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Operator
Good morning, and welcome to Dana Holding Corporation's fourth quarter and year end 2011 webcast and conference call. My name is Ashley and I will be your conference facilitator. Please be advised that our meeting today will be speakers' remarks and Q&A session will be recorded for replay purposes. All lines have been placed on mute to prevent any background noise. There will be a question-and-answer period after the speakers' remarks and we will take questions from the telephone only. (Operator Instructions) At this time, I would like to begin the presentation by turning the call over to Dana's Treasurer Lillian Etzkorn. Please go ahead, Ms. Etzkorn.
Lillian Etzkorn - Senior Director IR
Thank you, Ashley. Good morning, ladies and gentlemen. Welcome to all of you who are joining us either by phone or webcast. On behalf of the entire Dana Management team, I'd like to thank you for spending time with us this morning. With me this morning are Roger Wood, President and Chief Executive Officer; and Jim Yost, Executive Vice President and Chief Financial Officer. Also in the room is Mark Wallace, Executive Vice President and President of On-Highway Driveline Technologies.
Before we begin, I would like to review a couple of items. Copies of this morning's earnings release and the slides that we will be using have been posted on Dana's investor website for your reference. Today's call is being recorded and the supporting materials are the property of Dana Holding Corporation. They may not be recorded, copied or rebroadcast without our written consent. Please keep your questions [brief.] Finally, today's presentation includes some forward-looking statements about our expectations for Dana's future performance. Actual results could differ materially from those suggested by our comments here.
Additional information about the factors that could affect future results are summarized in our Safe Harbor statement. These risk factors are also detailed in our SEC filings, including our annual, quarterly and current reports with the SEC. With that, I would like to turn the presentation over to Roger Wood.
Roger Wood - President, CEO
Thanks very much, Lillian, and good morning, everyone. I'm pleased to report today that Dana exceeded all of our 2011 financial targets and we continue to build on the momentum and the potential of the Company for the future. Let me cover a few of the headlines for the 2011 financial results. Our sales of $7.6 billion are up more than 24% over last year and our adjusted EBITDA is up 38% to $765 million. This came out to be a 10.1% margin for the full year, up 100 basis points over 2010.
From a bottom line perspective, we doubled diluted adjusted earnings per share in 2011 with $1.66 per share versus 2010. The quality of our earnings is strong. 2011 ended with $174 million of free cash flow, making it the third consecutive year of significantly positive free cash flow. Our balance sheet also remains strong, with total liquidity of $1.4 billion, and that's after making significant investments in our businesses. What I am most pleased about is that we were able to drive this performance and simultaneously increase our engineering spend by more than 17% from 2010, proving to ourselves and our investors that we can increase our engineering capability and deliver bottom line results.
Our sales in 2011 grew 44% faster than the markets we serve. We were able to do this by delivering innovative product technologies, as well as making a few strategic acquisitions to enhance our global footprint. Emerging markets represented more than 36% of this growth for us, further validating our strategy of increasing our engineering resources in these regional areas. Our improved margin performance reflects better operational efficiencies as we begin to see the benefits of our past restructuring efforts. We worked hard this year to offset persistent commodity price increases through pricing recovery and cost reductions. Our fourth quarter results helped us to meet our annual targets. Each of our business units reported improved sales in EBITDA in the fourth quarter versus the last year, even with the production interruptions caused by the flooding in Thailand. Our Commercial Vehicle Driveline business posted margin improvements every quarter this year, a tremendous story that still has room for improvement. Our 2011 performance sets the stage for continuing the momentum in 2012 and Jim will talk about our 2012 outlook in just a little bit.
Turning to the next slide, you can see how we've achieved a better balance of share between each of the market sectors in each of the critical geographic regions that we serve. A balanced portfolio across light, commercial and off highway vehicles helps to improve our sales mix for better profitability and also helps to balance volatility among the sectors. We have a unique advantage in being able to leverage synergies among our three core competencies, in driveline, sealing and thermal management across these three different market sectors. Our sales in Commercial Vehicle segment have increased consistently since 2009 as a percent of our total sales.
Our Off-Highway business has maintained a strong share in our overall sales mix at 20%, and light vehicle sales up 17% in 2011 represent a smaller share of our overall sales volume versus just a few years ago. We're also improving our geographic balance with a continued emphasis on growing our business in emerging markets. Our investments in Asia and South America this year made a real difference. Asia Pacific now accounts for 20% of our sales when we include the sales of our joint venture in China, DDAC. With respect to South America, our expansion efforts have led to an increased share to 16% of our total sales. And our global footprint now allows us to support our customers in each region that they operate in. One of these global customers, Ford, recently emphasized this importance by noting that 85% of their product volume will fall into nine major global platforms over the next few years. They are expecting their suppliers to align with this global platform framework and Dana is already there.
As you can see on slide 6, Dana continues to win new business in all regions of the world. In 2011, we were awarded more than $1 billion in cumulative net new business for the 2011 to '15 timeframe. 42% of these awards were conquests over competitors and our customers are valuing our product offerings for their applications. About $225 million of our total net new business will be booked in this calendar year.
So now let's take a look at each of our business segments, turning to slide 7. Our on-highway Light Vehicle Driveline sales were up 13% in 2011. Of that, about 3% was due to the global rebound in production volume and the remaining due to our ability to grow faster than the market, a key metric that we will use in each of our businesses. Segment EBITDA was also up 15%, an improvement of 20 basis points to 9.7%. Our Light Vehicle technology is focused on improvements in fuel efficiency. This has been demonstrated by our line of smaller, lighter, more efficient AdvanTEK axles and these axles are now available for an array of on-highway light vehicles.
Light Vehicle Driveline won new business from a major Asian OEM to provide gear boxes for all electric SUVs and minivans. This marks Dana's entry into the driveline products for electric vehicles with this aluminum encased gear box. And Suzuki is another new customer. We were recently awarded business to supply driveshafts for a future Suzuki four-wheel drive vehicle to be manufactured in Europe.
We continue to make inroads into the China market with several new business wins. We are positioned very well to compete in the world's largest automotive market there. I'd also like to mention that we've made real progress in developing a variation of our award winning, heavy duty Spicer Diamond Series driveshaft for light to medium duty pickup trucks. This market has a potential of approximately 1 million aluminum driveshafts annually. The Diamond Series development is a good segue to discuss the successes that we've achieved with our Commercial Vehicle driveline business.
So turning to slide 8, thank you, our Commercial Vehicle team made outstanding improvements in operational performance in 2011 and was recognized repeatedly for new products and technology. This business also continued to expand its global footprint. We completed three key acquisitions in emerging markets and were successful in integrating these operations into the Dana fold last year. Commercial Vehicle sales were up nearly 54% versus last year, EBITDA improved by more than 57% and margin improved by 30 basis points year-over-year. The majority of that came in the latter half of the year as we delivered on the improvement plan that we discussed during the year.
I'd like to mention just a few of the successes achieved by our Commercial Vehicle business this year. Our facility in Toluca, Mexico was recognized by PACCAR for its strong performance and product quality. We are proud to be among the top performing suppliers for this important customer. The Spicer Diamond Series driveshaft, the lightest weight, most robust solution for the heavy duty truck market, was recognized with a technology innovation award by Frost & Sullivan. And as I mentioned earlier, there's a promise to leverage this technology into light and medium duty pickup trucks.
Our Spicer Pro-40 tandem axle, which weighs 100 pounds lighter than its nearest competitor, was named among the top 20 new products for 2011 by Heavy Duty Trucking Magazine. And our Spicer Central Tire Inflation System, or CTIS, will once again be featured in a key military vehicle program. We are also expanding this technology to other sectors such as agriculture. Our strategic investment with SIFCO in South America transformed Dana into the leading full-service provider of driveline systems in the region. We also were awarded new business from [McGrawley] and Navistar for suspension and drive axle products in South America.
And going forward, we are making great progress and working closely with our partner in China to improve the operating performance and profitability of DDAC. We're expecting a softer first quarter in South America due to some pull-ahead sales related to a change in emission requirements; however, we are on track to meet our profitability targets for 2012 and beyond by continuing to focus on revitalizing our product portfolio, improving cost performance and pursuing new business that meets our strict financial objectives.
So let's turn to our Off-Highway Driveline business now on slide 9. Improved market conditions drove stronger sales in our Off-Highway Driveline business this year. We posted a 38% improvement in sales and nearly a 70% improvement in this segment's EBITDA. Off-Highway ended the year with a 10.6% EBITDA margin, an improvement of 190 basis points. Strong sales in the construction segment contributed to this profit improvement in 2011. The Off-Highway Driveline business posted numerous accomplishments during 2011, including several new product launches. We developed a range of new value-oriented transmissions, the TZL line, specifically for the China market. The first of these, the TZL 16, will be used by two Chinese manufacturers in construction machines beginning this month. That's with production starting six months ahead of schedule, which had some impact on our expenses in the fourth quarter. Further expansion of this product range will be rolled out throughout 2012. We're building our Off-Highway Driveline manufacturing footprint in India and as a result have been awarded incremental new business with John Deere plants in Pune and Chennai in support of this fast-growing agriculture sector.
And we continue to win sizable new business. For example, we will be supplying axles to a key agriculture customer for a global platform of tractors spanning 50 to 130 horsepower. Production will start next year at Dana facilities in both China and South America. As I mentioned earlier, we're leveraging the Spicer CTIS sensing technology into the agriculture sector. Originally developed by our Commercial Vehicle business for defense applications, now end users of off-highway equipment can access the benefits of CTIS. Finally, we launched our newest joint venture, Dana Rexroth Transmission Systems, to bring to market the Hydromechanical Variable Transmissions, or HVTs, which can deliver up to 20% better fuel efficiency for various types of off-highway equipment.
So let's go to slide 10 and talk about Power Technologies. They also benefited from increased global vehicle production. Sales were 12% higher in 2011 and 20% of this was on new product introductions and new business and the remainder on global volume increases. We posted an improvement of nearly 11% in segment EBITDA for the year and a strong EBITDA margin of 13%.
The Power Technologies business unit is positioned very well as an engineered solutions provider of technology to our customers. It is also a source of great innovation at Dana. We're leveraging our capabilities in sealing and thermal management technologies throughout the light, heavy and off-highway markets that we serve with a focus on high demand, sustainable solution technologies. We're making significant progress at being recognized and valued by our customers for developing and integrating engineered technology solutions.
For example, we recently developed an engine cooling product for a major customer that integrates sealing and thermal management products in a total system solution. Several of our Power Technologies products can be found on 7 of the 10 best engines recently recognized by Ward's magazine, as well as on the 2012 North American Truck of the Year, the Land Rover Evoque. Power Technologies' active and passive warm-up technology has a growing list of customers and recognition. Our active warm-up unit is a finalist in the upcoming Automotive News PACE Awards. We continue to win new business with our products that support alternative energy solutions, such as battery cooling technology for a growing number of electric and hybrid vehicles. We are continuing to develop technology to support fuel cell applications.
I'd like to mention one more area of innovation for Power Technologies. Last year we produced more than 1 million cam covers that are made from 100% recycled nylon carpet fibers. Through this product we recycled nearly 3 million square yards of carpet. We diverted more than 13 million pounds of carpet from landfills and we preserved nearly 1.3 million gallons of oil.
As you can see from our discussion about the progress that each of our business units have made last year, we have a renewed focus on product innovation and technology to deliver value to our customers, and we have increased our commitment to technology and engineering activities so that we can create a more innovative environment and to speed product development by collaborating and sharing among our 15 R&D centers around the world. We're very excited to be able to provide our customers the service and support directly in the region in which they require it.
So I'd like to say a few words about shareholder value, turning to slide 12. Dana is focused on creating shareholder value and everything we do supports this objective. We are driving for top line growth with bottom line profitability. We remain focused on generating strong free cash flow through improved operational efficiency, a big part of which is a tenacious focus on material cost and complexity reduction, and we are committed to continuing to strengthen our margins and ultimately increased earnings per share. We recently received the annual PWC Automotive News recognition for best shareholder value from a global automotive supplier for a three-year period. And while we don't often see stock price appreciation like we did in 2009, we are working every day to improve the value of our Company to our customers and ultimately to our shareholders.
Finally, and before I hand off to Jim, you've all seen the news that went out with the earnings release this morning that Jim will be leaving Dana at the end of his contract term. Jim will work with Bill Quigley, who most of you know well, over the next 10 weeks to ensure a smooth and seamless transition. I want to take this opportunity to thank Jim for his loyalty and dedication as a critical part of the leadership team that led Dana over the last four years through some of the most difficult times in our industry. With the end of his contract in sight, Jim will begin a new chapter in his career with new challenges and we at Dana appreciate what he has accomplished here, and leaving us with a tremendous financial position to use as a foundation for our profitable growth strategy. So now I'd like to turn the call over to Jim for a more detailed report on the financials.
Jim Yost - EVP, CFO
Thank you, Roger. Please turn to slide 14 for a summary of our results. As you can see on this slide, we had a terrific year, just as Roger said, more than doubling our adjusted diluted EPS and increasing our net income by almost 20 times. Sales were $7.6 billion, which was up more than 24% from 2010. About $400 million of the increase is attributable to our strategic agreement with SIFCO and the Axles India purchase. This, of course, excludes any sales from our unconsolidated joint venture in China, DDAC.
The adjusted EBITDA of $765 million was an improvement of 38%, or $212 million from 2010, delivering on our commitment of a 10% margin. In addition to strong sales performance, significant material cost recovery and cost reductions more than offset the increased raw material prices we incurred in 2011. As we've mentioned before, our net impact of materials was favorable this year and we expect it to be also favorable in 2012. Capital spending was $196 million and our free cash flow was $174 million, delivering consistent positive free cash flow since 2009.
So how did we do compared with the plan we laid out in January 2011? As you can see on slide 15, we met or exceeded all of our goals. This was the third straight year that we accomplished the goals we announced at the beginning of the year. Turning to slide 16, let's take a look at the results of our business segments. In 2011, all of our business segments generated higher sales and EBITDA compared with 2010 levels. In Light Vehicle Drivelines, sales and segment EBITDA were up 13% and 15%, respectively, resulting in a full year margin of 9.7%, which was slightly up from 2010. First quarter 2012 will be a bit softer than recent quarters, primarily due to mix and the lingering and far-reaching impacts of the Thai floods. Our customers are having renewed supply issues with critical vendors and this will impact our operations in Asia, South Africa and South America. We had thought that most of that was behind us, but we have seen some renewed problems, not in our operations, but in vendors of our customers.
Commercial Vehicle Driveline experienced a significant recovery in 2011, just as we promised, with sales up 54% and segment EBITDA increasing 57%. This resulted in a full year margin of 9.7%, but more notably, the group ended the year with a 10.2% margin in the fourth quarter. This was a result of the significant benefits from the North American profit improvement plan which we've been discussing in previous calls.
Off-Highway Driveline also experienced significant recovery in margin expansion in 2011. Sales increased 38% over 2010 and segment EBITDA grew 69%, resulting in a full year margin of 10.6%. Fourth quarter segment results were off a bit from prior quarters, primarily due to softness in the construction market, which has a much higher margin than our ag business, and our investments in our distribution center in Hungary and our transmission business in China. Margins in this segment will return, however, to double-digit levels in the first quarter of 2012. Power Technologies sales were up 12% for the year and segment EBITDA increased 11% resulting in a 13.3% full year margin. We expect to see margins in the mid-teen range throughout 2012.
Turning to free cash flow. On slide 17, we delivered $174 million of free cash flow for the full year. This is the third year in a row that we delivered positive free cash flow. As expected with the higher sales level, working capital was a use of cash in 2011. It will continue to be a moderate use of cash in 2012.
Capital spending was $196 million. This represents an increase of $76 million of additional investment in the business compared with 2010, but it was still below our depreciation level, recognizing both the efficiency of our spending, as well as the continuing impact of our fresh start accounting, which artificially inflated our asset values. Interest and taxes of $212 million was an increase of $38 million over 2012. Cash taxes will increase in 2012 as we continue to improve profits in several of our overseas affiliates. Restructuring of $77 million was slightly lower than we had originally planned and reflects some retiming of actions that are now expected to occur in 2012.
Turning to slide 18, you can see that this slide highlights our strong liquidity position and how we used our free cash flow to fund the business. We generated $174 million of free cash flow, as I mentioned before, and we reinvested a net $159 million into acquisitions. Additionally, as you recall, we refinanced our debt early in the year and have further improved liquidity through increases in credit line availability. Overall, we continue to maintain a very strong liquidity and have sufficient capital to fund our growth plans. As a result of this strong liquidity, we elected to make a $150 million contribution to our pension plan in January, further strengthening our balance sheet. Our defined benefit plans in the United States are frozen, so we have no new entrants or future service accruals, so unlike many companies, the liabilities in our plans are not building, only varying with the discount rate.
As detailed in the appendix, our US pension plans had a year-end pension obligation of about $109 billion with a projected funding level of 78% on an accounted basis, with an unfunded liability of about $434 million. This is just a little bit higher than we finished at the end of 2010. After the voluntary contribution we made in January, we have a projected funding level of about 85%.
Turning to slide 19, we share here our global production estimates. Our production estimates remain consistent with what we shared with you in January. We continue to see strength in most of our markets and a mixed outlook in others. Overall, we continue to expect market growth for Dana of about 4% this year. Looking at each market, in North America we see the overall light vehicle market improving, however, we expect flat production in the light truck segment, which is a key segment for us. Most of the expected growth in the North American truck segment will come from the medium and heavy truck markets. Consistent with the economic outlook, we expect European production to decline across all markets. In South America, we continue to see steady output of the markets, and in Asia Pacific, we see significant growth in all of the segments. The off-highway market continues to recover. The agriculture equipment market is projected to be flat to modestly up from 2011, and the construction equipment market is expected to have a modest growth next year.
Slide 20 shows our financial targets for 2012 that we shared with you in January. We continue to be confident in our full year guidance, but we are monitoring foreign exchange impacts as the dollar has continued to strengthen since we adopted our plan. Sales are projected to be up more than 5% over 2011 levels. This reflects the mixed economic output and outlook in the markets we serve. Adjusted EBITDA is targeted to be up approximately 13% from last year, delivering about a 10.5% to 11% margin.
Diluted adjusted EPS is targeted between $1.95 and $2.05, which is a 20% improvement over 2011 and this emphasizes our continued emphasis on the bottom line shareholder value; we're growing our bottom line faster than our sales. Capital spending is projected to be between $225 million and $250 million, a little bit higher than our depreciation. Our free cash flow is projected to be greater than $200 million, excluding the $150 million voluntary contribution that I mentioned earlier to the pension plan. We continued to be on track to achieve the 12% EBITDA target we set for 2013, and overall our sales rate will be about 25% higher than the market growth.
Turning to slide 21, we give you here a view of our growth going forward. We see a CAGR on total revenue of about 10% over the next five years with market growth accounting for about 6% of that 10%. As highlighted earlier by Roger, we continue to be successful in winning new business in all regions of the world and expect to continue that success going forward. In addition to growth of our base business and winning new business, we expect to continue to expand through strategic initiatives as we did in 2011 with the agreement with SIFCO and our ownership expansion in DDAC. With continued strong growth of our new business and initiatives, we are poised to consistently grow faster than the market in the future.
So in summary, on slide number 22, we delivered an excellent year, exceeding our targets and delivering improved top and bottom line results. As with we execute our plan, we will continue to focus on driving shareholder value through a focus on innovations and technologies that create value for our customers and drive bottom line shareholder value to our investors.
On a personal note, I appreciate the opportunity to have served Dana as CFO for almost four years. It's been a privilege to be a part of a great team dedicated to making Dana the best it can be. I want to thank everyone for the support that they gave me and I ask you to extend that same support to Bill. I wish all of you and Dana the best of success in the future. With that, I'll turn the mic back over to our operator, Ashley. Thank you.
Operator
At this time, we would like to begin the Q&A session. (Operator Instructions) Your first question comes from Patrick Nolan at Deutsche Bank.
Patrick Nolan - Analyst
Good morning, everyone.
Jim Yost - EVP, CFO
Good morning, Patrick.
Roger Wood - President, CEO
Good morning, Pat.
Patrick Nolan - Analyst
Just one question, I'll keep it to one question, and two quick housekeeping items. Just first on the Off-Highway business, it looked like the margins fell there a good deal sequentially in Q4 despite revenue not really being off that much. And just on the housekeeping side, is there any quantification you can put around what the Thailand impact was in Q4?
Jim Yost - EVP, CFO
Pat, this is Jim. On the Off-Highway business, we had indicated in our third quarter call and in January that we expected to see softness in the construction market. Our margins are considerably higher on the construction side than they are on the ag side and that's an issue we're working on right now, similar to what we did with the CV business. So we expect to see that improving into 2012. But fundamentally, there were two things that drove the margins.
One was the mix of business, which was much weaker on the construction side than the ag side, and the other was that we did make some strategic investments in our new distribution center for aftermarket in Gyor. We moved that from northern Europe into Gyor, Hungary, and that ended up with some higher costs there. We also had a number of launches in China that we pulled ahead from 2012 into 2011 on our transmission side to get into that business. So that was largely what drove the decline in the bottom line.
Patrick Nolan - Analyst
Was there any way you could put numbers around the Thailand impact on the Light Vehicle Driveline?
Jim Yost - EVP, CFO
We don't have any numbers that we have at this time.
Patrick Nolan - Analyst
Okay. And just lastly, what was DDAC's revenue for 2011?
Jim Yost - EVP, CFO
It was about $900 million. Let me see, I think I've got that -- let's look that up here for you, Patrick. It's about $951 million in sales, which was slightly down from 2010, which was at about $1.04 billion.
Patrick Nolan - Analyst
I'll get back in the queue. And, Jim, if I don't get back on, good luck on your future endeavors.
Jim Yost - EVP, CFO
Thank you.
Operator
Your next question comes from Brian Johnson and Barclays Capital.
Brian Johnson - Analyst
Yes, just wanted -- a couple of things. You talked a bit about first quarter. Can you give us maybe a little sense of how the cadence of the quarters is likely to shape out, both in some of the production numbers you cite on 19 and as we think about your annual guidance?
Jim Yost - EVP, CFO
Sure. As you think about guidance, as we've said before, first quarter tends to be a little bit weaker for us both in sales and profitability. Fourth quarter tends to be a bit the same. I think we've seen some unique things in 2012 that are going to hit us a little bit more in the first quarter. As I mentioned, the Thai flooding is a continuing issue as well as some of the softness in the South American CV market.
So first quarter will be a little bit weak. And then traditionally our second and third quarters are substantially stronger and we expect to see that, the same story going forward. I think overall this year, probably a little bit more in the second and third quarters, but largely flat across the whole year in terms of our sales.
Brian Johnson - Analyst
Okay. And the investments you talk about from Off-Highway, those are, when we get to 1Q, those are now behind you?
Jim Yost - EVP, CFO
Yes.
Brian Johnson - Analyst
Okay. And can you give us an update on how much of the $21 million of equity income was DDAC and then how we should think about the progression and moving that to Dana target margins?
Jim Yost - EVP, CFO
The -- of the equity earnings, about $8 million was DDAC.
Brian Johnson - Analyst
For the full year?
Jim Yost - EVP, CFO
For the full year, correct. That compared with about $1 million in the previous year in 2010. So that, obviously, is impacted by fresh start accounting there, so if you did the math, it's actually a bigger number on the gross basis net of some fresh start accounting. But we'd expect that to continue to grow. We finished with about a 5% EBITDA margin in the DDAC full business last year and we expect that to be up at least a point this year as we continue to work with that team to improve profitability.
Brian Johnson - Analyst
Okay. Great.
Operator
Your next question comes from Ravi Shanker and Morgan Stanley.
Ravi Shanker - Analyst
Thank you. Jim, can you help us with an EBIT walk from 4Q, '11, 4Q '10. You've helped us in the past with pricing and materials and that sort of thing?
Jim Yost - EVP, CFO
Speaking just a quarter-over-quarter?
Ravi Shanker - Analyst
Yes, 4Q '11 versus 4Q '10, so year-on-year for the quarter.
Jim Yost - EVP, CFO
Yes, sales were up about $350 million or so, largely due to volume and the SIFCO acquisition, which was about $100 million, a quarter of the full-year impact. If you take a look at EBITDA, we were up about $40 million. Most of that, in fact all of that, was largely the volume in the SIFCO acquisition. We did have some positive material, but then we also had some of those investments that we talked about in some of our future business.
Ravi Shanker - Analyst
And pricing was positive?
Jim Yost - EVP, CFO
Yes, pricing was positive.
Ravi Shanker - Analyst
Got it. And finally, we have seen some end markets, especially Latin America, off to a slightly weaker start in January, plus you have this Thailand impact that's spilling over into 2012, yet your guidance is unchanged, which is a pretty strong outcome. Can you help us understand that? Were you being conservative before? Do you see offsetting impacts that negates the weaker start?
Jim Yost - EVP, CFO
We had anticipated quite -- in fact, most of the softness in the first quarter, so as we gave guidance, it already reflected a softness in the first quarter. We had hoped that the Thai situation would have stabilized, so that is a bit of a surprise, but we're also seeing strength in a few unique areas. So I would say overall we had anticipated most of the softness, maybe you call that conservative, we call it good planning, but it's not surprising and so far through January we're on track.
Ravi Shanker - Analyst
Very good. And, Jim, good luck with the future.
Jim Yost - EVP, CFO
Thank you.
Operator
Your next question comes from Peter Nesvold and Jefferies.
Peter Nesvold - Analyst
Good morning. On the construction equipment margins, seeing the step down there, I guess we can follow up maybe on mix in the quarter, but on strategic investments in Europe and the China launches, how much longer -- is that a one-quarter thing or do you anticipate that that recurs for another several quarters?
Jim Yost - EVP, CFO
We expect that to be a one quarter item. The transfer of our aftermarket business was a fairly big undertaking. We got that completed by the end of December and we're now up full support on that facility out of Gyor. So that was a good transition for us. That's over and done with. We had some unique costs there, and most of the costs for the launches that we pulled ahead hit the fourth quarter. Obviously, there's always ongoing launch costs, but we don't expect it to be as big an issue going forward as it was in the fourth quarter.
Peter Nesvold - Analyst
Okay. And then as the follow-up, Power Technologies, the incrementals there still seem to be lagging. Can you just briefly recap what the headwinds have been in that business, what actions are you taking, and how long do you think it will be before they pay off? Thank you.
Jim Yost - EVP, CFO
Thank you. As we said before, some of the -- we had some one-time items that have come up, we had a little bit of warranty and some other items that have hit us. We expect that to bounce back in the first quarter. As I said, we should be back up to more normal margins starting in the first quarter of 2012.
Peter Nesvold - Analyst
Great, thank you.
Operator
Our next question comes from Patrick Archambault and Goldman Sachs.
Patrick Archambault - Analyst
Yes, good morning.
Roger Wood - President, CEO
Good morning, Patrick.
Patrick Archambault - Analyst
A couple of quick ones. I mean, on -- just on Brazil, it sounds like, based on your commentary and some of the other OEs as well, January was pretty much shut down, and I notice that you still have it as being up year-on-year in terms of production or at least South America up year-on-year.
Can you tell us just a little bit more about that? Is it -- are the inventory situations very tight, are there tangible orders beyond that shutdown that make you confident that you can have that much of a recovery in the back half? Maybe just a little bit more on that.
Mark Wallace - EVP, President On-Highway Driving Technologies
Patrick, it's Mark Wallace. I'll take a shot at the question. Number one, we expect an inventory build, which was happening in November and December, and pretty much with South America in the past we did see a fairly significant shutdown in the month of January.
However, I think it's too early to tell at this stage if we'll have to adjust any of our volumes out into the back half of the year because typically once the market comes back, it comes back very strong, as we saw last year. In many cases, we're running well above prior market demand. So at this stage, we're cautiously optimistic in the back half in Brazil, but we do have a fairly significant downturn in Q1 already planned.
Patrick Archambault - Analyst
Okay. That's helpful. And one other one if I can. Just, there was a question earlier about the walk, sequentially, from Q4 to Q1. Can you elaborate a little bit on what the trajectory of the pricing initiatives and some of the restructuring and supply chain simplification initiatives, how those are progressing? Did you go into Q1 essentially with those things fully ramped or is there still an ability to see benefits from those on a sequential basis, as well?
Mark Wallace - EVP, President On-Highway Driving Technologies
Patrick, again, it's Mark. Speaking Commercial Vehicle, we still -- we definitely have some continued improvement we can make in the margin lines, both with pricing. As we mentioned before, we've dealt with about half of our overall contracts. We still have some, obviously, room there, as well as we're making improvement in our materials reduction activity in 2012. And lastly, we do have the new products that are launching in 2012 and 2013 as well to keep driving our margin improvement.
Patrick Archambault - Analyst
Okay. Great. Thank you very much.
Operator
Our next question comes from Colin Langan and UBS.
Colin Langan - Analyst
Okay, great. Can you -- you mentioned your plan for a significant Q1 decline. Any quantification of that? It looks like it's down over 60% in January. Is that already starting to improve into February or is that pretty much going to hold for the rest of the quarter?
Jim Yost - EVP, CFO
I'm sorry, Colin, this is Jim. I'm not sure, when you say 60% decline, I'm not sure what you're talking about. Sorry.
Colin Langan - Analyst
About -- I think there's data out there saying that some of the heavy truck market in Brazil year-over-year is down about over 60%, heavy and medium in January, given the shutdown. I mean, is that already starting to improve or --
Mark Wallace - EVP, President On-Highway Driving Technologies
Again, to answer the question, clearly there's a significant amount of inventory in Brazil at this stage. We had planned obviously not 60% for the full quarter, more around the 10% to 15% decline over the quarter period this stage. And at this stage, we don't see anything that would say we need to make any significant adjustment there relative to our outlook full-year.
Colin Langan - Analyst
Okay. So that 10% to 15% is what you were think anything.
Mark Wallace - EVP, President On-Highway Driving Technologies
Yes.
Colin Langan - Analyst
And then in terms of commodities, you mentioned that it would be favorable in 2012. How is that? Is that just because you're still catching up from some commodity -- how do you help pay for commodities?
Jim Yost - EVP, CFO
That's correct. We're seeing commodities on average for 2012 will be modestly higher than 2011 due to the increase at the back half of the year that's now going to be a full-year impact in 2012, particularly as it hits us in SBQ. But we do have some catch up on pricing.
As you know, some of our pricing agreements are lagged. As a result of that, even though we did have positive net performance on material last year, we'll have better performance this year as long as the commodities continue to hold stable, which they appear to be doing, as we catch up on that pricing.
Colin Langan - Analyst
Okay. And just one last one. Jim, any color as to why the timing of stepping down now?
Roger Wood - President, CEO
Yes, this is Roger, Colin, I can answer that. Let me just start, because I expected this question actually earlier than this. Let me just start with a statement that there are no concerns, absolutely, from a financial perspective, not at all.
This is something that Jim and I have been talking about for a while, and with the availability of Bill Quigley, who is pretty well-known in the industry and knows these industry segments very well, it was a good time for us to be solidifying our team for the long-term stability that we've been trying to put into place for some time now.
So, again, Jim and I have been in discussions about this and Jim will be with us through about a 10-week transition period. We expect that to be smooth and seamless and a number of the finance folks that Jim has been able to bring into the organization and the team that he's been able to build are really experienced and actually have some experience with Bill from their previous lives.
So I expect this transition to be very smooth and seamless and this is a good time for us to do it, and a great time for Jim to be focusing on the rest of his activities that he wants to get into for the rest of his career. So for us, we think it's a good time.
Colin Langan - Analyst
Okay. All right. Thank you very much for the color.
Operator
Our next question comes from Brian Sponheimer with Gabelli.
Brian Sponheimer - Analyst
Hi, good morning. Thank you for taking my call, and congratulations, Jim, and best of luck. Are you there? Am I on?
Jim Yost - EVP, CFO
Yes, you're on. Thank you. Thank you, Brian.
Brian Sponheimer - Analyst
Oh, okay. Just wanted to talk about the Commercial Vehicle supply chain right now. Obviously, a highly publicized issue on some brake valves. What are you seeing as far as your customer build orders -- or customer build levels and have you had to slow your own production to -- accordingly?
Mark Wallace - EVP, President On-Highway Driving Technologies
Yes. Brian, Mark Wallace. Yes, there's been no -- from our perspective, no impact to Dana. Our customer, actually volumes, if you looked in January, were quite strong, probably at a much higher pace than we've got forecasted full year because I think there's a lot of catch up that's still in the market coming from people like PACCAR, Freightliner, et cetera, continue to make up for some lost ground. But at this stage, we've had no impact relative to any supply disruptions in the network.
Brian Sponheimer - Analyst
Okay. My questions have been answered. Thanks.
Operator
Your next question is from Tim Denoyer and Wolfe Trahan.
Tim Denoyer - Analyst
Good morning, had a couple of follow-up questions on the net new business, I guess, slide 6. Can you give us a sense of how that breaks down by segment? It seems like it's pretty broad across the segments. Are there any -- one or two segments where, from a revenue standpoint, we see the product layout on the slide, but that you're seeing significantly more of the net new business than others?
And can you give us a sense of what margins the conquest wins in particular and, I guess, the new business wins, as well, how those margins generally compare to existing margins?
Jim Yost - EVP, CFO
I would say overall there's nothing unique about the awards in terms of, as it spreads across our businesses, so nothing unique there. In terms of margins, we, as we've said before, set a fairly high hurdle for us to win new business in terms of profitability. Obviously, beating our cost of capital in some cases even better than that. So the business that we've been able to win over the last couple of years, and this year is no exception, are much, much stronger margins than the business that we've had historically.
A lot of that is due to the improvements we have in the business, some new technologies that we've brought out, but it is substantially better margin business than we've had in some of the business that's running off. And we've purposely targeted businesses where we think we can make higher margins and the businesses where we don't see an opportunity to maintain good margins, we've let those dry up.
Tim Denoyer - Analyst
Great. And then, Jim, just one quick one on the fourth-quarter margin. It seemed like the gross margin was a little bit below what I expected and SG&A was also a little bit less. I guess, my question is sort of what's driving SG&A down? Is that sustainable? And can you give us any sense of what R&D was in 2011 and how that -- you expect that going forward?
Jim Yost - EVP, CFO
The R&D was about 2% overall for the year. We expect that to grow modestly in the upcoming years. Nothing dramatic, with a 24% growth in sales. That represented a fairly significant increase in the absolute engineering expense. That's two years in a row where we've significantly increased our engineering expense.
We expect that to grow again in 2012, probably faster than our sales as we continue to invest in new technologies and expanding our business. So I'd expect our R&D expenses to continue to grow and actually continue to grow as a percentage of revenue. In terms of the margins, I think fourth quarter traditionally is a little bit lower for us in gross margins. There are some year end costs that we end up accruing for vacation and things like that. So I think that's almost always the case.
I would say that our SG&A costs on an absolute basis have continued to be managed extremely well. We look at opportunities to cut those costs as much as we can without hurting our business and hurting our operations. I'd expect the SG&A costs to continue to decline over the next few years as a percentage of revenue, as we continue to manage that very aggressively and more efficiently manage our business.
Roger Wood - President, CEO
Tim, this is Roger. Jim did a great job in explaining that and I just wanted to mention that he's absolutely correct in terms of our focus on the engineering investment that we're making into the Company. At about the 2% level now, we know there's a need for us as we move forward to increase that and we're doing that simultaneously with looking at our business processes around the world to become more efficient at what we do in order to free up money to make that investment in engineering.
So the SA&O reduction that you're seeing is a result of some of the work that we did last year in the business unit structures and opportunities that we found to reduce those SG&A expenses, and our focus is to make sure we continue doing that so that we can increase our investment in the engineering side of the business.
Tim Denoyer - Analyst
And it seems like the SG&A reduction is more than offsetting any increase in R&D at this point, is that fair to say?
Roger Wood - President, CEO
Yes, it is at this point and -- but we are not cutting anything critical to the business for sure. We're bolstering the areas that need to be bolstered and we're really focusing on engineering. It's also an important point that as we spend and increase the spending on engineering, we're doing it in a very focused way to make sure it's accomplishing the strategies that we've got laid out there and focused on products that meet the financial hurdles that we have in the organization.
Tim Denoyer - Analyst
Great. Thanks very much. If I could just throw one more in, just a question on your outlook on the China truck market. If you can give us any color on inventory levels and order trends in China truck at this point, I was interested to see that you're expecting some pretty good growth there.
Jim Yost - EVP, CFO
Just overall, we expect the market to be up on a year-on-year basis. It's a bit hard to call this early in the year, but we don't see anything unique that would stand in the way. We don't see any significant inventory issues that would be a problem for us.
Tim Denoyer - Analyst
Great. Thanks a lot, guys.
Operator
Your next question comes from Joseph Spak and RBC Capital Markets.
Joseph Spak - Analyst
Hi, good morning, gentlemen. Just, if we could focus on the free cash flow. I realize you put this out in Detroit, but are there any other -- besides the pension contribution, any other unique items we should be thinking about for 2012? Because I realize, CapEx is a little higher, but -- and -- but earnings should be meaningfully higher, as well, and I think you said the working capital use should be a little bit below 2011. So I'm just wondering if there's anything else we should be thinking about?
Jim Yost - EVP, CFO
Yes, the only other thing -- two other items that I'll just point out. One is interest -- cash interest will be up a little bit year-on-year because we only had one payment last year on the bonds. So that will be up modestly. Taxes are going to be up significantly on a year-over-year basis because of significantly better performance globally.
We've eliminated a couple of our NOLs, our valuation allowances in a few countries, recognizing the fact that we're now back into a positive balance, so we will be increasing our tax payments globally, except the United States, where we still have a significant NOL. So taxes are up. As you mentioned, we expect working capital to be -- the use of working capital to be less than 2011, but there still will be some incremental use of working capital.
Joseph Spak - Analyst
Okay. And then on the equity income line, if I recall correctly, DDAC was up-sized basically in the back half of the year. So if I just look at first half versus second half, they're roughly equal, so I guess what -- is that -- is there any seasonality in that or what happened, I guess, with sort of some of the other investments in the back half of the year?
Jim Yost - EVP, CFO
As you may recall, there was also a sale of our GETRAG interest, the interest in the JV that we had with GETRAG. So offsetting the impact of adding DDAC was the impact of deleting the GETRAG equity income.
Joseph Spak - Analyst
Okay. Great. And then you just -- I know you -- real quick, you mentioned you're watching currency. Are you using -- are you assuming a 130 rate in your forecast?
Jim Yost - EVP, CFO
Around that, yes.
Joseph Spak - Analyst
Okay. Thanks a lot.
Operator
Your next question comes from John Lovallo with Merrill Lynch.
John Lovallo - Analyst
Hey, guys, thanks for taking the call. A couple of quick questions. In terms of your European commercial vehicle forecasts, it appears to me that they're perhaps just a little bit more optimistic than some of the OEMs, and I was just wondering if that's driven by the fact that I think around 20% of your volume is for export markets?
Mark Wallace - EVP, President On-Highway Driving Technologies
Yes, overall -- obviously, we have Commercial Vehicle down this year over last year.
John Lovallo - Analyst
Yes.
Mark Wallace - EVP, President On-Highway Driving Technologies
We do have export business that does supplement us in the European region, and thus far in Q1 we are seeing a bit of favorability so far in the volumes. We're still, obviously, a bit cautious on Q2 with CV build in Europe. So far things seem to be holding up okay.
John Lovallo - Analyst
Okay. Great. If I could sneak in one more here. Understanding that the DDAC, the increased investment there is going to offset be offset in part by GETRAG, is there any difference or any shift in the amount of cash that will be coming out of these JVs? Is DDAC basically going to be -- I guess my question is, is there going to be a cash dividend or is it really just an income statement item?
Jim Yost - EVP, CFO
We were not seeing any cash dividends out of the GETRAG JV, so no significant decline there. We expect in the future, although it hasn't happened yet, that there will be a flow of dividends out of DDAC. We are planning to run that as a stand-alone business along with our partner, DFL, to generate good profits and to return money back to the shareholders. Nothing yet, but it will happen in the future.
John Lovallo - Analyst
Great. Thanks very much, guys.
Lillian Etzkorn - Senior Director IR
Ashley, we have time for one more question.
Operator
Your next question comes from Peter Nesvold at Jefferies.
Peter Nesvold - Analyst
Just a quick follow up, a housekeeping one. You talked about taxes going up in '12. What should we anticipate in terms of a GAAP tax rate?
Jim Yost - EVP, CFO
We expect it to be about 29%.
Peter Nesvold - Analyst
29%. Okay. And that's, obviously, reflected in the guide that you have out there right now?
Jim Yost - EVP, CFO
That's correct.
Peter Nesvold - Analyst
Great. Thank you.
Lillian Etzkorn - Senior Director IR
Okay. With that I'd like to conclude today's call. Thank you, everyone, for joining us.
Operator
Ladies and gentlemen, this does conclude today's Dana Holding Corporation's fourth-quarter and year-end 2011 webcast and conference call. You may now disconnect.