated with bringing up that fixed investment, or how should we be thinking about that?
- EVP, CFO & Treasurer
It's a combination of both. And in addition, in the third quarter we had some quick ships and there are we had equipment that we had previously written off that was sold. So it inflated that margin in the third quarter by about four percentage points. So if you take that out, we were still lower in this quarter, but -- and that was caused by some of the combination of the infrastructure costs and some of which are one-time, some which are longer-term.
- Analyst
Great. Thanks very much.
Operator
(Operator Instructions) The next question comes from Martin Malloy of Johnson Rice.
- Analyst
Good morning. I just curious for the heat exchangers. Can you give us an idea in terms of the lead time to fill new orders now versus say six months ago or a year ago?
- Chairman, President & CEO
A year ago, we were probably at 26 to 30 weeks. We are currently at roughly 55 weeks. We expect to be able to pull that down at the back end of 2012.
- Analyst
Okay. And with the lead time stretching out like that, I would assume you are considering or are expanding capacity there. Could you give us an idea in terms of the magnitude of capacity expansion that might be considered there?
- Chairman, President & CEO
Not yet finalized, but I would anticipate it within the 25% to 35% range.
- Analyst
Okay. Thank you very much.
Operator
The next question comes from Gary Farber of CL King.
- Analyst
Good morning. Could you discuss -- give your thoughts on your cash balance, how you think about deploying it, and how you see the market for acquisitions?
- EVP, CFO & Treasurer
Right now, we intend to use it for acquisitions. That's the main, primary use that we have intended. And right now we see a pretty good flow of acquisition opportunities. A few that we are currently working pretty strongly on and some others that may be further out. So we still see a pretty good flow and would expect to this year probably do at least a few.
- Analyst
And has the flow picked up since, say, the last quarter, you would say? As far as what you are seeing, the level of activity?
- Chairman, President & CEO
A bit. Yes, I would say a bit.
- Analyst
And then also, could you talk geographically in your D&S business, the third quarter versus the fourth quarter, if it's possible, for D&S, the North America piece, did the growth rate accelerate in the fourth quarter versus the third quarter?
- Chairman, President & CEO
Yes. There was both strength in the industrial gas business in North America as well as significant strength in LNG-related applications.
- Analyst
Was that the strongest of the three major geographies, as far as the uptick quarter-to-quarter?
- Chairman, President & CEO
In absolute terms, yes. In percentage terms, China probably rivaled the US.
- Analyst
Right. Okay. Thanks.
Operator
This concludes our question-and-answer session, and I would like to turn the call back over to Sam Thomas for any closing remarks.
- Chairman, President & CEO
Thank you, Valerie.
2011 was a record year for Chart, both in terms of orders and sales. And we have made commitments to significant expansions in Minnesota, Louisiana, China, and anticipate making other significant expansions at other facilities, particularly in the US, based on a very favorable environment for natural gas as a significant clean energy source, at lower cost than oil. And because of the stumbles of some of the other alternative energy sources, whether it be nuclear, solar, or wind power, the prospects for natural gas in the near-term -- in the 2- to 10-year time frame have grown dramatically, with events over the past 12 months.
We feel particularly pleased that Chart is extremely well positioned to benefit across a wide front on that increasing use of natural gas, and we'll continue to drive our business to be able to take care of those opportunities. 2012 is the year for us that execution is key. We have many opportunities. We have been building our capabilities to be able to deliver on that, and are going to be focused on that in the coming year. We are very excited about the future.
Thank you very much for participating in our call, and we look forward to talking to you after the first quarter.
Operator
The conference is now concluded. Thank you for attending today's presentation. You may now disconnect.