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Operator
Ladies and gentlemen, thank you for standing by. Welcome to the second-quarter 2012's earning call. During the presentation, all participants will be in a listen-only mode. Afterwards, we will conduct a question-and-answer session. (Operator Instructions)
As a reminder, this conference is being recorded, Wednesday, July 25, 2012. I would now like to turn the conference over to James Hurlbutt, VP and CFO. Please go ahead, sir.
- VP, CFO
Good afternoon, and thank you for joining the Stepan Company's second-quarter 2012 financial review. Before I begin, please note that information in this conference call contains forward-looking statements, which are not historical facts. These statements involve risks and uncertainties that could cause actual results to differ materially, including, but not limited to, prospects for our foreign operations, global and regional economic conditions, and factors detailed in the Company's Securities and Exchange Commission filings.
That being said, I would now like to turn the call over to F. Quinn Stepan Jr, President and Chief Executive Officer of Stepan.
- Chairman
Thank you, Jim, and thank you all for joining us today. Stepan delivered a strong second quarter, as our US business continued to perform, and recent global investments began to generate anticipated volumes and profitability. Net income increased 3% in the second quarter, and rose 10% in the first half of 2012 versus last year. Net income, excluding deferred compensation expense, grew by 9% for the quarter, and 19% for the first six months. Our results reflect our ability to effectively manage commodity raw material costs, and extend our global reach. We achieved higher earnings, despite the negative effects of a strengthening dollar, and a significant maintenance turnaround in our phthalic anhydride plant.
I'm also pleased to report that our Board declared a quarterly cash dividend on common shares of $0.28 per share. The Board also declared a quarterly cash dividend on its 5.5% convertible preferred stock at the quarterly rate of approximately $0.34 per share. Dividends remain a key part of our philosophy of providing value to our shareholders. Our strong first-half results, our consistent focus on profitable growth and project execution, provides us with the foundation upon which we will deliver full-year earnings growth.
At this point, I would like Jim walk through Stepan's second-quarter results.
- VP, CFO
Thanks, Quinn. I will start my review with a look at the top line. Total net sales for the second quarter were approximately $470 million, down 1% versus the year-ago quarter. The modest decline in second-quarter sales was primarily related to foreign exchange translation, which contributed a 4 percentage point decline in second-quarter sales, largely due to the weakening of the euro versus the US dollar. Lower selling prices also accounted for a 2 percentage point decline in sales; the decline in selling prices was brought on by lower crude and natural oil prices, resulting in lower commodity raw material costs. The foreign exchange and lower selling prices were largely offset by higher volume, which accounted for a 5 percentage points of the growth.
Net income attributable to Stepan Company on a GAAP basis for the second quarter totaled $21.4 million, up 3% from the prior year. GAAP EPS was $1.89 per diluted share, up 1% versus the year-ago quarter. The impact of deferred compensation reduced GAAP diluted earnings per share by $0.10 in the second quarter of 2012. Second-quarter non-GAAP net income, which excludes approximately $1.8 million in deferred compensation expense, increased by 9% to $22.6 million versus the year-ago quarter. Non-GAAP EPS was $1.99 per diluted share, up 8% from the year-ago quarter.
A detailed table outlining the financial effect of the deferred compensation plan has been provided in the earnings release as table 2 for your reference. Also, please see table 3 in our earnings release for a summary of the effects of foreign currency translation on net sales and key income line items.
Second-quarter 2012 gross profit increased 5% year-over-year to $73.4 million. Improved gross margin benefited from strong surfactant and specialty product results, partially offset by weaker Polymer earnings caused by the maintenance turnaround in our phthalic anhydride plant.
Moving on to quarterly operating expenses, which rose $3.1 million, or 9% versus the year-ago quarter. Deferred compensation plan expense accounted for $1.8 million of the increase. The higher level of selling, up 7%, and research expenses, up 8%, primarily relate to investments made for future growth in Singapore and Brazil, and the Lipid Nutrition business in the Netherlands acquired in June of 2011. These relate primarily to the addition of employees to support our international growth strategy.
Looking now to net interest expense for the quarter of $2.1 million, which was down 5% versus the year-ago period, largely due to lower average debt levels. The year-to-date effective tax rate was 31.7%, compared to 31.9% a year ago. The reduction reflects increased profitability of operations in countries having lower tax rates. The rate does not include the potential benefit of the US Research Tax Credit, pending reenactment by Congress.
Let's move now to a review of the performance of our three key business segments. First, we'll look at Surfactants, the largest segment of our business, accounting for 71% of company-wide sales. Net sales of Surfactants totaled $335.1 million for the quarter, a decrease of 3% versus the year-ago quarter. Sales volume rose 6% for the quarter, with all regions contributing. The decline in net sales was attributable to lower selling prices due to lower commodity raw material costs.
North American volume growth was primarily from functional surfactants used in agricultural and oil-field applications. Sales of consumer cleaning products led the growth in Latin America and Asia-Pacific. Sales volume in Brazil rose 13%, accounting for most of the growth in Latin America. Surfactant gross profit increased 13% in the second quarter to $51.7 million. Improved profitability in Brazil, coupled with improved sales mix of higher-value functional surfactants in North America led to the growth. Our Singapore plant added $1.6 million of cost, with limited production due to start-up delays. We have since completed start-up activities in Singapore, and the plant is now operational.
Moving on to our Polymer segment, representing roughly 24% of sales, net sales totaled $113.9 million for the quarter, a decrease of 6% versus the year-ago quarter. Polymer sales volume declined 1%, primarily due to an 8% decline in phthalic anhydride volume due to continuing weakness in the end-use markets for phthalic anhydride in housing, automotive, and boating uses. Polyol used primarily in insulation foam experienced volume growth of 2% for the second quarter. European polyol volume used in insulation was flat amid growing economic uncertainty in the region, while polyol sold into adhesive applications continued to grow. Second-quarter polyol gross profit declined 16% to $17.4 million, due to a decline in phthalic anhydride profits.
The phthalic production facility went through a maintenance turnaround, resulting in higher maintenance and outsourcing costs of $2 million pre-tax. Phthalic anhydride margins were also adversely impacted by high raw material costs. Polyol gross profit grew by 4%, benefiting from the improved volume of polyols sold to the adhesives market.
Finally, we look at our Specialty Products segment, which accounted for approximately 5% of sales. For the second quarter, Specialty Products net sales totaled $21.2 million, up 71% versus the year-ago quarter. Segment sales benefited, in large part, from the June 2011 acquisition of the Lipid Nutrition product line. Specialty Products' second-quarter 2012 gross profit increased 26% versus the year-ago quarter, to $5.5 million. The improvement was attributable to the prior-year acquisition of the Lipid Nutrition product line.
Moving now to the balance sheet. Total debt as of June 30, 2012, was $195.3 million, down $5.7 million from March 31, 2012, and up $4.6 million versus the year-ago. As of June 30, 2012, net debt, representing total debt minus cash, was $125.8 million, down $10.5 million from March 31, 2012, due to lower seasonal working-capital requirements. Second-quarter 2012 net debt was down $39.3 million from the same quarter a year ago. Our total debt to total capitalization as of June 30, 2012 was 30.5%, compared to 32.2% for the year-ago quarter. The ratio of net debt to capitalization as of June 30, 2012 was 22%, compared to 29.2% a year ago.
As of June 30, 2012, inventories, net of LIFO reserves, totaled $137.9 million, an increase of $2.1 million versus the sequential quarterly comparison. Compared to one year earlier, inventories were down by $21.6 million, primarily due to lower raw material costs. Capital expenditures were $19.5 million for the second quarter of 2012. Looking forward, we project full-year 2012 capital expenditures to be within the range of $90 million to $100 million.
Moving to cash flows. Second-quarter cash flow from operations was a source of $33.3 million, compared to a source of $4.1 million for the same quarter in 2011. Second-quarter 2012 working capital increases were down by $27.4 million, compared to the second quarter of 2011, during which we experienced significant raw material inflation.
During the second quarter, Stepan did not purchase any shares, and had approximately 190,000 shares remaining under its treasury share repurchase authorization as of June 30, 2012. In the second quarter of 2012, Stepan paid out a total of $3 million in cash dividends to its common and preferred shareholders.
Before we open the call to questions, Quinn will provide some perspective on Stepan's forward-looking outlook.
- Chairman
Thanks, Jim. We remain confident that we will deliver full-year earnings growth in 2012, despite the macroeconomic environment, particularly in Europe. At this time, I wanted to provide some perspective on Stepan's business in Europe for you. Today, our sales in Europe account for 23% of total company sales. We generate 14% of our operating income from Europe. The majority of our European sales are in the northern countries, with very little business, less than 1.6% of total company sales, in Portugal, Italy, Greece and Spain combined. Our European Surfactant business is less vulnerable to a recession, given the end markets in which we participate. And we believe that the business is positioned to offset a slow economy with higher margins and incremental new business.
Our Polymer businesses is more vulnerable to a recession in Europe. But here, too, increased polyol sales into the adhesive applications from Poland should partially offset the decline in anticipated demand for rigid foam roof insulation. Our global Surfactant business should deliver full-year earnings -- record full-year earnings on the strength of an improved sales mix of higher-value functional surfactants used in the agricultural and oil-field markets. Coupled with our global growth initiatives, Brazil will continue to deliver earnings growth on higher sales volumes.
The global Polymer segment is positioned to deliver record full-year earnings as well. The completion of the phthalic anhydride triennial plant-maintenance shutdown in the second quarter means the higher maintenance and outsourcing costs are behind us. Polyol volume in North America is expected to increase, while European growth will be limited if economic conditions do not improve. We have been awarded a contract to supply polyol for insulation in the hull of the new US aircraft carrier. The order will ship during, and positively impact, the third quarter. Specialty products should deliver full-year earnings growth due to the contribution of the Lipid Nutrition product line acquisition. Overall, we are well positioned to deliver solid earnings growth in 2012.
This concludes our prepared remarks. At this time, we would like to turn over the call for questions. Rinaldo, please review the instructions for the question portion of today's call.
Operator
Certainly. (Operator Instructions) One moment, please, for the first question. Kevin Hocevar, Northcoast Research.
- Analyst
I got a couple questions here. In terms of volume surfactants, that seemed pretty strong. As the quarter progressed, could you breakdown how volumes changed? Did they accelerate as the quarter progressed, and are you seeing the strength carry over into the third quarter?
- VP, CFO
Well part of the big -- part of the increase is coming from our global initiatives. And that, in particular, is South America, with Brazil contributing. So that was pretty steady throughout the quarter. The rest of the business, I think, was steady growth as well. Quinn, do you have anything?
- Chairman
I would say that we probably saw a little bit of a slowdown in our North American Commercial Account business a little bit towards the end of the quarter, but in the big picture, it was not significant.
- Analyst
Okay. And, looking at -- you touched on the European polyol business there. If I could ask, if you could elaborate just a little more? Because I know in the first quarter Europe was weak, on an macro basis, as well. But volumes were up 12% in the first quarter, and that came against a really tough comp. So you come to the second quarter; a little easier comp, volumes are flat, so would -- could you just elaborate a little more, like why such a drop-off in the first to second quarter? Did it just get that much weaker in Europe? And based on the outlook you gave, it sounds like flattish type volume is the expectation going forward?
- Chairman
I think we are anticipating some growth in our polyol volumes in the second half of the year, primarily from new applications, as opposed to the rigid lamination market, which is our traditional roof business, if you will. So, we are anticipating flat volumes, and the roof business may be down a touch. That will be offset by some new applications. So we are anticipating some growth in the European marketplace. But the fundamentals for the roof insulation business in Europe; again we are benefiting by new regulations that are mandating, in some cases, recommending in other, higher levels of insulation. So generally, we are putting more insulation down on the roofs that do get done. But that is being offset, to a great extent, by the slowness in the European construction market.
- Analyst
Okay. And also, there was some price give-back the in the quarter. Did raw materials fall at a faster rate than pricing, giving you a little bump from the price-raw relationship in that quarter? And as you look forward; crude has come up a little bit here in July, are you getting any price back as we go into the next quarter?
- Chairman
Our margins improved slightly in the second quarter, but not -- most of the impact on sales was reduced -- was a function of the falling commodity prices. So, I would say our margins improved marginally in the second quarter. We are hopeful that will get a little bit of a bump in the third quarter; we would see that, kind of, returning back to a norm in the fourth quarter as the year progresses. Some raw materials, particularly oil derivatives, are starting to move back up. That will impact us more in the fourth quarter than the third quarter, we believe.
- Analyst
Okay. And then, I guess my final question; with the methyl ester plant now up and running, what type of impact do you expect this to have in the back half of the year? And, also in 2013; what kind of impact are you expecting from this?
- Chairman
Minimal impact in 2012. We will continue to run both our North American and our Singapore plant concurrently for most of the year as customers approve the Singapore production facility. So we will anticipate minimal impact in 2012 and it will be a positive impact in 2013.
- Analyst
Okay. Thank you very much.
Operator
Thank you ladies and gentlemen As a reminder, (Operator Instructions) Jason Rogers, Great Lakes Review.
- Analyst
Looking at your -- the cost for the plant maintenance turnaround; wondered if you could talk a little bit about that? And then, if there is potential for this to occur at some of your other plants?
- Chairman
Our phthalic anhydride plant is the biggest single asset that we have of the Company, and it's the -- it's not only our phthalic anhydride plant, but it's also our North American polyol manufacturing plant. So it represents a significant part of our assets. We have routine maintenance shutdowns across our network for sulfonation units, alkoxylation units, and other processes that we operate. And we just, kind of, absorb those as the year progresses. Those are scheduled. For the most part, each unit will go down once a year. So it is normal part of our business.
In the PA polyol complex in North America, we take it down once every three years. And so it is a big event when that occurs. In addition to the routine maintenance activities we did, we actually implemented 30 different capital projects during that period as well. So it's a Herculean effort. So most of that expense was budgeted. We actually outsourced a little bit more material than we were planning on during that period, but those expenditures were anticipated. Again, would not anticipate that for another three years. In Norwood we anticipate talking, to you at least, in terms of our other routine maintenance shutdowns throughout the facility, because they are just absorbed within the normal budget cycles.
- Analyst
Okay. And looking at your win, that sounds interesting. Was the -- was it an aircraft carrier that you talked about, the insulation?
- Chairman
The Gerald R Ford aircraft carrier, which is currently being built. Yes, it is a nice order to have.
- Analyst
And is there potential for additional orders in that area?
- Chairman
The last aircraft carrier we got; I think was seven years ago. And then the next aircraft carrier is not being -- is not anticipated for another nine years. So, I would hope that we would be able to compete for that when the time comes around. But it is an activity that we were focusing on, and it's a meaningful event.
- Analyst
And has there been any significant change in your customers, as far as reformulating their products?
- Chairman
Yes, I think as a result of higher commodity prices, particularly in 2010 and 2011, we have seen consumers, customers of our customers, in many cases, trade down from premium brands to more economy brands. And then we have seen some de-formulation, or reformulation, of some premium brands on the marketplace as well. So that is impacting our consumer product volumes on a global basis.
- Analyst
I wondered if you could provide an update on the TIORCO joint venture, as well as the Elevance partnership?
- Chairman
TIORCO is continuing to move forward; we are actively engaged in a number of commercial projects and pilot floods. So we are pleased with the activity coming, if you will, into the funnel, from a number of projects perspective. We are a little bit frustrated with the pace of activity, in terms of driving those projects forward. Again, as we have said, we anticipate benefit in 2014, '15, in terms of as the floods move from pilot to commercial. We are continuing to invest significantly with our partner Echolab and Nalco, and we are very excited about the potential growth in this marketplace. So we're still very enthusiastic about it.
Elevance; and for those that are not familiar, we have a joint-development agreement with a company called Elevance that relates to the derivitization of natural oils with metathesis chemistry. We have made over 300 new to the world molecules, and we are in the process of starting to introduce those to the marketplace in the month of August. So, we've got a small number of products that we are introducing to the marketplace, again in August. And those products are not registered yet, so again, the commercialization of that will, again, fully be reflected or begin to be reflected in our income statements in 2014 and '15, I would believe. But we're still very excited about the technology and what we found, and we're eager to get some customer feedback on that.
- Analyst
Okay. And if I may, just a few quick ones for Jim. Looking at the balance sheet; I wondered if you could provide the accounts receivable figure and accounts payable?
- VP, CFO
Yes, receivable -- total receivables are $278.2 million. What was the other one you wanted?
- Analyst
Accounts payable.
- VP, CFO
$140.6 million.
- Analyst
And do you have an early estimate for CapEx for 2013?
- Chairman
From -- specifically no, but I would anticipate it would be in the $100 million range.
- Analyst
Okay. And then finally, what you think the tax rate is going to end up for 2012, full-year?
- VP, CFO
Barring any enactment of the R&D credit -- reenactment of the R&D credit in the US, probably pretty close to the rate we're at now, the 31.7%.
- Analyst
Thanks very much.
- VP, CFO
And on Quinn's comment about CapEx, we have several large opportunities that may, or may not, come to fruition that would determine whether we get to that $100 million level in 2013.
- Analyst
Thanks a lot.
Operator
Greg Halter, Great Lakes Review.
- Analyst
Wondered if you can comment on the cost for TIORCO and Elevance that was in your P&L, whether or not you lost some money or that, or it was break-even, or if you have made anything?
- Chairman
Overall, we lost -- from a total Company perspective, we have lost a little bit of money on TIORCO.
- Analyst
And I presume the Elevance is still a cost factor at this point since there is really no revenue stream?
- Chairman
Yes, Elevance is -- research -- all of the activities embedded in our research and development expenses, as well as some of it's in our legal expenses for patent charges.
- Analyst
And any comment on Elevance's own plans to -- I guess they filed for an IPO and they also got a $104 million investment from several entities, which I would think would be viewed positively. Your thoughts on that?
- Chairman
I would ask you to ask Elevance.
- Analyst
Okay.
- Chairman
We are excited about our relationship, and the opportunity to derivatize products from the metathesis reaction.
- Analyst
And back on the aircraft carrier; you indicated some meaningful event. Does that span more than one quarter? Or is it just a third-quarter event? And can you provide any kind of indication on sales, margins, whether or not they are above or below your core? And whether or not you have the capacity to meet that project?
- Chairman
All the material has been made, it is in rail cars ready to ship. It's -- will be above average margin going out the door.
- Analyst
Any comment on sales?
- Chairman
No.
- Analyst
All right, thank you. I thought I would give you a chance.
- Chairman
(Laugher) I appreciate the opportunity.
Operator
Thank you. Will turn the call over to management now for your closing remarks.
- Chairman
I would like to thank everyone for joining Jim and I on the call today. We look forward to reporting back to you all on our third-quarter 2012 results. Have a great day.
Operator
Ladies and gentlemen, that does conclude the conference call for today, we thank you for your participation and ask that you please disconnect your lines.