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Operator
Good day, and welcome to the Superior Industries' Second Quarter 2022 Earnings Telephone Conference Call. Today's call is being recorded. At this time, I would like to turn the conference over to Mr. Joanne Finnorn, please go ahead.
Joanne M. Finnorn - Senior VP of IR & Sustainability and Corporate Secretary
Good morning, everyone, and welcome to our second quarter earnings call. During our discussion today, we will be referring to our earnings presentation, which, along with the earnings release, is available on the Investor Relations section of Superior's website. I'm joined on the call by Majdi Abulaban, our President and Chief Executive Officer; and Tim Trenary, our Executive Vice President and Chief Financial Officer.
Before I turn the call over to Majdi, I would like to remind everyone that any forward-looking statements contained in this presentation or commented on today are subject to the safe harbor provisions of the Private Securities Litigation Reform Act of 1995. Please refer to Slide 2 of this presentation for the full safe harbor statement and to the company's SEC filings, including the company's current annual report on Form 10-K for a more complete discussion of forward-looking statements and risk factors.
We will also be discussing various non-GAAP measures today. These non-GAAP measures exclude the impact of certain items and, therefore, are not calculated in accordance with U.S. GAAP. Reconciliations of these measures to the most directly comparable U.S. GAAP measures can be found in the appendix of this presentation.
With that, I'll turn the call over to Majdi to provide a portfolio and business update.
Majdi B. Abulaban - CEO, President & Director
Thanks, Joanne, and thanks, everyone, for joining our call today to review our second quarter results. I'll begin on Slide 5 with the highlights. Our team delivered the excellent results, highlighted by strong margin expansion, 24% growth in revenue and 15% growth in EBITDA compared to the prior year. This, while continuing our growth momentum, with 5% content per wheel growth. This performance is a testament to both the capabilities of our leadership team as well as our operational strength, enabling us to successfully manage through an incredibly challenging environment with lower volumes, production volatility and continuing inflationary pressures.
Our teams are executing on several fronts, working to collaborate with our customers and suppliers on cost reduction solutions and inflationary cost recoveries, while continuing to drive operational improvements throughout the enterprise. These actions, combined with the continued secular demand trends for premium wheels, have strengthened our financial position and enabled our long-term content growth, despite substantially reduced industry volumes. Further, in addition to growth in earnings, solid working capital management during the quarter enabled us to deliver strong cash flows and achieve a historic low net debt of $471 million.
Slide 6 details industry production by region in the second quarter. While we saw a stronger recovery in production in North America and a mild recovery in Europe versus prior year, sequential comps actually point to continued industry supply chain challenges. Our focus on developing an innovative portfolio of products to meet the increasing demand for premium technologies has continued to play out, manifesting itself in sustained growth over market. This trajectory actually has not necessarily been linear, but it has equated to long-term outperformance and profitable growth. Due to record growth over market in the first half of 2021, to be specific 20%, our flat growth over market in the first half of 2022 signifies our ability to sustain these heightened levels of value-added sales. Actually, since early 2019, we have delivered an 8% average annual growth over market on a combined basis.
Moving on to Slide 7 to address our current operating environment. As noted on the first slide, industry production levels have remained depressed due to the ongoing challenges noted on the left side of the slide. Although we have seen a slight improvement compared to the first half of 2021, industry production remains down significantly for the first half of the year versus the same period in 2019.
That said, tailwinds shown here have continued to propel our business forward and pent-up consumer demand and low dealer inventory have left us well-positioned for substantial earnings growth once industry recovery is underway.
Moving on to Slide 8. I'll address our value creation roadmap. First, I am personally proud of how our Superior team continues to deliver on operational excellence. We are delivering outstanding quality and managing production efficiencies in the face of continued cash flow volatility. We are continuing to drive enterprise cost reduction as well as continuous improvement in our business. Actually, our continuous improvement efforts are tracking to $8 million savings this year, really gaining good momentum. Tim will provide further color on this later.
Equally important is the commercial discipline we have instituted throughout our company, collaborating with our customers on implementing cost reductions and executing on cost recoveries.
As I stated in our prior meeting, we are first focused on executing sales health initiatives, but we also expect our customers to step in for their fair share of inflationary cost recoveries. And here they are. A good example of the self-help initiatives is the continued use of recycled aluminum, which has now increased to 60% in some of our plants. Second, our focus on executing our strategy to deliver profitable growth by leveraging our portfolio of lighter and larger wheels with premium finishes has now actually expanded to leveraging our local for local footprint.
Our manufacturing footprint is playing out as a competitive advantage, as customers seek to localize and derisk long supply chains from a logistics standpoint.
I will speak later in the presentation how this competitive advantage is enabling us to grow with existing customers and to win with new ones.
Slide 9 highlights the collective results of our cost and commercial discipline as well as the continued adoption of our product portfolios. Despite a year-over-year decline in shipments, we have substantially driven EBITDA margin expansion while growing net sales per wheel by 30% as well as content per wheel by 5%. Our team's continued ability to deliver these results in a constrained operating environment, gives us enormous confidence in the growth opportunities that lie ahead in a normalized production environment.
Slide 10 highlights the continued adoption of our portfolio of premium technologies and recent launches, larger wheels, premium finishes, aerodynamics and lightweight, are almost becoming a standard in our business. The recent Lucid and Volvo launches are about one example. These product launches continue to reflect the growing diversity of our customer base and the breadth of our premium technologies. As we have consistently stated, and I stated previously, the market is actually continuing to move to our space.
Moving on to Slide 11. As I mentioned earlier, our local for local footprint has become a key competitive advantage, particularly in recent years, as OEMs look to derisk long supply chains to mitigate operating headwinds. Our global manufacturing facilities are strategically located in the same regions where our customers operate. Here, we are benefiting as OEMs looking for a long-term solution to supply chain challenges, especially OEMs who import wheels from outside the region are now looking to us. They're looking to us for partnerships as a local supplier.
This slide highlights how our in-region local footprint is being recognized by new and existing customers looking to derisk their long supply chains. A substantial win with a new Japanese OEM operating in North America starting actually next year. This will bring over $100 million in lifetime revenue and 1.6 million lifetime wheels. We are also excited to announce our first aftermarket partnership with Wheel Pros in North America for supply of locally manufactured wheels. Wheel Pros is the largest aftermarket distributor in the U.S.
Moving on to Slide 12. I will now address our full year 2022 outlook. We have a more conservative view of industry vehicle production volumes versus the current IHS outlook as we expect supply chain challenges to continue to impact OEM production in the first half -- sorry, in the second half. Specifically, we believe the European market will continue to be challenged. And as such, we are expecting flat to mid-single-digit industry production growth. In line with that expectation and to reflect the impact of the euro exchange rate, we are lowering the unit volume in vast elements of our guidance. While we are narrowing the EBITDA range, we remain confident in delivering to the midpoint of our original guidance.
In closing, I am very pleased with the performance we achieved in the quarter and would like to thank our teams for their hard work and commitment to positioning Superior for success in a very tough operating environment.
Heading further into the year, we look forward to continuing this progress while generating value for our shareholders.
With that, I will turn the call over to Tim. Tim?
C. Timothy Trenary - Executive VP & CFO
Thank you, Majdi. Good morning, everyone. Commodity cost increases, especially the cost of alloy aluminum and the cost of energy, general inflation and global supply chain instability and constraints continue to burden the company's cost structure. It doesn't help that light vehicle production in our markets is down about 15% from pre-COVID and now pre-semiconductor shortage time. Accordingly, late last year, we began to adjust the company's manufacturing cost structure to reflect lower light vehicle production. ECI, our established and disciplined enterprise cost improvement program, supported by our expanding Lean Six Sigma capabilities, what we refer to internally as CI, or Continuous Improvement, have helped considerably in this business environment.
But because this business environment is so extraordinary, we've been clear that we expect our customers who have demonstrated retail pricing power to pay their fair share of the cost inflation burden on our company. These 3 actions, manufacturing cost structure adjustments, our ECI and CI programs and recovery of extraordinary cost inflation from our customers, are bearing fruit.
Last quarter, Q1, the company's adjusted EBITDA margin on $189 million of value-added sales was 26%. This quarter, Q2, the margin was 28% on $186 million of sales. We are pleased with the execution of our cost-out programs and the performance of our manufacturing, commercial and procurement teams.
Let's look at Slide 14, second quarter financial summary. The company sold 4 million wheels in the quarter, 4% fewer than in the prior year period. Net sales increased to $432 million for the quarter compared to $347 million in the prior year period. The increase in net sales is primarily from higher aluminum cost pass-through to our customers. The cost of aluminum and the cost to alloy in the metal remains elevated. Value-added sales decreased to $186 million for the quarter compared to $196 million in the prior year period, primarily due to fewer wheels sold and a weaker euro.
We reported net income of $11 million for the second quarter, or earnings per diluted share of $0.07, compared to net income of $2 million and a loss of $0.26 per diluted share in the prior year period.
The year-over-year sales bridge is on Slide 15. Volume, price and mix was negligible, the weaker euro burdened value-added sales by $11 million and aluminum cost pass-through to our customers was up $94 million, above 60% compared to the prior year period.
On Slide 16, adjusted EBITDA increased to $51 million in the quarter compared to $45 million in the prior year period. The adjusted EBITDA margin for the quarter was 28%. Volume, price and mix was a $4 million burden on EBITDA, the weaker euro, a $1 million burden, metal timing was negligible and recovery of extraordinary cost inflation from our customers supplemented Q2 financial performance of $12 million.
Slide 17, second quarter cash flow. Cash flow provided by operating activities was $12 million compared to $14 million in the prior year period. Net cash used in investing activities increased to $16 million compared to $10 million in the prior year period, as capital spending continued to normalize in the quarter.
Cash payments for non-debt financing activities was $4 million, flat compared to the prior year period. Free cash flow for the quarter was a negative $8 million.
An overview of the company's capital structure is on Slide 18. Funded debt was $593 million at quarter end, $23 million less than year-end 2021. The decrease results primarily from the weaker euro and, therefore, depreciation of the euro-denominated debt. Liquidity was $287 million at quarter end and net debt $471 million, $32 million less than year-end 2021 and the lowest since the UNIWHEELS acquisition.
At the present elevated cost of aluminum, the company has a larger investment in aluminum on the balance sheet than as normal. We sized this incremental investment at about $20 million at quarter end. This will come back to us as aluminum cost normalizes.
The debt maturity profile is depicted on Slide 19. We have no near-term maturities of funded debt, revolving credit facilities which mature in May and October of 2023 were undrawn. The company is in compliance with all loan covenants. The capital markets are choppy, especially the leveraged finance market. Fortunately, the company isn't compelled to do anything at this time. And with the passage of time, we intend to continue to prove out the operating model and improve our financial performance. We stay close to our financing relationships and intend to pursue a refinancing of the company at the appropriate time.
The company's 2022 financial outlook is on Slide 20. Projecting sales and financial performance in this business environment is no easy task. The timing of the industry recovery from the semiconductor shortage and the Ukraine conflict could have a meaningful impact on light vehicle production in the remainder of the year and therefore, our sales.
Euro is depreciated vis-a-vis the dollar. It's not clear where the currency goes from here. Global supply chains are unstable and sometimes constrained. The cost of manufacturing inputs, especially energy, are uncertain. The amount and timing of the recovery of extraordinary cost inflation from our customers is also uncertain. Having said that, we expect a muted recovery in light vehicle production in the back half of this year.
Accordingly, we are lowering expected wheel sales, lowering the value-added sales range primarily to reflect the weaker euro and narrowing the adjusted EBITDA range but maintaining the midpoint. We expect to sell 16 million to 17 million wheels in 2022, with net sales in the $1.6 billion to $1.7 billion range and value-added sales in the $740 million to $800 million range.
We expected adjusted -- we expect adjusted EBITDA to be in the range of $165 million to $185 million and cash flow from operations to be $105 million to $150 million. Capital expenditures should approximate $75 million. And finally, we model a 20% to 25% effective tax rate for the year.
In closing, we delivered a solid quarter. Content per wheel was up, supporting long-term growth over market. The adjusted EBITDA margin was 28%. This margin includes recovery of extraordinary cost inflation from our customers, which supplemented Q2 financial performance.
In a more normal business environment on Q2 value-added sales of $186 million, we might expect the margin to be in the range of 22% to 25%. We expect the discussions with our customers regarding recovery of extraordinary cost inflation to extend throughout the year. There can be no assurance that we will have continued success and these recoveries may be lumpy.
We intend to continue to supplement these recoveries with our ECI and CI programs. This, taken together with the company's demonstrated ability to maintain commercial, procurement and operations discipline, should put Superior on solid footing that benefit significantly from the operating leverage in our business when light vehicle build recovers.
This concludes our prepared remarks. I'll now turn the call back over to the operator. We'd be happy to take your questions.
Operator
(Operator Instructions) We will take our first question from Gary Prestopino from Barrington Research.
Gary Frank Prestopino - MD
A couple of questions here. You said that the large diameter wheels were about 52% of all wheels produced. How has -- what was that figure last year, Majdi, so we can get an idea of how the shift is going?
Majdi B. Abulaban - CEO, President & Director
Last year, that was actually flat, that was 52%. So Gary, keep in mind, I think what you're going to find is that the comps in 2022, we start looking at content and revenue are going to be challenging. So if you look at the first half of this year, okay, we're flat actually in terms of growth over market. But if you look at last year, we actually we kind of like, we were an outlier. First half was 17% growth over market. The entire year -- actually, the first half is 20%. The entire year was 17%. So all of that mix -- the massive mix that came our way after the microchip issues has been actually, think of it has been sustained. We have -- Gary, we have been consistent in our narrative on the portfolio. This is a company that will deliver 5% to 10% growth over market, driven by lightweighting technology, larger wheels, premium finishes that continues to play out.
If you go back to 2019, that 52% figure you mentioned was 28%. So this year is a bit of an outlier. I think the measure absent this comparison is content per wheel. And you see that content per wheel has continued to grow 5% in this quarter and the same for last quarter as well. That flat number is here. But...
Gary Frank Prestopino - MD
Well, I'm sorry, go ahead, Majdi. I mean...
Majdi B. Abulaban - CEO, President & Director
No, I was just giving you some stats. Content per wheel in Q1 of 2020 was $37, content per wheel in Q1 of '21 was $42, and then content per wheel this quarter was $44. So that's the way to look at it.
Gary Frank Prestopino - MD
Okay. And then -- this new program that you got with a Japanese OEM in North America, is that your -- that a -- was that obviously a competitive takeaway, but was that a competitive takeaway from a Japanese company? Or was there some other company that will produce...
Majdi B. Abulaban - CEO, President & Director
That was - so that was with a customer just orders of magnitude, Gary. We do about 8 million wheels in the U.S. -- 8 million to 10 million. We had a very little business about over the last 3 years, maybe 20,000 wheels. So this was a major win for us. It is a conquest -- it's really I don't -- I can't tell you which specific region, I know it comes from Asia. And I know it was a localization. And I know that, that specifically had their sight set on derisking their supply chain. And frankly, to their credit, they were very aggressive with it. They move very fast. And this -- this win is great in many ways for us. Obviously, it solidifies our position with another Japanese OEM in North America, that's one. The type of wheels that we won are more base-level wheels. And when you look at our capacity, the one area where we think we have capacity is, is in Plant 7 in Mexico, and it's all base level wheels. So it goes a long way to normalizing and leveling out our capacity utilization.
Gary Frank Prestopino - MD
Okay. And then just lastly, are you -- in terms of this proliferation of electric vehicles, would you say that because of your technological capabilities that are outlined on, I think, Slide 10, that you're kind of getting -- winning new programs on these EVs at a fairly rapid rate? I guess, my question would be, is there anybody else out there that has these capabilities that you have that can service the EV market?
Majdi B. Abulaban - CEO, President & Director
Gary, there are others, but I think you would agree with me in the Tier 1 space, it's about trust, long-standing relationships, technical capabilities and we're in the forefront. The answer to your question is, yes. We are winning our fair share more of EVs because of our well-established position. We're #1, #2 for the most part with most of the OEMs, maybe #3. So that is the starting point. In fact, we just -- this quarter, it's not on the chart, we launched the Skoda -- the Skoda electric vehicle in this quarter in Europe as well. As to why we're more well-positioned on EVs. Again, the wheel needs to be stronger, the wheel needs to be lighter. There are other technologies maybe you could use to make a lighter wheel -- slightly lighter on an SUV. But when you start thinking of sedans, you really need the technologies that we have, we call it a flow forming technology to strengthen the wheel for that application. So we're in a good position across the portfolio.
Operator
(Operator Instructions) We will take our next question from Mike Ward from Benchmark.
Michael Patrick Ward - MD & Senior Equity Analyst
Just a follow-up on the question. Majdi, that's the first I've heard of the local-for-local trend. Is that mostly the Japanese-based manufacturers doing that? Or is that wheel specific? Or is it with other components as well?
Majdi B. Abulaban - CEO, President & Director
No. No. I mean, Mike, you're familiar with our industry. I mean, 50% of wheels in North America come on chips, right? And that's the problem for our customers...
Michael Patrick Ward - MD & Senior Equity Analyst
It's a huge problem...
Majdi B. Abulaban - CEO, President & Director
And if you recall what we've said, we said we have -- we're #1 market share wise tagged with 2 and 3. And -- but ultimately, we have a big chunk of the capacity in this region.
So the answer to your question, no. It's not Japanese. On the chart, you'll see another North American customers -- another North American customers that are accelerating localization as well. And actually, just about every -- I want to say, even going to the European customers, some of the quotes we're getting, when you get a quote for these businesses 3 years out, you get the conditions that the customers expect. And on -- right on top of the list, if you want to quote on this business, it needs to be made in the region where I manufacture my vehicle. It's a condition. So it's accelerating. This win here was actually exciting, and again, the nature of the win with a new customer, but also it goes in production next year, Mike.
Michael Patrick Ward - MD & Senior Equity Analyst
Do you have room at your existing facilities, if you had to increase capacity? Is there room to build out at all? Because it sounds like you might just be...
Majdi B. Abulaban - CEO, President & Director
I mean I think -- I would tell you our team in Mexico has done a phenomenal job on that dimension. And actually, maybe I'll talk about it later on operational performance. On the capacity side, Mike, you think about plants, they're not really 1 plant. Each plant is 3 plants in 1, right? You have testing, you have machining and you have paint. And within each one of these plants, you have a sub process. So it's very hard to quantify capacity. I mean the easiest way to look at it, we're still 15% volume-wise from where we were not too long ago. So that's a good metric. But within the factory, I mean, when you think of machining centers and adding more like weighting capacity, we can bolt on capacities right there...
Michael Patrick Ward - MD & Senior Equity Analyst
You can.
Majdi B. Abulaban - CEO, President & Director
Same thing with casting. Paint gets to be hard, and that was a problem for us and that's why we invested $40 million in a paint line last year that's coming in production this year.
Michael Patrick Ward - MD & Senior Equity Analyst
Okay. Well, that's good news.
Majdi B. Abulaban - CEO, President & Director
We feel very good about our capacity and readiness for the ramp up of our industry.
Michael Patrick Ward - MD & Senior Equity Analyst
Now where is that Japanese facility? Is it 1 facility you're supplying? Is it -- can you tell us where it's based? Is it U.S., Canada or Mexico? .
Majdi B. Abulaban - CEO, President & Director
Based in the U.S.
Michael Patrick Ward - MD & Senior Equity Analyst
It's in the U.S. And has it already been producing? It's not a new start-up facility. It's something that you're -- they're substituting an import into your local production?
Majdi B. Abulaban - CEO, President & Director
That is correct.
Michael Patrick Ward - MD & Senior Equity Analyst
Okay. On Page 12, your second half outlook, especially in North America, seems to be well below what the companies are saying and what you're seeing from some of these outside data sources. What are your thoughts on that?
Majdi B. Abulaban - CEO, President & Director
So when you think of our guide, Mike, I mean, we have been consistent for 3 years now. We have been aggressive on execution and conservative in our outlook, right? We haven't -- we go out with guys and we are able to change them, and we hit our numbers. I mean, when you think of where volumes are going, we are very concerned about Europe. We're concerned about Ukraine. So volume-wise, we don't see it. IHS sees recovery in the second half. We're saying we don't see it. If we're wrong, we'll be happy about that. Because I'll tell you, if you make more wheels in this business, the margin -- the variable margin is around 35% to 40%.
So we would like that and we'll deliver on that. I think the second thing, as you look at our guide is, when you think of customer recoveries, we've gotten what we need to get the balance right between cost and price so far. We have more work ahead of us, and there is uncertainty in pricing and what we think we're going to get in the second half. So we have taken a conservative approach to that. But again, the market comes back, we bode very, very well, and it will be good for us.
Michael Patrick Ward - MD & Senior Equity Analyst
Okay. And then on the recovery side, I hadn't seen that going back in the past. I don't know if you have with this disruption in production and getting recoveries from the vehicle manufacturers. But it sounds like it's a real thing, and it sounds like they're going to be along with some of the extra excess rate cost as well. Is that correct?
Majdi B. Abulaban - CEO, President & Director
That is absolutely correct.
Michael Patrick Ward - MD & Senior Equity Analyst
So there's some room on that side as well.
Operator
We will take our next question from Gary Prestopino from Barrington Research.
Gary Frank Prestopino - MD
Yes, Majdi, just a follow-up on this new wheel program with the Japanese OEM. It's 1.6 million wheels. It starts in 2023. And you said it has a lifetime value of $100 million in revenue. Is that correct?
Majdi B. Abulaban - CEO, President & Director
That is correct.
Gary Frank Prestopino - MD
Okay. So when does -- does that mean in 2023 you're going to be doing exactly 1.6 million wheels? Or does that gradually ran throughout the year?
Majdi B. Abulaban - CEO, President & Director
Gary, not at all. When we speak of lifetime revenue, we speak of a program like if it's 3 years, 4 years, 5 years, we add up the volume in those years. In this case, it goes through '25. So it's 3 years' worth of volume.
Gary Frank Prestopino - MD
Okay. So it's 3 years' worth of volume.
Operator
That concludes today's question-and-answer session. Majdi, at this time, I would like to turn the conference back over to you for any additional or closing remarks.
Majdi B. Abulaban - CEO, President & Director
Thank you. Thank you, operator. We appreciate your participation in today's earnings call. Listen, to the Superior team, thank you for an excellent quarter that exceeded expectations. I know well, I know very well that everyone around the globe works hard to get to this point. I could not be more proud of this team. You have established a well-deserved reputation as a team and as a leadership team that delivers. Clearly, we have more work ahead. For now, many thanks.
Operator
That will conclude today's conference call. Thank you for your participation, ladies and gentlemen. You may now disconnect.