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Operator
Good day, everyone, and welcome to the Third Quarter 2020 Minerals Technologies Earnings Call. Today's call is being recorded. And at this time, I'd like to turn the call over to Erik Aldag, Head of Investor Relations of Minerals Technologies. Please go ahead, Mr. Aldag.
Erik Aldag - Head of IR
Thanks, Sierra. Good morning, everyone, and welcome to our third quarter 2020 earnings conference call. Today's call will be led by Chief Executive Officer, Doug Dietrich; and Chief Financial Officer, Matt Garth. Following our prepared remarks, we will open it up to questions.
I'd like to remind you that beginning on Page 14 of our 2019 10-K, we list the various risk factors and conditions that may affect our future results. And I'll also point out the safe harbor disclaimer on this slide. Statements related to future performance by members of our team are subject to these limitations, cautionary remarks and conditions.
I'll now turn the call over to Doug. Doug?
Douglas T. Dietrich - CEO & Director
Thanks for the introduction, Erik, and good morning, everyone. We appreciate you taking the time to join today's call, and I hope you are all staying safe and healthy. Let me outline a brief agenda for the call. I'll begin by taking you through our third quarter highlights, including improving trends in our sales results, our strengthened operational and financial profile and progress made on the business development front. I'll then turn it over to Matt to provide a more detailed look at our third quarter performance by business segment. I'll conclude our prepared remarks by discussing trends in our end markets and highlighting new business that will contribute to our volume growth next year.
First, I want to comment on the 8-K we filed this week related to a ransomware attack we recently experienced, which impacted access to some of our company's IT systems. We have procedures and protocols in place for situations like this. And immediately after detecting the incident, we implemented our comprehensive cyber security response plan, including taking steps to isolate and carefully restore our network to resume normal operations as quickly as possible. We've notified law enforcement and have been working with industry-leading cybersecurity experts to conduct a thorough investigation.
Throughout this situation, we operated our facilities safely and met our customer commitments.
Before going through the third quarter review, I'd like to note that I'm very pleased with how our global team and businesses have performed in what continues to be a complex and challenging environment. We remain focused on managing our company with an unwavering commitment to keeping our employees safe, operating our plants efficiently and serving our customers with value-added products. Dedication, engagement and resilience of our employees has been nothing sort of exemplary during these times. And I want to thank them for the perseverance they've shown over the past several months.
Let me take you through how our third quarter unfolded. As we previewed in July, we anticipated that demand conditions in our end markets would improve with the second quarter having the most acute impacts from COVID-19. And that's largely how the quarter played out as we were prepared to respond to the volume recovery, which led to sequential sales growth in nearly all of our product lines.
Overall, we had a solid quarter from an operational and commercial standpoint. These results reflect our team's disciplined execution related to cost control, pricing and productivity, which resulted in higher sequential and year-over-year operating margins. We also demonstrated how our strong product portfolio and end market mix has enabled us to capture opportunities with existing and new customers.
From a financial perspective, total sales in the quarter were $388 million, an increase of about 9% sequentially, but still at lower levels compared to last year. As we indicated on our last call, our July sales were trending upwards and demand conditions in several markets continued to strengthen throughout the rest of the quarter. We generated $52 million of operating income and earnings per share were $0.92. In addition, we delivered $54 million in cash from operations, continuing our solid cash generation profile. After experiencing volatile conditions in our businesses that serve industrial-related end markets through the second quarter, we saw considerable demand improvements in the third quarter, along with continued strength in our consumer-oriented product lines.
Let me touch on some of the highlights. Metalcasting business continued to rebound as our foundry customers in North America ramped up production to meet the demand increase in the automotive sector.
At the end of the third quarter, our Metalcasting facilities were operating at about 95% of last year's level, a noticeable improvement from the reduced levels seen earlier. In addition, penetration of our pre blended products remains on a strong growth trajectory in China as sales increased 20% over last year, and this momentum should continue moving forward. Sales in our portfolio of consumer products, which includes pet care, personal care and edible oil purification remained resilient, led by an 11% year-over-year growth in pet care. We continue to strengthen our robust private label pet care portfolio in North America and Europe and have expanded our presence through partnerships with several new customers.
Another area to highlight is our global PCC business, which benefited from satellite restarts in India and North America, combined with an improved demand environment from the low levels in the second quarter. As we indicated on our last call, July volumes were trending approximately 15% higher compared to June, and these dynamics continued through the third quarter.
Of note, Paper PCC sales in China continued to deliver a solid performance with 18% growth over last year. In addition, specialty PCC sales increased sequentially as automotive and construction demand strengthened through the quarter, and food and pharmaceutical applications remained at strong levels.
Other pockets of strength came in our Talc and GCC business, as demand improved for our products used in residential and commercial construction as well as automotive applications; and in our refractories business, where steel utilization rates increased in the U.S. from a low of 50% in the second quarter to 65% at the end of September.
While many of our businesses returned to a positive trajectory, we've had some challenges in our project-oriented businesses, such as environmental products, building materials and energy services, which are still experiencing volatility in order patterns and timing delays. Energy services was further impacted by several hurricanes that occurred in the Gulf of Mexico during the quarter. As our volumes began to trend upward through the quarter, we were able to leverage these sales into income, resulting in overall operating and EBITDA margin improvement on both a sequential and year-over-year basis.
We've maintained our focus on operational efficiency, including variable cost adjustments and structural overhead savings, as well as on continued pricing increases, capturing favorable raw material costs and increasing sales of higher-value products. As markets continue to recover, we are well positioned to expand margins further on increased volumes.
Our focus on strengthening our financial position also remains a priority, with an emphasis on tightly controlling our cash generation cycle and creating more flexibility around our capital structure. We delivered another quarter of strong cash flow generation, the majority of which was used to pay down debt.
While navigating through the current environment, we've remained focused on advancing our growth initiatives and made further progress this quarter on several fronts. Let me go through some of these highlights in more detail. The commissioning of 2 new PCC satellites scheduled for the fourth quarter continue to move ahead. Currently ramping up production at our 45,000 ton facility in India, the 150,000 ton satellite in China should be operational by December. We will also be resuming production in November at our previously closed satellite in Wickliffe, Kentucky, to support Phoenix Paper's restart of that mill.
During the quarter, we made a small acquisition of a hauling and mining company to further strengthen our vertically integrated position at our Bentonite mines in Wyoming. This transaction improves our cost position and enhances our flexibility with our mining and ore transportation in the region.
In our refractories business, we signed 2 new 5-year contracts to supply our refractory and metallurgical wire products in the U.S. These contracts total approximately $50 million or about $10 million of incremental revenue on an annual basis. Our new product development efforts are progressing well as we look to accelerate the pace of commercialization and drive new revenue opportunities. We've commercialized 36 value-added products so far in 2020, with contributions from each of our businesses. 12 of these products were introduced in the third quarter. We kept at a similar pace to last year while conducting many of these product development activities virtually.
All in all, there are a number of positives about our performance in the quarter, especially how we've executed as a company while navigating through difficult conditions. There are still some challenges ahead. We have strong momentum across many of our businesses. And with an enhanced cost profile, we expect to continue to deliver improved profitability as volumes recover.
With that, I'll turn it over to Matt to discuss our results in more detail. Matt?
Matthew E. Garth - Senior VP of Finance & Treasury and CFO
Thanks, Doug. I'll now review our third quarter results, the performance of our 4 segments as well as our cash flow and liquidity positions. I'll then turn the call back over to Doug for some additional perspective on our current operating environment and the visibility we have going forward.
Now let's get into the review of the third quarter results. Third quarter sales were $388.3 million, 9% higher sequentially and 14% below the prior year. Gross margin, EBITDA margin and operating margin all improved sequentially and versus the prior year, driven by our continued pricing and productivity actions. SG&A expense was flat with the second quarter and also contributed to the margin expansion. Earnings per share, excluding special items, was $0.92, and we incurred special charges of $3.2 million after-tax in the third quarter or $0.09 per share. Our effective tax rate for the quarter was 19.8% versus 19.1% in the prior year and 16% in the prior quarter. Going forward, we expect our effective tax rate to be approximately 20%.
Now let's review the changes in sales and operating income in more detail. On this slide, we are presenting the year-over-year comparisons of sales and operating income on the left side and the sequential quarter comparisons on the right side. Third quarter sales were 13% lower than the prior year on a constant currency basis. The slowdown in economic activity brought on by the COVID-19 pandemic continued to impact our volumes on a year-over-year basis in the quarter. The operating income bridge on the bottom left shows we were able to significantly offset the impact of lower sales versus the prior year, with favorable pricing and cost performance, driven by the actions we have taken over the last year. These actions resulted in higher operating margin versus the prior year despite the lower volume.
On a sequential basis, we saw significant improvement in demand, with sales up 7%, adjusting for currency and up 9% overall. Conditions improved across most of our end markets, and we maintain pricing levels across the company.
On our last call, we told you that sales rates in July were trending approximately 5% higher than June, and this trend accelerated through the rest of the third quarter. Daily sales rates in August were 6% higher than July and September was 7% higher than August. Operating income increased 18% sequentially on a constant currency basis, primarily due to the improvement in our end markets and continued cost control. Operating margin was 13.3% in the quarter versus 13.2% in the prior year and 11.8% in the second quarter. And now let's take a closer look at the operating margins and how they have improved on the next slide.
On this slide, we are showing year-over-year and sequential operating margin bridges for the third quarter. Starting with the prior year comparison, our pricing and cost actions contributed 190 basis points of improvement, which more than offset the unfavorable volume impact. On a sequential basis, we leveraged additional volume into 60 basis points of margin improvement, and our continued cost control contributed another 70 basis points of favorability. The actions we have taken on pricing, productivity, cost control and new product development have positioned us well to leverage incremental volumes and to improved margins going forward. Another margin-related highlight for the third quarter was that EBITDA margin improved by 70 basis points versus both the prior year and the prior quarter.
Now let's turn to the segment review, starting with Performance Materials. Performance Materials sales increased 10% sequentially and were 8% lower than the prior year.
Metalcasting sales grew 26% sequentially as foundry production improved in North America, and demand remained strong in China. The improvement in North America was primarily driven by the ramp-up of automotive production. China Metalcasting sales grew 11% sequentially and 20% versus the prior year on continued strong demand from our customers and continued penetration of our specialty formulated blended products.
Household, Personal Care and Specialty Product sales remained resilient, up 7% sequentially and flat with the prior year on continued strong demand for consumer-oriented products. Meanwhile, Environmental Products and Building Materials continued to experience COVID-19 related project delays and sales remain below prior year levels.
Operating income for the segment was $28.2 million, up 34% sequentially and up 5% versus the prior year. Operating margin was 14.8% of sales, up 270 basis points from the second quarter and up 180 basis points from the prior year. Continued pricing actions, strong cost control and expense reductions more than offset the operating income impact of lower sales versus the prior year.
The chart on the bottom right shows daily sales rates by month this year compared to the prior year. This segment experienced a clear rebound in demand and sales increased steadily throughout the third quarter. And we would normally expect a seasonal decrease in sales for this segment between the third and fourth quarters, driven by our construction and environmental end markets. However, this year, we expect to offset the typical seasonality with continued positive momentum in our other markets. Overall, we expect fourth quarter sales to be similar to the third quarter despite the typical seasonal effects. I'd also like to note that we experience higher mining and energy costs while operating in colder months. And this will temporarily impact segment margins in the fourth quarter.
Now let's move to Specialty Minerals. Specialty Mineral sales were $125.1 million in the third quarter, up 14% sequentially and 13% below the prior year. PCC sales increased 14% sequentially as paper mill capacity came back online in the U.S. and India, following temporary COVID-19 related shutdowns. Paper PCC sales in China grew 11% sequentially and 18% over the prior year on continued penetration and strong customer demand. Specialty PCC sales increased 16% sequentially as automotive and construction demand improved through the quarter and consumer-oriented products remain strong.
Process Mineral sales increased 13% as end markets steadily improved through the quarter. And operating income, excluding special items, was $18 million, up 18% sequentially and 17% below the prior year and represented 14.4% of sales, which compared to 13.9% in the second quarter and 15.2% in the prior year. The impact of lower volume versus the prior year was partially offset by continued pricing actions and cost control. Daily sales rates charge for this segment also shows improving conditions through the third quarter, and we expect this trend to continue into the fourth quarter as paper production in the U.S., Europe and India continues to ramp up.
In addition, we are bringing online new capacity in the next several months, and most of this capacity will come online late in the fourth quarter. The sequential improvement in Paper PCC will offset the typical seasonality we experienced in the residential construction markets served by the other product lines. And overall for the segment, we expect fourth quarter sales to be similar to the third quarter.
Now let's turn to Refractories. Refractories segment sales were $59.3 million in the third quarter, up 6% sequentially as steel mill utilization rates gradually improved from second quarter levels in both North America and Europe. Segment operating income was $7.3 million, up 24% from the prior quarter and represented 12.3% of sales.
Again, you can see improvement in the daily sales rates through the third quarter. We expect continued improvement in the fourth quarter as steel utilization rates improve and laser equipment sales pick up. And overall for this segment, we expect a modest sequential improvement in sales in the fourth quarter versus the third quarter.
Now let's turn to Energy Services. The Energy Services segment experienced significant customer project delays in the third quarter. These delays were related to COVID-19 restrictions as well as several weather-related shutdowns in the Gulf of Mexico and what has been a very active storm season. As a result, sales were $13.3 million and operating income was breakeven for the third quarter.
Now the daily sales rate's chart shows a solid start to the year, followed by sales levels that have remained low relative to the prior year. Continue to see a strong pipeline of activity, and we expect sequential improvement for this business in the fourth quarter.
Now let's turn to our cash flow and liquidity highlights. As Doug noted, third quarter cash from operations totaled $54 million, and free cash flow was $40 million. We continued our balanced approach in deploying cash flow, paying down $30 million of debt and resumed our share repurchases, acquiring $3 million of shares in the quarter. We continue to repurchase shares in October and completed the expiring program with $50 million of shares under the $75 million authorization. As noted earlier, the Board of Directors has approved a new 1 year $75 million repurchase program. Our net leverage ratio is 2.1x EBITDA, and we have $682 million of liquidity, including over $375 million of cash on hand.
Before I hand it back over to Doug for the market outlook, I'd like to summarize my comments on what we are expecting for the fourth quarter in each of our segments. In our minerals businesses, we expect continued improvement in many of our markets to offset the typical seasonality, and we expect sales to be similar to the third quarter. Margins will remain strong on a year-over-year basis, though sequentially, margins will be impacted by seasonally higher mining and energy costs.
In our services business, we expect continued gradual improvement in Refractories as utilization rates improve, and we expect sequential improvement in Energy Services as delayed projects resume and activity levels pick up. And overall, we expect MTI sales in the fourth quarter to be similar to the third quarter.
With that, let me turn it back over to Doug to discuss our current end market conditions and outlook in more detail. Doug?
Douglas T. Dietrich - CEO & Director
Thanks, Matt. Before beginning the Q&A portion of the call, I wanted to take some time to provide a little more insight into the conditions across each of our businesses and where we see opportunities to drive incremental growth.
The improving market trends experienced across most of our businesses will likely extend through the rest of the year, while our project-oriented businesses may continue to face persistent challenges with uncertain customer order patterns. In addition, as we build on the momentum from the third quarter, we're also executing on a wide range of attractive growth projects, which will accrue to revenue in 2021.
Let me now take you through what's happening by business segment, starting with the Performance Materials, our largest and most diverse segment. Our Household and Personal Care product line will continue on its strong sales trajectory as demand for these products stays high, and we leverage our expanded channels and presence with new customers. Specifically, we're growing our portfolio of premium pet care products in both North America and Europe, with the expansion of new online retail channels with larger customers and the introduction of new products, such as our 100% carbon-neutral Eco Care product in Europe. Example of how we're satisfying customer preferences while also contributing to our sustainability efforts. In addition, sales of our edible oil purification products have more than doubled since last year, as we grow this business through an expanded global customer base.
In our Metalcasting business, we expect to continue to benefit from the automotive demand rebound in North America. Noted earlier, we expanded our customer base in China through the continued penetration of our higher-value blended products, which led to sales growth of 20% over last year. Our solid growth trend there will continue for the rest of the year and into 2021.
I'll touch on Environmental Products and Building Materials together as they're both experiencing similar dynamics. While each maintains a robust and active pipeline and continues to introduce more specialized products, these businesses have been impacted by timing delays around when customers will commence larger remediation and waterproofing projects.
Switching to the Specialty Minerals segment, where I'll begin with Paper PCC. Paper demand in North America and Europe is gradually improving. We expect sequential volume growth in all regions in the fourth quarter. Asia, and China more specifically, will continue its solid growth trajectory. We'll also benefit from the ramp-up of our satellite in India and our new satellite in China should be operational in December. On the horizon, we have 2 new facilities coming online in the first half of 2021, 1 for a packaging application in Europe and another for a standard PCC facility in India. Overall, we're bringing online 285,000 tons of new PCC capacity over the next 3 quarters. We also maintain a very active business development pipeline across our broad portfolio of PCC technologies, including high filler, packaging and recycling. Each of these opportunities could add to our overall volume total next year.
In our Specialty PCC, GCC and Talc businesses, sales for our pharmaceutical and consumer products, including food applications, will remain strong. Demand for our high-performance sealant and plastic products that are used for automotive applications should strengthen as build rates continue to improve in North America and Europe. And sales for products used in residential and commercial construction applications should stay steady.
For the Refractories segment, current steel utilization rates in North America and Europe are around 70% and 65%, respectively, and we expect these rates to gradually improve in the upcoming quarters. In addition, our order book for laser measurement equipment remained strong in the fourth quarter.
As I mentioned earlier, we've recently signed 2 5-year contracts totaling $50 million to supply our broad portfolio of Refractory and Metallurgical Wire products, which will start to accrue to revenue growth in 2021.
Finishing up the discussion with Energy Services, where we maintain an active pipeline of offshore services. COVID-19 and adverse weather conditions have led to some early demobilizations or postponements from our larger offshore projects. Some of these projects have been risk rescheduled to resume in the fourth quarter. In addition, we've recently been awarded new large projects in the Gulf of Mexico, which we expect to commence over the next few quarters.
We're focused on navigating through a highly dynamic environment and our culture of continuous improvement positions us to do so. Over the past 6 months, we've been successfully implementing virtual tools to help improve productivity, efficiency and connectivity with our employees and customers, and I've been impressed with how quickly we've adapted to the changing environment. These tools have enabled us to run our business smoothly as we connect seamlessly with our operating facilities for meetings and site visits, conduct problem-solving kaizen events and collaborate and communicate efficiently with our global customer base. Many of these new ways that we're operating on a daily basis will become permanent, and we'll balance them with in person activities.
As we look ahead into 2021, I'm confident in the direction we're heading and the solid foundation we have in place to leverage improved market conditions and the growth projects we have in hand. While COVID-related uncertainties still persist, our end market conditions continue to show signs of improvement. With the operational actions we've taken, we are well positioned to drive improved profitability. In addition, strength and flexibility of our balance sheet provides solid resources to support both organic and inorganic growth opportunities.
Before taking your questions, I want to say to our team at MTI, how proud I am of the way they've executed and performed in what has been an incredibly complex dynamic environment and thank them again for their dedication and engagement. With that, let's open the call to questions.
Operator
(Operator Instructions) The first question is from Daniel Moore with CJS Securities.
Daniel Joseph Moore - MD of Research
I want to start with PCC. Can you just refresh us, break down the revenue by geography in Q3, where we are today as a baseline? And where do you see that by the end of '21, given all the new scheduled capacity coming online?
Douglas T. Dietrich - CEO & Director
Well, let me start and I'll give you kind of the bridge to the new capacity and volumes that we see for 2021. And then, Matt, maybe you can [have] sort of the revenue by geography. As I mentioned, we're bringing on about 285,000 tons of capacity. 200,000 of that will be here in the fourth quarter, ramping up kind of this quarter and into the first, and then another 85,000 tons in the first half of next year. And that's 2 facilities: one packaging and another facility in India.
This year, we experienced shutdowns. If you remember last call, Verso Paper, and Domtar Mill in Ashdown, Arkansas, totaling about 100,000 tons of volume came out this year. So net-net, we're up about 185,000 tons next year. By the middle of next year, we'll have installed about 185,000 tons of incremental. Given the timing of when they come on and as they ramp up, we see probably 125,000, 150,000 tons of new volume in 2021. Kind of on an annualized basis. So when you get to the second half of next year, you should be on an annualized run rate of about 150,000 tons of additional volume.
Daniel Joseph Moore - MD of Research
Very helpful given all the puts and takes we've had over the last couple of quarters. And then just trying to get a sense for where -- what the new baseline looks like as Europe and -- sorry, as Asia and China continue to grow, India as well, while North America has been on a bit of a different trajectory. Any update there?
Douglas T. Dietrich - CEO & Director
Yes. So I think -- let me go back and pick the right baseline. So if you look at our 2019 volumes, before going into 2020 with all the puts and takes I just gave you, there are about 2.9 million tons of PCC. We've had -- you saw the chart, the big dip in volumes through the second quarter and the gradual improvement through the third and we think into the fourth. With this additional volume, we should probably, by the end of next year, be back to that level, right? And then with the additional volume accruing into the next year. So again, look, there's a lot of demand conditions that have to continue through the fourth quarter and into the first and seeing where we are with kind of COVID-related uncertainties. But if you take -- like on a '19 base with the puts and takes from this year, we should be able to get back to that level at a run rate basis by the end of next year.
Daniel Joseph Moore - MD of Research
Okay. I'll do some of the math offline on geography. Go ahead, sir.
Matthew E. Garth - Senior VP of Finance & Treasury and CFO
No. And Dan, I was going to give you actually that rough breakdown on a geographic basis. And let's do it on a revenue basis as you asked for, roughly 40% in North America region. You're going to have the rest fairly split between Europe and Asia. There's a small bit in there, call it, 5% that exists in Latin America, but that's the way we'd break it down.
Daniel Joseph Moore - MD of Research
Perfect. That's helpful. Okay.
Douglas T. Dietrich - CEO & Director
I'd add to that, Dan? Sorry, go ahead. I could add to that, that that's what we have in hand. So if things kind of stop today, that's how that's going to shake out. There are -- we always talk about, we have a pipeline of opportunities that we continue to work on. They're in different stages, technologies in terms of our high filler, our new yield products, recycling. And those -- many of those are in advanced stages of discussion, which also should accrue to volume next year as well.
Daniel Joseph Moore - MD of Research
That was my follow-up was some of the new -- it seems like the dam is breaking a little bit for new contracts. Are you seeing increased momentum there? And it sounds like you are, at least with some of the new technologies?
Douglas T. Dietrich - CEO & Director
Yes. Let me give you -- D.J., you want to give a little color about some of our new technologies and some of the trials we're running?
D. J. Monagle - Group President of Specialty Minerals & Refractories
Yes, sure. Glad to. And Dan, just to further the conversation on regional breakdown. For the standard PCCs, I would say that of the contracts we're chasing on standard PCC in the printing and writing grades, most of that is India and China and the rest in Southeast Asia. So that shift will continue to happen.
And then if we look at the new technologies, it's kind of a balance. The New Yield technology that we've got, where we've run some pretty successful machine trials, and we're into the commercial discussions. That's a little bit more in Europe and the Americas, kind of balance between those 2.
If I look at the new products in packaging, the most momentum we have right now for the white grades, the white board packaging would be North American packaging. And then we've got a couple of products in brown grades that -- newer technology, one being New Yield, others being a new product design for brown paper, those will be in the Americas, too. So standard PCC, clear path for growth in and a good pull in Asia. And then the new products seem to be getting more momentum in the Americas and a little bit in Europe.
Daniel Joseph Moore - MD of Research
Perfect. That's helpful. A lot of really good work done on the cost side and a lot of discussion in the prepared remarks about the opportunity for margins to move higher. Just remind us either across the businesses or consolidated what incremental margins typically would look like and whether we see upside to those kind of historical typical incremental margins over the next 12-plus months, given some of those cost reduction initiatives as volumes do recover.
Matthew E. Garth - Senior VP of Finance & Treasury and CFO
Yes, Dan. And what we've typically told you, and if you remember in the beginning of the year, as revenues are tracking down, we talked about the decremental margins being in that 30% range, and that's been proved out as you look at the second quarter. What's come back on the incremental margins has also been in that 30% range. Now it's a little bit north of there. And we would expect with the cost control that we've been seeing and the effort on our fixed cost expenses that we would be able to move that incremental margin as the volumes are coming back. So I'd use those 2 numbers around 30%, either decremental or incremental for now, and we'll prove it out as it's expanding over the next coming quarters.
Douglas T. Dietrich - CEO & Director
And Dan, to answer your initial question, there's absolutely room for margins to move north. If you take a look at the margin chart in terms of the volume impact, we've absorbed and offset that volume at those incremental margins really accrue to income, but also those margins as well. We're always looking at opportunities to become more efficient with our culture in terms of productivities and looking for ways to do things better. We've captured a lot of that over the summer [and in these] months. But that's part of our DNA. We do that constantly. And so we're always looking for ways to continue to hold costs or reduce costs so that those new products, those higher-margin products and that volume, as our markets continue to recover, all drop right to the bottom line and help those -- that margin story. So I think, we always talk about 15%. Once you take that volume from the first quarter or even just from last year, we'd be north of that right now.
Daniel Joseph Moore - MD of Research
Perfect. Last for me, and I'll hand it over. You gave very good color on Q4 and then some color on some of the margins for the individual segments. Overall, if we put all those together, are margins flat or slightly down from Q3 sequentially based on how we see the world today? Is that the right takeaway? Or is there a better conclusion?
Matthew E. Garth - Senior VP of Finance & Treasury and CFO
What we told you, we basically laid out the trajectory for revenues to be essentially the same. Now the mix of revenues is going to change. And the one item we also called out for you, Dan, was the higher mining and energy costs, there's going to also be some other incremental costs that will be in there. And those are going to be in that $2 million to $3 million range. So you are going to see the margin impact taking place just based on sort of those seasonal temporary effects of the mining and energy costs, while revenues are staying relatively flat.
Daniel Joseph Moore - MD of Research
Perfect. I'll jump back with my follow-ups.
Matthew E. Garth - Senior VP of Finance & Treasury and CFO
Yes. But Dan, just to be clear, those margins continue that trend of being above the prior year. So strength in the margin story. But sequentially, because of those seasonal effects will be down.
Operator
(Operator Instructions) The next question is from Silke Kueck with JPMorgan.
Silke Kueck-Valdes - VP
Do you have any view on auto builds going at the fourth quarter? Have your customers sickled anything about whether there'll be shutdowns in the U.S. in December or there won't be? And what sort of like the trajectory looks like? It looks like there's sort of like some COVID shutdowns coming in Europe, like often there's some seasonal shutdowns that happened in the U.S. in December and the Asian markets are really strong. And so I'm just wondering like what you hear from your customers?
Douglas T. Dietrich - CEO & Director
Sure. Let me start off, and then I think we'll talk more about the automotive. The impacts, just to remind everyone, impacts on automotive have just primarily in North America and Asia for our Metalcasting business. We supply more of the automotive industry and our minerals businesses in our Specialty PCC - a little bit more of North America and Europe focus. So just to give you the breakdown of those impacts. Jon Hastings, you want to talk a little bit about Metalcasting? What we're hearing from customers going into the fourth quarter?
Jonathan J. Hastings - Group President of Performance Materials
Sure, Doug. So let me touch base on North America. I'll talk about China and then also Southeast Asia. But what we're seeing in North America is everybody is running pretty well, pretty strong. As you know, auto production went south in Q2, rebounded in Q3. But the inventories are remaining low, and everybody is looking to restock the pipeline, and auto sales remain pretty strong. All of our customers are telling us that they're running fairly strong throughout the remainder of the year. Again, we'll see what happens around the end of year holiday season with shutdowns, but we don't expect any major impact. We see it fairly strong.
China, about 40% of our business is in auto and heavy truck in China. And we've seen a very, very strong year. The build rate, the customers are -- have come back extraordinarily strong in Q3. We expect that to continue into Q4. What we see is not only domestic production and consumption, but then also the exports, exports of parts and also vehicles going into both the U.S. and Europe, those continue to rebound. And as a result, the demand has been very strong.
The last region in the world that's rebounding is Southeast Asia. And what we're seeing is that they're currently running at about -- our business is about 80% year-on-year. That's a relatively small piece of our Metalcasting business worldwide, but we do see that increasing on a sequential basis. And that's because of the auto production in Thailand, Korea, Indonesia. They're on the rebound of coming off the COVID shutdowns.
So that's the last region. And overall, we continue to look pretty strong going through Q4.
Douglas T. Dietrich - CEO & Director
So Silke, the only thing I'd add to that is, look, I think our visibility in the middle of the third quarter was probably a little bit stronger going into -- looking into the fourth. I will -- addressing, I think where your question is coming from, with the shutdowns, recent news in Europe and what we're seeing around the world. Yes, it's a bit of cautious. But right now, what we can see through the fourth quarter is kind of continued demand levels as John -- and that includes the automotive supply that we have through North America and Europe in our Specialty PCC business for now. But we continue to watch it, and we're prepared to react accordingly.
Silke Kueck-Valdes - VP
Okay. And then secondly, it looks like your cash balance is like getting close to like $400 million again. Like what are you going to do with all the cash? Do you think you kind of begin to buy back share so meaningful? What are your capital allocation plans?
Douglas T. Dietrich - CEO & Director
I think our capital allocation has remained similar to what it was. We talked about that on the last call. Look, I think going into April, ensuring that our balance sheet was in solid shape was a priority. And making sure that liquidity was there, and our debt maturities were proper for the environment. We took advantage of the markets, capital markets in June, and we did just that. We pushed out maturities, $400 million unsecured out 8 years. We left some cash on the balance sheet. And right now, where we stand, we think that's a great position to have to make sure that, regardless of what happens, this company's liquidity position is solid. We do have a solid cash flow year, which is good as we've made some adjustments in working capital. And so we continue to put that cash on the balance sheet.
I think right now, our priority is making sure of our debt positions. We paid $30 million in the third quarter. I think we'll continue to steer our capital more to that direction. But as you know, we have a $75 million authorization that we intend to execute on. And we have some cash on the balance sheet for opportunities. We're going to support these growth projects that I mentioned today and do things like small -- we have our small hauling business that we acquired. We have a nice portfolio and profile of potential companies we think work for us. And so I think our balance sheet is in a good position for all of that. Repay debt, execute our share repurchase program and ensure that we have resources to support our growth initiatives.
Matthew E. Garth - Senior VP of Finance & Treasury and CFO
And Silke, let me just add the free cash flow dimension to that. And Doug talked about the strength of the story, and you saw here in the third quarter, generating another $40 million of free cash flow. If you listen to the call from last quarter, we told you that we were going to generate about $100 million to $120 million of free cash flow in the quarter -- sorry, in the year. Based on what we're seeing now through the rest of the year, we're in the $140 million to $150 million range of free cash flow generation in 2020 for the company, and that includes continuing to invest in the company from a sustaining EHS and growth perspective. That CapEx level is going to be in the $60 million to $70 million range. And so feeling good about, as Doug said, a very balanced approach towards the use of our cash flow generation.
Silke Kueck-Valdes - VP
So it seems like you've like plenty of cash to buy back $70 million worth of stock. Seems like a good investment.
Douglas T. Dietrich - CEO & Director
Yes. We think it is a good investment, Silke. So -- but that's not to say that -- we've always talked about our approach and making sure that our debt levels are down to target levels. First, investing in ourselves and our growth opportunities, where we see the returns and fit our strategy. And then yes, we will balance returning cash to shareholders and also as acquisitions potential are there. As those change, we can steer more towards share repurchases. And as those opportunities, we'd steer more toward our inorganic opportunities. So we'll continue that approach. But I think the point is that making sure that we are in solid footing regardless of what economy we're in, I think we have that position. And being able to take advantage of opportunities, be it in the market for returns to shareholders or in the market for things that we think fit our core capabilities from an inorganic standpoint. Gives us a lot of options.
Operator
And the next question is from Rosemarie Morbelli with G. Research.
Rosemarie Jeanne Morbelli - Research Analyst
So just finishing up on the cost side. How much of -- first of all, do you have a dollar amount in terms of how much you have been eliminating in terms of cost? And then how much of that do you think is only temporary and you'll come back?
Matthew E. Garth - Senior VP of Finance & Treasury and CFO
Yes. Silke, if you take -- sorry, Rosemarie. If you take a look at what we just showed you on a year-over-year basis, with the effort of cost that we have taken out in terms of expenses, fixed costs, starting with the restructuring that took place in the middle of last year, where we told you, that would be about $12 million. Since that time, we've also seen expenses related to T&E and also other costs, meaning other headcount costs coming out that we haven't been backfilling and that we've been finding a way to be more efficient overall in our system so that we would not need to backfill those heads.
When we talk about what's permanent and what's not permanent, we say that about 2/3 of the overall cost benefit that we've been experiencing on a year-over-year basis is going to stay in place. And so we showed you here in the third quarter that, that was about 180 basis points worth of favorability. And so you could expect that to continue on about a 2/3 basis going forward.
Rosemarie Jeanne Morbelli - Research Analyst
That's helpful. And then still on the quick questions type of answers. Last year, of your $75 million of authorization, you only bought back $50 million worth of stock. Do you think that this year, you could get closer to that full authorization?
Douglas T. Dietrich - CEO & Director
Yes. So I think, Rosemarie, we were on track to do the full $75 million authorization, we suspended that in March after the first quarter, given the conditions. And so our pace was to -- and our intent was to fully fulfill that authorization. So we took a pause over the summer, making sure we preserved cash, making sure that we are in the right position, as I mentioned earlier, on our balance sheet. And then when we saw -- as the cash flow and our balance sheet resumed at -- with the remaining time that we had. So we ended up with $50 million due to a bit of a pause. As we have the cash on hand to be able to do that $75 million, and I think we'd intend to do that going forward.
Rosemarie Jeanne Morbelli - Research Analyst
All right. And still on the cash note, I thought that with your debt level as low as it is right now, you had kind of paused debt repayment. I suppose I was wrong. Are you still -- and if I heard probably, you are still planning in reducing your debt. So what is the net leverage target then?
Douglas T. Dietrich - CEO & Director
We've maintained kind of a target level of 2x, Rosemarie. We've been around that 2.1x for a while. I think look, I think as we went through the second and the third quarter, as we viewed kind of the economy and what was happening, we felt prudent, as I said, to make sure that we had a very strong balance sheet and the priority was that. And so we put most of the free cash flow, the $40 million in the third quarter as debt repayment, a bit to shareholders. We're comfortable with where our debt position is. We could make some additional debt payments going forward. But again, that balance sheet that we have gives us a lot of options to make sure that our debt is in the right position, we can steer our cash to shareholders, but also making sure we have resources for our growth opportunities. So we have a lot of options here. We might steer a little bit more to our debt, given where we are in the economy, but we take that balanced approach, and we're going to continue to do so.
Rosemarie Jeanne Morbelli - Research Analyst
Okay. And now looking at your consumer-driven markets, revenues into both markets overall are now 25%, and you are targeting that level to grow to 35% to 40%, if my memory serves me right. And that would include test doubling, going from $200 million to $400 million. So can you talk about the timing and whether most of that growth is going to come from internal growth or whether M&A is actually the biggest chunk, getting you to your goal?
Douglas T. Dietrich - CEO & Director
I think, Rosemarie, was referring to a question maybe from the last call, I think we answered how big could our consumer-oriented businesses be. Look, I think it could grow to that size. I think we're certainly -- our strategy around creating balance in the company from an industrial and consumer standpoint. As you mentioned, we're currently about 25% consumer oriented. And we look to grow some of our core positions. I think we're vertically integrated in our pet care business. And a couple of years ago, we added to that with an acquisition called Sivomatic, which doubled that pet care business. I think you saw that the organic growth of that business is at 11%. And so we think that a large portion of that -- those businesses, our edible oil purification, our animal health business, our pet care business, our fabric care businesses, those will continue to grow, and we continue to develop new products and ensure that we have the right capital base there to have healthy returns. We will continue to grow those organically. And I think there's opportunities out there for us to continue to add to our consumer-oriented product base to expand that. I think, could it get to 30%, 35%? Sure. That's going to be both a combination of growing our current core positions organically and adding to them inorganically. And so over time, I think that's a possibility to get to those types of levels. But we're certainly focused on growing those product lines, these core product lines that we have in those consumer-oriented products.
Rosemarie Jeanne Morbelli - Research Analyst
Could you get to that level faster just by reshuffling your portfolio of businesses, meaning that divesting some nonconsumer related operations?
Douglas T. Dietrich - CEO & Director
On a percentage basis, yes, that could -- that would do it. I think at the moment, I think we're looking -- at the moment, yes, that would do it. But at the moment, we're looking more toward adding and growing those businesses organically and potentially inorganically.
Operator
All right. And your next question is from Mike Harrison with Seaport Global Securities.
Michael Joseph Harrison - MD & Senior Chemicals Analyst
I was wondering if we could talk about the HPC business. You said Pet Care was up 11%, but the business was flat overall on a year-over-year basis. So what's going on outside of Pet Care? Was there some destocking or maybe declines from surge buying that was happening earlier in the pandemic?
Douglas T. Dietrich - CEO & Director
Yes. The -- that business product line is Household, Personal Care and Specialty. And in that Specialty segment, there are some high-end additives for Drilling Products. So both in construction drilling and oil and gas drilling. And that was the 1 product line that has been off, mostly that oil and gas drilling, those additives for oil and gas drilling. So I believe every other portion of that product line had grown over last year with the exception of that.
Michael Joseph Harrison - MD & Senior Chemicals Analyst
All right. And then within the Paper PCC business, have you seen your printing and writing paper customers, getting some benefit from colleges and schools getting back to some in-person learning? Or has that not provided much pickup and until we get to fully in-person, we don't see that improvement?
Douglas T. Dietrich - CEO & Director
I think that's some of what's behind the demand growth recently -- I'll pass over to D.J., I think the majority of our growth from the third -- through the third quarter was really due to restarts. We had a number of shutdowns in the second quarter for entire months. India government restrictions and shutdowns for the most part of April and May. We had some shutdowns in South Africa and some of our plants in Europe. And so those restarted in the third quarter, which was really driving through that growth. I do think there is some demand improvement. I'll let D.J. Monagle talk more to that about our conversations with customers. D.J., are you there?
D. J. Monagle - Group President of Specialty Minerals & Refractories
Yes, I am, Doug. So Mike, the way we're -- to generalize the statement, Doug is spot on that what we've been seeing is really just restarting and coming up from the shutdown. There's a general optimism that as more and more schools come online and more businesses get to work that operating rates will improve. Just to give you a perspective on this, the operating rates as we went into 2020 were in the neighborhood of just below 90%, so somewhere between 85% and 90%. And North America was right at 90%. Europe was a little bit lower than that. So as things are coming back up, most people feel that North America is going to be back into that 80-plus percent operating rate. Europe seems to be a little bit slower.
And the big question on everyone's mind is they know that going back to work where they feel that if people return to the offices and more and more people go into the schools, because a lot of schools are working on these hybrid things, that paper consumption will grow. What the question mark is, is how do the habit -- how do the long-term habits change based on this pandemic? And there's a school of thought that says the longer that this lasts, the more likely people are going to be transitioning to more, I guess, electronic methods of keeping their data or doing their work. So there's a big question. But what we've seen is about getting people back to work and having the shutdown stop, but there's still a big question on long term demand, especially in North America and Europe.
And then in Asia, the demand picture is the same, but for us, our growth story is more about penetration, and that continues our -- to move forward. Does that help, Mike?
Michael Joseph Harrison - MD & Senior Chemicals Analyst
Absolutely, very helpful. And then last question I have is on the Refractories business. It seems like utilization rates are starting to approach the 70% level. I feel like 80% is more the magic number where these mills feel like they can run efficiently and profitably. Do you guys see 80% or 70% or any specific utilization rate as a magic number in terms of a pickup in your Refractories sales?
Douglas T. Dietrich - CEO & Director
Let me start there, and then I'll ask Brett Argirakis to comment. Historically, in this business, we thought that like an 85% rate was necessary for this business to be really strong in terms of operating income. We've changed this business tremendously over the past couple of years from a margin, contribution margin, technology, its portfolio of products. And so I think you saw last year in the mid-70s, late in the first quarter, mid-70s, this business is still very profitable. So we've changed that kind of -- the profile of the business over time. Brett, why don't you talk a little bit about what you see in the marketplace and where you think operating rates are going based on what you hear from our customers?
Brett Argirakis - MD
Sure, sure. Thanks, Mike. Yes. Right now, looking at the market conditions, all regions, of course, are showing reduced rates from prior year, but all showing gradual improvement. Doug and Matt both pointed out, automotive is improving really to pre-COVID levels in NAFTA. We're seeing steel and scrap prices in North America and Europe increasing, which is definitely beneficial to the steel industry. And right now, the U.S. is -- continues to show signs of getting back up to those -- to the better levels. Right now, there is -- it's just under 70%. For the past couple of years, we've seen 80%, which was very healthy. At 80%, it gives the steelmaker plenty of time to do maintenance, but also at a very healthy rate. I would anticipate that these rates will continue to gradually improve. But as Doug pointed out, 80% would be great to get back to, and I think we can get there, assuming no further setbacks from COVID, but overall, we are positioned pretty well to operate even if we don't hit the 80% rate and continue on.
There's also steel capacity that's coming on, new plants. These new plants are starting up between the fourth quarter and through 2021, which we're very well aligned to continue to expand with them. They both -- Doug pointed out, some of the new business growth that we'll be -- we're moving along with them in both Refractory and Metallurgical lines. So yes, I think we have a really good chance to get back to some reasonable rates. And if not 80%, we're positioned well, Mike.
Operator
And we'll take the next question from David Silver with CL King.
David Cyrus Silver - Senior VP & Senior Analyst
Yes. So I had a couple of like targeted questions here. Early on in your comments, Doug, you mentioned regarding the 11% increase in Pet Care, Pet Care sales this quarter year-over-year and sequentially, you made a reference to partnering. And I have to confess as I've never come across that before and also -- sorry, come across that before in your commentary. And the 11%, I think, is significantly higher than maybe the 3% to 5% or 4% to 6% kind of numbers you've been targeting for that business for a long time. So maybe just a little bit of color on -- are you doing anything differently? Are these partnerships a little bit different? And what would be the ultimate potential to increase partnering opportunities in terms of growing that part of your Pet Care business?
Douglas T. Dietrich - CEO & Director
Sure. Thanks, David. I think when I refer to partnering, we talk about -- we are a private label pet care supplier. And so partnering is producing brands for others for their shelves. And so we talk about partnering, we've been partnering with new customers around the world.
We have a growing business in China. Our business in Sivomatic continues to grow at solid rates in Europe and continuing to come up -- supply new brands to new partners there as well. I think the other comments were, as we move and as you see the consumer buying behavior to be more online, we're also looking at and have started some online channels for our sales.
So there's a number of different partnering things that are going, and that's not just -- and that's around the world. Those online channels are global in our main regions. So when I talk about partnering, it's that, it's being able to partner by being able to provide brands for those who want to work with us and are vertically integrated position as a supplier.
David Cyrus Silver - Senior VP & Senior Analyst
Okay. Sorry, I didn't associate the partnering with private label, but thank you for clarifying that.
I wanted to maybe shift over to the PCC business in particular. And in particular, the volume growth that you cited in China this quarter, I think it was 18% or so. But I was scratching my head and I'm trying to kind of relate that growth this quarter with the upcoming new project for Chenming, which I guess, has not started up. And I was wondering if you could characterize the full growth -- all of the growth in China as related to the legacy satellite units you have there? Or might there have been some product produced at other locations but maybe shipped over to the Chenming location maybe to get things started there ahead of your full-scale start-up. So in other words, was any -- was that all -- was the growth in China all related to legacy plants? Or was this somehow part of it, part of the growth related to Chenming, I guess, maybe pre-production or pre-startup volumes that are maybe required?
Douglas T. Dietrich - CEO & Director
The growth -- year-over-year growth in China was all from our legacy operating facilities there. So we saw some strong demand year-over-year from our legacy. So I'll give you an example. The Chenming facility will be about 150,000 metric ton facility coming -- that has not come online. So none of those volumes came from that facility. That should be commissioned in December and ramping up through kind of the first quarter of next year.
To give you an idea, our installed base of capacity in China is probably 850,000-ish tons and Chenming will represent another 150,000 tons. So bringing us to close to 1 million tons of capacity in Asia -- in China. So when you see that 18% growth and we're adding another almost 16%, 17% to our capacity base, which we think ramps up next year. That's why we're very enthusiastic about our growth in Asia and the paper business because of that penetration story. And then also in India as we're building -- ramping up 1 and another facility next year. So as D.J. talked about those opportunities and penetration really driving our growth in this business in Asia. That's where it's coming from. So we see those types of growth numbers continuing through next year in Asia, David, hopefully, that helps a little bit.
David Cyrus Silver - Senior VP & Senior Analyst
Yes. It's just that -- so 1 million metric -- sorry, 1 million tons installed out of some -- you'll have a little bit over 3 million total. That's kind of China's share of your overall installed base?
Douglas T. Dietrich - CEO & Director
I think the 1 million tons installed is kind of our Asia base of 1 million tons in Asia. And the majority of that has been in China. However, India has been growing very quickly over the past 5 years.
David Cyrus Silver - Senior VP & Senior Analyst
1 million tons. Okay. And then just maybe 1 other question, this time on the foundry business. But for many quarters now you've been highlighting the growth in China related to the custom blends that you offer there. And again, just probably a gap in my understanding. But should I assume that the types of products, the custom blends that you sell in China are similar to the ones that are marketed regularly to, let's say, North America or Western Europe? Or is it the case where customers in other regions, maybe like to blend their own? In other words, is the value proposition the same in China as it is in North America and Europe? Or either due to custom or the types of products you're selling, is it qualitatively or quantitatively different as you go region to region?
Douglas T. Dietrich - CEO & Director
It's not -- it's very much the same in terms of concept. And so I guess they're not exactly the same formulas. And the reason behind that is because we are tailoring a formula to that customer's equipment, what they're trying to make, the quality requirements and dimensions of that test product. And so -- but being able to develop a system and a blend and an additive blend that meets the requirements to help them, whether it's through their scrap -- reduce their scrap rates to very low levels to improve the throughput through those casting machines, we're able to tailor that.
So the blends may not be exactly the same, but that is our value proposition of being able to, from a technical standpoint, go in really deeply, understand and help that foundry improve many aspects, reduce costs, improve quality and then be able to deliver that blend kind of real time. I mean, in North America, we're delivering trucks on an hourly basis to our customers, our foundry customers. It's that -- and if they have an issue, they can pick up the phone and talk to us. Our technical experts will go through and make sure we understand what we can -- what the issue is, we can make a change to our blend and deliver on the next truck. It's that level of capability, and it's exactly the type of value proposition, the technical capability and the know-how that we're developing around the world. And China, that's what's driving kind of a lot of our growth in China.
Operator
(Operator Instructions) All right. It appears there are no further questions at this time. I'd now like to turn the conference back to Mr. Dietrich for any closing remarks.
Douglas T. Dietrich - CEO & Director
Thank you very much. I do appreciate everybody joining the call today. And I hope everyone and your families remain safe. Thank you again.
Operator
This concludes today's call. Thank you for your participation. You may now disconnect.