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Operator
Ladies and gentlemen, thank you for standing by. Welcome to the first quarter 2007 earnings conference call. At this time, all participants are in a listen-only mode. Later we will conduct a question-and-answer session. Instructions will be given at that time. [OPERATOR INSTRUCTIONS] As a reminder, this conference is being recorded.
I would now like to turn the conference over to our host, Shelly Lair, Vice President and Treasurer. Please go ahead.
Shelly Lair - IR
Thank you, Stacy. Good afternoon everyone, and welcome to the conference call. For those of you joining us by telephone, this presentation is being webcast on Century Aluminum website, www.centuryaluminum.com. Please note the website participants have the ability to advance their own slides.
The following presentation, accompanying press release, and comments include forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. Such statements relate to future events and expectations, and involve known and unknown risks and uncertainties.
Century's actual results or actions may differ materially from those projected in these forward-looking statements. These forward-looking statements are based on current expectations and we assume no obligation to update these statements. Investors are cautioned not to place undue reliance on these forward-looking statements.
For risks related to these forward-looking statements, please review Annex A in our periodic SEC filings, including the risk factors in management's Discussion and Analysis sections of our latest annual report and quarterly report.
In addition, throughout this conference call, we will non-GAAP financial measures. Please refer to the appendix, which contains the reconciliations from those directly comparable GAAP measures.
I'd now like to introduce Logan Kruger, Century's President and Chief Executive Officer.
Logan Kruger - President and CEO
Thank you, Shelly, and hello, everyone. Welcome to Century Aluminum's conference call covering the first quarter. Joining me today are Wayne Hale, Century's new Chief Operating Officer, who will discuss our operating results, and of course, Mike Bless, who will provide comments on our financial performance. Also with us here today are Bob Nielsen, our General Counsel, and Steve Schneider, our Chief Accounting Officer. So let's get started.
If you move to slide four, I am pleased to report that the first quarter of the 2007 year was another successful quarter for Century. Strong aluminum markets continued n the first quarter with alumina prices averaging $2,800 per ton. The forward screen shows an average of about $2,800 per ton for the balance of 2007.
We are producing at full volume for our recently completed 130,000 ton expansion at Grundartangi in Iceland, and our next 40,000 ton expansion at this facility continues to be on budget and on schedule to reach capacity by the end of this year.
Earlier this week, we signed a TAR agreement with one of the two geothermal producers in Iceland that will supply energy to our greenfield project near Helguvik. We have a MOU, Memorandum of Understanding, for the remaining TAR and expect to finalize the agreement shortly.
During the quarter, we also submitted the environmental impact assessment for the project, and expect that project to be finalized in due course.
When we move on to the U.S., all of our clients are performing well. Safety and operating metrics at Hawesville and Mt. Holly are very good in the first quarter. And Ravenswood is showing steady improvement. Our greenfield project studies are progressing in Jamaica and the Republic of the Congo, where we continue to pursue further growth opportunities in the [inaudible] aluminum industry that will increase our geographic diversification and lower our average unit costs.
First quarter was another record period for Century's financial performance. Revenues and operating cash flows were both at historical highs for the company. Overall, Century has executed well during this quarter.
If you move on to slide five, I'd like to spend a few moments on developments in the aluminum industry. The aluminum market continues to be reasonably well balanced in 2007, and concerns about a downturn in the second half of the year are being reconsidered, especially given the recent TAR outages in both the U.S. and Africa.
As you can see on this slide, the forward curve for aluminum indicates the markets are expected to remain strong over the next three to five years, with 2012 prices near the $2,000 per ton mark. China continues to be the driving factor [behind] aluminum supply and demand with a first quarter production growth in China of 39% and consumption growth of 38%.
The Chinese government is once again increasing its efforts to discourage [other] investment in TAR intensive industries on two fronts. Regulations on new and existing capacity, and changes in tax policy. Recent reports indicate the government is implementing higher environmental standards, larger capacity thresholds, and other measures that are part of China's effort to curb aluminum production growth.
As you well know, semi-fabricated aluminum exports in China still enjoy a VAT rebate. It is expected that the government will continue its efforts to rein in aluminum production growth by further reducing those rebates and possibly implementing a tax on semi exports. Some [listed] changes in tax policy that incurred recently for [inaudible] exports.
Global production increased 12% in the first quarter, while consumption grew at a rate of just under 10%. The increase in production was significantly dependent on resource of idle capacity. And actual capacity growth was less than 5%. The aluminum industry is now operating at a utilization rate in the low to mid 90s, which indicates there's little viable idle capacity left to be restarted.
You should note that at these levels, it's more likely that operating rates will decrease rather than increase as production capacity is fully utilized. On the demand side, industry experts have increased their 2007 global consumption forecasts to the 7 to 8% range and higher, primarily due to the significant growth in China.
If we move on to slide six, you can see that the aluminum prices remain strong in the first quarter of 2007, increasing by $80 per ton from an average of $2,720 in Q4 2006 to $2,800 in Q1 '07. European premiums continue to show strength at roughly $190 per ton for duty-paid metal during the quarter, although there was a slight pullback from recent levels.
The decrease in premium may be in reaction to the uncertainty around a new proposal to reduce European duty to 3% that was introduced in March. This proposal has not been finalized and an effective date has not been proposed. The U.S. Midwest premium is now at $0.035 per pound after dropping to some $0.0225 per pound earlier in the year. This improvement, we believe, reflects normal seasonal market strengthening after a period of de-stocking.
I would note that the current premium remains below the $0.04 to $0.06 levels that we've been seeing over the last few years, and our markets are fairly subdued. Since early March when the significant [inaudible] disappeared, alumina inventories have been relatively flat and remain near 35 days of consumption, again indicating a [tight] aluminum market.
On the alumina side, stock prices continued to trade in the $350 to $400 per ton. The most recent tender is about $420 per ton. The social unrest in Guinea appears to have settled down for the time being, but now the government has indicated that it plans to review [inaudible] mining projects, which it is keeping pressure on the aluminum market.
I'd now like to turn it over to Wayne for a discussion on the operations.
Wayne Hale - COO
Thanks very much, Logan. It's good to be here, part of the Century team. Let's turn to slide seven. Our U.S. smelter operations had an excellent first quarter, continuing on an incremental improving trend in all areas. The Hawesville smelter worked without a lost time injury during the quarter, and is fast approaching 1 million person hours without a lost time accident.
This is a significant achievement in any industry, and is a credit to the leadership and people at the plant. Metal production and nearly every performance indicator is meeting or exceeding expectations.
At the Ravenswood smelter, safety performance is on track with actions being taken by all at the plant to continue to improve performance. Metal production and other key operational performance indicators are at or near 2007 expectations.
The Mt. Holly facility continues on with the excellent pace established last year. All the elements of the operations are performing well. The Nordural plant at Grundartangi has improved in operation throughout the quarter, and it's at or above target in all critical performance areas. We can continue to work to improve safety performance at this facility as well.
Phase five, which is the most recent plant expansion, adding 40,000 metric tons per year, continues on budget and on schedule. We expect first metal by the end of the third quarter, ramping up to full capacity by the end of the year.
Let's move on to the next slide. Here I'll discuss bauxite and alumina operations. Although wet weather continued into 2007 with March being a very wet month, St. Ann's mining team registered a 57% production increase compared to the same quarter last year. The introduction of a new mobile equipment fleet last year has improved the mine's capabilities.
During the quarter, Gramercy Alumina achieved 1 million person hours without a lost time accident. Many plants aspire, but few achieve this goal. It is a result of everyone at Gramercy being aligned with the requirements of working injury-free.
A power failure in November 2006 impacted production at the facility. The refinery reestablished its full production capability in mid-March, and is currently at a run rate equal to or better than the target production. Product quality continues to be excellent.
An important cost issue at the refinery is energy. We are reviewing alternative energy technologies as well as throughput improvement projects with the objective of reducing our operating costs at the refinery.
Now let's turn to marketing and sales. In the first quarter of 2007, we averaged a lower Midwest premium than December 2006. However, by March month-end it had recovered to $0.0375 per pound as the backwardation evaporated and the demand returned to the market.
The current market for aerospace is strong, with increasing high purity premiums. With Hawesville being a major producer of high purity metal, this is an important part of our marketing strategy going forward. The demand in sheet and plate business segment remains good, with the exception of automotive. Although automotive is showing slight recovery, the aluminum rod and cable business remain strong with our major customers taking more metal than average.
Our finished goods inventory at all of our facilities remains low, so that we can take advantage of the strong markets.
Now I'll turn it over to Mike, who will discuss the financial results.
Mike Bless - CFO, EVP
Thanks very much, Wayne. If everybody would please turn to slide nine of the presentation. I'll also be referring, obviously, to the financial information that we sent out along with the press release as we go along.
Let's get started. The cash LME price, as Logan referred to in the first quarter, increased about 3% sequentially, versus quarter four. And if you adjust that for a one month lag, the price was up about 8% sequentially.
On our volumes, if you look at page four of the earnings information, our volumes were up about 2% on a consolidated basis quarter to quarter. In the U.S., volumes were reasonably flat, up a couple hundred tons, as our U.S. plants are operating at capacity.
Towing shipments were up about 5% sequentially, due obviously to the completion of the 220,000 ton expansion at Grundartangi, which completed in the fourth quarter of last year.
Based on these factors, net sales on a consolidated basis, as you can see on the income statement information page, were up about 5.5% quarter to quarter. The increase in sales, about three quarters of it, was due to the increase in our realized prices, and the remaining quarter, obviously, due to the increase in our volume.
Working down the income statement, gross profit, as you can see, the margin up almost 300 basis points to 24.7%. We think the conversion on that increased sales down to gross profit of about 75%, or $0.75 on the increased sales dollar if you want to look at it that way, represents good performance for the quarter.
A couple of items which impacted gross profit for the quarter, I'd like to talk about just for a moment. In Mt. Holly, we've been talking to you for some time about the electrical power crisis at Mt. Holly, with which we have obviously have not been satisfied over the last couple quarters, specifically relating to the field surcharges with which we've been hit.
The field surcharge actually eased this quarter, about $1 million versus Q4 about $1 million. Secondly, I'd point out that operating costs at Nordural were about $2 million favorable to Q4, reflecting the stable operations of that plant after the major capacity expansion last year.
Going the other way, our carbon anode and other related material costs were up about $3 million quarter to quarter, obviously reflecting the strengthening in crude oil prices to which these kind of products are referenced in terms of their prices. We're spending a lot of time looking at both short term and longer term structural ways to address this important part of our costs.
Two items related to alumina that I'd like to apprise you of. They didn't hit us in the first quarter of this year as it relates to the income statement, the P&L, but they will be coming in Q2 and I want to give everybody a heads up on them. First, we did purchase two spot cargos this past quarter, about 20,000 tons of material, of alumina for Hawesville, in relation to some of the production issues at Gramercy that we've been talking to you about.
Versus the costs that we would have had for that material coming out of Gramercy, the cost of those spot cargos was about a $2 million difference, or increase from what it would have been coming out of Gramercy. Because of FICO accounting, that didn't roll through to the income statement this past quarter, but it will impact the second quarter. Again, about $2 million, and so you need to be aware of that.
Secondly, on alumina, our new contracts for Ravenswood and Mt. Holly. We've been talking to you about these for the past four or five quarters. Those obviously commenced in January of this year. Again, because of FICO accounting, they didn't roll through the income statement this quarter, but they will hit in the second. Obviously, the cash was spent in the first quarter.
Just to give you a sense, if you held everything constant, either volumes under the contracts -- which is a reasonable assumption to hold constant, obviously -- and if you just assume that the LME remained constant, obviously the contracts are priced off of the LME. So everything constant, quarter two to quarter one, we have an increase in our alumina costs and our P&L just short of $6 million in the second quarter.
Included on the income statement SG&A, we continue to think $9 million, may be a little bit over $9 million per quarter is the right base amount to expect going forward. Two items we'd like to apprise you of this past quarter. Number one, it relates to the spending in terms of the development of our project in Helguvik, Iceland. That was about $2 million in the P&L this quarter.
If you go back to what we talked with you about in February, we said we'd spend upwards of $10 million in developing Helguvik this year, and that's still a good estimate. About two-thirds, maybe three-quarters of that spending this year is likely to hit the income statement rather than the balance sheet in terms of capital expenditures.
The way the accounting works, is that until the project reaches a certain level of certainty, generally defined as formal board approval, many of the items get booked as G&A expense and not capital items. And therefore, for most of the balance of this year, those items, like I said, maybe two-thirds of the spending this year, maybe a bit more will hit a G&A, not capital items. But $10 million is the right cash number for the year.
Other items in SG&A, about $2 million of largely compensated relation expense, largely related to the search for and the hiring of and relocation of senior executives and some miscellaneous compensation items.
Moving down, just some other items on the income statement. As you can see, the mark-to-market charge this quarter, a gain actually, is de minimis this quarter, $390,000 pre-tax. Effective tax rate this quarter, 30.4% was consistent with the forecast that we provided you at the beginning of the year. Bottom line, EPS $1.98 basic and $1.87 diluted.
Let me explain the major difference between basic and diluted here, just so we have good understanding. Obviously, the major difference between the number of basic and diluted shares driving the EPS has to do with the accounting for our convertible senior notes.
Just to take a step back on those notes before we talk about the accounting for them, just to remind you the economic terms and conditions of them. They settle in cash up to the principal amount of $175 million. Any premium over that principal amount, at the company's option, settles in any combination of cash and common shares.
Now, in the accounting it's a little bit tricky. The way the accounting works, just very quickly, is you start with a principal amount, and the number of shares into which that principal amount converts, conversion price is a little over $30. It's about 5.7 million shares into which that principal amount converts.
In order to calculate what percentage or proportion of that $5.7 million, you add in to get the diluted share calculation. It's a reasonably simple fraction. The numerator of the fraction is simply the premium of the average share price during the quarter, which is about $44 bucks this quarter over the conversion price. So that premium is the numerator.
The denominator is the average share price itself. And when you run that fraction in the quotient that it produces, you multiply it by that 5.7 million shares, you get about 1.8 million shares. Which, as you can see, constitutes the majority, almost the whole of the difference between the basic and diluted shares.
Moving on to page ten. You see some cash flow information. It says free cash flow as we define it. Just to remind you, we define it as cash from operations minus the non-Iceland expansion capital spending. So really, all this is sustained capital spending. I'm very pleased with the performance this quarter of $96 million, a little over 20% of sales it represents, and just shy of 150% of net income.
Going to page three of the financial information, the cash flow data. Really, no items of note that I would call out for you this quarter. We did spend $27 million of cash this quarter on the settlement of our derivative contracts.
Just a couple comments on the balance sheet data for this quarter, which is on the second page of the financial information. You'll note the cash balance of $168 million, nice growth from December. This despite $29 million of spending on the 40,000 ton expansion of the Grundartangi plant that will conclude by the end of this year, as we've told you before.
A couple other items. The borrowings under the Iceland debt facility, about flat quarter to quarter, about $340 million, including the currencies. Due to the cash that we've accumulated despite the Iceland spending, we're going to make an optional repayment under that facility at the end of this month of $70 million, is what we've done. That payment gets made next Monday, actually. You'll see that reflected, obviously, on the June balance sheet.
One last item. We, like other companies this quarter, adopted FIN 48, which is the new accounting interpretation on income taxes. And the adoption of FIN 48 resulted in an $8 million reduction in shareowners' equity on the balance sheet. And with that, I'll turn it back to Logan.
Logan Kruger - President and CEO
Thanks, Mike. If you turn to slide 11, the first quarter for 2007 was a strong quarter for our company, and I'm pleased with the way the operations are going. We achieved record levels for revenues, operating cash flow, and shipments. We are seeing additional profit from our recently completed 130,000 ton expansion in Iceland. And the first metal from the next 40,000 ton expansion is on schedule for later this year.
For the first 130,000 ton phase for the new Helguvik project comes on stream in the latter part of 2010. Century will be closing on 1 million tons of metal. We expect the second phase of Helguvik to take the [plan] to 250,000 tons per annum by no later than 2013, bringing our total capacity over 1 million tons of metal a year.
We continue to progress the study on the greenfield projects both in Jamaica and the Republic of the Congo, and are actively pursuing additional growth opportunities worldwide. I'd now like to invite you to pose some questions for us. Thank you.
Operator
Thank you ladies and gentlemen. [OPERATOR INSTRUCTIONS]. Our first question comes from the line of Kuni Chen with Banc of America Securities. Please go ahead.
Kuni Chen - Analyst
Good afternoon, everyone. Just first up on Helguvik. Just hoping you could give me a little bit more color on where you stand with putting together a financing package there on technology selections.
Logan Kruger - President and CEO
Thanks, Kuni. Let's try and take you through this. I'll take the technology first. We are in the final throes of evaluating two or three technologies. We're getting near to the end. We'll make a final decision as part of the development of the engineering work this year. On the financing side, obviously, we've got a number of options, and maybe I'll ask Mike if you'd like to comment further than that.
Mike Bless - CFO, EVP
Sure, Logan. We're obviously looking at this carefully, Kuni. We've started discussions with our banks in Iceland who led the syndicate that underwrote the current facility about a new restructured facility that would contemplate the new investment.
And though it's early days, I think I'd say there's a lot of interest and we're making good progress. As Logan said, along with the technology selection and the preparation of [bankable fees] and often overused, probably termed, feasibility study, the financing work will go along with that over the next couple months.
Logan Kruger - President and CEO
Kuni, to that as well, that our environmental impact assessment has been completed and submitted and going through the review process. So we've made quite a lot of progress this last quarter.
Kuni Chen - Analyst
Right. And just as a follow-up, recently, some U.S. aluminum assets were announced to be sold to a private equity buyer. Obviously, this is something that you would have taken a look at. Was it simply a matter of valuation for you guys, or was there some other reason that you decided to take a pass?
Logan Kruger - President and CEO
Kuni, that's an interesting question. We really don't comment on those sort of questions. As we've said before, we're always in the market, but we don't comment specifically.
Kuni Chen - Analyst
Fair enough. I'll pass it over.
Logan Kruger - President and CEO
Thanks very much, Kuni.
Operator
Our next question comes from the line of David Lipschitz with Merrill Lynch. Please go ahead.
David Lipschitz - Analyst
Thank you. Just a quick thing on the alumina. Did you say that was $6 million in total, Mike, or is that $8 million, 6 plus 2?
Mike Bless - CFO, EVP
Sorry, David. It's 8 total. So the two with the spot cargo, which I don't want to say it's a one-time thing, but that was a decision that we made to make sure that we were adequately supplied for Hawesville. Obviously, you don't want to play that too close to the line.
And then the $6 million, again, all the assumptions remaining equal or constant, is a reflection of the new contracts that just kicked in on January 1.
Logan Kruger - President and CEO
And David, if you remember, we talked extensively about this last year. Just on the spot cargos, obviously, we're very pleased with the throughput at Hawesville, and so we wanted to make sure that we don't fall short and not have the opportunity to make extra production.
David Lipschitz - Analyst
Okay. And the second question. Any interest in a packaging business?
Logan Kruger - President and CEO
I think the reaction speaks for itself.
David Lipschitz - Analyst
Thanks.
Operator
Thank you. And our next question comes from the line of Justine Fisher with Goldman Sachs. Please go ahead.
Justine Fisher - Analyst
Hello. The first question that I have is just about China, and I guess this probably has to be asked on every call. But I think that when everyone's looking at aluminum supply and demand, China tends to be, obviously, the linchpin, or the swing factor, shall I say, of the market. And so I was wondering if we could dig a little bit deeper into what is going on in China in particular.
I mean, how big of a swing factor are these vast changes and the attempts to regulate capacity and environmental regulations? I think that one response that you hear from people who don't believe that China's going to be able to cut production is that, oh well, that changes won't work and the regulations won't work. Are these the most important swing factors as far as restraining Chinese production, or are there other things that you can see that could bring it back in line?
Logan Kruger - President and CEO
I'll just give you some views that we hear in the market, Justine. We go to China on a regular basis. I think the Chinese government is trying very hard to regulate and moderate the growth of alumina and aluminum production. But that's not an easy thing. The counter balancing for that, of course, is what is the demand in China?
And if you look at industrial production growth in China, again, I think the last number I saw was in excess of 18%. So you've got a fairly well balanced -- from the numbers that we're seeing these days -- of production growth of 39% and consumption growth of 38%.
With every $1 of Century you trust and look and consider about Chinese, what is the downstream consumer growth going to be like in the future? And you're starting to see it in numbers coming down on automotive, and talk about packaging and things like that. So I think we haven't really seen what the real consumption driver is going to be in China.
I also looked at the total exports, both [inaudible] and [anodes], and the total exports over China, in fact, are about flat and maybe slightly down. Last [piece] of total alumina, IAI stocks and Shanghai stocks and Japanese [inaudible] stocks are [a buck] down from over a year ago. So we're pretty well balanced at this point in time.
Justine Fisher - Analyst
Okay. Thank you very much.
Logan Kruger - President and CEO
Thank you.
Operator
Our next question comes from the line of Carlos De Alba with Morgan Stanley. Please go ahead.
Carlos De Alba - Analyst
Good afternoon. A quick question just following up on China. I was under the impression that the exports of aluminum semi products had been increasing quite rapidly. So my question is, can you confirm that? And if that's the case, once the [VAP] changes come through, what would be the [inaudible] in your mind of these potentially lower semi exports out of China for the domestic primary demand in that country?
Logan Kruger - President and CEO
Just looking at the charts in front of me from one of the commentators, one of the industry experts, and obviously, you're correct, the semis have grown. And the swing from [anode] to semi shows very close we are to the change in the tax rules.
Consistently, out of the last period of [ton] years, the Chinese government has indicated what they're going to do by talking loudly about it. And now I think there will be changes that are probably indicated by other agency experts on taxes and [VAP] rebates on the semis.
The question you're really asking, I think, is where does that metal go to, and that's what I [posited] earlier to Justine was, I think a lot of this is going to go into the real foreign uses within China itself. So I think there will be some moderation of growth, but I think you'll see 12 million tons of [probably] metal production in China this year.
Carlos De Alba - Analyst
Okay, excellent. Thank you very much.
Logan Kruger - President and CEO
Thanks, Carlos.
Operator
Our next question comes from the line of Mark Liinamaa with Morgan Stanley. Please go ahead.
Mark Liinamaa - Analyst
Could you comment a little more on project opportunities you see to grow in alumina and bauxite?
Logan Kruger - President and CEO
I think, Mark -- and we don't specifically comment other than the ones we've got on the table. We're pleased with those, Jamaica is a good place to be doing bauxite and alumina, but it's early stages.
Our recent announcement in the Congo has both a bauxite opportunity as well. In addition to that, we look right across where all these opportunities are, as do other people. And we continue to do that. And so that's the only comment. Maybe Mike or Wayne would like to comment separately. Thanks, Mark.
Operator
We have a question from the line of Wayne Atwell with North Street Capital. Please go ahead.
Wayne Atwell - Analyst
Thank you. First question, can you tell us what your CapEx budget for this year is?
Mike Bless - CFO, EVP
Sure. Wayne, this is Mike. And let me divide it into two pieces. It's still consistent with where we were in the forecast that we gave in February. So two pieces. The first piece is the completion of the 40,000 ton expansion at Grundartangi to bring it up to 260,000. We said at the beginning of the year, and the forecast is still good, that we'd spend around $95 million for the year. As you can see on the cash flow statement, we spent just under 30 for the first quarter on that. Secondly, in terms of all other CapEx, sustaining, environmental compliance, and whatnot for the whole global system, with the base budget. As we broke that one into two pieces, still a good estimate, the base budget around $20 million for sustaining CapEx.
We also look at regularly, as Logan has described before, so-called return or productivity projects that we said could add 10, even as much as $15 million if we find them. These are mostly small, discrete projects in the hundreds of thousands of dollars to maybe $1 million of capital each. They must have a very short return period. Our strict criteria is a two year or under simple payback. There would be bottlenecking in other projects that lower costs and increase productivity, I think you know what we're talking about. So that's the three pieces.
Wayne Atwell - Analyst
So based on your first quarter profit and some assumption that metal would stay around where it's at for the rest of the year, you should generate a nice positive cash flow. Does that go to pay down your debt, or would at some point you'd be buying back stock? Where are you going to go with your cash?
Mike Bless - CFO, EVP
That's a good question. I think your first conclusion, given all those assumptions is a reasonable one. As we just said, we're going to start paying down the debt in Iceland. We think that's the right thing to do. And as we said before, as it relates to other cash flow, I'd make two comments. One is, we're always looking at the right corporation financing decision, that goes without saying.
But second, to remind you that we do have a very major project coming up as we develop Helguvik and get closer to the time at which significant capital spending would commence on that project. As we've said before, the real significant capital would start four quarters or so from now. So that question that you raised and the analysis that goes with it, you need to keep that very major investment sort of in front of you as you do it.
Wayne Atwell - Analyst
And just remind me, what sort of range are we talking about in CapEx for that project?
Logan Kruger - President and CEO
I think the primary new facility is greenfield, Wayne. Somewhere between $4,500 and $5,000 per annual ton depending if you have a [inaudible]. So you could use that range, use the middle of that point of range, gives you some idea of what people are spending on new facilities.
I think just as another marker perhaps for you to consider, taking on numbers on our expansion at Grundartangi, you can come to a number less than $4,000 a ton. But this is a greenfield draft, it's not a major draft in the expansion, so that's a $3,600 on average for major expansion.
Wayne Atwell - Analyst
Okay. And then lastly, I think one of the more attractive places in the world, forgetting the politics, is Vietnam for bauxite, potentially alumina. Now, it's not on the top of everybody's list, but you have been fairly creative in how you expanded the company over the years. So is that something you're considering at all? Would you go into Vietnam?
Logan Kruger - President and CEO
Wayne, I think you've [inaudible] of a number of occasions. We have looked at anyplace. I think we then look at the risk and our ability to do business in that area. And so, in answer to your question, yes, it's on the list and will get consideration as in [inaudible].
Wayne Atwell - Analyst
So you would actually consider that, then?
Logan Kruger - President and CEO
Yes. We'd consider anyplace. But we'll then have to weigh risks, we have to weigh whether we're in the place and whether we can do good business there and at what rate. And the last thing we weigh it against is what we do in [inaudible]. So it all goes into the pot, and we try and come out with a list that gives us the best advantage.
Wayne Atwell - Analyst
Thank you.
Logan Kruger - President and CEO
Thank you, Wayne.
Operator
[OPERATOR INSTRUCTIONS] We have a follow-up question from the line of Kuni Chen. Please go ahead.
Kuni Chen - Analyst
Just one last question. You had mentioned that you're looking to do something on the carbon anode side to shore that up longer term. Can you just give us some color on what you might be thinking there? Is that of the greenfield variety, or is that some kind of longer term commercial agreements? If you could just elaborate, please.
Logan Kruger - President and CEO
I think you look at both. If you take into consideration our in-house requirements, just in Iceland, if you look at Grundartangi and Helguvik coming on, Kuni, you realize that we're quite a large user. So we would look at both options as you've described.
Kuni Chen - Analyst
But the priority is for Iceland, not for the U.S.?
Logan Kruger - President and CEO
Well, the U.S. has got the right facilities at this point in time. So again, it's a backup if you have a problem with a particular [plot]. But the highest demand after [out of the box reality] is, of course, [inaudible].
Kuni Chen - Analyst
Okay, great. Thanks.
Logan Kruger - President and CEO
Thanks, Kuni.
Operator
We have a question from the line of Matthew Starick with Citadel. Please go ahead.
Matthew Starick - Analyst
One question, just a very quick one. The $10 million just on the CapEx question, the three parts. There's also a fourth part, I guess, which is the Helguvik CapEx.
Mike Bless - CFO, EVP
Matt, this is Mike. Thanks for the clarification, you bet. There's the 10 for the development of Helguvik. As I said during my comments, a rough estimate, two-thirds to three-quarters of that, again, will show up in the financial statements as G&A rather than capital itself. But it's part of the project irrespective of the way it's accounted for, if it's spending and furtherance of that project.
Matthew Starick - Analyst
Okay, thanks, I just wanted to clarify that.
Mike Bless - CFO, EVP
Thank you, that's a good clarification.
Matthew Starick - Analyst
And just the other thing. Just on Grundartangi, is there any scope to actually take that even further out?
Logan Kruger - President and CEO
Matt, yes. It's obviously power dependent, but you know that we've got an environmental permit up to 300,000 tons. So obviously that would be the first step. And some time in the future, we'd reconsider it. Our focus, of course, at this point in time, is to get Helguvik off the [road].
Matthew Starick - Analyst
Okay. So as far as priorities go, Helguvik is the priority [inaudible] project.
Logan Kruger - President and CEO
Yes. And as you know, the power source for Helguvik is based in the south, and the [inaudible], which are the communities in the south of Helguvik are wanting that power to go into a project in their area. So again, it's not as if we couldn't take that power and take it off to Grundartangi, we have it dedicated to Helguvik.
Matthew Starick - Analyst
Sure. And just sort of a take a picture view to help us try and understand, given the success of the Nordural investment, and I understand that you guys weren't necessarily there when you were going through the original process with the Nordural investment, but as far as Helguvik looks right now, if you're at the same stage years ago at Nordural, does Helguvik economics look better than Nordural, or similar? Sort of in a longer-term sense when you're making the investment decision.
Logan Kruger, I think the one was an existing facility with a purchase price up front and then a major expansion. In general, I think you have to accept that [brownfield's] expansions give you a slightly better return than greenfield. But we haven't got the final numbers yet, so it's a bit early for us to say.
Matthew Starick - Analyst
Okay. But the economics of the power contract, maybe [Lunar] and that sort of thing, you probably think it would be comparable to Nordural?
Logan Kruger - President and CEO
I think, Matthew, you've got to ask a fundamental question. Are we going to be a [towing] facility at Helguvik or are we going to be producing our own metal and its [inaudible]. So we haven't got to that stage yet. We're fairly early stage, first production of metal is planned toward the end of 2010. So we haven't made that fundamental decision yet.
Matthew Starick - Analyst
Okay, no problem. Thank you.
Logan Kruger - President and CEO
Thanks, Matt.
Operator
And there are no further questions from the phone lines. Please continue.
Logan Kruger - President and CEO
Thank you very much, everyone, for listening today. We're pleased with our quarter's performance and we look forward to speaking to you again soon. Thank you.
Operator
Ladies and gentlemen, this concludes our conference for today, and thank you for using AT&T Executive Teleconference. You may now disconnect.