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Operator
Thank you for standing by. Ladies and gentlemen, welcome to the Century Aluminum Third Quarter 2009 Earnings Conference Call. (Operator Instructions). I would now like to turn the conference over to your host, Miss Shelly Lair, Head of Investor Relations. Please go ahead, Ma'am.
Shelly Lair - IR
Thank you, Christopher. Good afternoon everyone, and welcome to the conference call. For those of you joining us by telephone, this presentation is being webcast on the Century Aluminum website, www.CenturyAluminum.com. Please note that website participants have the ability to advance their own slides.
The following presentation and discussion may include forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. Such statements relate to future events and expectations and involve known and unknown risks and uncertainties. Century's actual results or actions may differ materially from those projected in these forward-looking statements.
For a summary of the risk factors that could cause actual results to differ from those expressed in these forward-looking statements, please review Annex A and refer to Century's Form 10-K for the year ended December 31, 2008, Form 10-Q for the quarter ended June 30, 2009, and other reports filed with the Securities and Exchange Commission. Information provided in this presentation and discussion is based on information available as of October 27, 2009. Century undertakes no duty to update or revise any forward-looking statements whether as a result of new information, actual events, future events, or otherwise.
In addition, throughout this conference call, we will use non-GAAP financial measures. Reconciliations to the most comparable GAAP financial measures can be found in the appendix of today's presentation which is available on our website. I'd now like to introduce Logan Kruger, Century's president and chief executive officer.
Logan Kruger - President, CEO
Thank you, Shelly. Good afternoon, everyone, and thank you for joining us. We continue to focus our efforts on preserving the Company's value and welcome the opportunity to report on our progress, so let's get started and move onto slide 4.
The global economic environment undeniably strengthened during the past several months as did conditions in industrial metals markets. Stimulus spending in China has combined with a recently rapid return to higher levels of consumer activity. I will provide some detail in a moment, but I would summarize our view as being reasonably conservative on the return to a consistent, attractive growth in China and several other developing regions.
This positive strength has been countered by the restart of meaningful Chinese capacity providing (inaudible) of this particular supply. In the developed world, these data are not nearly as straightforward. Demand in many regions seems to at least have bottomed. However, you are all familiar with the real structural challenges that remain. Only time will tell whether the higher level of sustainable growth can be created to counter the very real imbalances which persist.
It is in this context that we continue to run the Company with an emphasis on preserving the significant improvements in financial strength we have created. The cost reduction programs at Hawesville and Grundartangi in Iceland have proven their sustainability. On the other hand, we continue to see disappointing performance at Mt. Holly. Wayne will provide more detail on the operations at the plant. And importantly, we have progressed the new smelt in Iceland albeit it at a careful pace. I am very pleased with our success in significantly improving the Company's financial profile. Mike will elaborate in a few moments.
In a nutshell, we have successfully mitigated the risk of the debt which effectively matures in 2011 and in prices have reduced the Company's leverage. In addition, we came to what we believe was an attractive resolution for our interest in Gramercy and St. Ann businesses and were able to put in place some downside pricing protection for our Hawesville facility. We ended the quarter with just shy of $200 million in cash.
Let's move on to slide number five. The LME cash price averaged $1,800 per tonne for the third quarter of 2009 and has recently increased to approximately $1,900 per tonne. Today's price is around $2,000 [three months]. The most recent spot alumina price in the Pacific Basin was quoted at $284 per tonne, up from the $241 per tonne in the second quarter.
Chinese GDP grew at a pace of 8.9% for the third quarter, the fastest pace in a year and stimulus spending and record lending growth have had the desired effect. And industrial production was 13.9% in September. These growth levels are somewhat lower in China than we have seen in recent years, but impressive in the light of the global economic recession.
India's economy is on the upswing which is reflected by the 6.1 year on year rise in second quarter GDP. Industrial production growth was 10.4% year on year in the month of August. Compared to other markets which were severely depressed for the first quarter, the Indian economy merely slowed down and is recovering strongly. Similarly, Brazilian GDP expanded 1.9% in Q2, after a decline of 1% in Q1 and is now back to pre-recession levels.
Let's move onto slide number six. With the rising metal prices over the third quarter, new capacity curtailments have essentially come to a halt. In fact, as indicated by the dotted boxes, approximately 2.5 million tonnes in restarts have occurred in China and another approximately 1.5 million tonnes of newly commissioned capacity have come on line with producers continuing to enjoy a $200-plus premium per o of metal to that sold elsewhere.
Global curtailments now stand at 4 million tonnes of production as compared to 6.7 million tonnes of production at the height of the curtailments in Q1 of this year. The National Development and Reform Commission in China have recently published a circular banning greenfield projects for the next three years and forcing the closure of 800,000 tonnes related to inefficient plants. Amidst concerns of a capacity plant, I would note that this merely restates the previous government announcement and thus does not represent a new policy. We remain somewhat skeptical that this policy will have any significant impact on supply.
We continue to believe that further curtailments are required to balance the market, particularly outside of China, but additional closures are unlikely in the current price environment.
Shall we move on to slide number seven. LME stocks have remained flat in the last couple of months. We believe this is indicative of some stabilization in demand. However, I would note that the warehouse inventories are strong at historic highs. It will take significant decrease in inventories to return to more normalized levels.
A meaningful portion of these inventories are believed to be tied up in financing transactions, and producer and customer inventories remain low. Both of these factors are causing near term market tightness, and driving the US (inaudible) premiums to the $0.05 range. We believe that these significant warehouse inventory levels will be an overhang on the market for some time to come in the future.
Let's move on to slide number eight. Inventories are now equivalent to 65 days of global demand. This is roughly double the normalized levels of between 30 and 40 days. This chart indicates that current prices are above the level justified by the current inventory levels based on their historical relationship. Given our view of the continuing oversupply status of the market, we continue to be cautious and believe that pricing risk remains to the downside.
Let's look at slide number nine. We continue to believe that the smelt at Helguvik will be among the most efficient in the world and will be an attractive investment for our shareholders. As we pursue the various (inaudible) for a restart of our major construction activity, we are advancing the project at a modest and reasonable clip. Mike will update our current spending rate and will provide a summary of our progress in formulating a financing package.
There has been considerable efforts on the capital plans and I am pleased with the results. Our team has made good progress in reducing the project expected capital costs. Our present estimate for the first 90,000 tonne phase is around $600 million. Of course the costs of the early phase is significantly greater than the latter phases and the weighted average of the whole first phase due to direct deposit and other equipment must be purchased for the full price and higher.
At this point, we believe the full plant will require an investment of approximately $5,000 per annual tonne of capacity. This metric compares favorably with all the recent western world projects. These capital instruments are based upon today's economic conditions as well as recent engineering and construction work that has been performed including with respect to such items as exchange rates and commodity prices.
Our project in Iceland enjoys widespread support amongst the local governments, local federations of the union, and broader population. We will provide a significant boost to the economy when the project restarts major construction activities as well as a significant number of permanent jobs when the smelter commences operations. The government has demonstrated its tangible support through the execution of an investment agreement which grants Nordural long term economic advantages. As a reminder to us all, there have been a number of changes in the government in Iceland over the last nine months.
There have recently been some public discussions with the government around the EIA, Environmental Impact Assessment process, for the southwest power line and proposals for taxes on existing businesses. Based upon our assessment of the overall situation, our best current estimate is that we can achieve first hot metal early in 2010. The schedule would require the restart of major construction activity in early 2010. I'll ask Wayne to provide a few comments on the status of the construction before he briefs you on the Company's other operations. Wayne?
Wayne Hale - EVP and COO
Thanks, Logan. Let's turn to slide number ten. Supplementing Logan's discussion about Helguvik, shown is a recent photo of the site. Though we have reduced the spending on the project, progress is still being made. All the columns for Phase 1A are cast, the basement floor is nearly finished, and installation of the working floor and building steel support structure has started. To provide further direction and energy to the project, we have recently supplemented the integrated project team with additional personnel resources.
Turning to slide 11, we'll review the operations. The team at Hawesville has continued their excellence performance in safety, production and cost improvement. Production is stable at four lines or about 80% of capacity. The cost structure, based upon the significant rationalization actions taken earlier in the year has been preserved. The team has consistently demonstrated they can run the plant safely, reliably, predictably at these levels.
During last quarter's call I spoke in detail about the terms of the new long term power contract with Big Rivers Energy and a shorter term agreement with E.ON US. With a few months having elapsed, Big Rivers have reliably and cost performance has been on target. We continue to take an active role in monitoring their business. Grundartangi continues to perform well and produce above its rated capacity. This is a testament to the leadership skills of the principally Icelandic management team. Costs are obviously up a bit due to the linkage of the power price to the metal price. However, in every other area, the efficiencies and production metrics remain on track.
Looking forward, there is additional capacity creep at Grundartangi. As you may recall, the plant's operating permit was expanded from 180,000 tonnes per year up to 300,000 tonnes per year in 2005. To enable low risk confirmation of performance and potential capital costs, we have commissioned a booster section at the plant where the amperage across a few cells can be increased.
Turning to Mt. Holly, the performance continues to be disappointing. Though safety remains excellent and is actually on an improving trend, operational performance and costs have been poor relative to the plant's customary good performance. There are several operational issues on which the management team, in whom we have confidence, is working to resolve. We continue to hold discussions with our co-owner about the long term issues facing the plant.
Turning to slide number 12, Ravenswood continues to be fully curtailed and the related costs remain in line with expectations. Mike will provide additional detail. The power contract has been extended for a year. Obviously we would require a long term power agreement before we could contemplate restarting plant operations. We have recently begun discussions with the union leadership regarding the long term sustainability of the labor costs of the facility in its current state. We have also taken certain actions to significantly reduce long term benefit costs.
The divestiture of our interests in Gramercy and St. Ann's was completed on September 1. We have put in place a short term alumina supply agreement with Gramercy. We wish the teams in Gramercy and Jamaica all the best.
Reviewing the markets, we are seeing some stabilization of end markets in most industries. Aerospace seems to have leveled out but at a demand far below a year ago. There has been a modest increase in construction activities, but residential remains quite weak. Automotive has shown small increases and decreases, but no discernible trend. Midwest premium remains at a tick above $0.05, a historical high level indicative of relatively tight physical supply. It has increased a bit over a penny since the beginning of the year. Inventories held by distributors and consumers remain quite low. And now, I'll turn it over to Mike who will discuss the financials.
Michael Bless - EVP and CFO
Thanks, Wayne. And if everybody could turn to slide 13 please, and also if you could have in front of you the earnings release and specifically the financial data that's attached to it, I will refer to it in my comments and it will make it easier to follow along.
Okay, first looking at the top of the income statement, as usual my comments will compare the quarter that just ended to the prior quarter, so a sequential comparison of Q3 over Q2. Before looking at the financial results, just take a step back and talk about the markets as Logan spoke to. The cash LME price quarter to quarter on average was up 22% Q3 over Q2. And with a one month lag, just a little higher than that, 23% Q3 versus Q2.
Impacting our average realized prices in the US, those were up on a per tonne basis about 19%. They were up a little bit less than the market because as we've described before, we do have one reasonably sized contract in the US that's priced up a one quarter lag. Our realized average total prices in Iceland per tonne were up 23%, consistent with the increase in the LME.
Shipment volumes both in the US and in Iceland were up slightly as you can see at the end of the earnings data following the earnings release, and flattish on a per day basis. There was one more shipping day in Q3 versus Questions. As you saw in the earnings release, Grundartangi again shipped at an annualized rate of 275,000 tonnes. As Wayne said, we're very pleased with the performance there. Again, to remind you, that's safely 5% to 6% above Grundartangi's rated capacity.
So now going onto the income statement, back to the slide and to the data, you see net sales were up about 21% Q3 versus Q2. Working down the income statement to gross profit, gross profit was up $3 million Q3 over Q2 on a sales increase of $40 million. Let me talk about some of the major items that impacted the movement in gross profit.
First was lower customer market, obviously inventory adjustments. As you'll recall in Q2 we had a large credit or income item for OCM accounting, $27 million in Q2. We had a much smaller credit in Q3 of $2 million, so the difference there -- obviously these are noncash items when they're booked, that $25 million difference produced a lower, $25 million lower in gross profit in Q3 versus Q2.
As Wayne said, power costs were up in Iceland. That's totally related to the increase in the LMEs. That increase was $4 million quarter to quarter. And US power costs on an as reported basis were up several million dollars quarter to quarter. I need to take a step back now and explain to you how the accounting works for these new power contracts related to Hawesville that we've been talking about now for some time. Wayne just mentioned them in his comments.
So to take a step back and remind you, there are two power contracts here principally. One is the actual supply agreement between ourselves and Big River, so they produce power and they sell it to us and we pay roughly their cost of production with some minor adjustments. That contract as you know goes out through 2023. In addition, we have this arrangement with E.ON which we've discussed in detail which goes out roughly generally through the end of 2010. And under that contract, E.ON is responsible for paying part of our power obligations to Big Rivers, at least through the end of 2010.
Now the relevance here, and you saw a comment in the first paragraph of the earnings release related to this, is the way the accounting works for this is that we expense through our cost of sales the full amount of the power bill from Big Rivers. Even though we're not responsible for paying it all, GAAP, under Generally Accepted Accounting Principals, we expense that entire amount so you see it rolling through our P&L.
And E.ON pays Big Rivers directly for a part of that and we pay Big Rivers directly for a part of it. So as you saw in the earnings announcement in the first paragraph, there was $14 million this quarter that we booked in our cost of sales that we weren't actually responsible for paying. And we'll call that item out each quarter for you as we go forward through the pendency of the E.ON arrangement.
Working down the income statement, the next major item also deals with the new Hawesville power contract, and that's on the other income line. You see a $56 million net income item there. Let me explain what's driving that. If you turn over to the cash flow data following the earnings release, you'll be able to see these items that I refer to. The first thing on that line is actually a charge and that's a $24 million charge, you see it on the cash flow statement, related to the write off of the remaining unamortized intangible asset that we set up when we originally bought Hawesville. That related to the power contract. So $24 million yet to be amortized, we had to write that up obviously when the old power contract was terminated.
Offsetting that, more than offsetting that obviously, is an $81 million asset that goes through the income statement as a gain that reflects a receivable for the amounts that E.ON are obligated to pay to Big Rivers on our behalf as I just described. So the net amount of those two is about $57 million, $58 million of a net gain rolling through that line.
The other item rolling through that line is consistent with what's gone through that line over the past couple of quarters, that's costs related to our US curtailment activities. Principally Ravenswood, a little bit still from Hawesville. That item was $2 million of expense this past quarter. You need to know that the actual cash spending on those activities was $10 million this past quarter. Obviously we had accrued certain items in past quarters.
Okay, moving down the income statement, SG&A expense $11 million. Just a couple of comments there. $2 million of that, give or take, is noncash items on a regular basis. This quarter we also had a couple of million dollars there for professional advisory fees related to the various transactions on which we've been working hard that Logan described. Obviously a significant effort to bring to conclusion the Hawesville power contracts, the sale of our interest in Gramercy and St. Ann to Noranda, and the balance sheet restructuring on which we've been working hard that I will describe in a moment. The cash recurring amount before those professional fees is around $7 million.
Just a reminder on taxes, we provide 15% taxes on our taxable income in Iceland and we provide neither an expense or a benefit on either income or taxable losses in the US. As you know we have a large secured tax asset against which we have a full valuation allowance in the US, so no, 0% US effective taxes.
The other item you see going through the tax line this quarter you read about in the first paragraph of the earnings release, it's a couple million dollar item related to the release of tax reserves directly related to the sale of St. Ann's offsite in Jamaica.
A couple other items, 74 million, 74.2 million to be precise, average common shares during the quarter, 15.3 average preferred shares. Let me take you through the items constituting EPS. If you go back to slide 22 in the slide deck you'll see the reconciliation there to which Shelly referred. So on an as reported basis you see the $0.45, under GAAP you allocate that earning, those earnings, to the common shares and the preferred shares on a pro rata basis. So you can see they both get their $0.45.
Now we'll talk about the adjustments that we described in the first paragraph of the earnings release. We believe it's appropriate to look at those adjustments over the full earnings base of the Company because as you know, the common and preferred shares are generally equal in all rights other than the preferred shares have some transfer restrictions attached to them.
So if you look at it, that net gain, the E.ON receivable minus the write off of the intangible asset, $0.62 a share that we would deduct. That tax reserve that we released, $0.08. And again, that amount, that $14 million, the amount by which cost of sales exceeded our actual obligations under the Hawesville power contracts, $0.16. So over the full share base we get $0.09 a share loss on an adjusted basis.
A couple of other quick comments on the financials before we move on from this slide. I'm back now on slide 13. If you just go to the cash flow data, again, back on the earnings release, you'll see sustaining CapEx for the quarter of $3 million and Helguvik spending of $5 million. Both of those amounts were consistent with our expectations.
Okay, if we can move on now to slide 14. Just a quick review of the movement in cash during the quarter. As you know, we began with $230 million of cash, that was the amount on the balance sheet as of June 30th. You see a small cash profit from operations for the quarter. The one month lag LME price was $1,725 for the quarter and that produced a small cash profit from operations. As you know, our bonds pay their interest semiannually in August and September, so you see the interest bill there having been paid.
And then just a couple of other items I'd like to point out for you during the quarter. The first is the first of the two payments that we owe Noranda based on our transfer of our interests in Gramercy and St. Ann to them. That's $5 million that you see. And we owe them a second payment in December of this year. Second, in concert with that same power agreement with Big Rivers Energy, we were required to post $7.5 million in security deposit. And if you go to the balance sheet, you'll see that amount in restricted cash, that $7.5 million.
Lastly, we purchased, we spent a little shy of $8 million during the quarter to purchase some downside protection for Hawesville. Let me take a step back just to remind you, we have a customer contract, we've talked about this at length, under which we're required to supply to that major customer through the first quarter of 2011 an amount of metal that roughly constitutes, roughly, three quarters of Hawesville's current production rate. And now with our power contract locked down and the agreement with E.ON in place, we felt confident that we'd be able to continue to produce at Hawesville at least through the short and medium term.
In that respect we felt it was prudent to protect that production there given the uncertainty in the metals market which Logan referred to. So we bought aluminum puts during the third quarter for which we paid slightly less than $8 million. We've actually bought a little bit more protection here in the first couple of weeks of October and so now with all of the insurance in essence we have in place we have roughly 60% of Hawesville's current production rate protected through 2010. When you add the natural hedge that the alumina contract in 2010, that's the index that the metal price provides, 80% of Hawesville's production rate in 2010 is protected to the downside.
Okay, back to, onto slide 15, pardon me. Just an update on our cost estimates consistent with what we've showed you in the last couple of quarters. You can see we've run the smelter costs at an LME range of $1,700 to $1,900 per tonne and importantly these are the cash costs so the costs imbedded in there, again, for the same Hawesville power contracts, reflect the cash costs that we are obligated to pay, not the portion that E.ON is obligated to pay through the end of 2010.
You see the cost ranges there and you can obviously calculate the sensitivity of those costs to the LME with the data that we've given you here. Just a couple other items. US curtailment costs absolutely consistent with what we've given you so far this year, under $10 million for the balance of this year, somewhere between $20 million and $25 million in 2010. SG&A, again, I refer to that $7 million cash face amount, that's before professional fees and other unusual items. Sustaining CapEx, again, no change in prior estimates. A little less than $5 million yet to go this year and about $15 million 2010.
Logan and Wayne both spoke about the status of Helguvik, so our current estimate cash spending is between $10 million and $15 million in the current quarter and about the same amount of the first quarter of next year. And I already referenced that final payment that we owe Noranda for the sale of Gramercy and St. Ann's, $5 million. So if you add all that up bottom line and ran it through an analysis, what you'd find is consistent with what we've been saying here over the past couple of quarters. The Company breaks even on a cash basis somewhere between $1,800 and $1,900 on the cash LME.
Okay, let's go to slide 16 please. I'd like to spend just a couple of minutes before I conclude talking about some of our liability management activities that we've been doing over the last couple of months and a new transaction that we intend to announce this afternoon and open tomorrow morning. We've been doing a lot of work here on the management of the Company's liabilities. We've had great help over the last couple of months from Houlihan Lokey who have been helping us on both our financial and operational restructuring activities. We've been very happy with the success. Let me talk about what we've done and what we've proposed to launch.
So the first on the convertible notes, on the 1.75% converts, as you know, those have a 2024 stated maturity, but effectively, they mature in August 2011, given a cash put at par that the holders have. And the management and the board of the Company believed that it was prudent to address that implicit maturity sooner rather than later. And we've done that we think with good success. We have contracted to repurchase $128 million of principal amount of those notes, just under three quarters of the issue. In exchange for that, we have contracted to issue 11.4 million common shares.
Just a small amount of those transactions actually closed during the last couple of days in September. It was about $15 million principal amount in exchange for 1.2 million shares. And the remainder closes in the last couple days of this month. And we believe the net amount outstanding are the so called stub amount of $47 million principal amount is very manageable and we'll have plenty of options to deal with that over the next couple of years. As Logan said, in addition to effectively mitigating the risk of that maturity, we have de-levered the Company's balance sheet as well. We're very pleased with the success there.
Okay, now onto the 7.5% senior notes. And we intend to launch tomorrow morning and intend to issue a press release later today, detail on an exchange offer that we intend to propose to the holders of those notes. Let me just go through some quick detail on that. This one is quite different than the exchange transactions for the convertibles. This will be a debt for debt proposed exchange on a par for par basis. So we'll proposing to exchange $250 million of new notes for the $250 million of existing notes. We'll be offering the holders of the current notes, of the existing notes, an improvement in the terms of those notes, slight improvement in the coupon, a slightly shorter maturity, and a second lien security package. Again, this will all be detailed in the press release later today and it will be detailed in full obviously in the exchange offer documents that we'll file tomorrow.
In exchange for those improved terms, we'll be seeking some incremental flexibility that I'll summarize in a moment to finance and invest in the Company's growth activities. We believe the Company has adequate flexibility today to build out our business. As you would suspect, what we're really talking about here is financing and investing in the next phase of our growth in Iceland. But we do believe that based on the terms of this proposed exchange offer, that it will be good for all financial constituents and that it will allow the Company to have more options by which to finance and invest in that growth.
Let me take you through the two major areas of modifications in the indenture that we'll be seeking in return for those improved terms. The first relates to Grundartangi. Wayne alluded to the type of capital projects that we've been looking at for some time. There's nothing imminent there or imminently on the drawing board, but we've got a lot of studies going on. I'll remind you that the last 40,000 tonne expansion that we made at Grundartangi had a capital cost of about $120 million, so about $3,000 per tonne of added capacity which is quite attractive. And we believe that we could add a like amount of additional capacity for about the same amount or less. So that would be a very attractive return project for our share owners.
And these indenture modifications would allow us to incur the debt down at the Nordural level to finance a project like that. I should note that these modifications that we're seeking are all incremental, would all be incremental to the financing and investment capacity that the Company has today under the current senior notes indenture.
The other major bucket of indenture modifications that we're seeking, as you would suspect, relate to the Helguvik project. Just to take a step back, earlier this year under the indenture we made Helguvik an unrestricted subsidiary. And the reason we did that is by doing so it gave the Company increased flexibility both to incur debt down at the Nordural Helguvik level, at the project level, and to fund the non debt portion of the Phase 1A capital costs as Wayne said, of roughly $600 million.
So what are we doing now? We're working out a nonrecourse financing as we've told you, led by three strong European Banks. Those are PNB Paribas, Societe Generale, and ING. The indenture modifications that we're seeking, again would give us more flexibility, additional options by which to finance the non debt portion of that Phase 1A project.
Lastly here, we're seeking a small change in the language under the indenture that defines events of default. And all this will do will help us to look at additional options as we look at the various alternatives for our US subsidiaries over the next couple of years. Just a small technical matter, in addition to that proposed exchange offer, we'll be going out with a consent offer to the holders of the convertible notes and that will be almost just single purpose to effect that same change in the event of default language. And for that consent we'll be offering those holders a small cash fee.
Okay, if we can turn to slide 17 please, I'll conclude my comments. You see here just a very simple cap table looking at the actual capitalization of the Company as of September 30th and then proforma for the rest of the debt for equity exchange offers of those convertible notes. And they'll close, here again, by the end of October. We believe as I said before that both the gross and net debt levels proforma for that transaction are at very appropriate amounts. And it's not on the slide, but let me just give what the share base will be after all is said and done. So after we issue all of these additional common shares, and after the preferred shares convert per their terms to common shares, we'll have roughly 92 million common shares outstanding and about 8 million preferred shares outstanding. And you'll see all that obviously when we release our fourth quarter earnings. And now Logan, back to you.
Logan Kruger - President, CEO
Thank you, Mike. In summary, we like others are, and this is on slide 18, we are assessing the continued stream of economic (inaudible) which is sending mixed signals. Conditions in the western world clearly seem to have reached bottom. And in certain regions and sectors (inaudible) growth. China's performance has been impressive and appears to have some legs. On the other side of the coin, the alumina sector is burdened with significant incremental capacity, much of which can be restarted reasonably quickly as well as the (inaudible) of the inventory.
Time will tell how quickly economic activity can solve some of these issues. In this light, we are running the Company with what we consider an appropriate balance. Our first primary focus is for continued strength and reliable operation of our plants and the current address of cost structures. Maintenance of our liquidity and strengthening of the Company's balance sheet is also paramount. We continue to work to release (inaudible) of the type of fixed contractual obligations which can become quite burdensome during the weak economic environment.
At the same time, we are spending considerable time and effort on the Helguvik smelter. There is a lot of new capacity which will be coming on stream in the western world over the next few years, given that most of the projects have been cancelled or severely delayed. A prime example of this, we have recently seen the cancellation of a major project in South Africa that would have added close to one million tonnes of capacity at its completion. Thus, the time could be opportune to restart this project during the next several months. We are working hard to put that in place, that structure which will allow us for a restart while prudently protecting the Company from undue risk.
We appreciate your time and we'll hand you over to Christopher now. Thank you.
Operator
(Operator Instructions). Brett Levy, Jeffries & Co.
Brett Levy - Analyst
Hey, guys, can you talk a little bit about if you proceed with all the Helguvik spending and kind of what your general plans are, what you think CapEx looks like for the overall Company for the next three or four years, just a rough sense of spacing? And then it looks like you have a pretty good sense as to what capital structure you want to have to address this. Can you talk a little bit about whether or not that involves kind of sandwich that coming in as unsecured relative to the new second secured notes that you're going to have with the consent, how much debt, how much equity? You know, a little bit about what your general thoughts are in terms of how the financing should go.
Michael Bless - EVP and CFO
Sure, Brett, thanks. It's Mike. Let me address all of that. So quickly, put aside the sustaining CapEx, we've put out an estimate of about $15 million. It's consistent with how we've run the Company, weighing over the last couple of years $15 million to $20 million of maintenance CapEx. And that's not going to change. So let's put that away. And while as you recall we had some capital projects about which we were thinking in the US, I think in the current environment it's probably not prudent to even think about those, so we can put those aside as well.
So as you correctly pointed out, we're talking about Iceland. And so let's go directly to Helguvik. Logan and Wayne talked about the Phase 1A. It's very difficult to answer your question on three to four years because three to four years is an envelope in time that could include and hopefully will include more than just Phase 1A of Helguvik. But that depends on a whole lot of things. So let's just talk about Phase 1A. I think it's the cleanest and easiest way to talk about this. $600 million. We haven't provided anymore detail yet, Brett, on what the content of the cap structure of that $600 million of spend will be and we're not ready to do it yet. We've done a lot of work with the European banks, we're looking at other forms of financing. But what we have said -- I'll repeat what we have said. We have said that we're only looking at this point at debt structures, again, in that unrestricted sub, that would be nonrecourse, so your traditional kind of project financing with which you're very familiar. And as I said, we've made great progress to date on that. Actually Shelly and I are going to be over with our Icelandic colleagues meeting with the banks in Europe next week I suppose and they've made some great progress.
And then the other thing we've said on the non project debt piece is that we would fund that portion in a way, as Logan has consistently said, that doesn't put undue risk on the parent company. And so I don't have any more detail for you at this point in time because I'd be making it up. We don't know what it's going to be. We're looking at a lot of alternatives there, but we need to strike a balance between getting this project funded which we are confident we can do, but doing it in a way that doesn't put an undue burden on the Company. I don't know Logan if you want to --
Logan Kruger - President, CEO
Yes, that will really take you into early 2012. So in some ways it describes your question. The answers aren't fully completed and until we have more detail we really are not ready to make any further comment, Brett.
Brett Levy - Analyst
All right. And then with respect to Mt. Holly, can you guys talk a little bit about what the discussions have been? Vis--vis the competitiveness of that plant? How fast you can turn it around or what your options are? Obviously you've got to compare notes with your joint venture partner.
Wayne Hale - EVP and COO
This is Wayne. Again to your point, we continue to work with our joint venture partner on the optionality of that plant and the most important of which is our power costs supplied by Santee Cooper. So in discussions with our partner, we are approaching Santee to review the options of that plant.
Logan Kruger - President, CEO
I think I'd just add that it's traditionally been a very well run plant. We've been concerned about some of the operational performance issues which Wayne has been addressing with our partners. And we hope that will come back soon. But Wayne's answer is quite correct, we want to see what the longer term looks like with the power supply and we'll then come up with solutions or options for ourselves with our partners.
Brett Levy - Analyst
All right, thanks much, guys. I'll get back in queue.
Operator
Kuni Chen, Merrill Lynch.
Kuni Chen - Analyst
Hi, good afternoon, everybody. Just more of an industry question. Obviously you have good conversations with other folks out there in the industry, and I think are in more of a unique situation to sort of comment on some of the trends out there. What is your view on sort of the aluminum inventory situation at present? Kind of the sustainability of the markets [contango]. And we have seen a stabilization in LME inventories over the last few months and also been hearing potentially that some material has been moving into non LME warehouses where it can't be as readily tracked. So I just want to get your thoughts on those issues.
Logan Kruger - President, CEO
Let me try and tackle them and I'll ask Wayne and Mike to add on to it, Kuni. I think obviously the number is large, it's 4.6 million (inaudible) stocks, but it's clear now over some months that a large amount of that when people talk about 60%, 70% of that are tied up in financing deals. And the contango seems to be holding up to answer part of your question. Further, the inventory, off warrants and producer stocks, there's no clear visibility about it, a lot of discussion about it. For the market generally, obviously the China equation has kicked in if you look at the IP numbers, those are pretty significant numbers now. GDP 8.9%. So there's movement there. It's really hard as the rest of the demand in North America, Europe come about. And I think there is going to be (inaudible) in the market, but as long as metal continues to be held for financing, that's going to obviously continue to have tightness. We're obviously a bit more cautious on this as you noted. I don't know if Mike or Wayne want to comment in addition to that.
Wayne Hale - EVP and COO
No.
Kuni Chen - Analyst
All right, that's all I had for now, I'll get back in queue. Thanks.
Operator
Wayne Atwell, Casimir Capital.
Wayne Atwell - Analyst
Thank you. What would it take for you to start Ravenswood back up? And second thought, would it make sense just to finally pull the plug on it and shut it down for good?
Wayne Hale - EVP and COO
This is Wayne and I'll just address the question in parts. As you know, the plant is curtailed and we hope that it's short term curtailment, but it's based on several factors coming into alignment. That being an enabling power contract that is both long term and low cost. That is also requiring a long -- an agreement with the United Steel Workers who unionized that facility of which we have an extension of that agreement through August, 2010. And then finally of course, we needed an LME market that would sustain that plant at a specific level. So those are the things that have to come into play to get that plant operating again.
Michael Bless - EVP and CFO
It's Mike. The other thing I would add here, partly addressing the second part, Wayne, of your question, and partly just in general, is a lot of these smelters in the US that have been sort of left for dead over the years and decades, you've seen have been restarted for long periods of time and have mad nice money for their owners. This plant is, from a book standpoint, very heavily depreciated and it doesn't take a lot of capital to keep it running. You'd obviously have to invest in working capital to restart it, but you could earn that investment back reasonably quickly. So we're working hard on creating the conditions. Obviously the market is one of the conditions over which we have no control, but Wayne and his team are working really hard on the power contract and discussions with the union leadership and members to create the condition that will give us the option to restart that plant. Because we would like to do it. It's a good plant, it's a good team, and it could make good money for this Company going forward.
Wayne Atwell - Analyst
Is there sort of a price that would really excite you and get you cranked back up? Is there some number, some hurdle you're waiting for? Or is it not that simple?
Logan Kruger - President, CEO
I think, Wayne, you've seen the numbers that Mike showed you earlier, really cash breakeven probably around $1,800 to $1,900. We would look somewhere north of $2,000 on a going forward basis.
Michael Bless - EVP and CFO
Yes, I think that's fair. Ravenswood is, as you know, it's higher than our -- it's the highest cost capacity we have in the US. We've said that consistently. And so to Logan's point, it would have to be above that current range and so -- and that current range even will increase at the end of 2010, all else being equal of course, when the E.ON support for Hawesville goes away. And so we're not there today. If you were to look at the forward curve and believe that the forward screen is a predictor for future prices, you might have the environment in which you could do that. So that's why we're spending a lot of time on the operations issues at Ravenswood because we'd like to preserve the option to do that.
Wayne Atwell - Analyst
Thank you.
Operator
Chris Doherty, Oppenheimer.
Chris Doherty - Analyst
Michael, I just want to clarify a couple of things here. The $600 million investment that you talk about for Helguvik -- is that all going to be the nonrecourse portion of it? And I guess what I'm trying to clarify is the nonrecourse versus the non project debt portions.
Michael Bless - EVP and CFO
Yes, so this is Mike. So again, we haven't -- we haven't quantified yet what the exact capital structure will be, but the $600 million is the total coast for Phase 1A of the project, of which some portion, which we're still working with the banks on, will be nonrecourse, traditional project. When you look at projects like this, similar projects like this, with which I'm familiar, you've seen capital structure of debt to total cap 50/50, slightly less than that, slightly more than that based on the specifics of the project. And then what we've said is that for whatever the portion -- whatever the nonrecourse debt will be, we will -- we intend to finance that portion in a way that's not overly risky to the Company. We're not trying to be overly mysterious about what that is going to be, because we just don't -- we haven't decided on what that sort of security selection is going to be. It could be a lot of different things. It could be selling capital down at the subsidiary level, it could be selling, doing financing at the Century level, it could be a wide variety of things. And as you would expect and hope, we're looking at a whole panoply of things and at the end of the day we hope to create as many options as we can. We're confident we'll have a bunch of good options and then pick the best.
Logan Kruger - President, CEO
We've already got 100 million --
Michael Bless - EVP and CFO
Oh, that's an excellent point, thank you. [Cross talk]. We've already spent -- a little detail, of that $600 million, by the end of this year, and we've talked about this consistently in our public disclosure, we will have already spent $100 million. So we're solving for $500 million, not $600 million. Thanks, Logan.
Chris Doherty - Analyst
I just want to check -- so that non project debt could come from -- part of that could be the equity component which could be the cash on hand, or it could be used for the cash on hand right now.
Michael Bless - EVP and CFO
Well it could be. We have $200 million of cash. But you heard in Logan's comments that while we have watched the movement in the LME price with interest, we're not convinced that we're sort of up and to the right from here. So I think when you hear us say we're not going to unduly burden or put at risk the Company to build this Phase 1A, we really mean it. And so the use of a good chunk of that cash is probably not something that we're currently contemplating doing.
Chris Doherty - Analyst
And just -- it looks like the cash costs increased quarter over quarter in Iceland --
Michael Bless - EVP and CFO
The only reason for that, that's an excellent observation. The only -- and in fact it did not. The only reason for that is if you look back at the last time we gave you these data, we gave it to you based on an LME range, I think Shelly it was like $1,500 to $1,700?
Shelly Lair - IR
Correct.
Michael Bless - EVP and CFO
$1,500 to $1,700. Now we're giving it to you based on $1,700 to $1,900. And if you just calculate the sensitivity and bring it back to $1,500 to $1,700 LME, you'll see that the costs are exactly the same.
Chris Doherty - Analyst
And just one last thing, from the cash costs that you gave us for the US and where prices are, is it your expectation that the US will be breakeven or better in the fourth quarter?
Michael Bless - EVP and CFO
Depends on the LME price obviously. At the current LME price, the US is indeed cash flow positive.
Chris Doherty - Analyst
All right, thank you.
Operator
John Tumazos, Very Independent Research.
John Tumazos - Analyst
Congratulations on getting so much work done in tough markets. What are the strike prices of the put protections you bought? And is there any gain or loss on the 11 million share equity exchange with the convertible?
Michael Bless - EVP and CFO
Okay, so I'll answer the -- this will all be detailed in loving detail in -- other than one piece of your first question. But on the converts, yes, we did buy those notes back at less than their face value and so there will be -- there's a gain on that. You will see very little of it in the third quarter as I said, because only $15 million principal amount of those exchanges actually closed in September. The rest you'll see in the fourth quarter when we release earnings. But yes, we'll have a book gain on those because we repurchased them at less than their face, as you can calculate by just doing the math.
On the put, John, we're not going to -- it's really competitive, so we would prefer not to specifically detail. We'll have in our Q what the volumes were on a monthly basis and how many months they went out. But all we would say is that when we looked at what levels, and Logan will have some comments here on this, at what level we ought to protect, we wouldn't want to protect at a loss if you will. So we kind of looked at where Hawesville's cash costs could, would, pardon me, predictably be over the next 15 months in our calculations and then we obviously -- you never want to hedge to protect a loss load. And I guess if you --
Logan Kruger - President, CEO
I think that's exactly right. I think, John, if you look at the timing and what we've indicated, it will actually give you a fairly good idea of what range we're in. As you know, there's always a balance between the protection and the cost that you pay. So we've taken I think a reasonably balanced view there.
John Tumazos - Analyst
Thank you.
Operator
Mark Liinamaa, Morgan Stanley.
Mark Liinamaa - Analyst
I apologize for it as well. Logan, you talked about more curtailments being needed to balance the market, but you wouldn't likely see them at this price. Can you give any thought or comment on what price might be required?
Logan Kruger - President, CEO
What, to have more curtailments?
Mark Liinamaa - Analyst
Yes.
Logan Kruger - President, CEO
Yes, I'd really like not to think about that, Mark, but you're asking the question. So I would think that, as we've seen, and this is not unusual, there is a period of time where people hang in there while they incur some pain. And as you know we weren't particularly, we didn't wait very long for that and some of our colleagues did the same and reacted very quickly. I would think south of somewhere around $1,600 we'd start seeing some pain again. I've got some agreement here amongst my colleagues, Mark, so maybe it's a good guess. But I would say south of $1,600. Again, you haven't got clear thoughts of everything, but some of the input costs have come off, (inaudible) sort of things, so you have to balance that all. But I would say south of $1,600.
Mark Liinamaa - Analyst
Okay, thanks for that. And just -- your comments were fairly cautious on the state of the market and I guess they were fairly cautious last quarter as well and the market has continued to surprise us. What -- if there is anything you can point to that maybe is happening that accounts for that that could be sustainable, looking for a surprise to the upside, what would that be?
Logan Kruger - President, CEO
I think there seems to be a couple of dynamics playing. We know there's a large amount of (inaudible) that's locked up in the LME press on financing deals with other material that's been tied up in some form or other. We also know that the China and India story seems to be gaining momentum again. So the surprise on the upside is going to be the mobility or the unavailability of that inventory versus a kick up in demand in the other areas of the world. I think that's the one that's very hard to measure and you're getting very mixed signals from (inaudible) you name it, steel manufacturers, you watch iron ores and other precursors to some of this pick up. So I think that's the surprise. I don't know, my colleagues may have some other ideas. Shelly? Mike? I think that's an area that's hard to measure but those are the surprises on the upside.
Mark Liinamaa - Analyst
And you do mention that you think you're seeing consumer stocks still very low. Do you think that we, are you seeing any change in behavior on buying that you can --
Logan Kruger - President, CEO
Yes, we're seeing a bit in the US particularly because we're one of the few suppliers of high quality, high purity material out of wholesale. So we've seen some interest there which has changed over the last quarter. We're cautious but we're less cautions than we were the second quarter.
Mark Liinamaa - Analyst
Okay, that's good to hear. Good luck with all the very positive steps it looks like you're taking to be ready when that comes. Thanks.
Operator
Wayne Atwell, Casimir Capital.
Wayne Atwell - Analyst
Thank you. Not to beat a dead horse, but if the price of aluminum were to rally $2,200, $2,400, $2,600, would you think about either buying puts or selling forward for Ravenswood so you'd lock in a profit for a year or two?
Michael Bless - EVP and CFO
Yes, we would.
Logan Kruger - President, CEO
That's one of the strategies you would deal with Ravenswood. Good question.
Wayne Atwell - Analyst
So basically that would lock in a profit and you could feel pretty comfortable cranking it back up?
Michael Bless - EVP and CFO
Yes, I mean, you can never, you know this Wayne, given your longevity in this market here. I hesitate when people say -- you can never lock in a profit because you can't lock down your costs. And so that's why I emphasize we were confident enough to go out and purchase those puts for Hawesville because we know what our alumina cost is and we know what the sensitivity is for it to the market. Even though Big Rivers is a cost based contract, that's not fixed price. We think there's little to no variability or volatility in that. We kind of know or believe we know after a lot of analysis with good predictability within a range, what our costs at Hawesville were going to be. And even then we didn't sell forward. We just plain old fashioned bought some insurance.
Operator
(Operator Instructions). Chris Doherty.
Chris Doherty - Analyst
Hi, Mike, just a couple quick clean up questions. I think you mentioned in SG&A this quarter there was about $4 million of nonrecurring stuff, $2 million I think you said related to professional fees. What was the other $2 million?
Michael Bless - EVP and CFO
Yes, $2 is just -- it's not nonrecurring at all, it's just noncash items. I was trying to give you guys a cash amount. So it was about $2 million of stuff that flows into SG&A that is accruals but not cash, mostly, as you would suspect, related to (inaudible) and other employee costs and then the other couple million was actual cash, but just I wouldn't call it one time items because we're still working hard on a lot of these actions. But they are professional fees well in excess of what we would normally bear given all the professional advice that we've needed here, financial, legal and otherwise as we've worked through all these transactions.
Chris Doherty - Analyst
And just one other clean up and it relates to the noncash interest. I think in the last two quarters you had about $2 million there, but I didn't see it called out this time. Is that still the case?
Michael Bless - EVP and CFO
Non cash interest -- you're talking about relating to -- I'm not exactly sure what you are -- perhaps you were remembering the new accounting under what I guess used to be called ACB14-1C, now under the new reconciliation system, that FASB calls something else, but the new accounting for convertible notes is what you're referring to?
Chris Doherty - Analyst
Yes, probably.
Michael Bless - EVP and CFO
Yes, okay. So most of that interest expense is cash that you're seeing there. In fact, the vast majority of it is cash interest. And it makes sense. You can just do the calculation. 7.5% annually on $250, 1.75% on $175. If you dotted that out, there's some small fees on our revolver. We don't have anything borrowed on our revolver other than about $8 million to backstop the LCs. It will work out to about $22 million. That's why you see the $11 million. It's pretty much cash interest there.
Chris Doherty - Analyst
It is, that's what I'm saying. So --
Michael Bless - EVP and CFO
No, absolutely cash.
Chris Doherty - Analyst
The current cash interest -- or the current interest expense at 7.7%, really it's about $5.5 million or so?
Michael Bless - EVP and CFO
Yes, that sounds about right. Steve Schneider, our Chief Accounting Officer, is nodding his head up and down.
Chris Doherty - Analyst
Yes, that's what I thought. Okay. That's it. Thank you.
Operator
(Operator Instructions). Management, I have no further questions at this time. If there are any concluding remarks you would like to make, please go ahead.
Logan Kruger - President, CEO
Thank you, Christopher. I'd just like to thank everyone for being on the call today. We look forward to speaking with you again soon. Thank you.
Operator
Thank you. Ladies and gentlemen, this concludes the Century Aluminum Third Quarter 2009 Earnings Conference Call. Once again, we'd like to thank you for your participation. You may now disconnect.