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Operator
Please stand by for realtime transcript. Good day. Welcome to the Simpson Manufacturing Company first quarter 2011 earnings conference call. I would like to turn the meeting over to your Chairman, Mr Barclay Simpson.
- Chairman
Thank you. Good morning, everybody and thanks for joining our CFO, Karen Colonias and myself. We are not too happy about some of our first quarter results. Although, we did increase our European sales substantially and the US was up slightly, and that is despite a continuing lack of turnaround in housing starts here in the US.
A disappointment was Asia, and China, in particular, where sales were down. Especially in China, it's going to take longer to build a solid market position than we anticipated. China's expanding economy and job markets that it creates are making it difficult for companies just getting started there, like us, to attract and keep first-class people. We will get a solid position there, but it's going to take longer and it is going to cost more than when we first anticipated.
We are making real progress in Europe with sales up 22% and the loss in the first quarter, somewhat less. We really expect to make good money in Europe this year. The Socom adhesives acquired last year, combined with Liebig fasteners and Metric mechanical products will allow us to enter the European market this year with Anchor Systems products. Yes, it is hard to believe, but Liebig possibly might start to make money for us.
Eastern Europe as yet is not significant in sales, but we are making progress. We have had operations in Western Europe for now well over 10 years. Because of the variety of cultures and languages, it has taken most of those years to build the Simpson brand-name and to become the leading structural connector manufacturer in Western Europe, which we are now. We learned a lot in the process and some of that knowledge should be a real help in China and Asia.
Home center sales in the quarter were up 2% and we have a new software program called Dream Tools developed by our DeckTools acquisition. Dream Tools is an innovative e-commerce technology that should be the future of online shopping. It's an entirely new product for us and we are excited about the prospects.
Acquisitions, where are we? As you have heard me say before, we are looking hard around the world. Right now, there are one or two prospects that are exciting and close to agreement. But you've heard me say that before and it hasn't happened, so I'm not going to bother you with details until one or more are signed. Okay. Questions?
Operator
(Operator Instructions) We will go first to the side of Trey Grooms with Stephens Incorporated.
- Analyst
My first question is for Karen, the 43% gross margin came in a little bit ahead of where you thought it would on the last call. Can you talk about what was behind that number and what was behind the out performance there relative to what you were looking for? And also, is that 43% number sustainable, looking out, given the fact that steel is on the rise and some other things?
- CFO, Treasurer and Secretary
Yes. From a gross margin standpoint we are pretty happy with our Q1 performance. As you know, it is always a balancing act to work on our overhead absorption and how much inventory we need to build to be able to maintain and service our customers. Certainly, I think our overhead was a little bit underutilized and I would anticipate that it might get a little bit better as we get into the busier part of the season, but your point about steel is a very good one and we are very concerned about steel costs rising and the impact that would have on our gross margin. I would anticipate that we will try to maintain very similar gross margins, but it will definitely be difficult based on where things go on material costs.
- Analyst
So, if I heard you right, maybe it's maintaining that 43% is may be a best case scenario at this point, just in the short run? Is that fair or should we be looking for something closer to the 40 range given what is going on?
- CFO, Treasurer and Secretary
I think maintaining that low 40 range will be the target.
- Analyst
Also, this one is for Karen as well, operating expenses, it seems like they were pretty high for 1Q, what you guys typically do in 1Q. You did a good job of breaking out what was going on there, but from where we stand today was there any unusual costs that won't be occurring as we go through the year or should we expect a typical seasonal pattern with operating expenses up in 2Q and 3Q and down in 4Q?
- CFO, Treasurer and Secretary
I think the operating expenses, there are some things there, we had some salary increases which we did not have in Q1 of last year. There is the stock options, we met our goals in 2010 so you're seeing some impact on the charge of the stock option goals, and there are a few things in the SG&A which would be expenses in Q1 that you will not see in Q2.
- Analyst
So, maybe a flattish kind of -- you typically see that move up, pretty dramatic step up, at least by a couple million bucks from 1Q to 2Q. We might not see that this go around is what you are saying?
- CFO, Treasurer and Secretary
I think you will see a little bit, again, a little less of the expenses in Q2 that we see in Q1.
- Analyst
On a headcount reduction that you had back in 1Q '09, as we are looking into 2011 and we are seeing hopefully some demand pick up maybe later in the year, at least into 2012, hopefully, can you give us what your thoughts on that headcount reduction? How much do you expect you're going to have to bring on, back on as demand comes back and have you started bringing those folks back yet at this point?
- CFO, Treasurer and Secretary
I think there's a couple of things we have done there. As we have discussed, we have been working on our lean manufacturing process to help us to be able to be very efficient in our manufacturing with a little bit less headcount. So, from a production side, I am not envisioning that we might need to bring all the production employees back, but we are already in process of increasing our headcount from a sales and engineering standpoint. So, we are actively pursuing different markets and focusing on our entire line of products, fasteners, connectors, Anchor Systems, so we are expanding our sales force. It's not anticipating that we have to get back to the entire headcount that we had in '09, but again, we are increasing now really on that sales and engineering aspect.
- Analyst
That is helpful. Thanks guys.
Operator
We will take our next question from Garik Shmois with Longbow Research.
- Analyst
Good morning. The first question is on Europe, strong growth there obviously in the quarter. I was wondering if you could help us understand a little bit where that growth is coming from and how much was perhaps new product introductions versus organic growth, versus understanding a year ago there was some bad weather in Europe and how much you think was easy comparisons?
- Chairman
Well I think that we have made some acquisitions there in the past three years and Aginco in particular and Ahorn and they were costing us for a while, but now they are making money for us and it's a question of just getting everything together there and we have excellent management in Europe and it was only a question of time until these acquisitions and other products were integrated and started to really go, and I think we are there. I expect that this year we are going to make real money in Europe.
- Analyst
It sounds like Europe is on a pretty sustainable run rate going forward. What we have seen in 1Q is something that we should expect going forward out of the European operations?
- Chairman
Yes, with one exception, we still had a loss in the first quarter and we do not expect, for the year, that we are going to lose money, we are going to make money there.
- Analyst
Would that suggest that consolidated, I know you touched upon some of your margin expectations with some of Trey's questions, but assuming that Europe does improve profitability? Also going towards my second questions, you do have, I believe, some price increases announced for the second quarter. Assuming Europe continues to improve, assuming that you get some pricing traction, could we maybe see in the back half of the year, some margin expansion going forward?
- Chairman
I doubt it. I doubt it because we are everywhere in the world. We are spending money. As Karen said earlier, we have added to engineering and sales personnel, and that is really for the future. We are doing all kinds of things to become more international and to do a better job here in the states. And we are not concerned, as you have heard me say many times, short run profits are not to goals of ours. Long run profits definitely are and we are spending for them and we are not going to lessen that.
- Analyst
Fair enough. Lastly, could you provide the break out as a percentage of total sales US versus international?
- Chairman
Yes. Where is that thing? We've got too many papers. We show 71% in domestic. Just one second, let me look at that. Yes, that is correct.
- Analyst
Okay, great. Thank you very much.
Operator
We will go next to Arnie Ursaner with CJS Securities.
- Analyst
Simple one first. I know you don't want to say too much more about possible acquisitions, but looking at the two year considering would either require any external financing to give us some sense of the size of candidates?
- Chairman
No. We have, as you know, about $300 million plus in cash.
- Analyst
My other question really relates to your margin and I've got a couple of different ways to look at your margin. You clearly identified between $2 million and $2.5 million of one-time costs. If I were to add those one-time costs alone back in, your operating margin would have been 200 basis points better, but I think even that is very misleading relative to some one-time startup costs. You opened your facility in Brea April 1, but were incurring probably duplicate costs all through the first quarter as you moved equipment and probably maintained double personal prior to the start date. Is there any way, Karen, you can quantify the dollar impact of the move to Brea and what we should think of as one-time costs the harmed your gross margin this quarter?
- CFO, Treasurer and Secretary
We did have the moving expenses the Brea facility and, as a matter of fact, we completely moved out of Brea and everybody is now in the Riverside building and there is a little bit of moving expenses still left. I think we have a couple of pieces of equipment that are still moving.
- Analyst
What was the impact in the quarter of one-time moving and other duplicate expenses? How much did it hold back margin is the same question really?
- CFO, Treasurer and Secretary
About 1.5 million for the Brea move.
- Analyst
And those are clearly, for most people, viewed as one-time expenses?
- CFO, Treasurer and Secretary
Yes. The amenities are still a slight bit of the expenses there on the second quarter for it to wrap up the Brea move. Most of those you would not see in the second quarter.
- Analyst
In your previous remark I think you indicated you thought margins may not improve from current levels, but that is almost illogical given the magnitude of one-time expenses, given the fact that you normally would have a seasonal pickup in your business and you have between a 90 and 100 day lag on your price of steel. What am I missing that is holding back expansion of markets in the next few quarters?
- CFO, Treasurer and Secretary
Again, I think the main piece is going to be how much sales do we get, right. The projections on where our factory and tooling would be and the projections, again, on those steel costs, I think we would have some impact from the increased steel pricing fairly soon and it depends on where our sales goes, to whether we are going to keep all those factories moving.
One of the things that we have seen in this slowdown is a shift in the products that are sold, and as you know, we are typically manufacturing connectors in our manufacturing facilities, but we have had an increase in fasteners and Anchor Systems, a lot of those are items which don't cover our factory overhead absorption rates. So, it has really been a little bit of a shift and it really depends on what we see from the sales to the customers are willing to take.
- Analyst
One more for you Karen, you had about a $45 million swing in working capital in the quarter, can you comment on some of the drivers of that and how that may reverse on a go forward basis, particularly if you can improve your turns and need less working capital in your business?
- CFO, Treasurer and Secretary
Just hang on, one second. We are doing little bits of inventory, as we mentioned, we have gotten to the point we always want to keep our service levels up, so we are doing a little bit of build in our inventory. That is the main impact on that change.
- Analyst
Thank you very much.
Operator
We will take our next question from Barry Vogel with Barry Vogel and Associates.
- Analyst
Barclay, can you give us, first of all, the percentage change in sales in California, West Coast excluding California, the south southeast, Midwest and Northeast?
- Chairman
California sales were up 7.5%, the West was down 6%, the Midwest up 7% and the south, southeast up 7% and the Northeast up 9%. Total domestic was 5% up.
- Analyst
Okay domestic. And can you tell us -- I know you told us the home centers were up 2%, can you tell us what the change was for the largest customer?
- Chairman
For Home Depot? Home Depot was down just hair, what 2%.
- Analyst
Do you sense that the inventory is -- that the home centers are using -- are still very cautious? Because they're certainly now a very important part of your business.
- Chairman
Yes, they are very cautious. It has been an advantage for us with the home centers with all customers, but particularly with home centers, when we reduce the time that it took to set up an automated product in a press, the hours it used to take for most of them, quite a few hours, therefore, we could not get the product. The customer runs out of a particular product and we could not get it there as fast as we would like to or as we can now because we have cut that time down substantially.
- Analyst
All right. Does that means that if they want to increase their purchases you can do it pretty rapidly.
- Chairman
Yes.
- Analyst
That allows them to have leaner inventories?
- Chairman
Say that again.
- Analyst
It allows them to hold leaner inventories?
- CFO, Treasurer and Secretary
Right, yes, because our efficiencies, yes. They are not needing to stock quite as much inventory because we are more efficient at delivering it to them.
- Chairman
That is correct.
- Analyst
Can you give us a percentage change in Strong-Wall sales, and Anchoring Systems sales versus last year's first quarter?
- Chairman
Yes. Anchor products were down 1%, is that correct? That is not right.
- CFO, Treasurer and Secretary
Total anchor --
- Chairman
They actually were up 12%.
- Analyst
And Strong-Wall?
- Chairman
The Strong-Wall was up 3%.
- Analyst
Okay. And Karen, can you give us your current fix on capital expenditures this year?
- CFO, Treasurer and Secretary
We spent just under $10 million for the first quarter. Our budget for 2011 was $24 million and we had a $10 million carryover from 2010 that was mainly the Riverside building.
- Analyst
You're looking at $24 million this year?
- CFO, Treasurer and Secretary
Yes.
- Analyst
Depreciation and amortization this year?
- CFO, Treasurer and Secretary
$21 million.
- Analyst
You still have assets for sale, am I correct?
- CFO, Treasurer and Secretary
Yes, San Leandro is still held for sale and we just sold the Aginco building, which was the location in France.
- Analyst
What were your proceeds from the sale of the Aginco building?
- CFO, Treasurer and Secretary
There was no gain on that.
- Analyst
Proceeds?
- CFO, Treasurer and Secretary
We sold $1 million.
- Analyst
What is the offering price of San Leandro right now?
- CFO, Treasurer and Secretary
Just under $8 million.
- Analyst
As far as Liebig is concerned, Barclay, you mentioned in passing in the last conference call that there was a chance you would have write-offs this year, where are you now in terms of that happening?
- Chairman
Where are we, Karen?
- CFO, Treasurer and Secretary
Could be repeat that question?
- Analyst
In last year's -- in the last conference call, Barclay made a comment that there might be some write-offs in Liebig, aka Ireland, in 2011 and I did not see any write-offs of anything in the press release, so I am assuming you didn't have any in the first quarter. So, is it still -- do you still you'll have write-offs at Liebig in 2011?
- CFO, Treasurer and Secretary
We're still looking at evaluating what our opportunities are in that manufacturing facility. So, I don't believe we are going to have write-off issues. We are still evaluating that.
- Analyst
Last question is, you've talked, Barclay, about China before and you have given us some estimates of profitability or losses, and things were encouraging the last time you mentioned this on the conference call. And there was a chance that -- a slight chance that maybe you would have broken even this year, but your comments earlier suggested that is not going to happen.
- Chairman
Yes, there is no chance at all now.
- Analyst
Could you give us an idea of what some range of operating losses might occur in China this year?
- Chairman
As yet, I really can't and I attempted to get some numbers that made sense. But they don't. What has happened there is that the turnover of people is really amazing and it is perhaps like the US economy was in the 50s and 60s, booming and jobs become available in good companies and young people are switching around. They really are in China.
We are having trouble getting management teams together and sales teams together. And it will take us longer than we figured it would, which means it will cost us. We are not going to cut back, it is way too important for the future of the Company.
- Analyst
One last question. When you gave us these sales gains by segments, domestically, they weren't really terrible. I think you said you had a 5% increase in domestic and the terrible situation in the first quarter of the United States, in terms of the housing statistics, should we be encouraged that maybe the business has bottomed in the United States and you are looking for increases in revenue for the full year domestically?
- Chairman
No, I would not. We have not seen a change and until it actually does, I think it's a mistake to estimate that they are going to go up in the near future. I don't see it.
- Analyst
So far, you have been right.
- Chairman
If it does, that is great and we will be ready for, but we are not going to hold our breath.
- Analyst
Thank you very much. Appreciate it.
- Chairman
Okay, Barry.
Operator
We'll take our next question from Steve Chercover with DA Davidson.
- Analyst
Good morning everyone. I was wondering, could you please give us a relative weighting of your input steel, silicon, epoxy, what ever you are using in your various products?
- Chairman
We don't go into that.
- Analyst
Okay.
- Chairman
Sorry, Steve.
- Analyst
No problem, it's still my job to try.
- Chairman
Of course.
- Analyst
Do you feel like you have decent pricing power to pass through the higher steel prices this year?
- Chairman
No comment.
- Analyst
Wow, I am striking out. And my final question really was evidently you have lost key people in China. Would it be possible to bring ex pat, so Chinese guys who have completed their schooling in the United States and have them represent you there? It just seems -- clearly it is a frothy economy, but have you really lost the key leaders there?
- Chairman
Yes. To some extent, we have.
- Analyst
And what is your action plan to try and retain people going forward?
- Chairman
Dealing with different cultures is not something new to us. As I mentioned, we have done that for over 10 years in Europe and there you have a whole bunch of different languages, different cultures. They used to kill each other and we have established now, a brand name in Europe and we are number one in structural connectors. Now, it's going to take us a while in China and we have the methodology to do it, but if you are in an economic situation that is in effect, booming, you have these jobs become available and it takes you a while to make somebody feel that they really did join the right company and it's going to take us a while to do it there. We have done it in Europe, we have done it here and we don't lose people, but it will take a while.
- Analyst
Okay.
- Chairman
I would love to give you an exact estimate, but I can't do that and have them make any sense.
- Analyst
No, we certainly don't want you to guess. I was just wondering if there was a strategy in place -- as opposed to just throwing out more pictures and hoping that one of the guys sticks. You have to have a plan for retention. Okay. Thank you both.
- Chairman
Okay.
Operator
(Operator Instructions) We will go next to Peter Lisnic with Robert Baird.
- Analyst
First question on the spending front, is there a way that you could break that down for us or give us a little bit of color as to whether that is in the US or internationally, or just across the board?
- Chairman
What do you think, Karen?
- CFO, Treasurer and Secretary
[The 15] are mostly in the US.
- Analyst
Okay. Mostly US and if you look at the actual expense is that really headcount addition or is it more incentive comp or variable cost versus something that would be considered more fixed?
- CFO, Treasurer and Secretary
A combination of headcount and comp.
- Analyst
What the difference, not the difference, but how you would allocate between the two. I'm trying to figure out fixed versus variable. In other words, did you add more bodies or do those bodies make more money?
- CFO, Treasurer and Secretary
Again, to mention the compensation piece, would really be options that were granted for making the 2010 goal. It has been probably three years since we have granted options, so a large piece that you are seeing there is that 1.5 million options there were granted for making the 2010 goals. And then, from a people standpoint, we have added salespeople in both the US and in Europe, and also engineers in both locations.
- Analyst
Okay. Perfect. And then the Brea expenses, where exactly would those be in the income statement, the $1.5 million that you identify? Would that be in the G&A line?
- CFO, Treasurer and Secretary
It would be on the gross margin line.
- Analyst
In the gross margin line, okay. And then, Barc, in terms of China, understand what the difficulties in attracting the right people, can you give us a sense as to how far you are away from a volume perspective from reaching the breakeven point there, how long the path might be?
- Chairman
Anything that I estimated now would not be based on a fact. I would not have estimated that our sales in China would be down in the first quarter for instance, so I don't want to make estimates unless they are based on enough fact and we are not there yet. We have to get teams together and they are not yet.
- Analyst
Trust me.
- Chairman
I think you have to figure that it is going to take several years to make money in China, but we will spend the money necessary to get there because it is too important for the future
- Analyst
On that front, is there a way that we can talk about or think about what sort of absolute dollars you need to spend incrementally from where we are at today through this year or next to get you on that path?
- Chairman
I just can't give you a number that it is based on enough yet.
- Analyst
That's fine. I understand.
- Chairman
Really sorry, but I can't and to give you numbers that you base some kind of projections on, if the numbers aren't based on enough fact, it is no good.
- Analyst
Trust me, I totally understand and appreciate the color and the effort. Those are my questions. Thank you very much for your time and best of luck
- Chairman
Peter, thank you. And we are going to create the luck.
Operator
We will go next to the side of Howard Smith, he is a private investor.
- Analyst
I just had a couple quick questions about China if you don't mind and it is a factual question, so it should be an easy one. At least the first one. What utilization rate is it running at now, plant capacity versus plant capacity, versus what do you think it would be running at based on demand, if you did have the staffing there?
- Chairman
Again, Howard, that is a question where there aren't enough facts behind it yet. We are still now putting our force together there, our management, our sales, and we are not at a point where any estimates make any sense.
- Analyst
What is it exactly running at now, is it running at 50% capacity or 10% capacity or not at all?
- Chairman
The plant is roughly 50%.
- Analyst
Okay, thanks. The other question was, I understand what you said staffing up there and turnover, but you also mentioned the difficulty in management teams and I was following up on what somebody else asked, were you planning on bringing current managers from other plants in the States or in Europe and temporarily or permanently moving them there to staff up the management teams?
- Chairman
No, I think we need to establish the management teams, vast majority, with Chinese, mainland Chinese.
- Analyst
Okay. That is all I have. I appreciate it. Thank you.
- Chairman
You're welcome.
Operator
We will go next to Keith Johnson with Morgan Keegan.
- Analyst
Just a couple questions. Maybe first off, a lot of questions about China, can you give us an idea of what China -- how much it affected the bottom line in the first quarter?
- Chairman
Not much. I haven't got an exact number, but --
- Analyst
Under a penny a share probably?
- Chairman
Yes.
- Analyst
Okay. And I guess, if we go back a year ago, as China was ramping up, it seemed like, if I remember correctly, it was a one to two penny drag per quarter is what you guys were experiencing about a year ago as you were trying to get things established there?
- Chairman
I think that is right.
- Analyst
Is there a way you could maybe put some color around steel prices, maybe how much the market has increased year over year in the first quarter of '11 versus the first quarter of '10?
- Chairman
Keith, I don't go into steel prices. Except in broad generality.
- Analyst
I didn't know if there was a broad market indicator you could point us to that would give us some color.
- Chairman
It looks like they are going up.
- Analyst
You're still seeing price increases through the first quarter?
- Chairman
Yes.
- Analyst
If we look at operating rates I guess, operating rates were up in the first quarter versus the fourth quarter, do you think you can increase them again going into the second quarter on a sequential basis?
- CFO, Treasurer and Secretary
Our factory absorption was actually down Q1 versus last year Q1. We are going into what, historically, has been a busy season, but lately, in history, maybe has not been as busy as we would like, but historically, we would see a little more absorption in the second quarter.
- Analyst
That kind of leads into the next question. I was trying to get an idea if we looked at the second quarter of last year, how the tax credit situation on housing in the US affected operating rates and revenue trends as we kind of think about the second quarter of 2011? It seems like it may be difficult comparison, but I was going to see if you guys had a little bit more color.
- Chairman
It's a very good question, Keith. And some of fact, we think that it will not be significant though.
- Analyst
Okay. Is it because of the other steps you have made internationally or what are some of the offsetting factors?
- Chairman
Just progress we have made, both internally and externally.
- Analyst
Those are my questions. Thanks a lot. Good luck.
Operator
We will go next to Robert Kelly with Sidoti.
- Analyst
You might have covered this already. The release talked about inventories creeping up and your expectation that steel prices move higher in '11. Do you plan to increase price to cover some of the raw material increase?
- Chairman
We're anticipating and we probably will have to raise prices.
- Analyst
Nothing on the boards at this point though?
- Chairman
Generally, we have let the customer world know that probably we will have to put them up in June.
- Analyst
Okay. Late second quarter?
- Chairman
Yes.
- Analyst
Great. You talked about some fairly healthy growth in the European arena. But if I recall, during 4Q, you talked some integration issues were going to be a drag in 2011. Can you reconcile what is going on there, healthy growth, but are you still dealing with the integration issues that you called out late in 2010?
- Chairman
No, it's pretty well done now. For instance, Aginco, that was the number one competitor in France and we purchased them and we paid a pretty high price for it, but it's really paid off. They have integrated nicely. We have been able to make a better margin there and it's just working out, and Ahorn has also integrated well. It takes a little while to get those things done. We are still working on Liebig.
- Analyst
Right. Is the integration there on schedule, ahead of schedule, any color on that one?
- Chairman
On Liebig?
- Analyst
Yes.
- Chairman
I have given up trying to guess. The products generally are, as I mentioned in the call, in my comments there, their mechanical anchors, their metric products fit with Socom's adhesives, so that we, this year, are going to get going in Europe with Anchor Systems products for the first time. So, I would hope Liebig may even help us.
- Analyst
Okay. Thank you.
- Chairman
Okay.
Operator
I show we have no further questions in queue at this time.
- Chairman
Okay. Thank you.
Operator
This concludes today's conference call. You may disconnect at this time. Thank you. Have a wonderful day.