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Operator
Good day, ladies and gentlemen and welcome to the CF Industries Holdings second-quarter 2015 earnings and OCI combination conference call.
(Operator Instructions)
I would now like to turn the presentation over to the host for today's conference, Mr. Dan Swenson, Treasurer. Sir, please proceed.
Dan Swenson - Treasurer
Thanks you. Good morning and thanks for joining us on this call. I'm Dan Swenson and I'm joined today by Tony Will, our President and Chief Executive Officer; Dennis Kelleher, our Senior Vice President and Chief Financial Officer; Bert Frost, our Senior Vice President of Sales, Distribution, and Market Development; and Chris Bowen, Senior Vice President of Supply Chain. On this call, we will review CF's agreement with OCI, as well as highlights from our second-quarter 2015 earnings results. Along the way, we will be referring to several slides that are posted on our website. At the end of the call, we will host a question-and-answer session.
As you review the news releases posted on the investor relations section of our website at www.cfindustries.com and as you listen to this conference call, please recognize that they contain forward-looking statements as defined by federal securities laws. Actual results may differ materially from those projected as a result of certain risks and uncertainties, including those detailed on slide 2 of our webcast presentations, and from time to time, in the Company's Securities and Exchange Commission filings. These forward-looking statements are made as of today and the Company assumes no obligation to update any forward-looking statements.
With that, let me introduce Tony Will, our President and CEO.
Tony Will - President & CEO
Thanks, Dan, and good morning, everyone. We are really excited to provide details on what is a transformational transaction with exceptional benefits to our shareholders, our employees, and especially, our customers. Before we discuss the OCI combination, let me take a minute to review our results for the second quarter. Last night, we reported strong results for the period with a record best safety incident rate and EBITDA of $670 million.
For the first half of 2015, our EBITDA was $1.2 billion which is particularly strong performance given the high level of global supply driven by exports from China. We've taken on some very advantageous hedge positions for a meaningful percentage of our gas needs for the remainder of this year and calendar year 2016 and 2017. We have a terrific order book for the second half of this year. And, we made good progress on our capacity expansion projects. Given the extremely wet weather in Donaldsonville, the urea startup has been delayed by a few weeks. But, we expect to bring it online by the end of September or beginning October.
We executed a number of strategic initiatives since our last call, including the divestiture of our interest in Keytrade and the Houston Ammonia Terminal and the acquisition of the remaining 50% of GrowHow. I want to extend an enthusiastic welcome to the 550 GrowHow employees who officially joined the CF team last Friday. We're excited about the contributions they will make and we're well-positioned for continued strong results across the Company in the coming quarters.
Now, let's talk about the transaction we just announced this morning. As you saw in our press release, we have reached an agreement with OCI which will transform CF, creating the largest publicly traded nitrogen company. We are combining CF with OCI's European, North American, and Global Distribution businesses. The main operating assets include the facility in Geleen, Netherlands; a greenfield nitrogen facility in Wever, Iowa; OCI's 80% interest in an ammonia and methanol complex in Beaumont, Texas; a Global Distribution business in Dubai, United Arab Emirates; and a 45% stake in Natgasoline, a greenfield methanol project located in Beaumont, Texas.
These businesses will complement and expand our best-in-class asset base and distribution network. Our customers and the farmers they serve will benefit from improved logistics, reduced shipping distances, and more flexible supply of fertilizer products to better serve their needs. We expect to generate approximately $500 million of annual after-tax run-rate synergies from the optimization of operations, capital and corporate structure which will benefit the combined Company's shareholders.
The transaction is expected to generate free cash flow accretion to CF shareholders in the mid- to high-teens versus an already very attractive standalone base case. The OCI businesses will be combined with CF in a new UK Company. OCI shareholders will receive approximately 27.7% of the equity in the new UK parent plus approximately $700 million of consideration in either cash or stock at CF's discretion at the time of close. Additionally, the new UK Company will purchase a 45% stake in OCI's Natgasoline greenfield methanol project for approximately $500 million and we will have a call option on the remaining equity. The new UK Company will be led by the existing CF Management team and maintain its operational headquarters in Deerfield, Illinois.
As part of the transaction, the new Company will assume approximately $2 billion of debt associated with the OCI businesses. Morgan Stanley and Goldman Sachs have provided a fully committed bridge facility to fund the cash needs upon close and we are committed to maintain investment-grade credit ratings after the completion of the combination.
On a combined basis, we are creating a company with a premier global operating footprint in the industry increasing our scale, scope, and ability to serve our customers. In North America, we will leverage our existing distribution network, reducing transportation costs and time delays getting product into the hands of our customers, the benefits of which will serve US farmers.
We will be adding one of Europe's largest nitrogen facilities in Geleen, Netherlands to complement the two GrowHow facilities we recently acquired. We expect significant operational synergies through the combination of these businesses. We're also excited to be adding CAN and melamine into our portfolio, as these products are in high demand. Through the existing Beaumont facility, and the greenfield Natgasoline project, once it becomes operational, we will become the largest methanol producer in North America.
I want to point you, for a moment, to slide 7. One of the most exciting aspects of this announcement is that both companies bring significant capacity expansion projects to the combination. The new Company will have an unparalleled growth pipeline that will increase total production capacity by approximately 65% over the next 24 months.
As you see on slide 8, our expansion into methanol was a natural one, given our previous experience in that business. CF's core capabilities in chemical production, storage, and shipping, all apply equally well to methanol as they do to nitrogen. In fact, we produce methanol at Woodward and previously owned the Beaumont facility. Methanol and ammonia both rely on natural gas as the key raw material feedstock for their production in much of the world.
Anthracite-based coal production in China is the high-cost producer that sets the price floor for both products giving North American gas-based producers a sustainable cost advantage. With the additional methanol production, CF will join a group of over 15 producers of ammonia across the globe that also produce significant volumes of methanol.
I want to call your attention to slide 10 for a moment. CF has a track record of dramatically outperforming our peers and the broader market in creating value for shareholders. Since our IPO 10 years ago, we have a total shareholder return approaching 1900%. One of the top 10 performing companies in the entire S&P 500 over that period of time. The combination we are announcing this morning sets the stage for the next 10 years.
Turning to slide 11, this is a view of our business that we have shared in the past. The biggest difference is in the sheer scale and cash generating capability of the Company we are creating. We expect that, on a cumulative basis, from closing the transaction through the end of 2019 we will generate approximately between $8 billion and $9 billion of unallocated cash available to continue driving shareholder returns.
Our commitment to the capital allocation principles, which have guided us well over the past years, remains unchanged. The stock structure of this deal allows both sets of shareholders to benefit from the significant value creation in this transaction. As I mentioned earlier, we estimate approximately $500 million of annual after-tax run-rate synergies from the optimization of operations, capital, and corporate structure. We view this is as a straightforward integration of well-matched assets in both North America and Europe. The CF Management team has approved -- has proven its capabilities in executing integration in the past with the Terra deal. The new CF will have an enterprise value of over $30 billion once all the new capacity comes online and the synergies have been fully capitalized. With this announcement, we are creating the world's premier fertilizer company.
To wrap up, I'm excited by the tremendous benefits this transaction will deliver to our shareholders, employees, and most importantly, our customers in the American farmer. Before we jump into Q&A, I want to recognize a few of the very weary looking people around the table with me today, many of which have been going without sleep for days but, without whom, this transaction would not have occurred.
First, I want to thank Nassef Sawiris and his entire team at OCI. They are terrific to work with and I look forward to welcoming Nassef as our largest shareholder in the future. I want to thank Brian Duwe and Rich Witzel, and the entire team at Skadden, Rich Robinson and his group at Morgan Stanley, John Vaske and the entire team at Goldman Sachs.
And, especially, my team: Doug, Dennis, Adam, Rich, Gene, Dan, Terry, and a host of others. But, what really keeps us going is the folks that run the business day in and day out: Bert, Chris, Phil, and Wendy. Thank you for all of your efforts. We also look forward to welcoming to our board in the future, Alan Heuberger who is currently with the Bill and Melinda Gates Investments and Greg Heckman, formerly the CEO of Gavilon.
With that, I will now open the call to questions.
Operator
Thank you.
(Operator Instructions)
Chris Parkinson, Credit Suisse.
Chris Parkinson - Analyst
Perfect. Thank you.
So, just very quickly, OCI clearly has a vast array of distribution assets globally. Can you comment a little more on how these assets will augment your existing production and growth initiatives? Specifically, from D-ville? And then, any comments there, particularly, on the FITCO JV, would greatly appreciated.
Tony Will - President & CEO
Yes, Chris, thanks for the question. So, as we've talked about before, D-ville is ideally situated to be able to export at those periods of time when there's attractive margin opportunities by exporting product.
The fact that OCI has a really well-established distribution system and capability, particularly in regions, as you mentioned, like FITCO in Brazil that are in nitrogen deficit areas that need to import products matches up extremely well with our ability to export at those times. So, we view this as a hand-in-glove kind of synergistic opportunity.
Chris Parkinson - Analyst
Perfect. And a corollary of that question. But, you've been fairly successful managing the UAN balance in the US. But, can you see -- can you just comment a little bit more on how you see this evolving once Wever's online? And then, also, can you parallel this theme about how you view the CAN market in Europe, as well, please?
Tony Will - President & CEO
Yes, so Chris, I'll start off and then, I'll ask Bert to comment as well. But, look, even after all of the capacity that's being contemplated in North America comes online, the US is still going to be importing about 25% of our total nitrogen requirements and still importing well over a million tons of UAN. So, the market needs all of the product.
And, in fact, UAN is the highest growth product within North America in terms of usage. It's got a lot of benefits to farmers and there's not any kind of problem associated with managing UAN. It's a product that's desperately needed and we're there to serve farmers.
It -- very good. Bert, did you want to --?
Bert Frost - SVP of Sales, Distribution and Market Development
I agree. I think what this allows us to do is to have additional source points to fit into our existing system to logistically serve our customers in a more efficient way than we do today. So, we're excited about the additional capacity that will come on. And also, to help our retail customers and wholesale customers, as Tony mentioned.
We will still be an import market but, by putting this together with our system, you're allowing that end of the value chain to not have to import, taking on possibly a $10 million position that has to come in a ship and add a 60-day voyage from purchase to delivery. With this additional capacity coming online, integrated into our system, those customers can then buy smaller lots, be more efficient with their capital, and then they can serve the farmer.
We do not sell to the farmer. We sell to the retail and the wholesale unit system. So, we believe this will be --
Tony Will - President & CEO
Advantageous.
Bert Frost - SVP of Sales, Distribution and Market Development
Regarding CAN in Europe. It's a great product. CAN and AN are used in a different way than we do in the United States for agriculture; different type of agricultural system. But CAN has been a growth product in a number of different areas as well as some other treatment areas. So, I think it'll be a good addition to our platform.
Chris Parkinson - Analyst
Perfect. Thank you very much.
Tony Will - President & CEO
Thanks, Chris.
Operator
Thank you. Vincent Andrews, Morgan Stanley.
Vincent Andrews - Analyst
Thank you and congratulations to everyone. Quick question on the synergies. Can you -- I know it says that they're going to -- you get the full run rate by 2018. But, any sense of how they should phase in? And, can you bucket them a little bit for us?
Tony Will - President & CEO
Yes, well, there are significant operational synergies in here just like we saw with Terra. We're going to have, as Bert mentioned, an ability to plug Wever directly into our distribution network and reduce total product miles that are shipped, reducing logistics costs, getting our products into the hands of our customers in a more efficient way, in a more timely way.
Additionally, we see substantial synergy opportunities by managing and integrating Geleen with the UK business at GrowHow. On top of that, our SG&A load, on a per ton basis, will get more scale and therefore, our lower cost per ton. And, we believe that there's going to be substantial capital cost savings as well. If you look at the facilities being built in Wever, it's a Kellogg Ammonia plant, a big brother to the existing Kellogg systems that we have in place, but operating with a lot of the similar-sized equipment.
There's a Stamicarbon urea plant that's being built that is very similar to the new plants that we're building at Port Neal, as well as at D-ville. And, an Uda acid UAN complex very similar to the one that's going in at Donaldsonville. So, we have an opportunity to pool our spare parts, as well as our engineering capability, and get more for less. Again, I think that's good for the marketplace and the farmers.
And then, finally, there are some structural benefits to this deal as well. We expect to get a big chunk of those right away and then they will -- the rest of it we'll phase in over a year or two timeframe before we get everything running on all cylinders. But, we expect to ramp in those savings pretty quickly.
Vincent Andrews - Analyst
Okay. And then, just on methanol. Could you -- I know you mentioned it's the same cost curve dynamics as nitrogen does with the anthracite coal in China. But, could you give a view on the dynamics in the US market? Or, how different are they from nitrogen in terms of being a net importer or exporter? And what's the outlook for F&D there?
Tony Will - President & CEO
Yes. So, if you look at methanol in North America right now, North America is similar to nitrogen in a deficit situation. It's a -- we are a net importer.
Methanol application demand is growing by about 7.5% per year globally. Now, a lot of that growth is in China. But, North America will continue to be in a deficit situation for the next, at minimum, several years and maybe beyond that. And so, the dynamics at play are ones that we love in nitrogen. And, it's basically an -- a very natural add-on to what we already do.
Vincent Andrews - Analyst
Okay. Thanks and congratulations again.
Tony Will - President & CEO
Thanks, Vincent.
Operator
Thank you. Don Carson, Susquehanna.
Don Carson - Analyst
I just wanted to clarify on the synergies, Tony, how much of that $500 million is operational versus how much would be from the -- taking the tax rate down to 20%?
Tony Will - President & CEO
Good morning, Don.
There is quite a bit on the operational side. Obviously, if you look at what our profitability is and, the fact that we're a 34% taxpayer currently and what it will be at 20%. There's an awful lot of value there, as well.
Don Carson - Analyst
Okay. And then, just on the near-term business. Bert, you seemed a little more cautious on the near-term outlook than I've heard you in previous presentations. Or at least, that was the implication from the slides. Can you, just, talk about how you see second half and first part of 2016 unfolding in US nitrogen markets?
Bert Frost - SVP of Sales, Distribution and Market Development
Yes. If I expressed caution, it's -- I would say, probably, just a realist. We're in a market that is a global market and we're competing across the globe as a producer and as well as a distributor of these products. And so, we pay attention to a lot of the macro issues as well as regional issues. The macro issues being currencies, commodities.
And, we've seen some fluctuations in the commodity -- of the soft commodity markets in the last few months, so, a rising core market and a falling core market, which drives demand in North America and South America but also some of the economic turbulences, whether it be Greece or China and how that can affect our market.
So, I think where we've been is -- we've been prudent. We've built a very solid order book going through or into Q4 for UAN. And, we're preparing for fall applications of ammonia and taking orders for that period also.
So, I -- if I sounded -- and, I hope I didn't sound negative because I think we are very positive. We are looking at almost 90 million acres of corn to be planted for next year. Those applications will start in the fall.
We are seeing some difficulties in Brazil today. And, I think that's a currency issue and that's based on last year with some debt -- dollar debt coming due. But, it's a real where their local currency has put the farmers, as well as those who purchase fertilizer earlier in dollars, at a disadvantage. So, we have to see how that develops and how demand develops going forward. But, our order book is solid and I think CF is well-positioned for this year and probably into next year.
Don Carson - Analyst
Thank you.
Operator
Thank you. Ben Isaacson, of Scotiabank.
Ben Isaacson - Analyst
Thank you very much and congrats again. Can you just talk about how the market share for nitrogen consumption in North America will look, say, in 2017, 2018, once Wever's on and your expansions are finished? And, does that, potentially, play into some regulatory approval risk? Thank you.
Tony Will - President & CEO
Morning, Ben. Thanks. Thanks.
Look, we don't even look at market share for us. It's not a relevant measure because we run all of our plants 365, 24/7 as hard as we possibly can. And, the US and North America is still in a major nitrogen deficit situation.
Based on everything that's under construction today, North America is going to continue to be an import marketplace bringing in about 25% of our total nitrogen requirements. So, market share is, sort of, a meaningless number. We make every ton that we possibly can anyway.
And, because it is a global market and because North America has to bid into -- into the system, 25% of our total needs from offshore pricing is set in the market based on what the requirement is to bid those tons in and get them up into the corn belt. And, everything trades on a global basis. So, we don't view there being a significant issue here from an anti-trust perspective.
Ben Isaacson - Analyst
Thank you very much.
Operator
Thank you. Sandy Klugman, Vertical Research Partners.
Sandy Klugman - Analyst
Thank you. Good morning.
So, quick question. The production assets in North Africa, they're not part of the deal. I was wondering if you could discuss what drove this decision? Was it just political considerations? And then, if we're trying to assess the economics of the transaction, what type of EBITDA contribution from those assets should be backed out?
Tony Will - President & CEO
So, good morning, Sandy. Thanks for the question. This transaction is really about doing what we do best and, the assets that fit well with our system and our network. And so, that's really what drove the configuration. This package of assets really helps us drive a bunch of the synergies that we were looking to try to capture. And, one of the benefits of this deal, because it is a stock-based consideration, is that shareholders from both companies participate in the synergies ratably on a go forward basis.
Sandy Klugman - Analyst
Okay. Great. Thank you. And then, just a quick follow-up question. DEF: I know this has been, kind of, a focus that could generate, let's say, better domestic demand for nitrogen. How does this transaction, kind of, help you, potentially, gain an even better footprint in that market going forward in North America and maybe in Europe, as well?
Tony Will - President & CEO
So, as you mentioned, DEF is a growing product line where primarily driven by emissions abatement. It is a product that we have continued to invest behind additional production capacity. And, it's one of the product lines that's going to be available at the Wever facility.
And that, just again, fits into our distribution network very well. It allows us to serve national accounts like Love's and Travel America and Pilot and others in terms of being able to meet needs across their entire network from another source point. So, that's another strong element of this transaction.
Sandy Klugman - Analyst
Great. Thank you very much.
Operator
Thank you. Jeff Zekauskas, JPMorgan.
Jeff Zekauskas - Analyst
Thanks very much. What will be the employee count of the new Company? And, what's the trailing EBITDA of OCI that you're buying?
Tony Will - President & CEO
So, Jeff you've absolutely got me and everyone else around the table stumped with the employee count question. (laughter) It has -- it's not something we've focused on, but we can certainly figure that out and get it back to you.
Again, we're not really looking at a trailing EBITDA. It's irrelevant given the amount of capacity that we have coming online. We're going to be growing total capacity versus our base today by 65% in the next 24 months.
So, the right way to think about this is we have two world-scale plants under construction that are going to be online in the next 12 months. Wever is a world-scale plant that's going to be online in the next 12 months and Natgasoline in 2017. So, as we look at what both sides are contributing to this, we've got four world-scale plants that are in construction. And, it's not a trailing basis that this deal is predicated on. It's what the future holds for us going forward.
Jeff Zekauskas - Analyst
What are the costs of the $500 million in synergies?
Tony Will - President & CEO
Cost to achieve it?
Jeff Zekauskas - Analyst
Yes.
Tony Will - President & CEO
So, look, there is obviously transaction costs associated with the deal. There's going to be some IT and integration costs going forward. A lot of those are year one impact and then the run-rate synergies are going to kick in from that. But, transaction costs would be typical for a deal of this size.
Jeff Zekauskas - Analyst
Okay. Thanks so much.
Operator
Thank you. P.J. Juvekar, Citi.
P.J. Juvekar - Analyst
Yes. Hi. Good morning, Tony.
Tony Will - President & CEO
Good Morning, P.J.
P.J. Juvekar - Analyst
So, can you comment on China? With recent changes in coal prices there, it seems like your new band for marginal cost of production is $260 to $300. And, that bottom seems a bit lower than before. So, can you talk about how you see the cost curve? And, what kind of urea price did you use in valuing OCI?
Bert Frost - SVP of Sales, Distribution and Market Development
Yes. Good morning, P.J. This is Bert.
And, when you look at what's going on in China, and we've talked about this in past quarters how different regulation, different government edicts, different sector controls that are trying to be put in place on the nitrogen group. Coal prices have been changing. We believe they're at a low and over time will probably be moderating up.
We have, through various industry publications, that number of $260 to $300 per metric ton has been put out there as probably the basis for the marginal producer. However, what we're seeing today is not a lot of activity below $280. And, at the recent Indian tender, you saw a lot of resistance from the Chinese industry and not a lot of support.
Now, that being said, probably 800,000 tonnes will be heading to India on this recent tender with the rest from Oman -- Iran. And, maybe, a few other locations like the Baltics or the Black Sea.
But, that being said, I think the Chinese producer is struggling today. And, with a projection of the new VAT tax that's set to come online in September, and the way we've talked about in the past on other costs increasing, just operational costs, such as freight and production, that you're going to see that marginal cost increasing slowly. But, that does provide a very nice ore for, probably, the industry around the world and for CF when we're buying gas at $2.70. And so, for a urea price for the deal, I'll hand that back to Tony.
Tony Will - President & CEO
Yes, P.J. On that front, we take a look at overall supply and demand and what's coming online in terms of new capacity. But, given -- there's a number of producers in China that are hemorrhaging money. And, in fact, the Nitrogen Association tried back in May, June, to put a floor underneath the pricing. And, that worked for a while. And then, it has traded back down again.
Our view is for the foreseeable future, the industry is going to continue to trade in a supply-driven mode where there's excess capacity and it's really the Chinese marginal production that's going to dictate the floor. And so, our view is $300 plus or minus, is not out of whack in terms of how to think about the floor price from a traded ton perspective.
P.J. Juvekar - Analyst
Thank you. Thank you for that. And, with this transaction, you add methanol to your portfolio. And, is -- they both are based on natural gas. End markets are very different because, with methanol you get into gasoline. You get into olefins through your MTO process. So, what are your thoughts on that? And, do you want to be in methanol long term?
Tony Will - President & CEO
Thanks, P.J. We're excited about methanol because it allows us to leverage our core capabilities in terms of our process and plant expertise, operations, safety.
Being able to produce, handle, store, and ship chemicals. We do that day in and day out. And, the operation of a methanol plant is very similar to an ammonia plant. And so, again, our process engineering guys will be a great help to us in that regard.
It does provide a different end-use market, which, tends to be a bit more ratable and it diversifies, a bit, our sector exposure. So, there's some benefits there. And, I think that is noticed and picked up by some of the rating agencies, as well. So, look, we're excited about it. And, we think it's a great opportunity.
And, we'll evaluate it as we go and make the decisions based on what kind of return to capital and expectations we have out of that business versus redeploying capital into other things or growth in that business. So, it's really going to depend upon, as we get into it, how the business performs. And, is that the right place for us to have investment of our shareholders' money?
P.J. Juvekar - Analyst
Thank you.
Operator
Thank you. Adam Samuelson, Goldman Sachs.
Adam Samuelson - Analyst
Yes. Thanks. Good morning, everyone.
Tony Will - President & CEO
Hello, Adam.
Adam Samuelson - Analyst
So, I guess for me the question. In the press release and on the slides you allude to a mid-teens free cash flow accretion, relative to the CF standalone base case. And, I want to just be clear on that base case, if that assumed further share repurchases beyond the current authorization, I mean, 2016 and 2017 that had previously been part of the discussion, given a significant unallocated capital or cash flow in the next couple of years.
Tony Will - President & CEO
Yes. Thanks, Adam.
So, look, the way we look at this is, we've got the industry forecasts on price strips, and so forth. We run them through the model and look at what -- how much cash flow is available to us as a standalone entity. And then we look at what it looks like under the new configuration using that same price strip with the different platform. And, of course, we assume an ongoing return of capital program that's consistent with our capital allocation priorities as we've done in the past. And so, our view is that's an important element of continuing to drive shareholder value and we've modeled the same assumption into both cases.
Adam Samuelson - Analyst
Okay. That's helpful. And then, just quickly, the call option to purchase the remaining 55% of the OCI Natgasoline project. Any incremental color on the terms of the call?
Tony Will - President & CEO
Yes. So, it's done at a -- the same valuation as the original 45% purchase is with equity appreciation for the developer/owner OCI of about 10% per year going forward. So, it gives them a fair return to continue to develop and bring that project online. It allows us to participate in it once it's online without an additional capital load hitting our free cash flow between now and then. And, it also allows us to really get to know the methanol market and evaluate what the return profile looks like to be able to make that decision appropriately in 2017.
Adam Samuelson - Analyst
All right. Great. Thanks very much.
Operator
Thank you. Steve Byrne, Bank of America Merrill Lynch.
Steve Byrne - Analyst
Yes. Thank you.
With respect to the incremental tons that you expect to come out of Donaldsonville, how would you split those between the domestic versus the export market? And, has that changed post the GrowHow and OCI deals?
Tony Will - President & CEO
So, thanks, Steve. Look, we have been, for the last couple years, exporting somewhere in the neighborhood of 500,000 to 700,000 tons a year. Our expectation was that would likely grow to about a million and a half, even without this combination. I think what it does, is it gives us access to some additional distribution points around the globe. It allows us to leverage some of the locations where OCI has some great relationships.
We can think differently about product into the UK and/or into Europe leveraging the distribution systems either through GrowHow and/or Geleen. So, on the margin I'd say we might be -- have opportunities to create incremental value for shareholders by exporting more. But, time's going to tell and Bert's going to do the analysis on what the net backs are for us by keeping that product here and sending it up the river versus moving it offshore.
Bert, you have another thought?
Bert Frost - SVP of Sales, Distribution and Market Development
Yes.
I think the main concept is we're ambivalent whether it stays in the domestic market or it's exported. It's a net back analysis or a platform analysis on what is best for the system. And, there are times when we go through a dearth of orders in North America, it makes sense for us to move product offshore in a seamless way, which you've seen us do into France, the Netherlands, and the UK for UAN, and, as well as, for ammonium nitrate. We moved that into Central and South America. Same with urea. And, ammonia, we've moved that all over the world.
And so, we're constantly looking at our platform, our products, our production mix to put that into the right profitability position for the Company. But, I do see us exporting more as we build -- as we have more capacity, more opportunities, and more distribution opportunities. We think that'll only grow.
Steve Byrne - Analyst
Thank you.
Operator
Thank you. Mark Connelly, CLSA.
Mark Connelly - Analyst
After your talks with Yara ended, you talked about how valuable Brazilian distribution would be. So, can you give us a sense of how OCI distribution in Brazil compares with what you might've gotten with Yara? And, should we still assume that you're interested in expanding Brazilian distribution beyond what you're getting with OCI?
And, this is the second question. How much does your capital spend change? I don't have a great sense of where these OCI projects are in their spend cycles.
Tony Will - President & CEO
Yes. So, thanks Mark. So, very quickly in terms of Brazil. OCI has a terrific joint venture partnership with FITCO in Brazil. It's a very valuable relationship. They take no currency risk. They take -- they get, sort of, cash delivery before product hits. They don't have the demurrage costs or anything.
Mark Connelly - Analyst
Okay.
Tony Will - President & CEO
It really is a terrific relationship and we very much look forward to continuing to work with and trying to expand that relationship over time. We think that working with partners that know how to manage the local market, where we're not taking currency risk or inventory risk, is the best way to go. We prefer to partner with people, as opposed to having to own the value chain end-to-end, and let those people manage risk in the way that they're better able to do it than we can.
Bert Frost - SVP of Sales, Distribution and Market Development
Right. That's spot on.
What you're seeing with the FITCO or with many other opportunities like that is our desire to do what we do well which is produce and distribute our products to a point but, not being exposed to currency demurrage and other risks that are associated with some of these offshore markets. We know the FITCO people well and the Fertipar people well. But, Brazil is a tough market and I think you're seeing that in some of the players today, some of the bankruptcies and risks that are coming out now today with the currency problems.
So, our -- I think our direction's a little bit different than PCS' and Mosaic, where they desire the distribution to the end customer. That might work well for their business. But, I think where we are, we're very satisfied, just staying what we do best.
Tony Will - President & CEO
And then, Mark, your question about additional capital requirements. So, this is the way I think about it. By the time we close this transaction, Wever will be up and operating and D-ville will basically be up and operating. The only CapEx left, in terms of the capacity expansion projects for us, is going to be the remaining tail on getting Port Neal operational.
As I mentioned, OCI, who does a terrific job of developing and constructing world-class assets, is doing the Natgas project. And so, they're doing the CapEx spend on that to get it up and operational. So, there's no capital load on us relative to getting that project up and running.
And, think about it this way which is, on an ongoing CapEx maintenance perspective, we're increasing our total production capacity when we're fully up and operational and OCI is fully up and operational, by about 25%. And so, our sustaining capital is going to go up by about 25%, which means if we were spending on average, about, yes, call it $400 million, it's going to be in the range of $500 million-ish in the future. So, that's probably the right way to think about it.
Mark Connelly - Analyst
Super helpful. Thank you.
Operator
Thank you. Michael Piken, Cleveland Research.
Michael Piken - Analyst
Yes. Good morning. Thanks for providing the color on your forward natural gas hedges. Could you give us any sense for whether OCI has done any forward hedging on natural gas and how you, sort of, think about potentially managing some of the risk in Europe and, whether your thoughts on locking in some of your cost basis on that side of the business? Thanks.
Tony Will - President & CEO
Yes. Thanks, Michael.
So, right now there is not a significant hedge position in place, at least, from an economic benefit or exposure perspective on the businesses that we're buying. We are absolutely looking at how we want to manage gas purchase across our European system now with the combination of both GrowHow and the Geleen asset going forward. We think there are going to be some opportunities there to bring some of the same approach and discipline that we have in the US with our existing asset base to bear.
But, the great thing about the assets in Europe is the gas cost is declining. Particularly, when a lot of it is the oil-linked gas is some of the highest priced stuff in Europe right now. And, it continues to drop with Brent price dropping. So, these assets are getting more and more attractive as opposed to the other way around. It's really an exciting time to be adding them to our portfolio.
Michael Piken - Analyst
Great. And then, as a follow up, with respect to how you plan to run the European business going forward, would you expect that the decisions will be made out of Deerfield, or, are you going to have a separate European sales force and team leaders, and will there be an equivalent of Bert in Europe, or will everything be run out of Deerfield going forward? Thanks.
Tony Will - President & CEO
Yes. Thanks, Michael. So, we -- we're absolutely going to have someone moving into the UK to be running the UK operations, actually, that's part of Bert's team. And, because it is a global market and prices are set globally, we're going to be very coordinated in terms of what happens over there with what we do on this side. So, think about it as being a coordination effort but local decision-making based on the dynamics in play in the local market.
Michael Piken - Analyst
Okay. Thank you.
Operator
Thank you. Charles Neivert, Cowen and Company.
Charles Neivert - Analyst
One quick question. With all of the capacity now that you're going to be owning in Iowa when it's all said and done, do you think that the Midwest premium that now exists on products like urea and ammonia is going to continue at the current levels? Or, do you think it shrinks down because you're no longer going to be transporting as much?
And, I mean, that's always been an advantage for you guys. Your transport costs were far lower. And therefore, you, sort of, could take advantage of that premium more than most. Do you think that premium comes down a bit?
Tony Will - President & CEO
Thanks, Charlie. No. Again, as I mentioned before, North America's going to continue to be about 25% running in deficit. So, and that product is -- tends to be used extensively in the growing regions in the Mid-continent corn belt region. So, there will still be over a million tons of UAN that's got a find its way up the Mississippi and into the application region. There is still all that ammonia and urea that's coming into the country.
And, the way that pricing is set, as you well know, it's the price in the Gulf plus the transport cost to get into market. And, that -- it doesn't change as a result of this transaction. It's more of the same.
Charles Neivert - Analyst
Okay. Also, you didn't mention this quarter. This is, just sort of, going back to the quarter. How much of the ammonia that you did this particular quarter was -- went to Mosaic through the Caribbean operations?
Tony Will - President & CEO
I'm going to ask Bert to handle that one.
Bert Frost - SVP of Sales, Distribution and Market Development
Yes, the Mosaic agreement today is principally out of Trinidad. And so, we're bringing that product from PLNL, our joint venture based in Trinidad, on vessels up to the Tampa terminal and it's about 50,000 tons, 60,000 tons, per quarter.
And so, not -- when you look at the totality of what we did in the quarter coupled with what we did in the six months, we were -- had almost a record, actually our second best year or six-month period in ammonia. Why? Well, a lot of that was driven with the favorable weather in the corn belt and the ability to continue to move ammonia into different parts of the corn belt as demand materialized in those positions. So, it was a very, very good ammonia season for us to date.
Tony Will - President & CEO
The other thing I'd say in that regard, Charlie, is Bert's being a little modest here. But, he's really led a significant amount of capital investment in our distribution facilities so that we can bring more product in more quickly.
We can refresh and reload the tanks. And then, we can also do outbound much more quickly. And, as a result of a bunch of those investments in our asset and distribution network, we're able to serve the needs of the customers that much more efficiently which is why we continue to deliver terrific ammonia volumes year in and year out.
Charles Neivert - Analyst
Thank you.
Operator
Thank you. Andrew Wong, RBC Capital.
Andrew Wong - Analyst
Hey, guys. Thanks for taking my questions. So, I actually want to focus on the tax part of synergies. I mean, with the regulatory focus on companies trying to lower the tax rate by moving headquarters. Can you just talk about any potential regulatory challenges that you might expect and, how you plan to address those potential issues?
Tony Will - President & CEO
Yes. I mean that -- Andrew, thanks for the question. Look, I would view this as a combination with great industrial logic. This is, sort of, normal course, cross-border M&A. And, that -- the issue at the end of the day is OCI is a Dutch Company and, in order to be willing to do this combination, we needed to have a European headquarters.
They weren't interested and it didn't make sense from a value destruction standpoint to keep the headquarters here. So, that was not a deal that was on the table. They weren't interested in it. And, the only way to really do it was to move the headquarters. So, this is not a tax-driven deal. Sure, it's a nice -- a little bit of juice. But, this is a deal with great industrial logic, great strategic benefits, and it's ordinary course, cross-border M&A.
Andrew Wong - Analyst
Okay. That's very helpful.
And then, just following on the export questions earlier, could you just, maybe, compare the net backs that you get and the margins for exporter product versus some of the US product that you sell?
Bert Frost - SVP of Sales, Distribution and Market Development
Well, it depends product by product. And, we have exported in the past year all four of our major nitrogen products, being ammonium nitrate, UAN, urea, and ammonia. And, you have to remember, for each of those products there are different demand periods. So, look, for example, ammonia is a narrow window in November and then in April and May. For UAN, it's mostly an April, May consumption period. Urea is more consistent throughout the year.
And so, as we look at different markets or different points in the United States, that can be a freight view from our different production locations that are on different railroads. And so, when you're looking at an export opportunity that is at Donaldson. That's the only facility in North America that can export. And so, it's compared against that next best option for freight and delivery cost, net cost, to the retail or wholesale customer.
And so, compared against that, and the timing and the shipments and the needs of the system, exports, on a paper, can be a lower net back. But, an optionality can be a better decision for the Company. So, that's how we look at it. We look at it holistically at the time in trying to plan our production runs and product runs to best benefit the system and our customers throughout the year.
Andrew Wong - Analyst
Okay. Thank you very much.
Operator
Thank you.
(Operator Instructions)
Matthew Korn, Barclays.
Matthew Korn - Analyst
Hey, good morning and congratulations again, everybody.
Tony Will - President & CEO
Thanks, Matthew.
Matthew Korn - Analyst
So, looking at this transaction versus others that you looked at in the past that ended up not going through, it looks like the Wever plant, the facility, is a major difference in its presence here in the competitive landscape of nitrogen in North America. When you're looking out over other projects that have been proposed, that are in near term, or could be constructed, any other opportunities or anything else that looks interesting to you if you think that consolidation in the North American market is something that's attractive?
Tony Will - President & CEO
Well, we're at the moment, worried about just getting this one closed, integrated, and firing on all cylinders. So, we've had a lot of people burning the midnight oil in order to get this one to this stage. And, we've got to get it closed and get it operating before we think about anything else.
Matthew Korn - Analyst
All right. Fair enough. We're all paid to look ahead. (laughter)
Tony Will - President & CEO
We're excited about 65% new capacity coming online in the next 24 months. That's some pretty sizable growth right there.
Matthew Korn - Analyst
No, it's true. I told my wife all about it this morning. (laughter) Let me ask this then on methanol because, I, like, I'm sure, many others here are going to be less familiar with this market.
In North America, methanol as a fuel additive, and the potential blending to the fuel stream, is that a real opportunity for growth here? Is that something that's -- given the change, maybe, in the political climate around the ethanol mandate, is that something that seems realistic?
Tony Will - President & CEO
Well, there is a possibility, actually, to move or to do a methanol to gasoline process. And, that is one of the options that, in fact, OCI is looking at for the Natgasoline project itself. And, that has some really interesting implications. In particular, there's some demand in California for this. It's really an ultrapure form of gasoline.
So, we're going to evaluate that, hand-in-hand with OCI, as we look forward and figure it out. In the US, though, principally, most of methanol production is currently used in formaldehyde and acetic acid processes. It's not used that much for energy currently in the US. But, there is that optionality. Although, I've got to say, we're big fans of the ethanol market and we're supporting the corn growers in ethanol.
Matthew Korn - Analyst
All right. Very fair. Thanks a lot, folks.
Operator
Thank you. And, ladies and gentlemen, that's all the time we have for questions today. I would like to turn the call back over to Dan Swenson for closing remarks.
Dan Swenson - Treasurer
Thank you.
In response to Jeff Zekauskas's question about our employee count, with the close of the GrowHow acquisition we have about 2900 employees today. And, with OCI being incorporated into the combined entity, we anticipate that we'll have about 3500 to 4000 employees at transaction close. Thank you for your participation in today's call. Feel welcome to contact me with any follow-on questions.
Tony Will - President & CEO
Thank you.
Operator
Thank you. Ladies and gentlemen, thank you for your participation in today's conference. This concludes the program. You may all disconnect. Everyone have a great day.