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Operator
Welcome and thank you for standing by. At this time all participants will be in a listen-only mode. (Operator Instructions). This call is being recorded. If you have any objections, you may disconnect.
Now I am turning the meeting over to your host, Mr. Scott Montross. Sir, you may begin.
Scott Montross - President and CEO
Good morning and welcome to Northwest Pipe's conference call. My name is Scott Montross, and I am President and CEO of the Company and I am joined by Robin Gantt, our Chief Financial Officer.
As we begin I would like to remind everyone that the statements that we make in this call about our expectations for the future are forward-looking statements and actual results could differ materially. Please refer to our most recent SEC filing on Form 10-K for a discussion of risk factors that could cause actual results to differ materially from expectations.
I will now turn to Robin who will discuss our third-quarter results.
Robin Gantt - CFO
Thank you, Scott. Our income from continuing operations was $5.9 million or $0.61 per diluted share. Water Transmission sales increased to $76.9 million in the third quarter of 2014 from $46.8 million in the third quarter of 2013. Water Transmission gross profit as a percent of sales increased to 21.5% in the third quarter of 2014 from 16.9% in the third quarter of 2013.
We had a revision in our estimate of the contingent consideration related to the Permalok acquisition of $859,000 which was included in the Water Transmission results. Excluding this positive impact, the Water Transmission gross profit as a percent of sales in the third quarter of 2014 was 20.4%. The increase in Water Transmission sales was due to continued production of the IPL and Madison Gillette projects in the third quarter.
The increase in gross profit and gross profit as a percent of sales was driven by product mix as well as the increase in production.
Tubular Products sales from continuing operations increased 25% to $39.6 million in the third quarter of 2014 from $31.7 million in the third quarter of 2013. Volume increased 23% and selling prices increased 2%. We sold 39,700 tons in the third quarter of 2014 compared to 32,400 tons in the third quarter of 2013. Tubular Products gross profit as a percent of sales was negative 1.9% in the third quarter of 2014 compared to a positive 10.5% in the third quarter of 2013.
Our Energy Products comprised approximately 70% of Tubular Products sales volume in the third quarter of 2014 compared to 68% in the third quarter of 2013. Gross profit and gross profit as a percent of sales were negatively impacted by margin compression as steel coil costs increased 9% while selling prices increased only 2%.
Selling, general and administrative costs increased in the third quarter of 2014 to $6.5 million from $5.6 million in the third quarter of 2013. The higher income in the third quarter of 2014 led to the accrual of some bonus expense while we had some negative adjustments in the third quarter of 2013.
The amortization of the intangible assets acquired as part of the Permalok acquisition also contributed to the increase.
Interest expense was $457,000 in the third quarter of 2014 and $893,000 in the third quarter of 2013. The decrease was due to lower average borrowings and interest rates.
Our effective tax rate from continuing operations was 35.9% in the third quarter of 2014 and was 41.3% in the third-quarter of 2013.
In the first nine months of 2014, the Company generated $31.2 million in cash from operations to support the growth of the business mainly through decreases in trade and other receivables.
Depreciation was $10.1 million in both the first nine months of 2014 and 2013. Inventories increased $11.5 million by the end of the third quarter from the end of 2013. This is due to an increase in Tubular Products inventory which has become necessary with the increased production in shipment levels following the completion of the Atchison monetization project. This excludes the impact from the sale of our OCTG business.
Capital expenditures were $11.6 million in the first nine months of 2014 which included $4.4 million for planned capacity expansion in our Atchison, Kansas line pipe facility. The remainder was for ongoing maintenance capital expenditures.
Now I will turn it over to Scott for an update on our business.
Scott Montross - President and CEO
As of September 30, 2014, our backlog in Water Transmission was approximately $138 million. As of September 30, 2013, our backlog was approximately $108 million. We expect that the fourth quarter of 2014 will be challenging compared to the third quarter. Backlog in Water Transmission has remained relatively steady with the addition of the IPL and Madison Gillette jobs. We expect Water Transmission sales to be similar to the second quarter levels with gross margins in the low teens.
Despite the significant operational improvements that we have made in the last couple of years, we have experienced an extremely aggressive bidding environment which is negatively impacting our sales and margins.
Following is an outlook on upcoming Water Transmission projects. The first segment of IPL was mostly complete by the end of the third quarter and will be complete by year end. We have been awarded about half of the second segment of IPL which will have limited production in the fourth quarter and will run through the first quarter of 2015. Based on current construction timelines, we expect two more segments of IPL to bid in 2015.
The 22-mile Madison, Wyoming project started production in the second quarter and will run through early next year. The San Antonio Water Resource Integration project was split into four bids, one of which has been awarded to us thus far and is included in our backlog. We believe that we have a good chance of winning one additional segment.
The 140-mile Red River job in North Dakota is moving forward and will bid in 2016.
While we are watching the drought situation in California very closely, we have not yet seen an increase in bidding activity. Today voters in California are considering Proposition One, a $7.5 billion bond measure that would authorize the state to issue new bonds to pay for a wide variety of water-related projects. There are some longer-term speculative projects that could start appearing in 2016 and later as a result of this bond measure but it is too soon to know for certain.
In Tubular Products, we are increasing volumes and enhancing our products mix as a result of the Atchison expansion project. Fourth quarter's net sales in Tubular Products will be higher than third quarter but we do not expect to see any easing on the pricing pressures from imported pipe. Therefore we expect margins will be about breakeven.
In response to these pricing pressures, we are part of an industry trade case filed against Korea and Turkey on line pipe in October. The International Trade Commission preliminary determinations are expected in December and the Commerce Department's preliminary determinations are expected in the second quarter of 2015.
We expect between $15 million and $16 million of total capital expenditures for 2014 which includes the Atchison expansion projects completed earlier this year and normal capital maintenance.
As we have mentioned in the past, we are aggressively seeking acquisitions. As you all know it is our policy not to discuss M&A activity on these calls. However, what we can tell you is that we have engaged a strategic firm to help us focus our efforts and we are working very closely with investment banks to identify specific targets.
In conclusion, the third quarter of 2014 was a definite improvement over the last several quarters. We expect Water Transmission revenue and margins to decrease in the fourth quarter with a continued aggressive bidding environment. In Tubular Products, we anticipate fourth-quarter volumes will continue to grow but we again expect around breakeven results as line pipe and hot rolled coil spread has only recently begun to expand and as the line pipe markets await the results of the recently filed trade case.
At this time we will be happy to answer any of your questions.
Operator
(Operator Instructions). Matt Sherwood.
Matt Sherwood - Analyst
First of all, great quarter in the water side. Can you sort of talk, I mean you referenced this aggressive bidding environment -- (technical difficulty) hello.
Scott Montross - President and CEO
We got a lot of feedback in the middle of your question, Matt.
Matt Sherwood - Analyst
So you referenced this aggressive bidding environment on the water side but this quarter even when you back out the Permalok adjustments was one of your best margin quarters, gross margin quarters in history, how can you reconcile those two statements?
Scott Montross - President and CEO
I think when we really start seeing the impact of the aggressive bidding, Matt, is when you start looking at the fourth quarter with the numbers that we projected and we talked about being in the low teens in Water Transmission. I think when we talked on past earnings calls, what we have seen specifically is the aggressive bidding activity on the smaller jobs. And we have seen situations where jobs have gone at breakeven numbers and even some cases where we think they are actually below breakeven with the jobs that have been taken.
So we saw the impact on the smaller jobs in previous quarters but what we are seeing going forward is as you know, we have just gotten through the bidding and the award on part of the next IPL segment and part of the SAWS, or the San Antonio Water Replacement Integration project, we started to see that aggressive bidding even on the larger jobs from competitors that are quite frankly we don't see normally show up on those type things.
So what we are doing is seeing that impact as we move forward into the first quarter or into the fourth quarter and going through the fourth quarter and that really is what it is. Plus the other thing that you are seeing in the fourth quarter is you are only going to get part of a quarter of the IPL project. We won't be starting that next piece of IPL until mid-November so you won't get a full quarter of that. And those are really the impacts, Matt.
Matt Sherwood - Analyst
Yes, I mean it sounds more though what you are seeing is there is a mix impact in Q4 then a sea change in your margin profile into 2015 and beyond.
Scott Montross - President and CEO
I would say that we are definitely experiencing a much more aggressive bidding environment that we've seen over the last year. I think the bidding has gotten significantly more aggressive and intense over this period of time which is why we are a little bit less bullish on those margins especially with the kind of production levels that we are seeing in water right now. Obviously we have come as you mentioned through a pretty big third quarter which you can see the results of some of the cost reduction work that we have done and having margins over 20% like we talked to about. But when you get into a quarter that has similar topline numbers that we saw in the second quarter with those lower volumes and that aggressive bidding, it really starts to impact the total gross margins.
Matt Sherwood - Analyst
Got you. In terms of the orders, what has the growth been year to date in Water Transmission orders?
Scott Montross - President and CEO
Say that again. Say that again, Matt.
Matt Sherwood - Analyst
It looked like this quarter was a very good order quarter because for Water Transmission and it sounds like it didn't include, it might have included SAWS but not IPL in the backlog. Because if you look at the sales of 76 million, 77 million and the backlog remaining stable you must have had good orders. I was just wondering what the quarter --?
Scott Montross - President and CEO
Actually the IPL segment we got about half of that next segment of IPL which originally we felt we were going to have a hard time getting any of that next segment of IPL. Like I have said, the production on that really starts this month.
Now SAWS, which we have been awarded one section of SAWS and we think that there is pretty good chance that we will be awarded another segment, won't start until 2015. But I will say even the bidding on SAWS which as I mentioned was broken into four separate sections was pretty aggressive. And I guess I would characterize it as very aggressive which is obviously again why we continue the cost work that we have and making sure that we can drive the kind of margin levels that we have been talking about.
Matt Sherwood - Analyst
Fair enough. Then just a quick question on Tubular and then I will let you get on to the next caller. It seems like you talked about steel prices being up 9% year on year, line pipe prices being up 2%. If you say steel is 80% of the product cost, you should have seen maybe 5% year-on-year margin degradation yet you saw 12% year-on-year gross margin degradation. On top of the fact that you had higher volumes that where leveraging fixed costs and the monetization project that was supposed to improve the cost profile, just how can you reconcile that?
Scott Montross - President and CEO
I guess just saying something about the coil pricing initially, the coil price if you look at what happened over the last several months really hit its high point in mid-May and really has stayed until very recently at that high point. So obviously we expect the coil prices to drop a little bit more quickly than we have seen. Obviously coil is having a relatively major impact.
One of the other things that we had in the third quarter as we ran and ramped up the Atchison facility, we ran into a few production issues related to the heavier gauge pipe strength products that the mill is designed to make and quite frankly we have had to make a few tweaks on those. And we think that we are through most of those and expect that the total production volumes and shipment volumes as we go into the third quarter are significantly higher.
Because when we talk about those kind of production volumes and shipment volumes, we were targeting somewhere in the area of being close to 60% capacity utilization of the new capacity at Atchison and we didn't really get to that number in the third quarter. And I will say as we get into the fourth quarter and we look at how we look in the fourth quarter (technical difficulty) the October productions and shipments, those productions and shipments actually take us past where we were full-year last year (technical difficulty) .
So I think that along with all of those things happening it takes a while for that high coil price to bleed into your inventory cost as you get that in because obviously there is a lead time on coil. There is a lagging effect on that that affect margins in the third quarter of this year.
But as we mentioned before and I think we have talked about in previous calls, we are starting to see the coil price and line pipe price spread starting to open up and that really started to happen as you look at the CRU, it really started to happen in the September timeframe, mid-September, and has continued into October.
That along with the idea of a trade case starts to bode pretty well for what could happen with that Atchison facility with the amount of manufacturing leverage we have there as we move into late this year and into early next year. So I think all of those are very positive things.
Matt Sherwood - Analyst
And just for clarification, 60% capacity utilization would be like 200,000 tons a year, is that about right?
Scott Montross - President and CEO
Yes. When I look at the capacities that we are talking about, we are talking about a production capacity on the Atchison facility of about 325,000 total with the absolute perfect mix. So yes, you would be in excess of probably 50,000 tons a quarter.
Matt Sherwood - Analyst
Perfect. Thank you.
Robin Gantt - CFO
Matt, I just wanted to add one thing to a question you had earlier. You had said something about the second segment of the IPL not being in the backlog. It actually is (multiple speakers).
Matt Sherwood - Analyst
Okay. Thank you.
Scott Montross - President and CEO
IPL, the half of the second segment is in the backlog, Matt, along with one segment of SAWS. So remember that SAWS job had four total segments and the total job was about 16,000 tons and again we have one segment and we think we are pretty well positioned to get another segment of that.
Matt Sherwood - Analyst
Great. Thank you.
Operator
Bhupender Bohra.
Bhupender Bohra - Analyst
Good morning, guys. Just wanted to get some numbers on how much did IPL contribute in this particular quarter and some of the other programs like Wyoming and Tarrant if you can give those numbers?
Scott Montross - President and CEO
Well, we don't talk about specific margins and based on an agreement with the customer, we don't talk about specific dollar values with that. But what I can tell you is the total production of the IPL project on 715-1 was somewhere in the area of 22,000 or 23,000 tons of pipe. So it was a significant contributor to the quarter.
Bhupender Bohra - Analyst
Okay. Did you guys -- maybe I missed it actually -- give a number on Permalok, how much was the contribution in this quarter -- sales?
Scott Montross - President and CEO
No, we do not break Permalok out separately. It is within the Water Transmission numbers.
Bhupender Bohra - Analyst
Okay. And the next question on tubular steel prices being higher, how should we think about that going into the fourth quarter? I mean, the pricing was plus 2. How do you think that is -- any plans on increasing that? How should we build that out into 4Q in the early half of 2015?
Scott Montross - President and CEO
When you look at steel pricing in 2014, it really changed course to what happened the previous two years. In fact, when you look at second quarter in particular which is I think where obviously most of the issues were created and a lot of it was weather related issues with the steel mills being able to get iron ore deliveries, issues at various mills because of the weather, we saw a run-up in the second quarter of 2014 that versus the previous year the price was up $85 a ton. And that is in a scenario where as you know from the past, we have seen the line pipe price fall down over the last couple of years by some $250 a ton with the steel price currently that is only down about $50 a ton. So there is about a $200 a ton compression in that spread so the spread has really been the thing that caused the issue.
As we look at coil pricing going forward into the fourth quarter, we have seen the coil price fall some $25 a ton over the last several weeks and the overall opinion that we see from people that we talk to and some of the experts in the market believe that that coil price will continue to fall through the fourth quarter of this year.
With one caveat is probably you have read the Russian Suspension Agreement has been terminated so that could limit the amount of Russian hot rolled band coming into the market which could have an effect on the psychological thought process of the buyers in the market for a period of time, maybe a couple of weeks. But we do believe that the coil price will continue to fall through the end of the year and there is some speculation that it could follow -- fall through into the first quarter, maybe through the fourth quarter based on the pricing differences of hot bands that we are seeing around the world.
The pricing difference in the US market is $100 to $200 a ton higher than other world markets which is why we are attracting so many imports now of hot rolled band. So we think that there is some room to fall which is why we believe that the spread in line pipe and line pipe price has been inching up over the recent probably six or eight weeks. That is why we believe that there is some room for the spread to open up and things to get better on the energy tubular price as we go forward into 2015.
I think the biggest issue is looking at what is going on with the oil pricing per barrel in the marketplace. We see oil prices in the marketplace now that are sub $80 as of this morning and what is the impact of that going to be on not only the producers, the E&P companies but also the tubular manufacturers and that is a little bit more cloudy.
I don't know that I can speculate on exactly what that is going to do but I don't think that long-term based on the impact that the oil price has on the Saudi economy, the Russian economy and various other world economies that ultimately can stay down there for that long and basically languish in that reading. But again I don't have a crystal ball with that.
All the things that we see and we measure along with the trade case that is pending would seem to point in a positive direction on tubular products.
Bhupender Bohra - Analyst
Okay. The last one actually -- you mentioned about the acquisitions you have engaged in like an investment bank with identifying targets. I don't know if you can give some more color in terms of size or what you guys are looking for?
Scott Montross - President and CEO
Obviously we are working with investment bankers to bring us everything that is tangential to what we do now that makes sense with the water story as we continue to develop and move the Company forward. I think size wise to tell you the truth we have looked at everything from a $50 million acquisition up to and including the size of the Company that we are right now and what makes sense for the Company.
So we are looking at a very wide range of potential acquisitions and really with the help of the strategic company that we have engaged really trying to help focus our view on what we are looking at and create that roadmap for growth as we go forward. Because what we do know is we cannot stay where we are. Obviously we have been in these markets for a period of time and we have made some changes with divesting the OCTG assets but we have to continue to grow and develop ourselves specifically on the Water Transmission side of the business.
Bhupender Bohra - Analyst
Okay, so I can say the focus is more on the Water Transmission side than actually on the Tubular side?
Scott Montross - President and CEO
Yes. I have made the statements at your conferences and on the non-deal road shows that we do as well as these calls that the Water Transmission business is the bedrock of the Company. It is where we have expertise, it is where we believe that we have some of the experts in the business and where we are best positioned to be able to make acquisitions and make those acquisitions thrive.
Bhupender Bohra - Analyst
Okay, thanks a lot.
Operator
Gerry Sweeney.
Gerry Sweeney - Analyst
Good morning, everyone. A question on the Water Transmission side as you are talking about the competition and you are starting to see some of that competition seep into some of these larger bids. As you look at that, how much are you insulated from the competition for example like the IPL? Are they looking at the size, the production capacity? How much of that goes into the bidding process versus just pure pricing?
Scott Montross - President and CEO
I think I heard most of the question. You weren't coming through very loud, Gerry, but it is how much of it, how much of basically our size and what we can do goes into the bidding process, is that the question?
Gerry Sweeney - Analyst
Yes, versus pricing and the smaller players.
Scott Montross - President and CEO
I think it is actually a big thing and as I have mentioned before in the segment that we participate, steel pipe for high pressure water transmission, we are the only one that has a nationwide footprint. In a lot of cases we are the only one that has multiple plants that we can deploy on these larger projects.
So when you start dealing with these larger projects having that wherewithal really helps the confidence of the customer and you being able to supply the job and God forbid, if there is ever an issue with one of your plants, you certainly can deploy other plants to take up the slack. So that goes into it.
But there are other things that go into it like your experience in the business and have you done larger jobs? What is your safety performance? Just various things that they use to basically evaluate each one of the suppliers. So that plays into it.
But I think what we see more often, Gerry, is almost like people coming in that have a little bit skeptical potential to supply the jobs and really taking the flyer going after jobs and impacting those margins and that is what we have seen most recently.
Now again because we have a nationwide footprint and we have done a lot of work on our costs, taken a lot of cost out of each unit of production in our facilities and we continue to work on that and the implementation of lean manufacturing, we certainly know that we are positioned to compete in this market with anybody that is in the market.
And as you guys know and you have probably seen, Hanson and their business has filed an S1 to basically spin their business off in the United States. So you can see what their financial results have been and there is some anecdotal evidence on some of our other competitors on how they are doing in the marketplace versus how we are doing. So I think that when you look at the strength, the nationwide footprint, the cost work that we are pretty well positioned cost wise to be able to compete in any one of these markets.
But just to get back to the original question because I have a tendency to like to expound on things, I think the nationwide footprint is a big deal for the customers in this business.
Gerry Sweeney - Analyst
Okay. Then on the second IPL contract, what segment was that and did they actually split that segment? Did they originally kind of be bidding it as one piece and they decided to bid it as two pieces?
Scott Montross - President and CEO
It is segment 12-13 and it is one segment that ended up getting split into two pieces.
Gerry Sweeney - Analyst
Okay. I know you don't talk price but how many tons was that section?
Scott Montross - President and CEO
The total volume on that was pretty similar to 15-1. Pipe wise it was 22,000 to 23,000 tons.
Gerry Sweeney - Analyst
And was it split 50-50?
Scott Montross - President and CEO
Pretty much 50-50.
Gerry Sweeney - Analyst
And then just jumping over to Tubular real quick. You talked a little bit about the inventory in the hot coil running through. How does it take to run through inventory? Is it two months, three months, any kind of estimate because I do have a little bit of a spread analysis going and I was just curious.
Scott Montross - President and CEO
I missed the first part of that question, Gerry, because you are a little bit low coming through right now.
Gerry Sweeney - Analyst
How long does it take for your inventory to go through on the Tubular side? I have a little bit of a spread analysis going and is it two month, three months?
Scott Montross - President and CEO
So when you order steel depending on the lead time of that steel, obviously hot-roll lead times expand and contract based on what the demand is in the steel market. So we have seen lead times anywhere from eight weeks recently maybe even a little bit longer to where they start, where they are starting to contract now down more into the six-week timeframe. So when we order steel once it ships, we start to recognize that revenue once it ships -- or excuse me, not the revenue -- we start to recognize the inventory once it ships in our inventory values.
So it could take anywhere from 10 days to two weeks depending on what is going on with the steel if there is any additional processing involved. And when you look at the inventory levels in our plant site at the Atchison facility, we target having about one month of coil inventory and one month of finished goods inventory depending on what the lead times are in the steel market.
If the lead times start to shrink, we will start to grind those inventories down a little bit but if they start to expand, we will start to move them up a little bit because when those lead times start to expand out if there is a production problem at one of the mills, you could end up relatively short.
And what we are seeing is because if you look at the Atchison facility right now, we are probably running about double the volume at the Atchison facility that we were running just two years ago on the same plant site footprint. So we are closely managing the inventories.
I think part of your question is directed at we saw the Tubular Products inventories jump a little bit in the third quarter. That was related to a direct job that we had with an end-user that we produced the steel and obviously you have WIP inventory as you produce the steel and we actually had fusion bonded, epoxy coated on the outside to ship direct to the end-user.
So what you will see is those inventories work their way down over probably -- they have already come down quite a bit but you will see them work their way down a little bit over the next probably 60 days.
Gerry Sweeney - Analyst
Okay, got it. Thanks a lot. That is it from my end.
Operator
(Operator Instructions). Sir, at this time we don't have any questions on the queue.
Scott Montross - President and CEO
We can barely hear you.
Operator
Sir, at this time we don't have any questions on the queue.
Scott Montross - President and CEO
Okay. Thank you everybody for attending the call. Our next call is in the probably early March timeframe and hopefully we have got things breaking even more positively as we go into that timeframe.
Thank you and we will talk to you then. Goodbye.
Operator
Thank you. This concludes today's conference. Thank you for joining and you may now disconnect.