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Operator
Good afternoon, ladies and gentlemen, and welcome to Owens and Minor's Second Quarter 2020 Financial Results Conference Call. My name is Joelle, and I will be your operator for today. (Operator Instructions) As a reminder, this conference is being recorded for replay purposes.
I would now like to turn the presentation over to your host for today's call, Mr. Chuck Graves. Please proceed, Mr. Graves.
Chuck Graves - Director of Finance & IR
Thank you, Joelle. Good afternoon, everyone, and welcome to the Owens & Minor Second Quarter 2020 Earnings Call. I'm Chuck Graves, and on behalf of the team, I'd like to read a safe harbor statement before we begin.
Our comments on the call today will be focused on financial results for the second quarter of 2020, our ongoing response to the COVID-19 pandemic and our outlook for the remainder of the year, all of which are included in today's press release.
Please note that certain statements made on this call are forward-looking statements, which are subject to risks and uncertainties. These forward-looking statements are intended to qualify for the safe harbor from liability established by the Private Securities Litigation Reform Act of 1995. All statements made on this call today, other than statements of historical facts, are forward-looking statements and include statements regarding our anticipated financial and operational performance.
Forward-looking statements made on this call represent management's current expectations and are based on information available at the time such statements are made. Forward-looking statements involve numerous known and unknown risks, uncertainties and other factors that may cause our actual results to differ materially from any results predicted, assumed or implied by the forward-looking statements. The company has explained some of these risks and uncertainties in its SEC filings, including in the Risk Factors section of its annual report on Form 10-K and quarterly reports on Form 10-Q. Except as required by law or the listing rules of the New York Stock Exchange, the company expressly disclaims any intent or obligation to update any forward-looking statements.
Additionally, in our discussion today, we will reference certain non-GAAP financial measures, and information about these measures and reconciliations to the most comparable GAAP financial measures are included in our press release, in our quarterly report on Form 10-Q.
Today, I am joined by Ed Pesicka, our President and Chief Executive Officer, who will provide commentary on the second quarter and an update on our ongoing efforts to help those on the front lines of the COVID-19 pandemic; and Andy Long, our Executive Vice President and Chief Financial Officer, who will discuss our financial results for the quarter and provide additional insight into our outlook for the remainder of the year.
Now I would like to turn the call over to Ed, who will start things off. Ed?
Edward A. Pesicka - President, CEO & Director
Thank you, Chuck. Good afternoon, everyone, and thank you for joining us on the call today. Before I get into my prepared remarks, I'd like to start by thanking the clinicians, caregivers, and frankly, everyone else on the frontline for their tireless effort in this battle against COVID-19. I would also like to thank our Owens & Minor teammates for their focus and intensity and their flawless operating execution during the first half of 2020. This enabled us to deliver on our humble mission to empower our customers to advance health care.
Before I review our progress related to our 2020 focus areas, let me provide you with a quick summary of what we accomplished. First, we delivered over 5 billion units of PPE to our customers since February. Next, we increased our intensity around productivity and operational improvements, allowing us to: one, significantly increase our Americas-based PPE output, enabling us to better serve our customers, although demand continues to outpace supply. And two, continue to reduce operating expenses while maintaining service levels, and these improvements will continue to provide value into the future.
Next, we made the proper investments to provide flexibility and product assurance to quickly adjust as home health care demand strengthened and as elective procedures ramped up faster than expected.
And finally, we closed the sale of our Movianto business for $133 million, delivering on an important part of our strategy and allowing us to focus on our 3 strategic pillars: distribution, products, and services.
The previous items are just a few examples of the accomplishments in the second quarter as well as year-to-date. These accomplishments helped us fuel the improved financial performance highlighted by the following: one, we doubled our adjusted net income per share compared to the second quarter of 2019; two, we expanded our second quarter operating margin by 68 basis points when compared to prior year; and three, we significantly paid down debt. This improved financial performance is not new and not just one quarter. This is the third consecutive quarter of year-over-year adjusted earnings per share growth. It is the fifth consecutive quarter of year-over-year gross margin expansion. It is also the fifth consecutive quarter of generating positive operating cash flow.
In addition, we increased our sequential adjusted earnings per share by 5x compared to Q1. And today, we are reconfirming our expectation of double-digit adjusted EPS growth in 2021 above the revised full year 2020 guidance.
I will now review in a little more detail our 2020 focus areas consistent with our previous 2 earnings calls. The focus areas are as follows: financial performance for Q2 and outlook; continued operational improvements; and disciplined reinvestment in our business to further strengthen our foundation for long-term profitable growth.
Let me start off with financial performance for the quarter and factors that will impact the rest of the year and into 2021. Andy will provide a detailed look at the improved numbers during his prepared remarks, and now I'll provide some color on what drove the current improvement along with the opportunity for future performance.
Starting with PPE. Demand for PPE remained at unprecedented levels, and demand continues to exceed supply. In order to address this issue, we immediately took aggressive actions to optimize production output in Q2, resulting in record levels of PPE produced. We expect to realize a full quarter's worth of these improvements in Q3 and Q4, raising our PPE output to new record levels. However, we expect that the gap will still exist between supply and demand. This increased output has helped us to begin fulfilling our commitment to the federal government while maintaining customer unit volume fulfillment above pre-COVID levels for Americas-based manufacturing PPE.
Next, in the second quarter, we saw improvement in elective procedures compared to our previous forecast as many states opened up. We were prepared for this change, and we were able to capitalize on it because we leveraged our investments in inventory, our teammates and our processes that provide flexibility and product assurance.
Finally, improved operating efficiencies continue to provide benefits to the income statement and balance sheet. This focus has enabled us to deliver improved cash flow to strengthen our balance sheet by paying down debt as well as make investments in infrastructure, technology and service.
Based on our strategy, preparation and continued operational execution, we are in position to double our full year 2020 adjusted EPS guidance range. And today, we are able to reconfirm our expectation of double-digit adjusted EPS growth in 2021. We have established a positive track record of financial performance, and we will maintain a high level of continued improvement going forward. Again, Andy will provide additional financial data in his prepared comments.
Now let me move on from the financials to discuss our second topic, operational improvements. Operational excellence delivers more than just financial benefits, as previously discussed. Operational excellence enables us to deliver an enhanced customer experience and builds trust. I continue to be impressed with the way our teams have performed in consideration of the unprecedented and ever-changing challenges we have faced this year. Our controllable service metrics remain high and continue to run consistently at or above pre-COVID levels.
Our customers have recognized their efforts and flexibility in finding solution during these challenging times. Two examples of our ability to provide critical and flexible solutions to our customers include: the creation of quick kitting services for COVID testing within our Byram home health care business; and securing pandemic storage of supplies for our hospital customers across our network.
Now let me move on to our final topic and discuss some of the recent investments we've made. One, we continue to invest in expanding manufacturing capabilities at our North Carolina location to produce nonwoven laminated fabric used in products such as surgical gowns, masks and N95s. The vertical integration enhances our Americas-based manufacturing and our control over the supply chain of critical fabric needed to produce our PPE. Second, we are retooling our existing production lines for N95s and surgical masks to increase the output of each line.
Third, we continue to install new N95 production lines in our North Carolina and Texas facility, and I'm pleased to say that as of today, we have begun to see product roll off of these lines. Fourth, we are adding capacity in our Americas-based gown production. And finally, we continue to solidify our investment in commercial and operational support resources to better serve our customers.
So we expect 2020 to continue to be a very dynamic year, but we intend to maintain our intense focus on our mission to support our customers in hospitals, home health care and other health-care-related markets. We will accomplish this with increased production and flexible solutions to address the challenges our customers are facing.
Additionally, we believe the heightened demand for PPE will be a key element of the new normal in the future of health care. The reasons for this belief include: our customers' protocols and new regulations are calling for increased use of PPE. We are seeing increased compliance to these protocols. Our customers have made it clear to us that they have a long-term preference for medical-grade PPE. We expect demand to stockpile PPE will continue to grow. And finally, we have identified new channels for PPE in health care, non-health care and international markets.
With the continued execution of our strategy relating to operating efficiency, increased outputs and an investment for long-term profitable growth, we are ready to capture this demand by continuing to add incremental production lines for incremental output to address the demand-supply imbalance, optimize these new production lines to the existing production line output levels, continue process improvement to increase output of all production lines, ramp up our new nonwoven fabric machinery and expand our customer relationships as our COVID performance has built the foundation of trust and capability.
Our confidence is reflected in a significant adjusted EPS guidance increase to $1 to $1.20 per share for 2020 and our reconfirming our expectation of double-digit adjusted EPS growth in 2021.
Thank you. And now I'll turn the call over to Andy for a discussion of our financial results. Andy?
Andrew G. Long - Executive VP & CFO
Thank you, Ed, and good afternoon, everyone. Today, I'll review our second quarter financial results and the key drivers for our better-than-expected quarterly performance, and then I'll discuss our expectations and assumptions for the rest of 2020.
As we mentioned on our July 21 pre-announcement press release, we increased our full year guidance range for adjusted net income from $0.50 to $0.60 per share to $1 to $1.20 per share. I will spend time discussing the primary factors we considered in raising our guidance later in my remarks.
First, we are very pleased to have closed the Movianto sale in mid-June, delivering on another key part of our strategy. As a reminder, the former Movianto business unit has been treated as discontinued operations through the June 18 close date in our quarterly and year-to-date financial results. My comments today, unless otherwise indicated, will be on a continuing operations basis.
Starting with the top line, net revenue in the second quarter was $1.8 billion compared to $2.4 billion for the prior year. This change was primarily driven by the impact of the COVID-19 pandemic on elective procedures and account nonrenewals dating back to 2019, partially offset by greater sales of personal protective equipment, or PPE, coupled with revenue growth in our home health care business line within Global Solutions. Although the virus had a negative impact on revenue, the severity of the impact was less than projected as elective procedures began to return earlier than we had previously expected.
Gross margin in the second quarter was 14.9%, an improvement of 284 basis points over prior year, as a greater portion of sales came from the higher-margin Global Products segment and is a testament to the increasing level of operating efficiencies and productivity gains we've achieved.
Distribution, selling and administrative expense of $242 million in the quarter represents a $23 million decrease compared to the second quarter of 2019, primarily as a result of operating efficiencies, lower volumes, partially offset by continued investment in the business.
Interest expense in the quarter was $4.4 million lower than the prior year due to less debt, lower base rates and the utilization of our accounts receivable securitization program. Income from continuing operations for the quarter was $161,000 and adjusted net income for the quarter was $12.5 million or $0.20 per share. The impact of foreign currency was minimal, having a $0.01 headwind in the quarter.
We knew that second quarter results would be highly dependent on 2 key variables: elective procedures and demand for PPE. As mentioned above, revenue reflects earlier-than-expected increase in electric procedures, which began in mid Q2, and we have continued to see those procedures increase into the third quarter, albeit at a slower rate. Second, the quarterly results reflected our response to the unprecedented demand for PPE products, including productivity improvements and operating efficiencies, yielding a significant increase in the output of PPE by our Americas-based manufacturing plants.
Now I'll discuss our results by segment for the second quarter. Starting with Global Solutions. Revenue was $1.5 billion compared to $2.1 billion in the prior year. The change comes from a decline in our medical distribution business due to the previously mentioned impact of the COVID-19 pandemic on elective procedures and past customer nonrenewals, partially offset by another quarter of solid growth in the home health care business.
Sequentially, Global Solutions revenue declined by $300 million, which was almost entirely related to COVID-19. Global Solutions posted an operating loss for the second quarter of $10 million compared to income of $18 million last year. The pandemic's impact on segment revenue was the primary driver of the quarterly operating loss.
Now turning to the Global Products segment. Net revenue was $370 million compared to $364 million in last year's second quarter. The increase was driven by growth in PPE sales, partially offset by the impact of the reduction in elective procedures. Net revenue for the quarter experienced a small sequential decline due to the impact of lower elective procedures on non-PPE products, partially offset by increased sales of PPE.
This segment is expected to show sequential growth starting in the third quarter. Operating income of $52 million increased by $34 million over last year. The increase in operating income was driven by product mix, increased revenue from PPE, productivity and efficiency gains, fixed cost leverage, operating expense discipline and continuing favorability in commodity price trends, with a small offset caused by the impact of foreign currency of approximately $1 million. These factors should continue for the rest of 2020 and are reflected in our projections for the year.
Now looking at our cash flow, the balance sheet and debt profile. We generated operating cash flow of $57 million in the quarter and $150 million year-to-date on a consolidated basis, driven primarily by improved profitability and further working capital gains as we effectively managed inventory to align with our sales level in medical distribution, and accounts receivable collections remained strong during the quarter.
Total debt came in just under $1.4 billion at June 30, representing a sequential reduction of $137 million compared to the first quarter and a $332 million decline over the last 5 quarters. This represents nearly a 20% reduction in debt over that time period. We used the proceeds from the Movianto sale to retire a portion of our 2021 notes and set aside the remaining $79 million as restricted cash for future debt reduction. With this quarter's debt reduction, we continue to make excellent progress towards our commitment to strengthen the balance sheet, which will help enable us to execute our growth strategy and invest across our business.
Now turning to our outlook for the remainder of 2020. Given the momentum we built in Q2, we are comfortable raising our annual adjusted EPS guidance from a range of $0.50 to $0.60 to $1 to $1.20 per share. It is important to understand the factors and assumptions that we considered when developing this guidance. We expect demand for PPE products to remain very strong and that our Americas-based manufacturing capacity expansion programs will remain on schedule for the rest of the year. We also expect strong performance in Byram, our home health care business to continue.
Finally, the impact of COVID-19 on elective procedures is expected to continue to have a negative impact on revenue for the remainder of the year. Whereas our previous forecast assumed a full recovery in the second half of the year, our current thinking is that elective procedures will remain at approximately 90% of pre-COVID levels for the rest of the year. This will affect both reporting segments, but the impact will be greatest in our medical distribution business within the Global Solutions segment.
Key modeling assumptions have been updated on supplemental slides filed with the SEC on Form 8-K earlier today and posted to the Investor Relations section of our website.
In closing, we feel very good about the operational and financial improvements we've achieved and our strategy for investing in the future of the business. As a result, we've continued to expect double-digit earnings growth in 2021 relative to the revised EPS guidance for 2020.
Thank you. And with that, I'll turn the call back over to the operator to begin the Q&A session. Operator?
Operator
(Operator Instructions) Our first question comes from Michael Cherny with Bank of America.
Michael Aaron Cherny - Director
Congratulations on a nice quarter and nice results that you've delivered so far. When you think forward, as you think about some of the commentary you made regarding PPE, right now, as you said, demand outstripped supply. At some point, supply will outstrip demand. So can you maybe talk a little bit more about some of the alternative channels you're looking at in a world where virtually anywhere you look, even outside the medical environment, you're going to need more PPE than you did previously?
Edward A. Pesicka - President, CEO & Director
Sure, Mike. First, thanks for the comments upfront, and I'll address it. So there's a couple of things. Let me talk about it both in a short, midterm and then long term. Obviously, in the short and midterm, we think it's going to continue at where demand is going to significantly outpace supply.
I talked about some of the things, and I spend a lot of time with customers. And some of the things we've heard from them, why we think it's going to continue going forward for the midterm, I would say, is it's the protocols that have changed. It's regulation requiring. It's the fact that more people in the health care world are used to wearing masks and changing masks more often. So that, we believe, is just going to continue.
You look outside of it, kind of the nontraditional channels that didn't use some of the PPE, whether that's nursing, whether that's the dental field, you look at the academic settings, which is outside of health care, that being university schools. Just general population. We think there's a tremendous demand for that, that, frankly, we haven't tapped into because we have been focusing on delivering to our customers that have committed -- that we've been committed to in the past and honoring those commitments.
And I think the other aspect of this, Mike, is international. And obviously, we redirected our products all to the U.S. markets to make sure we can serve those. So I think that also provides us the ability to grow beyond that. And then I can take it even a step further, Mike. As you're right, at some point in time, whether that's in 2022 or some other point in time, when you start to get that supply-demand balance the other way around, one of the things that we see is different is the fact that we believe you also have significant stockpiles with product in there that may not be medical-grade that may be approved in the temporary -- for temporary, maybe nontraditional products and brands that people use. So we believe that's going to be another opportunity going forward as people start to want to rotate product out of their stockpile and replace it with a great, high-quality product that we make in the United States or we manufacture the material in the U.S. and make throughout the rest of the Americas, we think there's going to be an opportunity for that going forward, too.
So that's the way we're looking at it. And the other aspect of this is, this is what we do. We actually manufacture, we make the products in our process, so we can control a good aspect of that. So those are some of the reasons why we see short and midterm that supply and demand imbalance consistent. When it starts to balance out, we think there's going to be opportunities to replenish stockpiles where there's nontraditional products in there, and then additional markets that we think will open up over a longer period of time. So that's why we're pretty bullish on the future of the PPE products.
Michael Aaron Cherny - Director
And as you think about some of the operational efficiencies you've taken, some of which I think have been almost forced upon you or at least having to be accelerated, are there any other areas as you think about the multiyear strategy that, Ed, now that you've been there for a little bit, do you think about that have been unlocked because of COVID that could create further levers for margin expansion on a multiyear go-forward basis?
Edward A. Pesicka - President, CEO & Director
Let me just talk about it again, obviously, short or midterm and longer term is, one of the things I would say our teammates did a great job on was 2 aspects. On our medical distribution continuing to drive waste out of the organization, continuing to drive operating efficiencies on our manufacturing product side. We ramped up production to levels we've never been at before. And I think what that has helped us is continue to look at and change mindset that how do we do things differently to drive more production to get more fixed cost leverage. In addition to that, how do we leverage our manufacturing experience and knowledge and broaden some of those PPE categories beyond what we're just making today.
So that's some of the things that, I would say, pandemic helped us with. But in the same sense, it's no different than we've been -- the way we've been running the business for the last 18 months, focused on the customer, focused on operating efficiencies and continue to drive it. And I think what pandemic did, it just elevated that and raised our organization to do it much faster as well as really challenge how can we do things better.
Operator
Our next question comes from Eric Coldwell with Baird.
Eric White Coldwell - Senior Research Analyst
So quite a few questions here. I'll try to go quickly. I was hoping we could get some sense -- you talked a lot about elective procedure rebound later in the quarter and guidance reliant on similar levels for the rest of the year. Could you give us a sense on exactly what those levels were in terms of percent decline year-over-year? Or what the improvements look like as you went from April until June?
Andrew G. Long - Executive VP & CFO
Sure, Eric. Yes, this is Andy. I'm happy to take that question. So as we look at the impact that COVID had on our business, so -- originally, our thought when we entered the quarter was that we would be operating at about 70% of pre-COVID levels, and I think we even quantified that at about $480 million impact on Global Solutions in Q2 sequentially. And so as we moved through Q2, April tracked very much in line with that expectation. And through the early parts of May, that prediction was really on track. But around mid-May, I would say things started to turn and the situation increased in terms of output, and we were probably 85% or so by May, and we exited the quarter in June in the low 90s in terms of pre-COVID levels.
And that's pretty much where we remain today, and that's really formed the basis of our guidance for the balance of the year is to be in that 90% of pre-COVID. And as you recall back last time we spoke, the anticipation for the second half of the year was that in the second half, we would be not only recovered but potentially even making up for some -- recovering some of those lost surgeries and procedures that could not take place in Q2. And again, our -- we've really revisited that assumption now. So we believe on a full year basis that COVID will have a negative impact on revenue, primarily affecting the Global Solutions business.
Edward A. Pesicka - President, CEO & Director
Eric, this is Ed. I think the other thing to think about, as Andy talked about, that 90% range expecting in the Q3 and Q4. At some point in time, whether that's in Q3 and Q4 or even into next year, there are elective procedures that will be pent-up demand. And eventually, at some point in time, some of those will happen. So -- but the way we've modeled it right now is that roughly 90% of pre-COVID levels for the back half of the year.
Eric White Coldwell - Senior Research Analyst
That's really helpful. And then on the PPE, I know historically, PPE was -- for -- at least for traditional solutions -- for traditional distributor, PPEs typically, kind of, low to mid-single-digit percent of total revenue. Can you give us a sense on where you were, say, starting February and then how that's changed as a percent of your total mix as you -- whether it's a 2Q average or maybe here in July, where PPE as a percent of total revenue is today?
Andrew G. Long - Executive VP & CFO
Yes. So this is Andy, again, Mike. So I would say that obviously, PPE continues to ramp up as we move through the year -- I'm sorry, Eric, as we move through the year. And -- but as a total percentage of our business, I don't believe that's something that we have disclosed at this point.
Eric White Coldwell - Senior Research Analyst
Could you -- Andy, could you give us a growth rate, perhaps? If you don't want to quantify the dollar size, could you maybe give us a sense on growth? Or alternatively, you still talk about demand being significantly greater than capacity. Maybe give us a sense on what those ratios might look like today.
Andrew G. Long - Executive VP & CFO
Yes. Really, we probably don't get into that level of detail into our specific product lines within the business.
Eric White Coldwell - Senior Research Analyst
Let me try one more. This one should be easy.
Andrew G. Long - Executive VP & CFO
There you go.
Eric White Coldwell - Senior Research Analyst
Tax rate of 40% in the quarter, if I'm looking at an updated model, which I think I am. Guidance 27% to 29%. How does that play out over the next 3 quarters?
Andrew G. Long - Executive VP & CFO
Yes. So we will issue full year guidance on the effective tax rate in the range of 27% to 29%. So that's really our full year guidance. I know that our GAAP effective tax rate is somewhat skewed in the quarter just as a combination of net operating loss utilization. And you put that in perspective of our net income. It's just the denominator is low. So it kind of skews the percentage. But -- well, overall, I think if you look at the full year ETR guidance of 27% to 29%, you should be okay.
Eric White Coldwell - Senior Research Analyst
I'm just -- I think -- I'm just -- I'm trying to figure out if we should use the math that gets us to that level and have it flat-lined through the 3 quarters? Or if there could be some volatility in the individual quarters that we should be paying attention to?
Andrew G. Long - Executive VP & CFO
Yes. I think the Q2 number that you have feels a little bit high.
Eric White Coldwell - Senior Research Analyst
Yes. Sorry, I was brain lapsed, end of a long day. 26.5% is what we're showing, but I believe -- but 40% in first quarter. I think I said that wrong. But I'm just curious if we should be using something more similar to 2Q linearly through the year or if there's volatility in 3Q and 4Q?
Andrew G. Long - Executive VP & CFO
Yes. I think we're probably in the low 30s for Q2. And so modeling that out for a full year at -- again, in that 28%, 29% range. I think this is really the best guidance I can give you at this moment.
Eric White Coldwell - Senior Research Analyst
All right. We'll follow-up offline.
Operator
Our next question comes from Kevin Caliendo with UBS.
Kevin Caliendo - Equity Research Analyst of Healthcare IT and Distribution
So I want to talk a little bit about PPE and sort of understand the trend. You said it expects to ramp, and yet you're sort of at capacity to a certain extent. So is there added capacity coming in PPE that do you need to do that in any way, shape or form?
And then secondly, I guess, what percentage of your PP&E (sic) [PPE] is currently sourced versus manufactured? That's the start, anyway.
Edward A. Pesicka - President, CEO & Director
Sure, Kevin. This is Ed. I'll take that one. So here's the way we think about PPE. And let me just maybe share a little bit more detail on this. So in the second quarter, we knew that we had demand far exceeding supply. So we took our machines for N95s, for isolation gowns, for surgical gowns, for masks -- and perfect example, N95s. We went through and through our internal organization, with external support, we ran a process initiative on each machine and each line, and we looked at every single bottleneck. And we were able to get 10%, 20%, 30%, 40% increases on those machines by identifying bottlenecks, fixing those bottlenecks and increasing production. So that would be an example on N95s what we did on that.
We increased during the quarter also production of isolation gown. So in the quarter, we actually retooled some machines that weren't being used before, have those up and running in the U.S. producing isolation gowns. And then we used our process improvement to continue to drive more output on all those machines. We're adding additional -- we added additional nonwoven fabric machine to be able to produce the raw material. When I say the raw material, the fabric that's used in masks, gowns and N95s. So that's one aspect of it is really getting the output higher on those existing machines.
Then through a grant received from the U.S. government, we're adding 5 additional machines plus additional other ones -- 5 additional machines with the government grant in our Texas facility. And here's what I'm impressed with our team on is the fact that those machines, we got the order in April. It was supposed to take 6 months to get those machines up and running. As of today, we already have product coming off of 1 or 2 of those lines already. So those are production lines that are coming into place. Once those get into place, it's then how do we increase product coming off of those going forward by optimizing the production output consistent with the machines we've been running for years. That's the next way we get demand up.
So you think about all that increased demand, that's what partially that happened in the second quarter by optimizing it. We'll get a full impact of the optimizing of the existing machines in Q3 and Q4, having new machines come in now, and then continuing to optimize those to get a full impact of those as the second half of the year continues on. So that's just one thing to think about.
In addition to that, we're putting in a new lamination or nonwoven fabric machine in North Carolina to make sure we don't have any material outages. We have the ability to make that material. So that's the way we're thinking about it. We're working 24/7. We're adding productivity, increasing output, adding new machines, and it's helping us continue to maintain pre-COVID level delivery to our customers as well as honor the commitment we have from the U.S. government on our HHS order that will continue on.
So that's the way to really think about that PPE production and what we're doing to -- how we've ramped, how that ramp will continue through productivity as well as additional equipment.
Kevin Caliendo - Equity Research Analyst of Healthcare IT and Distribution
Okay. That's helpful. So 5 lines and then 2 woven lines that are sort of being added. And how many -- what would that do to total capacity? Like how many lines did you have running prior? I know you're also increasing the capacity of the existing lines. Now you're adding 5 more lines. Is this doubling the capacity? Is it increasing it by 50%? Is there any sort of -- I'll just say it's...
Edward A. Pesicka - President, CEO & Director
I'll just say it's a significant increase. We haven't gone into whether it goes from x number of lines to y number of production lines because we're continuing assessing that and continuing to add based on the demand and based on long-term purchase commitment orders, too.
Kevin Caliendo - Equity Research Analyst of Healthcare IT and Distribution
The U.S. government, the HHS contract, if I remember correctly, that was through the end of the year. Is there an understanding that that's going to continue as well into 2021?
Edward A. Pesicka - President, CEO & Director
Yes. It's -- actually, it's through approximately a little -- it's through the second quarter of -- actually -- sorry, I'm wrong. It goes into the third quarter of 2021, my apologies. Third quarter 2021.
Kevin Caliendo - Equity Research Analyst of Healthcare IT and Distribution
Okay. Great. That's helpful. And -- okay. That's very, very helpful. So when we think about this -- and just looking at the guidance increase, your expectation around procedures is a little bit worse, right...
Edward A. Pesicka - President, CEO & Director
That's right.
Kevin Caliendo - Equity Research Analyst of Healthcare IT and Distribution
Than it was before in the second half, your guidance was up materially. Should we say -- I guess, Byram is maybe doing better as well. But if we think about the increase in -- is it almost all from PP&E (sic) [PPE]? Or is there other aspects, higher revenues and there's a cost leverage as well, but how much of this would you say is from PP&E (sic) PPE versus where you were before? Or is it just better cost management? Maybe help us out a little bit in terms of thinking about basically doubling of guidance?
Edward A. Pesicka - President, CEO & Director
Yes. So a portion of it is -- a good portion of it is from the PPE increase in the fixed cost leverage. But then a good portion of it is -- a portion of it is also from our operating efficiencies in all of our businesses. Again, a lot of those products are -- we manufacture those, and then we still distribute them through ours and other channels. But we have gotten much more efficient at managing inventory within our distribution, managing the delivery of those products. We continue to see that same focus in our home health care. So a significant portion of it is in PPE. But yet, we continue to see operating improvement across the other businesses, although as Andy talked earlier, there was significant revenue impact because of lack of elective procedures in our medical distribution business.
Operator
Our next question comes from Jailendra Singh with Credit Suisse.
Jailendra P. Singh - Research Analyst
Just following up on Kevin's question here. It seems the margin trends in the global products business did benefit from operational efficiencies and improved productivity, et cetera. I know you're giving full year gross margin guidance, but what are your underlying assumptions with respect to the EBITDA margin trends in Global Products business. Just wondering how much of this 2Q margin outperformance in the segment is sustainable on a recurring basis in the second half, at least?
Andrew G. Long - Executive VP & CFO
Yes. So Jailendra, it's Andy. I'm happy to take that question. So as we move through the year and efficiencies, as Ed talked about, and operational efficiencies and productivity increases and volume increases in PPE, we continue to see favorable utilization of our fixed cost base and of our footprint, and that's certainly driving on a per unit basis cost down and that's going to translate to higher gross margins and EBITDA margins as we move through the year and continue to ramp up production.
So I think that's the right trend to be thinking about. But again, we haven't commented specifically on any specific range of gross margins on a business unit level. We have, however, provided guidance for gross margin at the total company level. Again, as you can find posted in the supplemental schedules on our website, and that's the 14.1% to 14.4% range for the year.
Jailendra P. Singh - Research Analyst
Okay. And then, I mean, with many more manufacturers and distributors entering the market in PPE, how should we think about any market share shift as well as any pricing pressure as more competition arise? What are you thinking about that in short term as well as long term?
Edward A. Pesicka - President, CEO & Director
Yes. I think, obviously, when -- that comes into play even more is when you get -- start to get to the equilibrium of supply and demand. I think right now, it's really -- we're going to drive that based on our ability to create product and put it out into the marketplace to our customers. And I think the benefit we get by being able to ramp up production substantially. We get more and more customers that could become customary to use our product and our product becomes prevalent. We think that could have some level of stickiness.
I think the other thing you got to think about is, yes, there will be significant number of players in the market. But as you get to that equilibrium or even the other side of it where actually demand is less than supply, we're built and we're structured to be able to produce products at pre-COVID pricing and pre-COVID style. That's what makes us very, very different than others.
I'll share something that I'm extremely proud of is in the second quarter, with our Americas-based manufactured PPE product, we honored our pricing commitments to our customers through the entire quarter. We did have some products that we manufacture that had price increases. We held those. But as we go forward, there may be certain items where we have to go out and adjust pricing. A good example of that is gloves. We've seen a large demand increase for gloves. We've seen constraints of the product. The products we manufacture in our facilities, we've been able to hold extremely strong on our pricing. But those that we have to acquire the places at times, we've had to push on price. But -- and I think what we look at is our PPE manufactured in our facilities and our controlled operations, we've been able to continue to take those products entirely through the second quarter, even in light of everything going on and maintain our pricing, which shows you we have the ability to operate in this -- in the market that may happen years from now again.
Jailendra P. Singh - Research Analyst
And one last one, if I can. What are you seeing in terms of RFPs and progress being made in the current selling season? I know last time when we spoke, you guys talked about some active RFPs getting delayed in light of COVID. Any update there? Are you seeing those activities come back?
Edward A. Pesicka - President, CEO & Director
We are. We are starting to, not necessarily in the second quarter. We had -- several of that were out that were -- that the customers paused on. And I get that. It makes a lot of sense. But now as our customers are getting, I don't say, used to the current environment because I don't know whoever is used to this type of environment. But having the ability to step back and reassess, we're starting to see some level of increase in RFPs that are in the market.
Operator
Our next question comes from Steve Valiquette with Barclays.
Unidentified Analyst
It’s [John Pignon] on for Steve. Just in relation to the Global Solutions business, that was obviously down pretty materially in the quarter. I guess, how are you thinking about that kind of moving forward? Because with, obviously, Global Products outperforming and expect it to continue to outperform, just wondering if Global Solutions swings back to profitability? Or is it still going to be challenged just because of the revenue headwinds there?
Andrew G. Long - Executive VP & CFO
Yes. This is Andy. Happy to take that question. So thinking about it sequentially, as I mentioned in my prepared remarks, Q1 to Q2, looking at about $300 million headwind reduction sequentially. And then as I talked about the ramp as we saw coming up through the quarter, primarily with that inflection point in the middle of May, ramping up through June and ending the quarter in the low 90% of pre-COVID levels and then our expectation to continue to forward at those same levels. So sequentially, between Q2 and Q3, we do expect to see a revenue increase, although -- sequentially, but not quite to pre-COVID levels.
In terms of how that affects the margins, so I kind of like to think of Global Solutions not individually, but holistically as part of the entire company, right? And certainly, the volume increase sequentially will help on the margins. But you have to realize that Global Solutions is really an integrated player with our overall Global Products business. And using those channel relationships to drive Global Products' revenue, and product revenue that is -- the margins recognized in our Global Products business are really only recognized at kind of that arm's length transaction price in the solutions business. So thinking about margins holistically, I think we have to incorporate Global Products into that thinking.
Unidentified Analyst
Okay. Great. And then just on your commentary regarding gloves and the pricing there, have you seen other players come back into the market kind of given some of the global issues out there? And how long do you kind of expect this pricing capability for you guys to take price to kind of persist as we move into 2021?
Edward A. Pesicka - President, CEO & Director
On new players in the gloves, I think that it's a really tough category. And as you really start to understand gloves, as Owens & Minor are owning manufacturing facilities of gloves, this is not something you just turn on overnight, if you just -- if you've ever been in one of those facilities. And that's something that takes years to get up and running. So we don't think there's going to be, in the short term, significant number of new players per se in gloves.
I think we are very diligent to continue to drive more product out of our facilities, so we can continue to provide those products. But we do see some level of cost pressure, I'll call it, on gloves, and we've been open and transparent with our customer base on those products where we're seeing that and helping them find alternatives where possible.
Operator
Our next question comes from Robert Jones with Goldman Sachs.
Robert Patrick Jones - VP
Great. And I guess maybe just a follow-up on Global Solutions. It looks like, clearly, you guys highlighted sales were down, I think, like 30% year-over-year, mid-teens sequentially. Profits fell, obviously, a lot more than that. Could you just maybe go back and talk a little bit more about the disparity you're seeing there? Is it volumes-driven? Is it mix-driven? Any kind of -- any color around the order of magnitude and what's driving that disparity between the top line and profit?
And then, I guess, more importantly, what level of a recovery do you need to see in your mind, over what time frame, to kind of see this segment return closer to producing profit growth in the future?
Andrew G. Long - Executive VP & CFO
Sure, Robert. Yes, this is Andy. No, great question. So in terms of the overall profitability of the business, think about the decline in revenue and the disproportionate change on the bottom line. In fact, the way I think about that is, is that we knew that at some point in time, procedures were going to come back. So we did not take the position of taking out a lot of costs that could potentially jeopardize our response and our ability to service customers on the rebound.
So there was a significant amount, I'll say, deleverage as we lost volume in the second quarter. However, since those costs are already in place, as the volume returns, I think we can return with that revenue pulling through at some higher pull-through rate as well on the upside. So I think that's kind of a key driver.
And as I mentioned on an earlier question, again, when you think about what does it take to return to profitability? Again, I do look at Global Solutions as being -- and the medical distribution products, in particular, as being more holistically integrated into our Global Products business and looking at that more holistically. But absolutely, as the volume returns, the profitability will follow.
Robert Patrick Jones - VP
And then, I know you're not giving segment guidance, certainly not now or for 2021. But just underlying that assumption of double-digit EPS growth, can you maybe just directionally talk about what's assumed in Distribution Solutions specifically as it relates to that 2021 expectation?
Andrew G. Long - Executive VP & CFO
Yes. So I think one of the key drivers going forward into 2021 for medical distribution is the return of volumes post-COVID pandemic impact, right? So we lost $300 million of revenue alone in just Q2, and we'll lose additional revenue in the second half of the year, only operating at 90% of pre-COVID levels. And not only do we expect that volume to return at some point. But as Ed mentioned, there's going to be some pent-up demand for recruitment or makeup of lost surgeries from 2020. So I think the volume will be a key driver in the return to profitability of that business.
Robert Patrick Jones - VP
That makes sense. And then I guess just one last one. I know we talked about the impact on PPE from COVID, but I was curious about testing. Is this an area -- I know you mentioned some kitting, I think, in the prepared remarks. But could you maybe just help us think about how important or what size opportunity the COVID testing could be? And then maybe how those economics would play out relative to the rest of the enterprise?
Andrew G. Long - Executive VP & CFO
Yes. So the -- on the testing aspect, we don't actually play in that testing -- the testing market. What we are doing is for customers is actually creating all the supplies needed for the clinicians and/or the patient, so that way they can administer the test. So a little bit differentiation. I think it's a nuance there that we're not actually distributing tests today. We're actually creating the kits, so that way a test can be delivered, and it protects the patient and the clinician.
Operator
Our next question comes from Lisa Gill with JPMorgan.
Michael Roman Minchak - Analyst
It's actually Mike Minchak on for Lisa today. Just 2 quick ones here. So first, following up on the Global Solutions business, you talked about customer nonrenewals and medical distribution as being a headwind to the year-over-year revenue growth in the second quarter. Can you remind us the magnitude of that headwind? Or when you cycle that impact?
Edward A. Pesicka - President, CEO & Director
Yes, I'll start. This is Ed. We'll talk about the cycling on that. So as we talked last year, it takes 6 months to 9 months plus from a customer making their decision until it gets out. That's going to cycle through the end of this year -- at a minimum through the end of this year. And then there still is a little bit of that tail that will continue to impact us into the beginning of next year. But the bulk of it will be behind us when we -- by the time we get to the end of this year.
Michael Roman Minchak - Analyst
Got it. And then second, you used the proceeds from the Movianto sale to repay debt and talked about an additional $79 million you'd set aside for future debt reduction. Just wondering if you could talk about where leverage currently stands and your longer-term target there?
Andrew G. Long - Executive VP & CFO
So overall, we've been able to reduce debt significantly over $130 million in the quarter and $332 million or so over the last 5 quarters. So debt now stands in total to just under $1.4 billion. And again, we see -- like you correctly mentioned, we've got another $79 million that has been set aside as restricted cash to be used primarily for the 2021 paydown.
Operator
There are no further questions at this time. I will now turn the call back over to Mr. Pesicka for his closing remarks.
Edward A. Pesicka - President, CEO & Director
So first of all, let me thank everyone for joining on the call today. I also -- as I opened up, I talked a little bit about the clinicians and those on the front line. And wholeheartedly, I want to thank them because they have been working tirelessly to fight this battle against COVID-19. I also want to thank our teammates that (inaudible) live by our mission and really support those who are serving the patients. These teammates help us to drive and it drove that strong operational execution, which really fueled our strong financial performance in this quarter. That financial -- this financial quarter as well as the previous really has enabled us to establish a consistent and strong financial record.
And as I look into the future, I really believe that market demand for our unique offering is really -- is expected to remain at a very high level going into the future. And then finally, we're going to make sure we can accomplish that and capture that by investing in different things to best serve our customers and also provide long-term profitable growth.
So with that, let me thank everyone on the call, and look forward to talking to everyone in the next quarter. Thank you.
Operator
Thank you for your participation in today's conference. This concludes the call. You may now disconnect.