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Operator
Good morning, everyone, andwelcome to the Darling International conference call to discuss the company's fiscal fourth quarter and full year 2011 financial results. With us today are Mr. Randall Stuewe, Chairman and Chief Executive Officer of Darling International and Mr. John Muse Executive Vice President, Finance and Administration. After the speakers' opening remarks, there will be a question and answer period, andinstructions to ask a question will be given at that time.
This call is being recorded and your participation implies consent to our recording this call. If you do not agree to these terms, simply drop off the line.
I would now like to turn the conference over to Mrs. Melissa Gaither, Director of Investor Relations of Darling International. Please go ahead, ma'am.
Melissa Gaither - Director, IR
Thank you, Emily.
Good morning. Thank you for joining us for Darling's fourth quarter fiscal 2011 earnings call. Randy Stuewe, our Chairman and CEO, will begin today's call with an overview of our fourth quarter and full year financial performance and discuss some of the trends that have impacted our results. John Muse, Executive Vice President, Finance/Administration, will then provide additional details about our financial results. Randy will conclude the prepared portion of the call with some general remarks about the business,after which time we will be happy to answer your questions.
Before we begin, I need to remind everyone that this conference call will contain certain forward-looking statements regarding the business operations of Darling and the industry in which it operates. These statements are identified by words such as may, will, begin, look forward, expect, believe, intend, anticipate, should, estimate, continue, momentum, and other words referring to events to occur in the future. These statements reflect Darling's current view of future events and are based on an assessment of and are subject to a variety of risks and uncertainties beyond its control, including disturbances in world financial, credit, commodities, and stock markets,a decline in consumer confidence and discretionary spending, the general performance of the US and global economies, potential changes in US and foreign regulations affecting our products, and global demands for biofuels in grains and all seed commoditieswhich have exhibited volatility and can impact the cost of feed for cattle, hogs, and poultry, thus affecting available rendering feed stocks.
Risks include future expenditures relating to Darling's joint venture with Valero Energy Corporation to construct and complete a renewable diesel plant in Norco, Louisiana, and possible difficulties completing and obtaining, operational viability with the plant on a timely basis or at all, economic disruptions resulting from the European debt crisis and continued or escalated conflict in the Middle East, each of which could cause actual results to differ materially than those projected in such forward-looking statements.
Other risks and uncertainties regarding Darling, its business, and the industry in which it operates are referenced from time to time in the company's filings with the Securities and Exchange Commission. Darling is under no obligation to express with its clients any such obligations to update or alter its forward-looking statements, whether as a result of new information, future events or otherwise.
With, that I will like to turn the call over to Randy.
Randy Stuewe - Chairman, CEO
Thanks, Melissa. Good morning, everyone and thanks for joining us today.
It's my pleasure to welcome to the Darling International earnings call to discuss our financial results for fourth quarter and fiscal year which ended on December 31.
2011 will go down in the records books as an exceptional year for Darling. We set new records for revenue, EBITDA, and earnings per share, the highest in our 129 year history. While the fourth quarter numbers may not have exceeded expectations, they solidly support the rationale for our invest in Diamond Green Diesel. Our rich management models worked, formula pricing arrangements remained true, but we simply couldn't offset the significance of the decline in protein and fat values. Driving our earnings performance were strong finished products throughout most of the year, resulting from improving global economies, strong Chinese demand, and continued implementation of global biofuel mandates. This tempered in the back half of the year, as poultry numbers declined, European economic conditions deteriorated, and seasonal reductions in demand for our feed stock occurred. All of this tempered our opportunity to maximize earnings potential in the quarter.
However, this is the perfect time to demonstrate the opportunity our Diamond Green Diesel investment will give us to offset declining fat prices. To put this in perspective, if Diamond Green Diesel had been operating in the 2011 fourth quarter, based on average raw material costs and finished product prices for fourth quarter 2011, and assuming that the plant operates as anticipated and at capacity, our earnings per share would have been approximately $0.11 per share higher. For the year of 2011, our EPS would have benefited by approximately $0.30 per share based on the same input assumptions.
Now let's go to the segments. In the rendering segment, our input tonnage improved throughout the year and most of the quarter. Our diversification across the meat spectrum clearly benefited us. These suppliers were strong throughout most of the year, but began to decline late in the fourth quarter as consumer inventories built, and excess cow slaughter of the drought-impacted areas subsided. On the poultry front, our tonnage reflected cutbacks associated with higher input costs and an industry challenged with profitability starting in late third quarter, but stabilized for most of the fourth quarter. On the restaurant front, grease volumes were on the rise, driven by a rebounding US economy and more normalized eating out occasions. Debt remains a concern but now with our national reach, we are gaining traction in improving all facets of our service and potential for new customer growth.
From a new product standpoint, we have recently launched an alternative equipment system for fresh oil delivery and used oil collection. It is state-of-the-art system that now provides an economic alternative to other existing systems. Our bakery feeds division had a very solid performance for the year-end quarter and contributed nicely to our earnings performance. Input volumes grew year over year, and general economic conditions in the commercial bakeries improved as they operated longer hours.
Energy declined for most of the year, and natural gas aided our performance. However, we must note that diesel costs are now under pressure and are starting to escalate and will give us some pressure going forward. Plant operating costs were well managed, and the synergies associated with the Griffin acquisition continued to benefit us.
Now for an update on our Diamond Green Diesel project with Valero. As you recall, we announced mid-year that financing had been secured via a subsidiary of Valero, a strong testament to the validity and viability of the technology. The construction phase is progressing extremely well, on time, and on budget. We are approximately 33% complete at this time, and as I mentioned earlier, on target for commissioning either at late at the end of 2012 or early in the year 2013. As a reminder, the facility will be capable of producing approximately 137 million gallons of renewable diesel and approximately 21 million gallons of green gases, naphtha, and butane.
With that, I'd like to turn the call over to John Muse, and after John concludes I'll provide a few closing remarks and then we'll move to Q&A. John?
John Muse - EVP, Finance Administration
Thanks, Randy.
For the fourth quarter, the company reported net sales of $430.9 million, compared to $227.2 million in the year ago period. The $203.7 million increase in sales primarily resulted from higher selling prices for our finished products and a full year sales contribution from Griffin -- the Griffin acquisition. As Randy mentioned, during the fourth quarter as compared to the third quarter of 2011, fat and protein prices declined more than 10% and 12% respectively, due primarily to lower export demand from European biodiesel and a softening demand for protein meal as a result of cutbacks by poultry producers.
Net income for the 2011 fourth quarter increased to $29.5 million or $0.25 a share on a fully diluted basis, as compared to net income of $10 million or $0.12 a share for the 2010 comparable period. As noted in our press release, the $19.5 million increase in net income to the fourth quarter resulted primarily from the acquisition of Griffin Industries as well as higher selling prices for our finished product. Fourth quarter net income compared to 2011 third quarter was negatively impacted by the decrease in both fat and protein finished product prices which impacted margins in our non-formula business.
In addition to the decrease in pricing, our aggregate expenses for depreciation, income taxes and SG&A increased by more than $0.04 per share in the 2011 fourth quarter as compared to our prior quarterly average expenses. Depreciation expense increased primarily due to an unusual large number of capital projects being completed and placed into full service in the fourth quarter. Darling's policy is to record a half-year of book depreciation on capitalized products, which resulted in depreciation and expense decreasing by $2 million in the fourth quarter of 2011. These capitalized projects increased our tax bonus depreciation, which in turn impacted our effective tax rate because it reduced the production credit deduction. This, along with increases in state and foreign income taxes, increased our effective tax rate by $2 million for the fourth quarter. Approximately $9 million of the $17 million income tax returns that you noticed on the balance sheet relates to these book and tax depreciation adjustments.
And finally our SG&A expenses were up approximately $2.5 million, related to health benefit accruals, and workers' comp actuarial true-ups, and increased consulting expenses.
At the segment level, rendering generated net sales of $360.7 million for the fourth quarter, as compared to $217 million in the fourth quarter of 2010. Bakery by-product sales contributed $70.2 million in the fourth quarter of 2011.
Now turning to the results for the full year ended December 31, 2011. Darling reported net sales of $1.79 billion as compared to $724 million during fiscal 2010. The $1 billion increase in sales primarily resulted from higher selling prices for our finished products and from 52 weeks of contribution from the acquisition of Griffin Industries compared to a two-week contribution in the prior year period.
Net income for 2011 was $169.4 million,or $1.47 per share, as compared to $44.2 million or $0.53 per share for the 2010 comparable period. The $125.2 million increase in net income for 2011 resulted primarily from higher finished product prices and contributions from the Griffin acquisition.
Interest expense was $37.2 million during 2011, compared to $8.7 million last year, an increase of $28.5 million. This primarily is due to an increase in debt outstanding as a result of the Griffin acquisition in December 2010.
Other expenses was $3.6 million in 2011, a $0.2 million increase over the $3.4 million reported last year. The increase is primarily due to an increase in unused bank fee commitments that more than offset the decrease in costs incurred from the prior year from losses reported due to fires at two plant locations and write-off of deferred long calls due to the termination of the previous credit agreement.
At the segment level, renderings generated net sales of $1.5 billion in 2011 as compared to $714 million in the comparable 2010 period. The Griffin acquisition accounted for $582.4 million of rendering net sales as a result of 52 week contribution. And higher finished product prices contributed $210.7 million to the increase. Keep in mind that our rendering segment including includes our used cooking oil removal service and our grease trap services.
Bakery segment sales accounted for $296 million of sales for 2011.
As discussed in our third quarter call, we are now separately reporting the company's investment in our joint venture with Valero as an investment in the unconsolidated sub in both the statement of operations and on our balance sheet. On the balance sheet we report an investment of $21.7 million atDecember 31, 2011, and a statement of operation reports a net loss of $1.6 million for 2011. These losses are largely due to noncapitalized expenses as we proceeded through the construction phase.
Let me provide some additional balance sheet detail now. On December 31, 2011, the company had working capital of $92.4 million and our working capital ratio was 1.73 to 1 compared to working capital of $3.8 million and working capital ratio of 1.2 to 1 at January 1, 2011. The increase in working capital is primarily due to increases in commodity prices and increase in inventory volume.
At December 31, 2011, the company had unrestricted cash of $38.9 million and funds are available under a revolving credit facility of $391.6 million, compared to unrestricted cash of $9.2 million and funds available under the facility of $141 million at January 1, 2011. We voluntarily prepaid $30 million on our term loan during the fourth quarter and subsequent to year-end, we paid off the remaining $30 million of the term loan B. The only thing that's open now is our $250 million of our debt.
Capital expenditures of $60.2 million were paid during 2011 as compared to $24.7 million in 2010,a significant increase of $35.5 million. The increase is due primarily to capital expenditures by Griffin which was acquired in December 2010 compared to prior year CapEx which included only two weeks of Griffin.
I will now turn the call back over to Randy.
Randy Stuewe - Chairman, CEO
Thanks, John.
Let me end by saying that 2011 was another milestone for Darling, and we're all very proud of our results. We successfully integrated Griffin Industries into our family and we have a robust balance sheet and capital structure for future growth. With the integration efforts largely behind us, coupled with the support and commitment from our joint venture partner for our Diamond Green Diesel project, we believe we have jumpstarted and repositioned Darling for future success. Without question, we have solidified our leading market position as North America's oldest, largest, and most innovative recycling solutions company.
I would like to take a moment and thank our entire team for the contributions and the superb performance in 2011. Our team is second to none and we can count on them to continue to drive growth and deliver best performance possible for all for the future.
With that, I'd like to open it up for Q&A now. Operator?
Operator
(Operator Instructions). Our first question comes from Lindsay Drucker Mann of Goldman Sachs. Please go ahead.
Lindsay Drucker Mann - Analyst
Thanks. Good morning, everyone.
Randy Stuewe - Chairman, CEO
Good morning, Lindsay.
Lindsay Drucker Mann - Analyst
With all the uncertainty about ag commodity prices that has been coloring the market of late, I was hoping you guys couldwalk through, as you think about your underlying earnings power in the event we do see corn and soybean prices move lower post the new crop.
Randy Stuewe - Chairman, CEO
Okay. I think a couple things, and then I think part of this could segue into a discussion of how commodity prices impact the business and I'll see if John can help us walk through little bit of that.
You know, essentially what we set up this year, and if you think of the fourth quarter, we saw prices both in protein and fat drop off pretty significantly. And that's both at the reported trade publication level and then probably more importantly at the cash level. Exports backed off significantly with our big coastal plants because Europe just didn't buy the fat that they've been buying throughout the summer. They, in turn, had their worlds rocked a little bit in the economic crisis but more importantly they started buying lower market methyl esters from the Pac Rim countries and South America and backed off on the fat here a little bit. So we saw yellow grease prices drop off pretty tremendously while corn moved up and down. So they almost decoupled.
The protein prices, we saw the poultry protein prices kind of hold in there, back off a little bit, but the meat and bone meal from the ruminant side backed off sharply because of lower poultry demand here and fewer exports into the Pac Rim countries in the back half of the year. So we felt a pretty good brunt of things here in the fourth quarter that impacted results.
As I said, the formulas worked, the pricing relationships we have in there, but I think it's important that we go through and try to help you guys reconcile this a little bit, and that will kind of answer how you should look at the back half of the year, Lindsay, because I kind of share that with you right now. I said that the market looks pretty solid at $6.50, corn $13, but if you remotely buy into USDA numbers of that size of acreage of corn, then that trend line yield, this thing could back off pretty sharply in he back half of the year. But a lot of things have to go right for that.
But, John, why don't you walk them through a way to look at this here?
John Muse - EVP, Finance Administration
Yes. Randy and I were talking before the call, and thought a good thing to do was walk everyone through a good way to look at the business because we talked about our formula business and so forth -- but we also saw from third quarter of 2011 to fourth quarter 2011, we saw our operating income go from $74.7 million in third quarter 2011 to $59.5 million in fourth quarter. That's a decrease of $15.3 million.
So where did that come from? Well, if you look at the sales, sales went from $455 million in third quarter to $430 million in fourth quarter. That's a reduction of $25 million. Now, we saw fat and protein prices drop 10% to 12%, but that was -- that was from the beginning to the end. If you look at this, this shows that sales were down 5.5% to 6%. So not the full amount, because we have forward sales and the lower prices were at the end. So the full impact did not hit into the fourth quarter. So what you're looking at is a drop of 25%.
We have constantly said that our formula business is approximately 70% of how we buy our products. So we've got a locked in margin on that. So if you look at the sales decrease and say 70% of that, cost of sales should have dropped by $17.5 million. However, costs of sales dropped by $12 million. So there's a difference there of about $5.1 million. So if you're looking at that decrease in operating income, even with our formula business, $7.5 million or almost $8 million would have come out of our earnings because of the drop in sales even with the formula business.
You also saw a depreciation go up as I talked about. We capitalized and put assets into place that raised our book depreciation because we took out half a year. And this is something no one could have seen coming on your end of $2.2 million. And then SG&A quarter over quarter was only up 376. So if you take the $15.3 million, minus the $7.5 million,minus the $2.2 million and SG&A, what you're looking at is $5.1 million of -- why wasn't that covered? Well, part of that is that 30% that's out there.
But we also got to understand how our formulas work. In an uptick market or flat markets, formulas are perfect for us. We're protected. In an up market, as prices are increasing, we're looking at if price -- if yellow grease is at $0.35 this week and we buy raw material off of that next week it goes up to $0.36 we're selling the finished product at a penny a pound more than we bought our basis of raw material. In a declining market when fat prices drop by 10% you're on the backside of that. You have $0.35 grease you're buying your raw material, it goes to $0.34 you're selling it for a penny a pound less. The formula can't protect you on that. It protects you on the base acquisition.
So if you look at that drop that we had during that period and as radically as it dropped, we had between fat and protein an exposure of another $2.7 million that impacted that earnings of that $15.2 million. So that takes -- that addresses half of that $5.1 million. And this is how you really should look at it from a standpoint of quarter to quarter, looking at what our sales changed by and look at how our cost of sales changed and you can see where the formulas do come in and how they do work.
I hope that's not too many numbers and too much data, but I hope that clarifies where we are.
Randy Stuewe - Chairman, CEO
Because we wanted to use that, Lindsay, to try to help demonstrate when you got to pick a price for fat and a price for protein in the future given the historical relationships to whatever your view's going to be of corn and soybeans. And then at that time you can flow it through and come up with your opinions. So with that I'll turn it back over to you.
Lindsay Drucker Mann - Analyst
Okay. So just to clarify, those numbers are very helpful.
But you talk about there is sort of a lag impact which is slow into the first quarter because some of your sales are forward and on the other hand, just like you've been playing catch-up to this falling tide of prices, you know, if we're at a steady state, not that we're ever at a steady state, but you would expect for 75% coverage.
So as you think about how the first quarter is shaping up, sequentially are you going to take a disproportionate hit on the revenue side as some of those forward sales that protected you in the fourth quarter start to roll off? Or is there going to be some sort of disproportionate benefit on the cost side because now we're sort of in a place where you can feel full coverage from your formula pricing?
Randy Stuewe - Chairman, CEO
I think the key word is there's a lag. The lowest prices we saw for 2011 happened in the last 30 days of the year in December. The west coast was even weaker. We saw yellow grease prices down to $0.30 a pound out there.
As we noted, and you can see in the K, inventory's built pretty substantially in our coastal plants as exports were reduced. So you're going to see a little carry forward into January. We're starting to see the February numbers improve maybe 2% or 3% on pricing as we saw protein uptick. And I think you're going to carry pretty good momentum out of first quarter would be my guess as we've now seen corn rebound back to $6.50, beans to $13, soybean oil in the $0.54, $0.55 range,and protein at $350 a ton as when we're selling ruminant meat and bone meal out there right now at $300 to $310 a ton. So we went from a pretty significant premium to a significant discount which means we'll just start to get the momentum.
But I think the key word is lag here and then it will flow through, kind of as John said, what you -- we talk about our business being 70% formula. That's both on the -- that's the meat by-product recycling and the cooking oil recovery, but the cooking oil side is far less formula than the meat by-product side. So really the big input here will be how do yellow grease prices recover and pick up momentum as we go into biofuel season here.
Lindsay Drucker Mann - Analyst
Okay. And then just one quick clarification on the protein side. Is the reason why you went from premium to discount versus soybean meal a function of your disproportionate exposure to poultry, and then your lack of export markets outside of the Pacific Rim, and help us understand why those exports fell off so much.
Randy Stuewe - Chairman, CEO
Yes. Predominantly, number 1, if you had to say and I'll just approximately 85% of our meat and bone meal, maybe a little more ends up in the poultry industry whether on this continent or abroad. The price swing that happens this that business is driven by two things. One, there was a very strong slaughter in fourth quarter of the remaining drought animals and also the beef side went very strong in the Midwest. So you have this strong pack or push of meat or bone meal that either ends up in poultry or pet food, pet food geared down for seasonality. So they put a lot of pressure on the meat and bone meal side.
If you don't get the Indonesian imports in fourth quarter for whatever reason, quota fulfilled, freight, freight rates were moving around as you know pretty substantially, then that's where that backs up in the country. We've seen meat and bone meal start to perk up a little bit. But clearly, the domestic chicken numbers are down. They're the largest consumer of the products. So for the most part we're stable there, and then once we get some exports on the books again to get the residual out of the country, we'll see it pick up
Lindsay Drucker Mann - Analyst
Okay. Thanks, guys
Randy Stuewe - Chairman, CEO
Yes, ma'am.
Operator
Our next question comes from Dan Mannes of Avondale Partners. Please go ahead.
Dan Mannes - Analyst
Thanks. Good morning, everybody.
Randy Stuewe - Chairman, CEO
Good morning, Dan.
Dan Mannes - Analyst
A couple follow-up questions --John thank you for the Q3 to Q4 comparison. But one thing I wanted to clarify my read was Q3 had its own issues. So using that as a starting base for the comparable fiscal because margins were conspicuously low in the third quarter given how the weather and the degradation. So all other things being equal, margins you should have been at the same price level you should have been made more money in Q4 than Q3. So I'm wondering where that was or am I misreading that?
John Muse - EVP, Finance Administration
No. Yes. We had down grades in the other quarter, absolutely. What the calculation I was trying to walk everyone through, Dan, was just a straight understanding that 70% percent of our product is under formula. When you have sales declines of $25 million and our raw material costs should have been, reduction should have been more other than just a regular formula business. We did not have the downgrades. You're absolutely correct. But there was also some pressure in losing some of the product during the fourth quarter because of the cut back on the poultry side. So some of that protein was sold at a lower price.
Randy Stuewe - Chairman, CEO
And remember, Dan, the poultry side cut back in fourth quarter so there was a little bit, a disproportionate mix of beef in there and meat and bone meal dropped from almost $360 a ton down to $300 bucks a ton maybe even lower for a little while.
John Muse - EVP, Finance Administration
That's a better point. Remember, under our formulas, poultry is basically 100% -- poultry volumes were down. When I say 70%, our beef, though, is at around 50% formula. Our beef volumes were up, our poultry was down. So I use the 70%, which is an annual counting number, but really our formula business probably during the fourth quarter was more in the 66% to 67% range because of disproportionate movement of beef versus poultry
Dan Mannes - Analyst
No. I got you there. I was just trying to make sure I understood the starting point had terms of Q3 to Q4 comparison.
I think I understand. Your formulas certainly do work and I think what we've seen -- and correct me if I'm wrong -- is that over the periods of a couple quarters looked stabler, in a slowly moving price environment, your formulas are pretty good. But we've seen this in quarters before where we have violent movements upward or down, the formula does kind of dislocate a little bit. Is that a fair way to think about it?
Randy Stuewe - Chairman, CEO
Absolutely. You get inventory builds, they lag. What always happens in a rising markets, why do prices rise -- because people run out of product. In declining markets, why do price goes down, because no one's buying it. So you build inventory and so you're buying it on last week's price while the price goes down and you may sell it two or three weeks later out of inventory even at a lower price in a violent declining market.
Dan Mannes - Analyst
Okay. Two quick follow-ups.
First on bakery, can you talk about -- and I know you sort of focused on total operating income from Q3 to Q4 -- but looking at bakery, it was a bit worse than we were expecting. Can you walk us through the volume change because pricing looked flattish? Can you talk us through the volume change, how much that have is seasonal change versus was there anything incremental you saw in bakery?
Randy Stuewe - Chairman, CEO
Nothing really incremental. In fact, the selling price was pretty stable throughout the quarter. It was really predominantly volume driven, which, as you said, is seasonality. If you think of the baking business, you build inventory in the consumer products business to support that fourth quarter holiday bake-off season and a lot more eating at home occasions and it just kind of falls off the earth here about mid-December with all the holidays and downtime. You'll see a volume swing there I would say of almost 10% in the fourth quarter.
First quarter probably up a little bit from fourth quarter but not much, and then you pick up second quarter and then the third quarter. It really kind of mirrors the cooking oil business which kind of makes sense as eating out occasions improve and people come off those post holiday resolutions to lose weight
Dan Mannes - Analyst
Okay. And then last question, you mentioned the weakness in the export market particularly for used cooking oil and grease at the end of Q4. Over the last couple weeks you've seen a pretty sizeable step up in grease prices. We're seeing yellow grease up $0.40 as well as the low 30s. Is that something that will play into Q1 or does that really go to your comments on momentum Q2 and the balance of the year?
Randy Stuewe - Chairman, CEO
I'm going to take the safe answer here, and I will say Q2, Dan. We've got a ton of inventory to work out of. We had to carry it out of fourth quarter. Prices on the west coast haven't moved. We've not seen the Pac Rim exports come back. But we're starting to see some repositions as people figure out what the biofuel rules are around the world. Europe was doing a regulatory arbitrage on our cooking oil in the middle of last year, and then all of a sudden, palm methyl ester and South American methyl ester started to make its way into the EU versus the feed stock.
So that was probably the most significant effect. Now, whether we see the EU return or not, I think that's kind of a coin flip right now.
Dan Mannes - Analyst
Okay. Thanks for the color.
Randy Stuewe - Chairman, CEO
You bet.
Operator
Our next question comes from John Quealy of Canaccord Genuity. Please go ahead.
Mark Sigal - Analyst
Hi. Good morning, guys. It's Mark Sigal for John. A follow-up on one of Dan's questions. Given the interquarter volatility in pricing, would you agree or disagree with a statement that the formulas sort of help normalize things over call it maybe a two quarter period given that in any one quarter, the volatility can be hard to offset?
John Muse - EVP, Finance Administration
Yes. Mark, you're absolutely correct. You understand how that works.
We saw a dramatic drop from third to fourth. January prices were down even a little bit from where we were in December. But as Randy said, they've come back real strong and started moving back in February and March. Now we're seeing much higher prices.
We'll have to see how those averages work out and how the demand is going and how we shift it. But it should -- Lindsay brought out a very good point and I'm glad she brought that out. We saw decrease of prices around 10% -- what we really saw, though, was around the 6% change in our sales. This increase in pricing will help offset some of that carryover that would have moved over into the first quarter. So, yes, putting two quarters together when you've got a down and then you start picking it back up, they should normalize a little bit.
Mark Sigal - Analyst
Okay. And then in terms of the formula/non-formula split at roughly 70/30, do you guys feel comfortable at that split? I know you kind of have historically run at that split post-Griffin.
And then rising price environment, there instances where you can be opportunistic perhaps to weigh things more towards fixed pricing to be a bit more opportunistic there and capture more of the upside?
Randy Stuewe - Chairman, CEO
That's probably giving us too much credit, Mark. The reality is it's customer, supplier driven. If we land bigger customers, they go on formula. If we build on smaller customers, they don't. For the most part, it feels like it's a pretty comfortable position to be in.
I think in the cooking oil side, the team is putting on a very strong effort to put a focus on retention of accounts and then to put them under pricing agreements. So there's a move to take more volatility out of that and secure the supply.
So, yes, there's a push there. The rendering side or the meat by-product recycling side, we're probably as where we're going to be for right now.
Mark Sigal - Analyst
Okay. And then switching gears to the Diamond Green Diesel project, realizing that the plan is still three to four quarters away from commissioning, can you talk a bit about how you're viewing feed stock procurement and what you might be able to do on the forward purchase side there?
John Muse - EVP, Finance Administration
Well, I think, first off, the management team to run the joint venture have been hired and are on site. The operations manager's been on site since late third quarter, early fourth quarter. And then our commercial management team has just come on board here in February. So it's probably premature to try to put words in his mouth. I mean obviously, the Darling system is going to back stop it.
But remember, that unit is helped to set up to help us manage risk both for Valero and for Darling. So forward procurement into it just given the nature of where the feed stock comes from, probably isn't really a viable discussion to have. It's going to be a spot business, a spot margin business, much like the petroleum business is.
As we've said in our business model, it gives us 100 million-pound tank farm to ship to to put in position to process and value add in the future. So for us, the value is having somewhere to go with the product that we don't have to force into the market. So, you know, from a standpoint, from a pricing standpoint, it will be most likely priced at spot.
Randy Stuewe - Chairman, CEO
From the way the contracts work and how the material was shipped, it's to our advantage not to do the forward. Where the exposure is going to be would be within the joint venture itself and the amount of raw materials inventories they would have and whether they would hedge that against the finished product markets as it goes forward. Because that's where the inventory's going to reside is within the JV, not within Darling.
Mark Sigal - Analyst
Understood.
And then just lastly, over the past call or two, you guys were talking about implementing some Griffin best practices at several of some legacy Darling plants and plant upgrades there. Can you talk about is that process fully complete now or just what's the latest there?
Randy Stuewe - Chairman, CEO
Yes. I mean we've made great progress in 2011. When you look at benefits, health, welfare, you know, standard systems, we kicked off in 2012 our new safety program, I mean it's moving around. In the standpoint of the daily tactics to run the business, all is -- all is pretty well complete there, both organizationally and administratively.
Where our focus is turning now is to value adding, and our number one challenge is to be able to handle warm weather in the summer and then see if we can figure out how to make meat and bone meal more valuable to either the pet food side or the poultry side. So lots of projects going on there and about a half a dozen plants. Too early to see if they work. But the momentum's there.
Mark Sigal - Analyst
Okay. Great. Thanks, guys.
Operator
Our next question comes from Farha Aslem of Stephens. Please go ahead.
Farha Aslem - Analyst
Good morning
Randy Stuewe - Chairman, CEO
Good morning, Farha.
Farha Aslem - Analyst
Just first a couple of housekeeping questions. What do you expect D&A interest expense and tax rate for 2012?
John Muse - EVP, Finance Administration
I knew someone would ask that.
Randy Stuewe - Chairman, CEO
John, would you answer her question?
John Muse - EVP, Finance Administration
I would tell you to use for the year on average in that 37.5%to 37.8%range. There is not a lot that we can do with that from an effective tax rate. It's -- last year we were right at 37%. This year we've got a little bit in there.
What we're focusing on, Farha, is from a cash side. And unfortunately, when we do more things on the cash side to reduce our cash taxes, it does increase our effective tax rate. I know that doesn't sound like it should work that way, but that's how it is. With everything that we did in the fourth quarter, you'll notice on the balance sheet we have a large income tax refund sitting there that will stop us from having to pay some taxes during the first part of this year. But I -- from an effective tax rate, I think if you're at the 37.5%, that would be a good number to use.
Farha Aslem - Analyst
Great. And then interest in D&A?
John Muse - EVP, Finance Administration
Well, interest today after we have paid off the debt, we're down to the $250 million, and that's at 8.5%. I'll let you go from there.
Farha Aslem - Analyst
Okay. That's great.
John Muse - EVP, Finance Administration
That's the only debt -- we've got some LCs out that the fees will run about $1 million a year, and fees -- and fees for our unused lines. So you can take that and we'll be amortizing some of the loan costs off, but that's only about a $0.5 million a year. So there. So that's where your interest numbers should be looked at.
Farha Aslem - Analyst
That's great. And then D&A?
John Muse - EVP, Finance Administration
SG&A --
Farha Aslem - Analyst
No no. Depreciation and amortization. No. Sorry. Just D and A
Randy Stuewe - Chairman, CEO
Depreciation.
John Muse - EVP, Finance Administration
Oh, depreciation
Farha Aslem - Analyst
Right.
John Muse - EVP, Finance Administration
I -- we were up a little bit. I would say in that $20 million range a quarter.
Farha Aslem - Analyst
$20 million a quarter. That's helpful.
Then Randy you highlighted what Diamond Green Diesel would add in the fourth quarter. But the tax credit has expired. Could you just share with us kind of how the RIN credit made up for the expiration of that tax credit? And how, if you would have run the biodiesel plant today or kind of in 2012, what that would add?
Randy Stuewe - Chairman, CEO
Sure. We're going to teach you how we look at the business on this. This is a very informative call for you guys today.
John Muse - EVP, Finance Administration
Okay. Look, let's go back Randy said during the fourth quarter it was net $0.11 per share and on the -- for the year, $0.30. Let's move forward and just look at January itself. Okay?
Tallow average prices in January were around $0.45. Yellow grease was around $0.35. Number 2 diesel was $3.09 a gallon. The RIN, even though subsidy is gone, it's the RIN that's the driver because that makes up on the subsidies side.
So if you look at that and what the mix going into the Diamond Green Diesel, it's approximately, now, this will vary from time to time based on supply and so forth, but we're looking at 35% of the fat going into that being tallow and about 65% yellow grease. So if you take that $0.45 for tallow, $0.35 for yellow grease that comes over to a blended average of about $0.38 to $0.39 a pound raw material going into the venture in January. The average freight going down there from the various locations is a little over $0.035. So you're looking around $0.42 raw material delivery into that facility.
If you look at the number 2 wholesale diesel in January, that averaged $3.09. The RIN was $1.35. The multiplier against that for the green premium is 1.7. So that gives you your RIN value of $2.30. So the $3.09 plus the $2.30 gives you $5.39 finished product value they would be selling out of that facility.
As Randy has also said, we also have by-products coming out of the facility of naphtha, propane, and butane. With today's prices and prices in January, that would add another $0.30 per gallon to the value coming out of that facility. So the sales out of that facility would be approximately $5.69 a gallon.
We talked about the feed stock costs that I walked you through. That gives you a feed stock cost of $3.51 a gallon.
Operating costs, we've always said were in the $0.45 to $0.50 range inlooking at it, but now with natural gas prices being as low as they are, that drives hydrogen costs. Hydrogen costs are the largest single costs in this facility, so that has driven our hydrogen costs down substantially. So our production cost now is running in the $0.35 range in a forecasted basis.
So if you do all of that, you come down to a profit per gallon in that facility of $1.83 per gallon. If you annualize that at the 136 million gallons that would go through that facility, the annual EBITDA based on January prices would be $250 million for that facility, we get half, $125 million, that's EBITDA. What would comeback to Darling would be that EBITDA number minus interest costs in that facility, less depreciation, and that's the operating income that would show up as the profit that would come in as the unconsolidated subsidiary.
But if you looked at that facility in January, you saw that prices being down in January but you also saw petroleum prices running up. With petroleum prices running up like they have and fat prices staying where they are, the profitability of the facility on a snapshot today, that's what you would be looking at. That is substantially different than what 2011 was. 2011, that number was $140 million for the year.
Farha Aslem - Analyst
Okay.
John Muse - EVP, Finance Administration
I hope that helps.
Farha Aslem - Analyst
That's very helpful.
And then my final question is really on volume. Could you share with us in bakery what -- how much you think for the year you can increase volume as you fill up that second plant. And then in rendering, we've seen a huge pull back in cattle slaughter in the first quarter and in chicken slaughter. You have two months under your belt already in the first quarter. How much do you think volumes are going to be down for the quarter and then for the year?
Randy Stuewe - Chairman, CEO
Well, the bakery side, you know, the new plant in North Baltimore, Ohio has now been operating for 18,19 months now. So, at the end of the day, as we looked at planning our bakery system, we're going to try to grow it right now from a budgetary planning perspective we look at and say we think volumes, given the economy for 2012, will be relatively flat. There's lots of opportunity out there for big accounts and some other things that come due this year that maybe we can grow it. But from our perspective, we're going into it that our plants are full. We're starting up a new transfer station on some Darling real estate here in Texas. So we're going to try to grow it far. But from a planning perspective, we're saying flat here for 2012, maybe a little uptick.
From a rendering side, what we want to compare is not Q4 to Q3, but Q1 to Q1 of last year with when we had Griffin underneath. We had one of the largest raw material input quarters, and especially January, in the history of the company last year. So probably won't be what we saw there because we had lots of slaughter, the chicken guys were liquidating flocks, we had tons of dead stock, cattle guys running good. And so we're not seeing that type of volume Q1 over Q1. But we're seeing very similar rates to what we saw in fourth quarter here.
I think it's fair to say we've seen the poultry guys level off. We're feeling a little more confident that we're going to see an uptick in the back half of the year with those guys.
From the beef side, we've not seen that type of slowdown yet, although what we typically see in Q1 is that in December through February/March, is that heavy dead stock time and we just did not see it because we have not had those Arctic blasts, the weather changes in the Midwest that brought on the millions and millions of dead stock last year. We didn't have that. So from our perspective, it's kind of flat, a little bit of a new growth in accounts there to offset some of the probably industry cutbacks. So from our perspective, pretty flat.
Farha Aslem - Analyst
And I'm sorry, so year over year in the first quarter, would you expect volume to be down 5%? Is that a good number? Year over year. Just because it's hard for me to --
Randy Stuewe - Chairman, CEO
Yes. I don't want to take a shot at that. Year over year it will be down driven by the seasonality of limited dead stock this year versus kind of massive liquidation and dead stock last year.
Farha Aslem - Analyst
Okay. Great. Thank you.
Operator
Our next question comes from JinMing Liu of Ardour Capital. Please go ahead
JinMing Liu - Analyst
Good morning.
Randy Stuewe - Chairman, CEO
Good morning, JinMing.
JinMing Liu - Analyst
Just follow up on your answer to the last question -- this winter so far has been very warm,and you mentioned thedead stock volume. My question is whether the warm weather have some negative impact on volume in the fourth quarter and the potential impact in the first quarter
Randy Stuewe - Chairman, CEO
Yes. Clearly, we haven't had the dead stock volume that we typically get in the Midwest plants this time of year. But the counter offset to that that you feel good about is is that you're not having to use excess natural gas to keep the plants warm this time of year and it's harder to run plants. So -- John, is there anything I'm missing there?
John Muse - EVP, Finance Administration
Increased maintenance and inefficiencies built in to keep the tanks heated, fat tanks heated and so forth we did not have that severe weather. So yes, we lost some volume but we also lowered some operating costs in relationship to the prior period, as well.
JinMing Liu - Analyst
Okay. I note during the fourth quarter you made a small acquisition, I'm trying to get some clarity on that. And also, what is your overall acquisition strategy for this year?
Randy Stuewe - Chairman, CEO
The first thing, I'm looking at John because I can't remember buying anything in fourth quarter but it's been a busy year for me so that wouldn't surprise me.
JinMing Liu - Analyst
Yes, the $12 million transaction show up on the cash flow, so that's why I asked.
Randy Stuewe - Chairman, CEO
Oh, that was -- that was the final -- thank you, Brad. That was the final payout, JinMing, on the contract to buy the American Proteins grease business. That was a true up earnout that we had. So that was the last payment.
As far as future acquisition growth, I mean those things kind of do bring on themselves. I don't know that there's any real strategy other than the balance sheet's strong, the capacity to borrow is pretty incredible, and frankly, we're getting the team in position with the -- and what I would say from an integration standpoint that we're ready to grow again. And that's about all that I can answer for you right now.
I mean obviously, from a board perspective, we're saying let's make sure that Diamond Green Diesel works, gets up on time, and doesn't have either a technology or a massive capital overrun. So from our perspective, we're going to operate conservatively as we've done with John and I at the helm for nearly the last ten years of building the war chest. We won't be obviously with the noncall four on the high yield note, we won't be paying any debt down, so it will be a cash build until we find something else to do.
JinMing Liu - Analyst
Okay. Thanks. That's all I had.
John Muse - EVP, Finance Administration
Okay.
Operator
And our next question comes from Ken Zaslow of BMO Capital Markets.
Ken Zaslow - Analyst
Hey, good morning, everyone.
Randy Stuewe - Chairman, CEO
Good morning, Ken.
Ken Zaslow - Analyst
As long as you're on the education process for us today, I guess another piece of education if you can help us out, so once the JV's actually started, how do you guys view the impact on the JV to the rendering products? Have you been able to figure out a sensitivity to the pull through and the demand and how that will actually affect the rendering products?
Randy Stuewe - Chairman, CEO
Not really. Obviously this will be one of those what I consider to be a Harvard case study. Because as you sit there and look at it, you sit there and say anytime you create a new market for 10% to 15% of the supply of the current product, you probably are going to have a price increase on it. I think that was probably what you -- well, you saw that in the soybean oil-based methyl ester business. You crossed equilibrium lines, crossed on food demand versus fuel, drove the price of soybean oil up so it didn't all go to fuel. You're not going to see, that at least in my opinion, from Diamond Green Diesel.
Diamond Green Diesel will use fats and greases predominantly from our system and if we can originate them from the outside of stuff that is very nontraditional in use. It only ends up in animal feed. The majority of our fats only end up in animal feed. And the way that we got comfortable with that was we looked through and looked at how much of our fat actually ended up in biofuels last year, and it surprised you. I think a little less than 30 million gallons equivalent ended up in biofuels out of our whole portfolio. So that substantiates that the technology can't handle the quality or the lack of quality of our feed stock.
The second thing is, and I think it's probably even more important, is one of the rationale or underlying assumptions underneath Diamond Green Diesel was that we believed that the ethanol economics were going to force everyone to put in the defatting centrifuge systems. And if you run the math, and there's lots of people out there that can teach you better than I, but if you -- if you say you pick up anywhere from a half a pound to three quarters of a pound per bushel processed of corn oil from the ethanol process from the plants that have those systems, all of a sudden, you can end up with another 2 billion to 4 billion pounds of corn oil that's going to end up in the nonedible channels. And predominantly because of the waxes and the colors, it's having a hard time finding homes right now. It will work very nicely in the Diamond Green Diesel and obviously our partner, Valero, is putting those systems into their -- into a number of their ethanol plants right now.
So at the end of the day, instead of the feed stock pool being 9.5 billion, 10 billion pounds, we see it going from 12 billion to 14 billion. So it's even all that more important for us to have made that investment not only to have a home for quality feed stock we make but for the pressure these new fats are going to bring into the animal feed markets.
Ken Zaslow - Analyst
Okay. Appreciate it.
In terms of the JV, so our run rate basis it sounds like roughly about $0.40 to $0.45 of current accretion if it was running at this current level, the $0.11 just annualized. I guess my question to this is over the last year, you guys have used a much lower number for a look back at the last ten years. Do you think that this new -- this run rate is a new run rate that you guys can start saying this is more sustainable? Do you think it goes back to the historical level? Does it go up from here? Can you give a little color? Because -- well, I won't tell you my view. But you till us what you think.
Randy Stuewe - Chairman, CEO
School's almost over here, Ken.
The reality for what I look at here is -- when we did our pro forma projections and looked back, I mean there was a lot of consternation and analysis and, to a degree, argument on what is that green premium that's out there, the value of the RIN. What's the value of the RIN with the tax credit, without the tax credit? So you're finally starting to get what we see with that tax credit gone more of a clear look of what the value of this product's going to be.
For us as we look at it, when we snapshot it, there's a lot of assumptions there. Will the plant run like we think it will? What will the price of natural gas/hydrogen be? Do we have the operating costs right?So there's still risks for us and I don't want to put a linear piece on it.
And what's petroleum going to do? The reality is we look at this thing as I think it does have a pretty good story underneath it going forward for us, what's that that's going to be as we said is it's going to be an offset for our base business, whether you know we saw -- you know, you can go back and look at what wasn't built in some of our pro formas was the 1.7 multiplier on the RIN values, will that hold? What's going to happen in BC, is RFS 2 going to go to 1.28 billion, it's unpublished. As you saw when it came out in August, comments are due. RFS 2 is supposed to have the quantity for biomass based diesel published in November. We're still waiting on the 2-13 numbers. If that goes to 1.28 billion gallons like the industry would like to see it that's going to have an impact.
So $108 oil, 1.28 billion gallons, more corn oil coming on, you know, I think it's a margin structure that is probably going to be just as volatile but at the end of the day provides a new alternative for an offset to our base business.
Ken Zaslow - Analyst
And the last question is, again, trying to stay in the schooling situation, is if I fast forward a year from now and you look at your exact quarter, say everything stayed exactly the same as next year, how much higher would your numbers be based on CapEx projects like that? And CapEx operating efficiencies, anything like that, how would you take this $0.25 number in exactly the same situation, what would it be a year from now, given what you're doing?
John Muse - EVP, Finance Administration
Well, we -- in the script, we said in the fourth quarter --
Ken Zaslow - Analyst
Not with the JV. Not the JV. Just the core.
Randy Stuewe - Chairman, CEO
Just the base business, John.
Ken Zaslow - Analyst
What are you guys doing? Would the $0.25 be exactly $0.25, would it be higher or lower. How do you think of that if we fast forward exactly one year?
Randy Stuewe - Chairman, CEO
Pretty consistent, I think. I don't know if I would think of it any different, Ken.
John Muse - EVP, Finance Administration
Yes. There was a few things that flowed through that impacted and projecting without having the effective tax rate going up and the depreciation going up because of the unusual amount we would have been in the $0.29 to $0.30 range.
I don't think you can be seeing those numbers flow through all the time like that. That was a cleanup on some things, some actuarial costs were increased. Even looking at fourth quarter of this year and fourth quarter of next year, if everything was the same except for some items that hit during this quarter, you would be in that $0.29 range probably.
Ken Zaslow - Analyst
Great. I appreciate it.
Operator
Our next question comes from Tyson Bauer of KC Capital. Please go ahead.
Tyson Bauer - Analyst
Good morning, gentlemen.
Randy Stuewe - Chairman, CEO
Good morning, Tyson.
Tyson Bauer - Analyst
Obviously, a lot of questions have been asked. Just a quick clarification.
John, when you talk about the $2.7 million decline, or related to the decline, the quick decline in the pricing that you saw in Q4 and now we're starting to see that reverse as we get into February and going forward, hopefully that will continue. That $2.7 milliongoes away in a steady state environment. If we end up with an increasing pricing environment as we're seeing in February, and going into March, do we not reverse not only that $2.7 million but have the potential to gain an additional --
John Muse - EVP, Finance Administration
Absolutely. On the upside, like I said, at a flat market how the formulas work, they're constant. And the rising market, you're paying for raw material one week and you're selling at a higher price the next week. So it works -- if you have a strong uptick, now it's a lag because you may have already sold out three, four, five -- you know, four weeks or so on your forward sales. But, yes, you get that benefit.
Tyson Bauer - Analyst
On the poultry, if you're looking at an increase in the second half, are we going to get the double effect kind of that worked against you in late 2011, should work in your favor in the second half of 2012 where we're going to see more product but also more protein demand to help out your pricing and volumes to give you that value-added premium?
Randy Stuewe - Chairman, CEO
Yes. I think if it comes through that the poultry guys which have historically struggled with discipline, they seem to be all singing off the same hymnal l right now, do increase it then you get the double pickup. Which is, number one, you get more demand for ruminant meat and bone meal and then also you get the slaughter, increased amount of slaughter raw material into your system.
Tyson Bauer - Analyst
John, give me a sense on the CapEx, the maintenance level and where you're going to be in 2012 and what those additional CapEx expenditures are going to be related to.
John Muse - EVP, Finance Administration
Yes. I think on the last call, I think someone asked that, as well. We're -- we ended up at $60 million this year, which is a little lower than what we were projecting for 2012. We're telling everyone to be in the $70 million to $75 million range because we've got a couple of projects that we've identified. But then if opportunity comes along for new volume or do anything, that that could increase. But we would make an announcement related to that if that came along. So just normal CapEx, I would say use that $70 million to $75 million range.
Tyson Bauer - Analyst
Given that Darling would be having significant cash balance by the end of this year, depending on what you use that for, but you already used what you could on the debt paydown, how is the debt associated with the DGD how will that be viewed? Is that going to be paid down from the operations of that facility? Or can Darling basically pay off its portion with its cash flow from its base business?
John Muse - EVP, Finance Administration
Okay. Let's back up. Our commitment in 2012 is the $60-something million that is remaining on our obligation, which is $93.2 million. That is the obligation that we have to put in. And then -- and then any 50% of any overrun or whatever.
The debt within Diamond Green Diesel, Darling has no obligation or anything for that. We have no guarantee or anything. What will happen with that debt is as the cash is generated in that facility, we will probably start paying debt down a little bit, depending where prices are, may build a little more inventory, but we'll start paying that down. And that will be a decision by the board of Diamond Green Diesel, but sure we will repatriate any cash needed to pay any increased taxes that would flow back into Darling at the time of the -- that facility going up and running. Depending on where the depreciation tax benefits are, at the end of this year, that's why we've been trying to get this facility up,because there's a huge benefit. If the government rolls that over into 2013, then we would get that benefit, as well, which would help us from a cash tax perspective. But within Diamond Green Diesel, I would anticipate that we would be looking at cash being used within the venture to pay down the debt.
Tyson Bauer - Analyst
Okay. Given the warm temperatures and the climate in the Midwest here, does that also affect some of the feed formulas where the caloric intake was not as high as maybe we see in normal winters which also lowered the demand.
Randy Stuewe - Chairman, CEO
Yes. Clearly feed demand, you know, there's been lower this year because of the -- we're hoping for a late winter but hell it's the 1st of March.
Tyson Bauer - Analyst
I think winter is not coming and that means no storm --
Randy Stuewe - Chairman, CEO
Yes. It will be 82 here in Dallas today and it was 82 in January so nothing's making sense.
Tyson Bauer - Analyst
Are we looking for an increased acceleration this those prices?Obviously, we're at that discount. Once biodiesel starts to pickup in the northern states, Europe comes back in the import business, are we just as likely to see an increase in those prices continue really through the beginning of summer?
Randy Stuewe - Chairman, CEO
That would -- I don't see anything different setting up this year than last year other than kind of the wild card would be the European demand, do they buy methyl ester in an arbitrage? Or do the Europeans as they've historically done shut down the avenues of imported finished product to protect their own manufacturing industry and then they come back and look at the -- at the feed stock again.
The other thing is that you've got going on is you have the three large Neste plants that should be up and running this year that's kind of new demand for feed stocks around the world, predominantly palm oil.
So it's going to be interesting to see. Global biofuel mandates did not back off. There was a lot of rhetoric out there that people thought they would as oil creeped back. But with oil over $100 a barrel, it feels pretty steady going forward.
Tyson Bauer - Analyst
Sounds great. Thanks a lot, gentlemen.
Randy Stuewe - Chairman, CEO
You bet.
Operator
Our next question comes from Roman Kuznetsov of Gates Capital. Please go ahead.
Jeff Gates - Analyst
Hi. It's actually Jeff. A couple softball questions here.
I'm just wondering on the Diamond Green Diesel, on the terms of the Valero debt, does it require amortization of that debt with free cash flow or what sort of restrictive payment test on that piece of debt?
John Muse - EVP, Finance Administration
There is an amortization, but it's spread over 14 years, Jeff. But we do have the capability to accelerate that. We've got quite a bit of flexibility.
Remember, Valero is the one that has provided the financing. So we can't work with them to -- work with them on that whether we want to accelerate that or not. It's going to be whatever makes the most sense from a cash flow perspective. And that's the decision we'll be making. But it is a 14-year facility.
Jeff Gates - Analyst
Can you review the governance of that joint venture and the management operationally and I guess at the board level? How many reps do you have? How many do they have? And again, I'm just kind of wondering what the -- you know, I assume there's some restrictions in that debt on what could be dividended out before they're -- I mean --
Randy Stuewe - Chairman, CEO
Yes. This is Randy. And John will take part of it too. I mean from -- it is clearly a 50/50. It's not a 50.1%or anything like that. It's a 50/50.
The two board members each with a rotating presidency post-construction here. The reality is that Valero has been engaged as the operating partner, and there are subagreements that have them provide different shared services and utilities to the plant.
From a perspective of pulling out earnings, John, how do you want to answer that?
John Muse - EVP, Finance Administration
Jeff, with coming with the debt from Valero also came confidentiality as to how that debt was structured, what the rates were, and how it could be repaid. We can't disclose that. All I can say is that we do have flexibility as to how we can do the cash flows and what we can bring back. But I can't -- we're not allowed to discuss the details of that.
Jeff Gates - Analyst
Okay. And then secondly, as I look at capital allocation over the next two or three years, I know you said $70 million to $75 million of regular CapEx and then you've got another $65 million or $70 million, it looks like, for Diamond Green Diesel equity contribution in 2012 --
John Muse - EVP, Finance Administration
That's correct.
Jeff Gates - Analyst
-- and I'm just wondering beyond, that what are the capital requirements of the core business looking over the next two or three years as you see them?
Randy Stuewe - Chairman, CEO
The core business, it's pretty steady Dan -- or Jeff, unless we come up with some special projects. I mean I've studied it had year in, year out. It can always be cut back a little bit if the business requires. But the majority of it from a base business side, $65 million to $75 million plus or minus a couple special projects.
John Muse - EVP, Finance Administration
As you say saw this year, we ran right at $60 million and we're on that $15 million to $16 million a quarter.
Randy Stuewe - Chairman, CEO
And we got a slow start last year because of the long hard winter, so we didn't really start construction on stuff until April in the Midwest. So actually, we've gotten to proceed with construction on a lot of the modernizations we have out there throughout most of the winter here, so that's a pretty good number to use.
Jeff Gates - Analyst
And then can you talk about your natural gas position? Just so I understand, if I look at -- I mean you doubled the size of your company when you bought Griffin, roughly, and would the footprint for -- I mean would the use of natural gas on the Griffin side be somewhat less than the Darling side?
Randy Stuewe - Chairman, CEO
Yes. A little bit because they processed a little bit less tonnage. But remember, the product that they're processing, it was more water than what we were. So at the end of the day, it's pretty close to the same.
But the thing about energy management within the company, you know, we have some pretty significant exposure on the used cooking oil side on diesel because we don't have that under in a lot of cases around half, a little less, under formula. And most of the raw material agreements on the meat by-products or the rendering side, those have energy pass throughs both for natural gas and the trucking costs. So the incentive for to us step out and say, 250, 275 natural gas is cheap, I agree with you, but the reality is it just would be a speculation position for us rather than a real risk management position and it's just not a philosophy we adopt.
Jeff Gates - Analyst
So I see the $6 million or whatever of buy-forwards and then you have a few swaps so it's not -- it's not a meaningful part of your 2012 natural gas use that's really hedged at this point?
Randy Stuewe - Chairman, CEO
No. It's a meaningful part of the nonformula stuff. Yes.
John Muse - EVP, Finance Administration
Because remember, all that 70%, as Randy says, we don't have exposure on that because the raw material contracts covers there. We're looking at that 30% of our volume that we would be looking to cover ourselves on.
Jeff Gates - Analyst
Okay. And on the acquisition side, what do you not have that would be of real strategic benefit to company?
Randy Stuewe - Chairman, CEO
I'd like something to finish out the geography in North America, Canada. I'd certainly like something there. We don't have a strong presence on kind of the east coast there. And that's kind of south of the Newark area onto Florida on the coastal side.
So those are the two pieces that we'd certainly like to fill in over time and whether we do it by building or buying, we'll just see. We've got, as you know, a different balance sheet now and a different stamina for if we decide we want to greenfield a new location for a customer, that's something we'll certainly consider.
Jeff Gates - Analyst
But from what you described earlier, you're really focused on Diamond Green Diesel this year and maybe this year there's a bolt-on or two if you happen to find them at the right price. But anything significant probably wouldn't be until next year? Is that fair?
Randy Stuewe - Chairman, CEO
That would be my read, Jeff. I think from a board perspective, I mean Diamond Green Diesel is you know a $400 million massive undertaking, and I've been down there. It's 28 acres of a massive chemical petroleum complex. And at the end of the day, the board says let's get that right, make sure it works, and then maybe -- maybe we decide to put more capital into that and even grow it further.
Jeff Gates - Analyst
And are most of the Griffin synergies, cost savings and all that, baked into the 2011 numbers? Or is there more to go, and if so, what would the magnitude of those potentially be?
Randy Stuewe - Chairman, CEO
I think all of the -- from my perspective, the low hanging fruits in there now, putting the product in the right locations, moving tonnages around, moving operational responsibilities here and there and all of that, product marketing, we've realigned our commodity marketing group. So now the focus turns to where can we make value added products. We've got a couple projects underway with some capital attached to them to segregate raw material streams which was a Griffin success.
So as we said, it's a 2012 deal when we start to bring on some of these new products. We'll see if we can get there. But from an operational perspective, it is successfully and fully integrated.
Jeff Gates - Analyst
Okay. Thank you.
Operator
Our next question is a follow-up from Lindsay Drucker Mann of Goldman Sachs. Please go ahead.
Lindsay Drucker Mann - Analyst
Thanks guys. I just wantedto clarify on the math that you ran through with far what as relates to the profitability of the renewable diesel JVs.
John, when you talked about the revenue base, the sales out of the plants, you used number 2 low-sulfur diesel plus 1.7 times the current RIN value. And in the past, I'm sort of wondering if that's the way that we should think about it given as I look at biodiesel prices and --
John Muse - EVP, Finance Administration
100 has already got that factored in.
Lindsay Drucker Mann - Analyst
I think it would be helpful if you ran through that math because biodiesel prices today I'm looking at my sheet of $4.56 and I know those have 1.5 RINvalues in them versus if you were eligible for the advance, it would be 1.7. So, yeah, you can envision a --
John Muse - EVP, Finance Administration
That would add another $0.21 to $0.23 to that price.
Lindsay Drucker Mann - Analyst
But still, that's well below the $5.39 number that you mentioned before. So, you know, I get the idea that in theory the full RIN value should be reflected as the green premium but certainly it's not in biodiesel today based on that math. So if we were to be using more practical examples of what's already being priced in the market today and using biodiesel as a proxy, can you walk us through the EBITDA of the plant? Because it seems like it would be lower than what you originally talked about.
John Muse - EVP, Finance Administration
You would start with the B 100 number. You can use either the -- what we have been working with Valero, they basically look at that wholesale diesel price and that value and that's what we're selling against when we sell that product and how our formulas will be working with them. So that and the B 100.
So all I've laid out is you can look at the number 2 gulf coast wholesale diesel and the RIN, and these are all published prices, and come across or you can also look at the B 100 and bring that up to the 1.7. And, yes, you're going to have -- in some cases you're going to have a $0.15 to $0.20 a gallon differential there absolutely, depending on the spot and where supply demand economics go on that. Lindsay, I agree with you.
Lindsay Drucker Mann - Analyst
So if I use $3.09 as the diesel price that you mentioned and a 1.35 RIN value times 1.5, that's a 2.025, that would suggest B 100 prices should be $5.12 and today they're $4.56. So there's decent disconnect there between the green premium truly embedded in biodiesel prices versus diesel plus the rend value, correct?
Randy Stuewe - Chairman, CEO
That's your wintertime seasonality is the way I would try to explain most of that. That's January where that methyl ester doesn't work everywhere while the plants are still trying to run and you created a hydrocarbon here that's truly a hydrocarbon --
There's a gap here, Lindsay, and these are approximations. We'll see what the real value of green diesel is in the pipeline versus trucks and tank car loads of methyl ester in the Midwest.
John Muse - EVP, Finance Administration
But yes, what Randy says, that price is down because they don't want the biodiesel until that product because of the cold flow properties. If you look back in the summertime, those numbers are much closer together. This product will not have the cold flow property issue
Lindsay Drucker Mann - Analyst
Okay. Great. Then that's helpful.
And then just to clarify, I was a little surprised, Randy, that you mentioned that a lot of your products aren't actually making their way into the biodiesel market currently since it felt like there was some disproportionate exposure relative to soybean oils or one to ten gallons of soybean oil making its way into diesel. Is the math on your products, I think 235 million pounds, how much -- just remind me how much of that percentage of your total raw material that is?
Randy Stuewe - Chairman, CEO
Well, that's a little -- 10%, maybe a little more.
Lindsay Drucker Mann - Analyst
Okay. So it's generally on par, I guess, with soybean oil's exposure to the biodiesel markets.
Randy Stuewe - Chairman, CEO
Right.
Lindsay Drucker Mann - Analyst
Okay. Great. Thanks everyone.
Operator
This is the end of the question and answer session. Back to Mr. Stuewefor any closing remarks
Randy Stuewe - Chairman, CEO
Okay, with that, thank you everybody great questions today. I hope we answered them, and I look forward to talking to you with our first quarter results. Thanks again.
Operator
The conference is now concluded. Thank you for attending today's presentation. You may now disconnect.