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Operator
Ladies and gentlemen, thank you for standing by, and welcome to the fourth-quarter 2010 earnings call. At this time, all participants are in a listen-only mode. Later, we will conduct a question-and-answer session with instructions being given at that time. (Operator Instructions)
I would now like to turn the call over to our host, Shelly Lair.
- IR
Thank you, Rocco.
Good afternoon, everyone. Welcome to the conference call. Before we begin, I would like to remind you that today's discussion will contain forward-looking statements relating to future events and expectations, including our expected future financial performance, results of operations, and financial condition. These forward-looking statements involve important known and unknown risks and uncertainties which could cause our actual results to differ materially from those expressed in our forward-looking statements. Please review the forward-looking statements disclosure in today's slides and press release for a full discussion of these risks and uncertainties. In addition, we have included some non-GAAP financial measures in our discussion. Reconciliations to the most comparable GAAP financial measures can be found in the appendix to today's presentation and on our website at www.Centuryaluminum.com
I would now like to introduce, Logan Kruger, Century's President and Chief Executive Officer.
- President and CEO
Thanks, Shelly. Thank you all for joining us today.
We had a busy quarter and a business environment of improving market conditions. I would like to make a few brief introductory comments before speaking in more detail about the market, so let's turn to slide 4. First, I would like to give you a quick summary of our view of the external environment to set a context as we speak about the countries' performance in 2010, and what we see before us for the year of 2011. Global demand growth continues at a reasonable pace during the last quarter of 2010. Annualized GDP growth grew at 3.2% in the US in the fourth quarter and approximately 1.9% in the Euro-zone countries during the third quarter of 2010. Industrial activity has been strong with both sectors, barring perhaps commercial and residential construction, exhibiting good to robust growth. As you are well aware, most developing economies have continued to produce strong results. In the fourth quarter, China GDP was 9.8% and industrial production was 13.5% in the month of December.Brazil has been another excellent performer. As you are aware, as well, inflationary pressures in these countries continue to build, and governments are taking what will hopefully prove to be action sufficient to avoid severe dislocations. Growth in India is also continuing on a strong footing.
In particular, in the metals markets, and our sector specifically, commodity prices have found solid support with risks reasonably well balanced, and there seems to be some evidence for potential toward the upside. There are many factors supporting this environment, including the macro-fundamentals which I've just discussed. In addition, a continued increase in the cost of par and certain petroleum based raw materials will end up in the aluminum price. Mike will discuss in more detail how we see these trends impacting us at Century in 2011.
You are well aware that investing interest in commodities has continued to grow, and new vehicles are being introduced that provide enhanced flexibility in investing in these assets. On top of commodity price, regional premiums have remained strong due to a variety of factors, including the limited available of material out of the warehouses. We continue to monitor factors that could weigh on the markets. Inventory levels in the absolute continue at historically high levels. That being said, the relationship of these stocks to final demand appears less onerous as the global economy strengthens. Similarly, planned capacity additions could be more than offset by the expected increase in demand. I will provide more detail on global balances in a moment.
Turning to the Company specifically, Century has had a busy last few months of the year. In December, the representative employees at Hawesville ran for the new five-year labor agreement. The process took the better part of the year and involved significant effort from multiple parties. I personally believe it is a credit to the plant's leadership and all of the employees that the smelter's operating performance remained strong for the year. With the labor discussions behind us, we have turned our attention to the re-start of the plot line we idled during the financial crisis. Wayne will explain the process and timing and Mike will provide details on the modest restock costs. This additional capacity will produce a meaning improvement in the plant's cost structure and will produce incremental cash flow at metal prices well below current levels.
At Grundartangi, performance in 2010 was good; despite the transformer outage continued for most of the year, the plant produced very close to its pre-incident output. As Mike will detail, the unit is now back in Iceland and has been commissioned. He will also speak about some high return, low-risk investment programs in development Grundartangi. By the year end, Mount Holly was at current efficiency and production run rate expected for this plant, a welcome return to operational performance. Wayne will also provide detail on the status of our efforts to restart the Ravenshood smelter. We have made some progress with the participation of many parties in the process of reaching a long-term power contract that would support the plant's operations. I will speak in more detail about the health of the project later in my remarks. We continue to divide substantial effort to the final items before we can resume major construction activity. While the progress has been slower than we would wish, the objectives of this long term investment more than justifies these efforts.
Shall we move on to slide number 5? We are pleased with the financial strength we have created. We ended the year with over $300 million in cash with no net debt. In addition, we replaced our expiring revolver with a new four-year facility. As Mike has previously explained, we have no plans to draw on this line, but this facility provides us with flexibility in managing our contractual requirements. During the year, we have made some difficult, but necessary decisions regarding the long-term employee-related liabilities. The purpose was to relieve the Company of liabilities it could not responsibly continue to bear. Mike will detail the impact of these actions on our balance sheet. We have followed through with our intent to limit the risk we assume in our large commercial arrangements, and Wayne will provide a bit of detail later on in his presentation. With respect to our recent hedging activity, think it's important that you hear from me that our strategy is to buy near-term protection to limit the downside risk for our higher cost US plants, but to retain substantially all the upside in metal price for our shareholders.
Let's move on to slide number 6. I would like to get some context on the environment in which we assume we'll be working for this year of 2011. In summary, we do not see any major variations in the trends we have all witnessed during the last six months. For planning purposes, we have generally assumed a slow and steady improvement in the macroeconomic environment in most of the developed economies. In developing regions like China and Brazil, we assume that the central planners will be able to put some reasonable controls on inflationary pressures without significantly dampening the recent rates of growth, and more importantly, in Iceland, we believe that recovery should continue to provide for better growth, lower interest rates, and rising inflation, with some strengthening of the currency. The restart to the Helsinki project for Iceland will be an important contributor to these trends. On balance, we are planning for a relatively benign business environment, one in which in our center, global economic growth will begin to underpin a meaningful reduction in the metal inventories. As this slide indicates, there are several items on which we'll be focusing our efforts over the coming months. The efforts are in the progress of our strategy of improving the cost structure across the Company, as well as growing our world class business in Iceland.
Let's have a look that's market and move on to slide number 7. The aluminum cash slice averaged approximately $2,340 per ton for the fourth quarter of 2010 and $2,175 per ton for the full year. Recently, prices have strengthen to north of $2,500 per ton due to improving demand, a weaker dollar, and a positive investing sentiment towards commodities. Aluminum spot prices are trading at $390 per ton, up from $360 per ton at the end of September last year. Lack of spot (inaudible) available for near term delivery, higher aluminum prices, commission of new aluminum capacity and smelter restarts have supported the aluminum prices. Aluminum prices continue to improve in the fourth quarter as the world market for aluminum fell into a deficit for a three-month period on lower Chinese production and a stronger demand, globally. Overall, we expect demand growth to continue, but we remain cautious.
Inflationary concerns in China and the rest of the world could lead to slow economic and industrial growth, which in turn could impact demand for industrial materials. This was confirmed by last week's Chinese interest rate hike. We will be assessing how the situation develops as we progress. The Chinese economy ended the year strong with a 10.3% year-over-year GDP growth, versus 9.2% in the previous year. Year-over-year industrial production growth in China has increased from 11% in 2009 to 15.7% in 2010. GDP in India grew at 8.9% year-over-year in the third quarter, demonstrating continued strength in the Indian economy.
Let's take a look at slide number 8, have a look at the market balance versus price. Aluminum demand is expected to increase at a healthy pace in 2011, due to an increasing construction and investment in infrastructure in China and other emerging countries. At the same time, a greenfield ramp ups in the Middle East and India will provide meaningful new supply in 2011. This is in addition to restarts of idle capacity bars in China and into the US.[Andoloos] forecast aluminum demand growth increased by 9% in 2011, and supply also to increase by 9%, resulting in a surplus of approximately 600,000 tons for the year of 2011. This equates to less than 1.5% of global market for aluminum. I would like to make a note that the Chinese imports of aluminum increased to 37,000 tons in January versus 4,000 tons in December. Most analysts anticipate the global aluminum market will dip into deficit in 2012 and 2013, supporting stronger prices over the forward curve.
We can move on to slide number 9. Inventories are currently at 55 days of global demand, and we again see prices that defy their historical relationship with days inventory. We continue to believe that this sustained disconnect, which has been occurring to somewhat in 2009, demonstrates a structural shift in pricing as a result of global cross pressures. Year to date, the LME cash to three months contango averaged $15 per ton, although I would note that the contango roughly doubled from to $15 per ton yesterday to $30 per ton today, whereas in most of 2009 and 2010, the contango was north of $30 per ton. This decline will impact the attractiveness of financing arrangements and may draw inventory from (inaudible) warehousing deals into LME warehouses. The significant inflow into LME warehouses earlier this year may be indicative of these arrangements that already starting to lose their economic appeal. That's said, I would note that the US Midwest premium has actually ticked up slightly over the last few weeks, and the European premiums remain strong.
Let's move on to slide number 10. As you can see from the chart, until recent times, the ratio of copper to aluminum prices remains in a fairly narrow band of about 1.5 to 2 times. Over the past few years, the gap has been -- between copper and aluminum has been growing, and more notably in the last quarters, there has been a massive run up in the copper price with only a modest increase in aluminum, driving the ratio to four times. Historically, industry experts considered substitution a reasonable small contributor to demand given that the investment required to reconfigure operations to accommodate a new material, but with the current premium for copper, views are changing, and substitution now has the potent to be are a real market mover for aluminum. Recent data has confirmed our long running assessment that the substitution has been on the order of a few hundred thousand tons per year. Although it's too to early for us to predict the impact of current copper prices will have on aluminum demand, but we do expect to see a rate of substitution significantly higher than it's historical level of the near to medium term. Some market observers suggest that that percentage will be north of 10%.
I'll now turn over to Wayne who will give you an expected milestone for the restart of the first part line at Hawesville and the next steps (inaudible) some details regarding investment progress at both Grundartangi and Hawesville.
Thanks, Wayne.
- COO
Thank you, Logan.
Let's turn to slide number 11. In January, a repaired transformer arrived in Iceland. It has been installed, tested, and is now on-line and operating well. We are taking the month of February to complete some required maintenance on other transformers and will ramp up average in line 1 at the end of the month. We continue to pursue our claim with our insurers for that portion of the lost volume caused by the sea borne damage during the original return trip. We continue to work on a variety of programs aimed at creating additional capacity and value within Grundartangi's existing footprint. The additional tons would produce good incremental cash flow and have an attractive payback. The multi-year program would require a modest commitment of capital in stages. We expect to be in a position to provide further detail over the coming months. As you may remember, the multi-year labor agreement we concluded in early 2010 had a wage reopener after the first year. We have engaged with the unions and are in active to discussions with them. Our process is part of a broader set of ways negotiations going on in Iceland between employers and employee groups.
Moving on to Hawesville, after many months of discussions and negotiations, we concluded a multi-year agreement with the steel workers in December. The process went on for a bit longer than we expected, but we are resolute to do everything possible to put in place a foundation for Hawesville that contributes to a long, productive, and cost effective future. With that process behind us, we are continuing to improve the plant's performance and financial contribution. We entered into a new supply agreement with Hawesville's major customer to replace the long-term contract that was to expire in March of this year. The terms of the agreement continue to benefit both parties by sharing the natural synergies between the two plants. In regard to improving Hawesville's performance, we are proceeding with a modest investment program. It involves upgrade in the rectification and high voltage areas with some improvements in the anode rodding room. The restart of line five is under way, and we anticipate returning to full production Hawesville in the first half of this year; the additional volume from the restart is expected to reduce the average per unit cost of the plant as fixed costs are spread over a larger base.
Looking at Mount Holly, I'll just make a few quick comments. As noted previously, the plant has a very able new general manager and we are beginning to see improvement in all areas of performance. Recall, Mount Holly is generally an efficient and well-run smelter; however, it is burdened by an uncompetitive power rate, and this is the key issue on which we and our partners are continually working.
Now let's move on to slide number 12. At Ravenswood, Logan mentioned that we have made some difficult decisions about curtailing benefits. The actions were necessary to improve the plant's competitive cost position and improve it's chance to restart and sustain operations. Mike will provide you with detail on the impact this will have on our financials. In the area of the potential restart, I am pleased to say that we have made progress developing an avenue for the plant to obtain competitively priced power. As noted previously, competitively priced power, enabling labor contract, and a sustainable LME pricing variety are key elements needed to reopen the smelter.
Now turning to the physical market, scrap is tight due to bad weather conditions, host consumer scrap collection is down accordingly, automobile build rates are up resulting in a positive impact on our order book. Aluminum is used in wheels, suspension, cooling, and heat transfer, and electronic components. Aluminum usage in automobiles and light trucks continues to increase, due to the increased efficiency demand. Government projects in developing regions are driving demand for rod and cable as they build new infrastructure, and we expect this demand to last through 2011.
With that, I'll turn it over to Mike who will discuss the financials.
- CFO, EVP
Thanks very much, Wayne.
If we could turn to slide 13, please. And, as usual, I'll refer to the financial information that follows the verbiage in the earnings release, so you might want to have that handy. Okay. Let's talk about, as usual here, first, I will compare the quarter that just ended to the prior quarter sequentially, so obviously Q4 over Q3 will be all of the comparisons we're talking about here on this first slide. First, before be go to the change in sales, let's talk about the factors that drove that change; first are realized unit prices in the US were up 12% and Iceland up 13%. Those versus a one month lag LME price that was up 13% quarter-to-quarter.
Turning to shipment volumes, if you've had a chance to look at the operating data at the end of the financial information, you will -- I need to note here first, that like in the third quarter, in the fourth quarter, we had about 3,100 metric tons of business at Grundartangi that was sold as direct sales other than as tolls, about the same amount as in Q3, so when you adjust for those data, you will see domestic shipments were up about 2% on both an actual and per day basis and Iceland up about 1%. I'd note if you'd had a chance to look, that Grundartangi was producing and shipping at an annualized rate of 274,000 metric tons for the quarter. Obviously that was without the transformer in place for the entire corridor, and as you'll remember, that's almost the rate at which the plant was producing before the incident in early 2010, so we continue to get great creep out of Grundartangi. So, putting the pricing and volume data together, as you'll see, we've got net sales growth on a US dollar basis of 14%, Q4 over Q3.
Working down the income statement, gross profit you'll see was $25 million up on a $38 million sales increase. Talk about some of the factors contributing there, price alone, the LME price and the premium changes produce a $34 million increase in gross profit, Q4 over Q3; market-based costs; increased costs of sales, obviously; lowering gross profit by $10 million, those, as you know, are alumina and power for Grundartangi, which are linked directly to the LME. Raw materials for this quarter were actually flat, quarter to quarter, but we some reasonably sized increases coming. And I will talk about that in a couple slides. And I need to note for the last quarter here that in our cost of sales, there is $16 million that we recorded there that we actually aren't responsible for, or weren't responsible for in the fourth quarter. Those cash costs, that $16 million was paid by EON, the former power supplier for our Hawesville smelter under an agreement we reached a couple of years ago and that arrangement, as we've been saying for some time, came to an end in the fourth quarter, 2010.
Moving our way down the income statement, you see, obviously, the large amount on other operating expense. Remind you the items on that line all relate to Ravenswood. If you've had a chance to look at the earnings release, you saw the major items in there. Let me talk about them for a moment. The smaller item was a $5 million charge for pension benefits at Ravenswood, due to the fact that the plant has been curtailed for a period of two years. The larger item, as you saw in the earnings release, a $57 million gain, relating to changes in the Ravenswood target medical benefits as Wayne discussed. On that same score, we'll have additional gains in the first half of this year, 2011, for the same item. We're looking at about $19 million in additional gains, reasonably evenly split between Q1 and Q2 that you'll see come through. And in addition to that, we'll be booking a $4 million associated tax benefit, again reasonably evenly split between Q1 and Q2.
To finish off the income statement. Loss in foreign contracts, obviously those are our hedge contracts, put options to which Logan referred, no great surprise there, as the aluminum price goes up, the value of those puts goes down. No change on the tax line, we continue to provide taxes in the US at a 0% rate, given our fully allowed for deferred tax assets in the US. Iceland at 18%, that's statutory rate, and as you saw in the earnings release, a $2 million discreet item, again, directly related to the Ravenswood benefit changes. At the very bottom of the income statement data, you can see common share and common equivalents diluted per the quarter, average $93.4 million. You need to remember there's $8.3 million preferred share still outstanding.
Talk about EPS, if you would, just move to slide 24, please, so you can see some of the detail in and out of EPS. Give you a minute to get there. So, you see the $0.64 at the top of that chart. That's the as-reported number, obviously, and you see some of the items that are one-time items, and some extraordinary items about which we've talked. I have talked about most of these items, so I won't belabor them here; I'll move through them quickly. You see the non-cash loss on hedge contracts, the tax benefit related to the Ravenswood retiree benefit action, the pension benefits charge, and the medical benefits changes at Ravenswood, the accounting for that itself. Lastly you see the EON contribution, again, to the power bill, $0.16 a share here, those expenses that EON paid on our behalf.
Let me just make a couple of points here. If you will remember, when we entered into this transaction and announced it, it would have been in the third quarter of 2009. We detailed the circumstances under which -- and the assumption under which EON would provide that support, and we also detailed that the support program had a maximum contribution over its life, over the approximate six-quarter life ending in December that we just concluded of around $80 million. Based on the various factors and calculations, the support actually came in excess of that, you'll see it in the footnote of this page, by about $13 million, and that $13 million is now a contingent obligation that we owe EON back if a couple of circumstances occur. It's relatively straightforward. Two things have to occur for us to owe them back that contingent obligation. First is that Hawesville has to be producing at about 80% of its capacity; it's about four of the five pop lines. Obviously, it will be producing at all five pop lines here shortly, and also the LME price has to be at a certain limit, which is above where the price is today. In any month in which both of those two factors are true, we owe them that contingent obligation back over a 60-month amortization period, so a couple $100,000 a month. We also have the right, as you would expect, to repay it in whole at any time we choose.
If you go back to the financial information, please, I would just like to make a couple of comments on the balance sheet and cash flow before we move on. So, if you've go the balance sheet in front of you, just a couple of comments. First, under current say assets, Logan mentioned, we ended the year at $308 million in cash. You'll see a significant amount of restricted cash came back into -- I'll call it regular cash and equivalents, as we predicted. That was due to the fact that we posted a letter of credit to back stop our obligations under the Hawesville power contract and thus received our cash security deposit back.
Moving down under current liabilities, I'll remind you of the convertible notes. Those notes, the holders of those notes, I should say, have a put option for cash in August of this year, and we're assuming that those notes are indeed put to us, and that will satisfy that obligation with cash, obviously further deleveraging the balance sheet. Lastly, down under long-term liabilities, on the OPEB liability, we've talked about the changes there; you see a major change and just to put it into context, the total Company-wide OPEB liability at December 31, both long-time and current, stood at about $110 million, so obviously a significant decrease.
A couple of items to note on cash flow before we move on quickly. Maintenance CapEx for the quarter at $7 million Helguvik spending at $4 million, both in line with our expectations. If you've had a chance to look in at the cash flow data in the few minutes before this call, you'll see that we've build a little bit of inventory this quarter, working capital but principally inventory. Two factors there. One is just the metal price itself, but more important, we did put some raw materials into inventory this quarter.
Let me comment before we move on about a reasonably large cash flow item you'll see in the first quarter of this current year, so when we report results in early April or May. We've been doing and good tax planning in Iceland, and as a consequence of that, or in execution of that, I guess I should say, have paid some inter-company dividends in the various Icelandic companies. Iceland law requires that in concert with that we pay a withholding tax to the taxing authorities, which we'll do in Q1; it will be quite large, about $27 million, so you'll see that go out of cash into working capital in Q1. That gets repaid right back to us at the end of the year, either late in Q3 or early in Q4, so you'll see it come right back, but just wanted to give you a heads up that you'll see that in our results.
If we could move to slide 14, please, just make some comments about the year-over-year results. First start with the market, the cash LME was up 30%, 2007 over 2009. On that basis, our average realized prices were up 34%. That's the average across the Company. Shipment volumes, again, if you've look at the information at the end of the earnings release financial data, you will see that US shipment volumes were down 5%, 2010 over 2009; that's obviously due to the fact we curtailed capacity in early 2009 in the first quarter. Grundartangi was down less than 1%, again, despite the transformer being out for most of the year. Put those two factors together, you'll see net sales on the US dollar basis up 30%, '09 to 2010.
A couple of more comments, gross profit, movement of $178 million, up, obviously, on a $270 million sales gain. The price of the metal and premiums pushed up gross profit by $297 million year over year. Market-based costs increased cost of sales by $61 million, obviously, again alumina and Grundartangi power and US power on an as-reported basis -- this is, obviously, primarily Hawesville, increased cost of sales by $28 million. Lastly, on cash flow for the full year, maintenance CapEx came in for the year at $12 million versus our full-year estimate of $15 million and Helguvik spending of $19 million in total. That's, again, within our expectations of $1 million to $2 million a month on spending of Helguvik pending a major restart of construction activity.
Turn to slide 15, please. Just a quick look at the movement in cash over the quarter. We've talked about most of these items, so I'll go through it quickly. You see the cash coming in again from restricted cash from the security deposit at Hawesville for Big Rivers. We did purchase some additional put options in the fourth quarter, as Logan says. We believe we're in good shape in terms of downsize protection for 2011, and working capital, I spoke about those items.
I think we can move on to page -- slide 16. Just thought we would show you the movements of cash for the full year, remind you about a couple of things. First, the tax refund that we received in the second quarter; maintenance capital and Helguvik spending I've already talked about, and you can see here, the cash we've spent on downside protection for the full year. I should note to that here in the last week or two, we've begun to layer in some downside protection under the same philosophy that Logan noted for the first half of 2012, taking advantage of the market conditions.
If we could move on to slide 17, please, show you the cash flow as we usually do. Q4 comparable to Q3, despite the movement or the build up in inventory that I talked about. Okay.
If we could turn to slide 18 by turn it back to Logan. I'd just like to give you some items for 2011 to help with your modeling as we've done in the last couple of years. First, volume, you see the estimates there in the US as Wayne detailed this.This assumes that Hawesville line 5 is back producing fully in the first half; and again, as he also noted, this assumes the transformer is back and the operations are back at full amperage in the first quarter of this year.
Cash costs for the smelters, let me just make a few notes. It's mostly in the footnotes here, but just so there's no confusion. So, these data include all of the plant operating costs including plant SG&A. We have aggregated maintenance CapEx for all of the smelters. I'll get to that on the next slide. Just a couple notes here. Plant SG&A in addition to the corporate SG&A that I'll show is on the next slide is about $1 million a quarter for the current operating plants, and on top of that, in any given quarter, we'll have the some additional amounts for Helguvik depending on the G&A activity at Helguvik.
In addition, as Logan noted, the Hawesville restart costs are already imbedded in these numbers. These costs are stated net of premium that we receive in the US, and as you can see here, we've stated the Grundartangi costs, we've put in a market-based alumina costs for comparability purposes. We have run these data at an LME assumption of 2,300 to 2,500, but you can easily calculate the sensitivity here and run these costs at whatever price deck you choose. We have included some additional cost detail to give you a sense of what's pushing things up and down. Obviously, all of these costs are embedded in the smelter costs, about which I just spoke. Just a couple quick comments, alumina, as you can see, no big change there. Same with US power, on an as-reported basis, but as we've been talk ting about for some time now, we have a major step up in cash costs at Hawesville due to the termination of the EON support. And as you've probably heard from our peers in many other industrial companies, we're looking at some reasonably sizable increases in carbon-related costs. For us that would be Coke in the US where we manufacture our own anodes and finished anode blocks in Iceland.
Lastly, on slide 19, please, just a couple other quick points. We've shown you SG&A; again, you need to as, as I said, to this number, about $1 million a quarter for the plant level, and then a little bit more for Helguvik; that'll vary a little bit. Interest expense, $22 million in cash, that's based on the current debt balance and also assumes, as I noted earlier, that we satisfy the put of the convertible notes in cash in August of this year.
A couple of other comments, pension funding. You've noted over the last couple of years that we've made only very minor contributions to our pension plans. As you would expect, the assets in those plans have come back with the market, but we plan to make about $17 million in cash contributions to the pension plans in 2011 to increase their funding status. Taxes, no change. US, no book or cash taxes. Iceland booking at 18% statutory rate. Based on our current calculations in the latter half of the year, we'll be making a cash tax payment in the range of $10 million to $15 million. Helguvik, Logan will talk about in a moment, but from a financial standpoint, our assumption is pending the major restart, we'll continue to spend the range that we've been spending. Maintenance CapEx, again, around $15 million in the investment programs about which Wayne spoke at Grundartangi and Hawesville, something on the order of $15 million, maybe a bit less.
And with that, I'd like to hand it back to Logan.
- President and CEO
Thanks, Mike.
Let's move on to slide number 20. We have made measured progress at the Helguvik construction site and on the project, generally through the year of 2010. Importantly, we continue to assess the project's attractiveness over to the longer term.On the prospect of both the capital cost and the plant's projected cost structure, we remain highly confident that Helguvik can be an attractive long-term investment. We continue to monitor very closely inflationary pressures around the globe and any impact that could have on the project's economics. Thus far, we have been able to maintain the original capital estimates.
The environment in Iceland remains complex on a number of fronts. That said, the progress that the Icelanders have been -- made is encouraging. The financial system is returning to some normalcy, and economic activity is looking a bit brighter, although unemployment remains high. Remain as convinced as ever that Helguvik will bring meaningful benefit to the country, and a good majority of Icelanders continue to agree with that point of view. At this point, the one remain is task is to come to final agreement of the power companies on the amendments the power contracts signed in 2007. To ensure the project's long-term potential, we believe it is necessary to agree now on terms and the execution for the entire plant, and not just for the first 90,000 ton phase. We are hopeful that these various issues will be resolved over the coming months, and that we will be preparing to resume major construction activity this year. We will obviously keep you informed of any significant developments.
Moving on to the final slide in the summary, slide 21. In summary, as evidenced in the data and the market conditions we are seeing, the environment looks reasonably attractive over the short to medium term. We are, of course, mindful of the very quick changes which can be brought about by geopolitical and similar factors. These positive contributions and conditions translate to our industry in most respects. The commercial activity and general sense of optimism we see amongst our customers, suppliers, and partners bodes well. We cannot see how the increases in power and major ore material costs will abate anytime soon. This cost push coupled with the anticipated demand versus supply growth of the coming years provides for the commodity price. Of course, the anticipated excess demand must begin to (inaudible) inventory levels that have remained stubbornly high for the last period. The business is performing well. Grundartangi and Hawesville each had a very good fourth quarter and that performance has continued into the new year. We don't take these results for granted and I have been very pleased with our team's execution. We're also finally seeing some improvement in performance at Mount Holly.
With that, I would like to thank you and move on to questions.
Operator
(Operator Instructions) Our first question comes from the line of Brett Levy with Jefferies and Company. Please go ahead.
- Analyst
Hello, guys. Your 8% notes are coming up on a call price and a call date in May. Obviously, the capital markets are much changed, your financial performance is in a different place right now. What do you think the likelihood is that you take those notes out of their first call date?
- CFO, EVP
Brad, no comment on that at this point in time. We're looking at that, but no decisions and no comment.
- Analyst
Okay. Can you -- I know you guys said for the Helguvik restart that everything seems to be on the same cost for the Phase 1 and the Phase 2. Assume that you guys hit your target of restarting major construction this year, can you refresh everybody on what the timing and amount necessary to be spent on Phase 1 and Phase 2 would be, just dollars per year and amount of production achieved?
- President and CEO
Yes, this is Logan, and I'll ask Wayne to chip in with any other comments if he'd like. I think Phase 1, just to remind everyone, is a capital investment of about $600 million, and it's about a 24-month construction period. We have a good start on that, both engineering and being in the field. The next phases are approximately for 90,000 tons each, about $300 million to $350 million each, in total of about $1.65 billion, $1.7 billion, over the full four phases, and that will be spread over some is six years, approximately. You can use about 15 to 18 months between phases. We obviously update on a regular basis our contracts and quotes, and so we are, at this point in time, still very positive and certain on our capital investment, particularly on Phase 1 for the first 90,000 tons, which is at a higher level because you have to put in the infrastructure, particularly electrical rectification. Both Mike and Wayne may want to comment.
- CFO, EVP
Just one comment for clarification. As Logan said, total came costs for the first phase of $600 million, of which at the end of 2010, we've spent about $130 million, is so the estimate to complete is somewhere in the high $400 millions.
- President and CEO
Wayne?
- COO
I think you've hit it.
- Analyst
And by the end of completion, the total capacity to the plant will be what?
- President and CEO
360,000 tons. It's the AP36 technology, so 360,000 tons per year.
- Analyst
And that will be in year seven?
- President and CEO
That's taking you to year seven. Again, it's depending on power delivery over those various phases. Shelly may want to add some comments. Shelly?
- IR
Yes, the seven years would be assume continuous construction. It would be, obviously, our preference, but as Logan mentioned, it is contingent on the power availability.
- President and CEO
And just as a reminder to everyone, although some years have moved on, this is no different than the approach we took at Grundartangi, which's worked pretty successfully.
- Analyst
Last question, and I'll get back in queue. Is there a target cash cost that you guys are aiming at in order to consider restarting Ravenswood? You have to get to $0.90 or $0.95, or whatever it would be?
- President and CEO
Mike?
- CFO, EVP
Yes, I'll just make one quick comment. It's hard to answer that question, Brett, because remember what we've said as we've gone through not only the analysis of this over the last, Wayne, 18 months, but negotiations with the power company and discussions with the political infrastructure in West Virginia. The contract that we need here needs to protect the plant at lower LME's, and so it's not just a -- you can obviously read between the lines here. It's not that we just need a fixed cost that add a reasonable long term LME, whatever the analysts is say it is today, would result in a reasonable cash margin, it's that we need something that will be flexible enough to protect the plant invariably when commodity prices fluctuate. Wayne, I don't know if you have --
- COO
I think you have hit it pretty well, but I think the key important points here are that we are in active discussions to conclude a power contract, and that in addition to finalizing the labor negotiations of which we have put aside until we conclude the power contract.Those two together will help us understand what price point in the LME environment in which we are living, whether or not we proceed.
- Analyst
One easier one. Puts for 2011, percent of total production in the United States, you've got puts on and the average put price that you put into place at this point?
- CFO, EVP
We're going to start charging you here, Brett, for excess.
- Analyst
I'm done after this.
- CFO, EVP
It's all right. Good question. So, the way we look at it is not on a total production basis. We look at it as what we call unpriced production, just to remind you -- and to remind you what that is, that's total price production minus the natural hedge embedded in the alumina linkage, so on an unpriced basis, averaged through the year now, we're at about 40% of the unpriced total US volume. And that include the incremental volume that we -- coming from line five -- that volume that we showed you on the 2011 modeling items page.
- Analyst
And the price?
- CFO, EVP
We don't disclose that.
- Analyst
Thanks very much, guys.
- President and CEO
You're looking at the screen, you'll get the number. Thank you.
Operator
Thank you, sir. And our next question comes from the line of Dave Gagliano with Credit Suisse. Please go ahead.
- Analyst
Just a quick question on slide 18, should be an easy one. Just the cash cost figures for 2011. That's very helpful. Could you give us the actual average cash cost in the US and in Iceland for 2010?
- CFO, EVP
David, I think, we have tended not historically to give those data. As you know, people have become pretty adept at sifting through the financials, the so-called guarantor financials, which break out pretty well Iceland versus non-, and getting a pretty good approximation for that, so I think we'd rather just keep it at that.
- President and CEO
David, it's Logan. Just a reminder. The change, as you have noted from 2010 to 2011 for (inaudible) and I think we have indicated what that impact would be in previous discussions.
- Analyst
Right. Okay. So, in the Q4 '09 earnings presentation, i.e., a year ago, you provided cash cost targets for 2010 of $1,825 in the US and $1,700 per ton in Iceland.
- CFO, EVP
Remember, to be comparable there, look at the LME price at which both of those ranges are given. So, to be comparable there, plug in that same LME range into the costs that we've just given you on slide 18, and then you'll be able to calculate perfectly what the increase is.
- Analyst
And did those numbers, once we adjust it, did they actually come in as expected in 2010?
- CFO, EVP
Yes, pretty darn close, very close, as Logan said.
- Analyst
Perfect. Thanks.
Operator
Thank you, sir. Our next question comes from [Paretash Misra] with Morgan Stanley. Please go ahead.
- Analyst
Two questions. Number one, could you talk a bit more about your alumina purchase for Iceland in 2011? Are they going to be linked to aluminum, or are there going to be -- there might be some from the spot market itself? And related to that, at the end of Q2 you had about 35% of production that was hedged because of the alumina and electrical power contract, so what is the right way to think about that number as we look into 2011?
- President and CEO
I'll ask Mike to give you the answers. Mike?
- CFO, EVP
Yes, sure. So in -- for Iceland alumina, obviously, other than this small amount of direct volume on which I've commented in the last two quarters, that's a towing arrangement there. The towing price that you get, as we've disclosed many times, is a percentage of the LME. And the right way to look at that is that it's reflective of receiving 100% of the metal price minus the alumina content. We'd note that those tows were entered into some time ago. You can get all of the detail in the 10-K, so they would be reflective of a towing environment or an alumina environment at that point in time. Your second question again, not to duck it, is a tough one, because it's a combination of two things. One is the implicit alumina price that I've just described, one minus the towing fee, if you will. That's the first component to it, and the second component to it is, of course, the power price. Two issues there. One, it's hugely variable, obviously, because it's linked directly to the LME, so it's going to be obviously at higher LMEs, it's going to be a higher percentage of your cost of sales and the reciprocal at lower LMEs. And second, it's something that we have chosen, and I think rightly so, it's highly competitive, not to disclose in the past. And, in addition, we're precluded from doing so under the contracts themselves. Logan, I don't know if I have missed anything.
- President and CEO
I don't think. I think just you've got to think a small amount of tonnage that Michael remark at Grundartangi which was direct sales, and that's just outside of the towing arrangement, and I think it was about 3,100 tons.
- CFO, EVP
It was a little less than 5%, exactly.
- President and CEO
The business at Iceland is towing, so I think Mike's description takes it down the right path.
- IR
And I believe that 35%, that was a blended number for US and Iceland, is that right?
- Analyst
That is correct.
- CFO, EVP
It's a number, but I'm not sure how helpful it is, frankly.
- President and CEO
You've got a number of moving parts, and the parts, obviously, beside the alumina pricing, is also is the power price in Iceland, so I think Mike has given you guidance on this, and for you to think about.
- Analyst
Fair enough, actually, thanks, and good quarter. Thank you.
- President and CEO
Thank you very much.
Operator
Thank you. Our next question comes from the line of John Tumazos with Tumazos Independent. Please go ahead.
- Analyst
John Tumazos here. In the second half when Chinese output fell 16% from June to November, there was no large inflows of imports into China. Do you understand how their consumption, or apparent consumption fell so much, whether they used plastic or steel in building materials, et cetera. And secondly, with the deliveries into the warehouses in January and February, global apparent demand appears down 1% to 2% for the first quarter.
- President and CEO
Yes, John, I'm not sure I'm going to be able to answer it in any way that's going to be of great help to you, but if you look at Chinese IP growth in last year was about 15%, 2010. But the year before, China had ramped up its total production to around capacity of about 18 million to 20 million tons. There's some debate about that. So two things happened in China in the last six months of 2010. One, there was a restriction on power consumption to achieve certain environmental targets, and secondly, there was a bit of a requirement for people to turn off the use of power-intensive industries. And there were a number of provinces that China were affected. All in all, I think that drew on stocks that were already available in China. In fact, there is some indication that the Chinese sold out of the strategic reserve of metal as well. So, I think the demand physically and what China was producing, plus the stocks that were liberated, kept China about whole last year. I think what we are debating now is how quickly in 2011 the curtailed capacity comes backs, and there's some debate about that both from a weather, economics, and a power cost and availability discussion, and how much demand, or apparent demand, as you describe it, grows. The last number we had was about 15%, 16% of IP growth, so I think that's the equation, and you saw in our notes -- our discussion, John, that we saw some higher imports in China in January, versus December, of metal. So, hopefully that helps you. The second question, would you like to just repeat it and see if I can give you an answer?
- Analyst
The inventory deliveries to exchanges of about 325,000 tons so far in the first quarter, combined with world output below the June levels, that were record, would work out to something like a 1% to 2% apparent demand decline, and I was wondering how you -- ?
- President and CEO
I'm not sure I can interpret it like that. I think just -- you have to take into account from some of my remarks earlier which said that inventories came onto the LME, as people perhaps reassessed the financing activities of these metal stocks.
- CFO, EVP
Yes, I think -- actually I was going to say the same thing as Logan, just in a different way. I can't see your math, John, but my guess -- well, it sounds like what the -- an implicit assumption in your math is that those inventories, additions into the warehouses, were new production, whereas I think most market participants believe that they were simply stocks that were sitting in one place, going into an LME warehouse, where it's counted in a different way. And so I don't know if that's what you're doing, but --
- President and CEO
I agree. I think that's what most people seem to think, John.
- Analyst
Right. And all I'm doing is taking production that is less, plus inventories that are rising.
- President and CEO
Yes. So I think --
- Analyst
If I could get passed on one more item. The US Aluminum Association reported a 2% decline in wire and cable shipments last year for the North American region. Is that in all -- in any way an indicator of a lack of substitution for copper? And do you know of anybody in the wire and cable business building new wire mills to help aluminum take share?
- President and CEO
I really can't make an observation. But I can tell you that demand for cable, sourced wherever, including the USA, is high, and we've -- and I think I've tried to do it in the notes and speaking notes, John, is we think the numbers support that substitution was in the 100,000s of tons traditionally, and those are what the numbers indicate. What we are questioning and a lot of people are trying to think through is that a four tons multiple copper to aluminum, does that substitution number change greatly?
- Analyst
Thank you.
- President and CEO
Thanks, John.
Operator
Thank you. (Operator Instructions)And at this time, speakers, we have no one else in the queue.
- President and CEO
Thanks very much to everyone for joining us on the call today. We look forward to speaking to you again at the next quarter. Thank you.
Operator
Ladies and Gentlemen, that does conclude your conference for today. Thank you for your participation and for using AT&T Executive Teleconference. You may now disconnect.