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Operator
Good morning, ladies and gentlemen, and welcome to The Mosaic Company's second-quarter 2014 earnings conference call.
At this time, all participants have been placed in a listen-only mode. After the Company completes their prepared remarks, the lines will be open to take your questions.
Your host for today's call is Laura Gagnon, Vice President, Investor Relations of The Mosaic Company. Ms. Gagnon, you may begin.
- VP of IR
Thank you, and welcome to our second-quarter 2014 earnings call.
Presenting today will be Larry Stranghoener, Interim Chief Executive Officer, and Rich Mack, Executive Vice President and Chief Financial Officer. We also have members of the senior leadership team available to answer questions after our prepared remarks.
After my introductory comments, Larry will review Mosaic's accomplishment for the quarter and our views on current and future market conditions. Rich will share his insights into our capital management philosophy and our future expectations. The presentation slides we are using during the call are available on our website at www.Mosaicco.com.
We will be making forward-looking statements during this conference call. The statements include, but are not limited to, statements about future financial and operating results. They are based on management's beliefs and expectations as of today's date, July 31, 2014, and are subject to significant risks and uncertainties.
Actual results may differ materially from projected results. Factors that could cause actual results to differ materially from those in the forward-looking statements are included in our press release issued this morning and in our reports filed with the Securities and Exchange Commission.
Now, I would like to turn the call over to Larry.
- Interim CEO
Good morning, and thank you for joining our second-quarter earnings discussion.
I will start with an update on Jim. I'm delighted to inform you that he will be returning to his duties full-time on August 4, and he is with us this morning. It has been an honor to fill in for him during his absence. Now, let's get to business.
We have three key messages for you today. First, global demand for fertilizer was and is very strong. Second, despite lower agricultural commodity prices, farmers around the world continue to have strong incentive to maximize their yields. And third, Mosaic continues to put its capital to use to grow the Company and reward investors.
First, let's discuss the demand picture. Demand for phosphate and potash was strong in all key agricultural areas of the world. So strong, in fact, that producers are struggling to keep up. For potash, for example, we are fully committed through the third quarter.
For several quarters, we have been predicting that volumes would rise first, followed by prices, and indeed this is happening. We have seen steady volume growth since the end of last year and prices eventually followed. First in phosphates and then in potash.
The second quarter played out as we expected. We saw strong sales volumes and an uptick in potash prices. Phosphate prices were solid around the globe, and the seasonal dip in phosphate shipments was limited as we predicted. The strength in phosphate prices without major market participation from India was somewhat unexpected, with their total imports of phosphate at only 1.5 million tonnes year to date. We continue to expect India to import 4.5 million to 5 million tonnes of DAP this year, which should further support prices in the second half.
Potash prices have risen as well, with customers trying to lock in tonnes for the fall season. I say trying to lock in tonnes because supply is limited.
Rick McLellan and I recently traveled to visit customers in the Corn Belt, and we saw empty potash bin after empty potash bin. Simply put, the cupboard was bare.
Customers are motivated to have tonnes in inventory for a good fall application season. They know producer inventories are very limited, and they expect potential logistical issues this fall when an anticipated large harvest will be competing with other commodities for a limited number of railcars and barges.
Geopolitical issues in the Ukraine and Israel, as well as typhoon damage in China, are adding further uncertainty to near-term logistics challenges. All of these uncertainties are highlighting Mosaic's strengths. Our customers value the security of supply we can provide thanks to our unique mix of assets, global reach, and talents.
In both phosphates and potash, we are maintaining our global shipment forecasts, which are 65 million to 66 million tonnes and 57 million to 58 million tonnes, respectively. These forecasts for global shipments have not changed all year, and they were consistently above the rest of the markets and now others have revised their numbers upward.
While business conditions have improved, we are maintaining our focus on execution. We are making good progress toward our goals to generate $0.5 billion in cost savings from our two business units and our corporate functions.
Strong global demand and rising prices, coupled with lower controllable operating expenses, drove solid financial results for the quarter. We generated net earnings of $248 million, or $0.64 per share, on net sales of $2.4 billion, compared with net earnings of $430 million and net sales of $2.6 billion in the second calendar quarter of 2013.
We continue to generate strong operating cash flow with nearly $800 million during the quarter. Even as we fund our capital commitments, we are maintaining a solid cash cushion with $2.4 billion of cash and cash equivalents on hand.
We continued to make important strategic progress, and we are successfully executing the many initiatives we announced over the past year. We have asked the organization to absorb a great deal of additional effort from acquisition integration to balance sheet optimization to production capacity expansion, and I am proud of the excellent and diligent work our team is producing. We are energized by the outcomes our strategic moves will provide and by the ever-present, long-term promise of our mission to help the world grow the food it needs.
I would like to provide a few updates on our strategic accomplishments. First, our potash expansions remain on schedule and on budget. The new South Shaft at the Esterhazy K3 mine has reached a depth of more than 1,700 feet and has moved through the Blairmore water formation, while the north shaft has reached 1,500 feet and will soon emerge from the Blairmore.
Despite recent volatility in potash demand, we have continued our steady and safe progress on these major projects. New potash capacity does not come cheap or easily, and it requires both a disciplined approach and conviction in the long-term demand story. While we have throttled back future expansion plans, our conviction persists in our ongoing projects because we know the world is going to need our additional production capacity.
Second, we expect to close the ADM Distribution acquisition in Brazil and Paraguay near the end of the year. We have received clearance from Brazilian antitrust authorities, and we have teams working to prepare for integration of the ADM business and its 500-plus employees. Once the acquisition is completed, we expect to increase our distribution in the world's most promising agricultural area from 4 million to 6 million tonnes annually, and we expect to have a strong platform for future growth.
Third, the CF Industries phosphate integration has gone exceptionally well. Our cultures have fit well together, and the former CF employees are enthusiastic about being part of the Mosaic team. The former CF facilities are meeting our production and cost expectations. Given current price and volume trends in the industry, this deal was very well-timed.
Fourth, expansion of our MicroEssentials production capacity continues on schedule and on budget. We are converting part of our New Wales facility in Florida to help us meet the growing demand for our phosphate-based premium product, which creates incremental value for growers, distributors, and Mosaic.
Fifth, the Ma'aden joint venture is also on track, and we reached an important milestone in June. We and our partners at Ma'aden and SABIC secured $5 billion in financing for the project with 20 financial institutions participating. Once complete, the joint venture is expected to be the lowest-cost phosphate operation in the world, and it will have a logistical advantage to key Asian geographies.
Sixth, our portfolio improvements continued during the quarter. We sold our decommissioned potash mine in Hersey, Michigan, and its new owner will now operate it as a salt mine. We are also working toward a sale of our distributions business in Argentina, and we will soon cease operations in Chile.
In addition, we made the decision to stop MLP production at our Carlsbad, New Mexico, potash mine. Production costs at Carlsbad were significantly higher than other Canadian mines, in large part because of the problematic rock reserve in the Carlsbad basin. We will only produce K-Mag, our premium potash product at Carlsbad going forward. These divestitures and production decisions have been difficult, but all of them were the right call for the Company and our shareholders. We expect enhanced profitability without sacrificing our ability to meet global demand for potash and phosphates.
Seventh and perhaps most important, we continued to generate strong and improving safety performance with our key measure of injuries improving by 15% over last year's record performance.
Finally, we have continued to make great progress toward our goal of a more efficient balance sheet. We have done what we said we would do using our capital to create value. I will leave the capital details to Rich Mack.
By my count, we have announced a dozen significant strategic decisions since the beginning of 2013, and all of them are proceeding as planned. These are differentiating us from our peers, as we are balancing significant internal and external investments with substantial shareholder distributions. It's a track record we are proud of, and more important, it signals are unwavering confidence in the future prospects for this business.
Now, before Jim provide some concluding thoughts on the markets and the quarters ahead, I would like to welcome Rich Mack to the call. As you know, Rich is our new CFO. He has been a highly effective and influential leader at Mosaic since our founding and has made a successful transition into his new role. Many of you have already spoken with Rich, and I know he is eager to build relationships across the investment community in the months ahead. Rich?
- EVP & CFO
Thank you, Larry, and good morning to everyone on the call.
As some of you know, Larry and I have worked very closely together on material decisions impacting Mosaic since the Company was formed in 2004. In fact, we were the very first employees of this Company. With Larry's announced retirement at the end of the calendar year, let me just say that I have a tremendous amount of respect for him and have been very fortunate to work with him for the past 10 years. He has been a remarkable mentor, and I will work diligently to continue his track record highlighted by unwavering integrity and consistently transparent investor communications.
Turning now to the quarter, I am pleased that my first quarter in the CFO position was strong, and the capital markets were relatively uneventful, notwithstanding rising geopolitical uncertainty. The successful execution of our strategies at Mosaic continues to unfold. And, I look forward to additional steady and measured progress in the future.
I'll start with a brief discussion of our business segment financial results for the quarter, provide some insight on our capital management philosophy, and close by providing our guidance for the third quarter.
In phosphates, the price momentum that began last winter resumed again this quarter, with average selling prices reaching $465 per tonne. The price improvements were driven by strong demand and low producer pipeline inventories. We sold 3.4 million tonnes of finished phosphate products during the quarter, which was at the top end of our guidance range, with particularly strong demand for the North American spring planting season.
This quarter represents the first full quarter of production and sales from our CF phosphates acquisition. And as a result, it was a near-record quarter in terms of volume. Our operating rate in phosphates was 85%, which was in line with prior guidance.
Our gross margin rate in phosphates was 17%, which was flat with last year, as margins were negatively impacted by about 3 percentage points as a result of accounting impacts from the acquisition. This $36 million non-cash impact will not continue. However, the acquisition will drive higher ongoing depreciation, depletion, and amortization of about $8 million per quarter from the step-up in asset values. Operating earnings for the segment were $206 million, compared with $191 million a year ago.
In our potash business, prices continued to support our belief that we reached a floor earlier this year. Average selling prices for MLP were $267 per tonne for the quarter. We shipped 2.5 million tonnes of potash, which was near the top end of our guidance range.
Our operating rate came in at 76%, negatively impacted by unplanned downtime at our Carlsbad mine and a longer-than-expected turnaround at Colonsay. The potash segment generated operating earnings of $213 million, compared with $346 million in the second quarter of 2013, driven by lower realized prices, a lower operating rate, higher depreciation, which was partially offset by an unrealized gain on derivatives, primarily FX in costs of goods sold.
Turning now to mosaic's capital management philosophy. As Mosaic's new CFO, I'd like to spend a little time reviewing our capital allocation, what we have done and what you can expect going forward.
We have made nearly $9 billion in capital commitments over the past two years with the majority of this capital being invested in growth initiatives. We have long believed that smart, long-term capital allocation is essential to creating shareholder value in this industry.
We have also optimized our asset portfolio through the divestitures and production decisions Larry highlighted earlier on this call. I should note that we expect to record charges, largely non-cash, for the decommissioning of MLP production at Carlsbad in the third and fourth quarters.
In our view, Mosaic has been, by far, the most aggressive Company in the industry during the weak part of the business cycle. And, we have not deviated from are often-stated philosophy, which is to invest first in organic growth and maintenance of our assets, then in financially appealing acquisitions and joint ventures, followed by distributions of excess cash to shareholders. As a result, we are in an excellent position for the stronger parts of the cycle, while continuing to maintain a very solid financial foundation.
In addition to the business initiatives Larry mentioned, the $9 billion shown on this slide includes more than $1 billion allocated to our maintenance and reliability programs, which results in greater productivity levels and helps ensure the safety of our employees. Notably, we have also allocated over $3 billion in capital distributions to shareholders.
We have paid over $800 million in dividends and funded $2.4 billion in share repurchases, including the class A share repurchase agreement, which, coincidentally, was completed yesterday. We have a remaining authorization of $600 million for additional share repurchases.
This is a heady list of accomplishments in a short period of time. We don't believe you will find any other Company in our space as committed to capital stewardship and leveraging it to create value for our shareholders.
Larry and I also worked closely on the development of our financial targets in early 2013, and I remain committed to our financial philosophy. We have deployed significant capital, and we continue to make progress in optimizing our balance sheet, while maintaining a cushion appropriate for the cyclicality of our business.
That said, we are growing. We have invested for growth, and we expect to review our options to redeploy the excess cash flow we generate from that growth. Our targeted cash liquidity buffer is $2.25 billion, which is comprised of $750 million on balance sheet and our unused credit revolver.
As of June 30, we had on-balance-sheet cash and cash equivalents of $2.4 billion. Subsequent to the quarter, we repurchased approximately $300 million of stock from the Margaret A Cargill Trusts.
In addition, we have committed $350 million for our pending Brazil acquisition and expect to set aside about $625 million for our asset retirement obligations under RCRA. This leaves us near-term resources of about $400 million in excess cash.
Our targeted adjusted debt to EBITDA is 1.5 to 2 times, and we are in this range now. Remember our primary objectives for these metrics are to optimize our balance sheet while maintaining our credit rating.
So, where are we today? We are comfortable with our stated liquidity and debt targets, as of now, but we expect to review uses of excess cash as our business grows. We are mindful of our strong cash position, and we expect to generate strong cash flow from operations going forward.
If we are not able to find adequate uses for this cash, whether internally or through strategic investments, you can expect that we will return excess amounts to shareholders. Going forward, the amount and timing of shareholder distributions will be dependent on the investment opportunities we see, including Mosaic's stock.
I would also note that, as of today, I have been in this role for about two months, and I am very excited about the great hand I have been dealt in terms of our current and future financial capabilities. I look forward to sharing more information with you on this topic in the months ahead.
Finally, I will discuss our guidance for the third quarter of 2014. Our outlook remains positive, with the expectation of a strong third quarter followed by the traditional seasonal slowdown in the fourth quarter.
In the near-term, we expect stable margins and high operating rates in phosphates, and with strong potash sales expectations, we anticipate that our potash mines will operate at full capacity rates following scheduled maintenance downtime. Of course, many unknowns will influence the environment, including US crop progress, as well as demand from India, exports from China, and the developing geopolitical unrest around the world.
Global demand prospects continue to look very promising, despite the lower prevailing agricultural commodity prices. We continue to project that global shipments of the main finish phosphate products will increase nearly 4% to a record 65 million to 66 million tonnes this year. And, that global potash shipments will rise by 7%, or nearly 4 million tonnes to 57 million to 58 million tonnes in 2014.
In phosphates, sales volumes are expected to range from 3.3 million to 3.6 million tonnes for the third quarter, and our inventories are expected to remain limited. This compares to 2.7 million tonnes in last year's period.
We expect our realized prices for DAP to range from $440 to $470 per tonne. Mosaic's phosphate operating rate is expected to approach 90% during the third quarter, while the phosphate segment gross margin rate is expected to be in the middle to high teens.
On the potash side, we expect sales volumes to be in the range of 1.8 million to 2 million tonnes during the third quarter, compared with actual volumes of 1.4 million tonnes in the same period last year. We expect average realized potash prices to be in the range of $275 to $295 per tonne.
The gross margin rate for the potash segment is expected to be in the high 20% to low 30% range. WIth strong global demand, we are fully committed for the third quarter. Our operating rate in potash will reflect required maintenance downtime and is expected to be in the low 70% range.
Our 2014 Canadian resource taxes and royalties increased to a range of $170 million to $210 million, due to higher income in Canada. And, full-year [Brian] management expenses are expected to remain around $200 million, with slightly higher spending in the second half of 2014 compared to the first six months.
We estimate SG&A expenses to be approximately $390 million to $410 million in calendar 2014, which is lower than prior guidance due to the accelerated impact of our expense savings initiatives. These expenses include charges related to cost savings initiatives and our phosphate acquisition.
For the year, we estimate an effective tax rate, excluding discrete items, continuing in the mid- to high-20% range. The tax rate is being driven higher by our decision to repatriate cash from Canada, which resulted in higher non-cash expenses. All else equal, it is reasonable to expect our tax rate to return to the low- to mid-20% range for 2015.
And finally, our expectations for capital expenditures and equity investments declined to the range of $1 billion to $1.2 billion, including investments in the Ma'aden joint venture, reflecting about $200 million of investments shifting into 2015.
With that, I look forward to getting to meet many of you over the next several months.
And now, I am very pleased to welcome Jim to the call for his concluding comments.
- President & CEO
Thank you, Rich. Your initiation as CFO is now complete.
Before I begin, I would like to thank Larry for so capably taking the helm while I was out for the last couple of months. An interim role brings some unusual challenges, and I know that Larry has handled everything that dropped through at him with his usual grace and integrity. I am pleased to report that I will resume my full-time duties next week. At that time, Larry will assume the previously announced role of Executive Vice President of Strategy and Business development for the duration of 2014.
As our presentation today makes clear, we are feeling very good about the crop nutrition industry and Mosaic's future prospects. We have seen the business improvements we expected, and we believe demand will remain solid, at least through the fall season here in North America. Fertilizer inventories all over the world are reaching very low levels. Particularly in India, where farmers are continuing to buy as little as possible as they await evidence of the new government subsidy and other agricultural intentions.
As always, there are several factors to watch, including the Indian monsoon, China phosphate exports, the impacts of geopolitical conflicts, logistical issues, and of course, agricultural commodity prices. Before we take your questions, I'd like to address the declines in corn and soybean prices, because I think it's important that we put the short-term commodity price weakness in perspective.
Agriculture in 2014 is a vastly different and vastly more resilient business than it was even a decade ago. Today's farmers in all of the key agricultural regions of the world are using highly sophisticated technology. They have learned that they have to understand a wide range of global markets, and they manage their acreage and their herds for maximum economic yield.
We believe that this period of lower grain and oilseed prices will be short-lived, and that the modern farmer, as well as Mosaic, will weather it well. We have ample evidence for this belief.
First, farmers are more concerned about revenue per acre than they are about price per bushel. They can increase their yields, and thus, their revenues per acre, through the proper application of fertilizers.
Second, prudent farmers have very strong balance sheets following the long run [in] high grain and oilseed prices. Farmers know that agriculture is cyclical, and they plan for and expect periods of lower prices.
Third, for fertilizer producers, successive bumper crops are good news. Big crops deplete the soil of nutrients, which must be replenished to drive future big crops. Farmers are not going to pay for expensive seed [traits], equipment, and other inputs then skimp on fertilizer. That would be like buying a Ferrari and then not buying the gas to put in it.
Fourth, a likely early harvest will give farmers ample time to complete their fertilizer application in the fall. Giving them a head start coming out of winter. This is another reason why we expect and are seeing strong demand for fall fertilizer application in North America.
Finally, and most important, the tug-of-war between yields and demand will continue. Stocks-to-use ratios remain low, which is one reason why farmers planted 92 million acres of corn in the US this year. They know the world is hungry. And, that it is getting hungrier every day.
Volatility is a fact of life in agriculture. But, so is the long, upward trend of demand for food. This industry requires a long-term view, and the long-term remains undoubtedly appealing.
Mosaic is in an excellent position to outperform over the long-term. Our Company has been public for nearly 10 years now, and in that time, we have accomplished a great deal. We have built a resilient franchise that has demonstrated its ability to earn solid profits across the business cycle. And, in recent times, we have taken advantage of numerous opportunities to accelerate our progress.
I'm thrilled to be back. Primarily because I am so enthusiastic about the years ahead for Mosaic and all our stakeholders.
With that, I will turn the call back to Larry to moderate the Q&A session. Operator?
Operator
(Operator Instructions)
Vincent Andrews, Morgan Stanley.
- Analyst
Thank you. Good morning, and welcome back, Jim. It's great to hear.
Could you talk a little bit about the composition of shipments in potash in the third quarter just in terms of where they are going to go geographically? I presume it's a big North American mix. Probably less Brazil, less China, more India, and Southeast Asia? Is that the right way to think about it?
- Interim CEO
Good morning, Vincent. Yes, you are thinking about it the right way. I will let Rick McClellan amplify.
- SVP, Commercial
Yes. I think, Vincent, you have pretty much outlined what we expect to happen. The demand in North America is very strong. And, it's really driven by the fact that after a really good spring application season, the pipeline is completely emptied out of product.
And so, there is going to be a big push to get those tonnes into this marketplace. As well, you are hitting into Brazil planting season so they are going to continue to pull tonnes despite being on a very solid pace. And then, yes, you are right. Mostly going to Southeast Asia and probably not very much into China until we get into the fourth quarter.
Operator
Joel Jackson, BMO Capital Markets.
- Analyst
Hello, thank you. Your well cost went up in the quarter looking where it has only been a couple of years ago. Could you talk about what happened there? And, how you see that playing out -- those costs playing out for the next few quarters? Thanks.
- EVP & CFO
Yes, Joel. Good morning. Rock costs were up in the quarter. It's directly a function of the accounting impacts for the CF acquisition where we had to write up the acquired inventory. And, those costs will go back to a more normal level in the third and fourth quarter of the year.
Operator
Don Carson, Susquehanna Financial.
- Analyst
Yes, thank you. I want to go back to potash demand. Really two parts to it. One, in the domestic market, Larry, you commented how you saw lots of empty bins. I'm wondering how much of this demand is pipeline filling versus pounds in the ground. Maybe Mike Rahm can comment on what he thought consumption increased by most recent fertilizer year.
And, the standard markets seem much looser. I am wondering why Canpotex decided to keep shipping optional tonnes to China at low first-half prices, and why you wouldn't seek a contract at higher prices?
- Interim CEO
Good morning, Don. Thank you for those questions. Again, I will ask Rick to answer coupled with responses from Mike Rahm as well.
- SVP, Commercial
Yes. Good morning, Don. I will start with the domestic market. And frankly, from our perspective, we see that the product that is going to go into North America, we are going to have to point it to the right markets. The markets that are going to use it this fall.
And, we don't look to see much pipeline growth during this period. So, the product that was in storage and was sold went to the market in the spring, and what is going to get shipped in between now and the end of fall -- which by the way probably will have a long tail -- because you're going to get an early start to harvest. That will get used up. We don't see the pipeline fill. Mike, do you want to talk about disappearance maybe?
- VP, Market & Strategic Analysis
Sure. Good morning Don. Just to refresh, we are projecting global shipments of potash at 57.4 million tonnes this year. That's up 3.8 million tonnes from last year. If you look at a price chart of potash, potash prices trended down and bottomed early this year, and we think over the last couple of years, pipelines around the globe have been pulled down to very low levels.
So, of those 57.4 million, we think that most of that is virtually all use. And, another way to think of it, if you look at global grain and oilseed production, we had a huge step-up in 2013. We are going to continue to produce at the very high level, probably more.
And, if you look at 100 million metric ton increase in global grain and oilseed use, that pulls a lot of incremental nutrients out of the ground. So, short answer -- we think most of these shipments around the world and especially in North America are going to the ground.
- Interim CEO
Don, just to reiterate the key message. Demand is strong around the world for both P and K, and inventory levels are very low.
- SVP, Commercial
Don, I think there was another part to your question -- it's Rick -- about the China contract. The agreement with China was on optional tonnage. It was a jointly agreed upon option. Frankly, when we agreed to move forward with that, the market pricing on standard hadn't improved that much. The fact that we now are in a position where we are well sold on standard is allowing those spot markets to move up.
Operator
PJ Juvekar, Citigroup.
- Analyst
Yes, thank you. So, where do you see DAP inventories in China and India today? I think Mike Rahm had talked about low phosphate inventories almost a year ago. I'm wondering, can you compare today's inventory to that point?
And also, discuss phosphate exports from China this year which I believe are tracking much higher than last year. Thank you.
- Interim CEO
Good morning, PJ. Thank you. I will turn again to Rick and Mike, starting with Mike.
- VP, Market & Strategic Analysis
Rick, you had a -- why don't you go ahead first.
- SVP, Commercial
Just last year at this time -- while Mike is getting his numbers together -- I will just talk about that we said that there was a build of in-country inventory. And, it was getting chewed through.
This year, we see the impact of that being is we expect between 4.5 million and 5 million tonnes of imports into India of DAP. There is 1.5 million been brought forward today. We believe between now and November 1, they need arrivals of close to 3 million tonnes of DAP. Minimal amounts of those tonnes have been booked. So, they have -- getting that we're going to be August 1, tomorrow, they have got to get some buying shoes on pretty quickly. Mike?
- VP, Market & Strategic Analysis
Sure. PJ, let me answer the last question first in terms of China's exports. They are tracking higher, and then our projection for their total DAP MAP triple exports this year is a little whisker shy of 6 million tonnes. And, that compares to about 5.3 million tonnes last year. Most of that increase is in the form of DAP.
But, there is a symbiotic relationship with between China and India. So, India's imports of DAP -- as Rick mentioned, we think they will be in that 4.5 million to 5 million tonnes with 3 million tonnes left to ship between now and November.
Just in terms of phosphate pipeline inventories, we think in the case of India, that inventory or pipeline is pretty much dry. And, they are playing a very close game of supplying the phosphate that Indian farmers need.
So, I think it is a very similar story to potash. The pipeline is very low, and in the case of India, the recent regeneration of the monsoon is extremely good news. The last official report from the meteorological group in India was that rainfall was 25% less than normal, and the most recent information we have from our team there is we think the report tomorrow will indicate that rainfall is only 8% or so below normal. So, it started late, but it has been a very, very good -- delivering very good rainfall here recently.
Operator
Jeff Zekauskas, JPMorgan.
- Analyst
Hello, good morning. You have a $500 million cost-cutting program. How much in costs do think you will take out in 2015? And secondly, do you expect global potash demand and global phosphate demand to grow in 2015?
- Interim CEO
Jeff, good morning. Starting with the cost-cutting program. We have described, starting I think since last year, our program to reduce costs at our operating units by some $200 million each coupled with extensive cost reductions in our corporate support functions.
We are well down the path of defining the road to get there and have begun to implement the actions. You have seen some evidence of that already. I think you are starting to see evidence of it in our results. I will ask Joc to give some more color on what we're doing.
- EVP, Operations and COO
Yes, Jeff. So, just to give a little bit of color on our cost-cutting, certainly -- or productivity improvements. Certainly what we have done so far if you look at the evidence of Hersey and Carlsbad -- the shutting down of MLP at Carlsbad. Those take significant costs out of our system to produce the same number of tonnes of potash. So, that is the first step.
We are right-sizing our other operations, and we're getting into a real hard look at what the productivity is. So, if you're asking how we are going in terms of timing, I would say that we are front-end loaded, but we do expect to take the whole five years to get that $400 million.
- Interim CEO
With respect to your second question, Jeff, on P and K volumes in 2015, note that 2014 is a year of record shipments. And then, Mike, why don't you unveil our thoughts about 2015?
- VP, Market & Strategic Analysis
Sure. We have asked our geographies to provide some input in terms of how they see 2015 shaping up. We expect further increases in 2015. Maybe not quite as robust as 2014.
But, in terms of specific ranges, we think 2015 global phosphate shipments will be in that 65.5 million to 67.5 million range, and our point estimate is right in the middle. And, that follows the 1.6 million ton increase this year. So, from point-to-point, we are estimating almost a 1 million ton increase about 1.3%, little bit lower growth rate. But, still growth in the current environment.
The case of potash, the numbers come in for 2015 around 58 million to 60 million tonnes. And frankly, our point estimate is at the high end of that range.
So, we think there will be a pretty decent follow-through to the 7% increase that we have seen in potash shipments this year. That translates into about 3.8 million ton increase in 2014. Probably a 2 million to 2.5 million ton increase in 2015.
Operator
Thank you. Chris Parkinson, Credit Suisse. Your line is open.
- Analyst
Perfect, thank you. You mentioned your goal of growing ADM's fertilizer tonnes in Brazil from about 4 million to 6 million. Can you just remind us of your initiatives in MicroEssentials in the region? And also, your expectations going forward the next couple of years? Thank you.
- Interim CEO
Yes, Chris, just to be sure. The acquisition of the ADM business in Brazil and Paraguay brings with it that incremental 2 million tonnes. So, we are not talking about growing their business, we are talking about adding there 2 million tonnes of volume to our current 4 million tonnes of volume to get to 6 million total. In, again, what is a large and still very fast-growing marketplace.
The MicroEssentials story is a key part of the value of this acquisition. Rick, would you just shed a little bit of light on our thinking there?
- SVP, Commercial
Yes. Thanks, Larry. Chris, we have been talking about the success of MicroEssentials in North America a lot. We have not spent as much time talking about that success in Brazil.
And, frankly, again it is a yield story. It is a yield story on soybeans where we are getting anywhere from 4% to 6% increase in soybean yield. That's the first value that it creates.
The second is you are sending, in a very costly market environment for freight, the same nutrients in less tonnes. And so, there is a value that the farmer sees for that. They can get the product there in a more cost-effective manner, and they run less product through their own equipment.
So, for those two reasons, we have seen pretty consistent growth. And, right now, we are at about 6% of the Brazil market is delivered -- phosphates are delivered as MicroEssentials.
Operator
Mark Connelly, CLSA.
- Analyst
Thank you. I was hoping that Rick would share his perspective on Ma'aden? How the project is progressing? What the biggest issues are? And then, an update on production and ramp up?
- Interim CEO
Yes, Mark. That would actually be Rich Mack, who has been our representative on the Board at Ma'aden, and is one of the architects of the deal. So Rich, would you address that please?
- EVP & CFO
Sure. Thanks, Larry, and Mark, I guess the way I would characterize it is progress on Ma'aden is advancing very well. The stages that we are at right now would be in advanced engineering on virtually all packages that we need to construct this very large $7.5 billion project.
As was noted in the prepared comments, this is a big project finance deal, and we had a very successful project financing of $5 billion close in the last 45 days or so at very favorable pricing. So, that's also another milestone.
In areas up North and by [Ras al-kar] in the Eastern part of Saudi Arabia, there are spades in the ground, and there is infrastructure emerging from the ground and advancing as expected. And so, lots of work to do. Good progress, and as we previously communicated, we expect this 3 million to 3.5 million tonnes to come online in the last quarter of 2016.
Operator
Michael Piken, Cleveland Research.
- Analyst
Hello. Good morning, and welcome back, Jim. Just wanted to circle back here in terms of North America. And, if you could just talk about the logistics -- logistical challenges, and how you are thinking about warehousing versus doing consignment agreements versus your partners versus just making more spot sales? And, how you're managing the various aspects of the business? Thanks.
- Interim CEO
Thank you, Mike. Good morning to you. That is a timely topic. Joc, why don't you take the first stab at it. Rick, you might have something to add.
- EVP, Operations and COO
I'll take the first step, and then hand it over to Rick. Of course, our warehousing strategy includes both our own warehouses and customer warehouses, and Rick can mention some of the customer warehouses.
We look at this as being something that probably will continue as an issue. North American rail logistics is going to be a problem. We are probably looking at increasing our own railcar fleet for that reason. The availability of systems fleet cars is lower than probably it would have been.
And, we have got to expect that there could be another winter ahead of us. As such, we're looking at all of the things we can do to move product in a more measured way through the whole season. And with that, I'll hand it over to Rick to just talk about our -- .
- SVP, Commercial
Yes. Thanks, Joc. Good morning, Mike. I think you were at the Southwest. We talked for a moment. But there, all of the talk was about logistics challenges. Whether it be barges, whether it would be rail or impending changes to trucking. This is something we are going to deal with.
So, separating purchasing from the time of shipment is why we got into having these programs, and they will continue. The one thing you have to remember is with the warehouses empty and product going to the field, there won't be product that will get filled -- warehouses won't will get filled up before this fall for those extra few tonnes that people might expect. Everything that goes between now and the start of the third quarter and into the fourth quarter is going to go to the ground.
Operator
Ben Isaacson, Scotiabank.
- Analyst
Thank you very much. Hello, this is Carl Chen stepping in for Ben. I was wondering if you could please remind us of how we should think about margins and EBITDA on the distribution business in Brazil? And, are you still looking to expand in the country? Or, are you satisfied with your post-ADM acquisition position for now?
- Interim CEO
Carl, good morning. We have made it very clear that we like the Outlook for Brazil. We are pleased with the presence we have there today but are very anxious to build on that. We're doing so, of course, through the ADM acquisition which we hope will close by the end of this year, and we're looking at other expansion -- internal expansion opportunities as well.
This is important largely as a way to ensure we have got access to markets for our production, and that's really what this is all about. It's not to be in distribution for the sake of distribution. And, because we see Brazil as such a large and growing market, we want to make sure that we can funnel product there for many years to come and having control over more distribution is a sure way of doing that.
The distribution business itself is typically a 5% to 6% operating margin with very good returns on capital though I might add. So, all told, we think this is a very good business proposition for us, and we look forward to executing this growth plan in Brazil.
Operator
Andrew Wong, RBC Capital Markets.
- Analyst
Hello, thanks for taking my question. I just want to talk about the phosphate sales volume guidance is sequentially higher, a bit higher. Can you talk about what is driving third-quarter sales? Is it domestic, international? Is it blended volumes? Just trying to understand the mix.
And then, it was mentioned earlier this year that the phosphate segment reporting was subject to a bit of a review. Any updated thoughts on that? Thanks.
- Interim CEO
Andrew, I will ask Rick to address the first question about our sales volume guidance for phosphate in the third quarter, and then Rich Mack can address the segment question that you raise. Rick?
- SVP, Commercial
Yes. Good morning, Andrew. As we think about sales for the third quarter, it is the -- we expect the distribution or the blend sales to be up as part of this. So, that in itself will give the segment some margin compression as we go through it. But, we also are seeing very good volumes for the domestic market and into international marketplaces.
We have focused on the Americas, and right now, we don't have very many tonnes going to China -- or, to India. Where if you think about it, at this time, two years ago, we were shipping a large share of what we were producing. And so, we are going to have higher volumes driven by our expansion and distribution and the addition of CF tonnes. Rich?
- EVP & CFO
Thanks, Rick. Andrew, there are two things I would say on segment reporting. One, I'm just moving into this role, and two, we have the ADM acquisition which is going to significantly increase the size of our international distribution business. I am well aware of the challenges that many of you have had in terms of modeling our current segment composition where we have international distribution and our phosphate upstream business in the same segment. And so, I simply would ask you to stay patient and stay tuned. It's under review.
Operator
Yonah Weisz, HSBC Bank.
- Analyst
Hello there. Good afternoon, and thank you for the call. If I can ask about American phosphate dynamics. From a volume side, OCP has a greater presence this year than in the past.
I also believe China is delivering a significant amount of volume of DAP into North America for the first time in some time. How is the market reacting to this? How are you reacting to this in terms of volume production or place in perspective?
From pricing, last year lower Indian prices did have a palpable influence on global pricing for DAP also in North America. This year, it does not seem to be happening so much. I am wondering how you see that business shape up as well? Thank you.
- Interim CEO
Good morning. Thank you for the questions. I think again, Rick McLellan would be the appropriate person to address those. Rick?
- SVP, Commercial
Yes. Good morning, Yonah. If we think about imports into North America, the North American market requires imports to meet the total demand. There is not the capability for domestic producers to be the sole supplier to the marketplace. So, we have seen products come from OCP, product from Mexico into the marketplace. Those frankly have to come.
Your question about China, there were several Chinese vessels supposed to be heading to the US. To date, nothing has arrived. And, the market continues to be very tight for supply into the third quarter.
As far as -- the second question was on pricing? On what we see? In India versus North America?
I think that what we see happening is the North American price, or the price out of producers ex-China, has continued to strengthen over the last six-week period. In the meantime, the price that Chinese or that Indian buyers are having to pay to get those tonnes out of China has increased dramatically. I think at the start of their programs they had a 450 number that there were able to buy for. The latest they are hearing is between 485 and 490. So, we have seen significant price pull-up in India. And, given the demand picture into the Americas for the next six- to eight-week period, we see the impact of India being minimal.
- Interim CEO
I would just reiterate, Yonah, the supply/demand picture for phosphate in particular -- well, for both nutrients is just very solid through the rest of this year. There is a lot of demand. I hope we have made that very clear. There is strong demand this year. We see demand growth continuing next year.
We find our customers are far more concerned about logistics issues and the challenge of getting product into the market this fall and much less concern about price. So, it is a good time to be in this business.
Operator
Matthew Korn, Barclays
- Analyst
Good morning, everybody, and again, welcome back, Jim. So, for potash, inventories are low. Bins are empty. We have had a steady stream of updates really over the last several months indicating how tight the granular market is. And, it seems that your demand Outlook is clearly improving.
Is it fair to ask in this environment why prices are not moving up even higher? Have you had signals from your customers that you have got elasticity that could kick in if you went to a higher-priced level? Is there anticipation that maybe some of the transportation premium that is embedded in pricing today could decline over second half? Just curious on your thoughts there?
- Interim CEO
Yes thank you. Matthew, good morning. Rick, do want to address that please?
- SVP, Commercial
I think I'll go back to what we've been saying since the start of the year. First, we needed to see demand growth. That demand growth is occurring.
Our expectations are close to 4 million Tonne increase in global potash demand in this year, and prices have moved higher. We expect that the Brazil business on a global basis will get done in the $360 range, and there are chances for opportunities for it to go to $380.
We put a price increase before we shipped -- before we booked tonnes into North America that was up $20. Those are being realized and will be realized in the third quarter. And so, first we need to get the demand underneath us which we are getting. And then, there are chances for prices to go higher.
Operator
Adam Samuelson, Goldman Sachs.
- Analyst
Yes, thanks. Good morning, everyone, and Jim, I'd like to echo the comments. Good to hear you again.
Question for Mike Rahm, taking that demand Outlook that you gave for next year both in potash and phosphate, the expectations internally on industry capacity utilization? And maybe, Mike, if you could give a little more color on the breakdown of the demand growth in potash and the key regions that are driving it? Particularly expected demand growth in North America and Brazil?
- Interim CEO
Adam, good morning. We'll take one more question after this by the way. As you suggest, I will turn this one over to Mike to respond to.
- VP, Market & Strategic Analysis
All right. Good morning, Adam. I'm glad you asked the question. Because people, I think, are questioning demand growth in this commodity price environment.
And, I think one of the things you need to look at is the affordability Index. We publish that each week on our website.
Last week -- and let me just say the affordability index is simply a ratio of ag commodity prices and crop nutrient prices. Last week, that was 0.88, and I think many people are looking back to the 2008 period and saying, my gosh, we are going to be in the same soup here given the drop-off in ag commodity prices.
But, just to contrast today with 2008, if you go back to the peak of that affordability index, that peaked at 1.55 back in the first week of August in 2008. And, at that time, the price of urea, I think, was $780. The price of DAP was $1,078, The price of MOP was $918.
Interestingly, if you look at the price of Ag commodities at that time, the price of corn was $522, a little bit higher than the $362 today. And, the price of soybeans was $12.43, not a heck of a lot different than the $12.21 that we see today. S
o, affordability -- when we got our input from the geographies, our guidance was think in terms of an affordability index similar to where we are at today. So, that is kind of the background in terms of how the forecasts were put together and the guidance.
In terms of where the increases are coming from -- in the case of phosphate, we expect growth in India and a little bit further growth in Brazil with most of the other regions remaining about flat. And, in a few regions, maybe a small decline. And particularly, in North America, if we see corn acres drop down into the 90-million-acre range next year, we could see slightly lower shipments.
In the case of potash, generally we see a pretty positive growth across the board. Again, led by rebounds in India. Also, further growth, we think, in Brazil and China.
As I said before in the case of potash, we are projecting another 2-million-ton increase in shipments, or about a 4% increase. So, hopefully that I think covers the bases in terms of that question about what does 2015 look like at this point.
Operator
Kevin McCarthy, Bank of America Merrill Lynch.
- Analyst
Yes, good morning. Thanks for squeezing me in. Two potash questions if I may.
First, would you discuss your Canpotex allocation in the back half of the year and beyond? Some of your competitors have proved out capacity, so I'm wondering if you think your mix will skew further to North America over the next year or so?
And then, second, maybe a simple question, but I thought I heard you say your potash volumes were committed entirely for the third quarter? And, yet we have a shipment range of 1.8 million tonnes to 2 million tonnes. I was just wondering if you could address some of the variables that would conceivably skew you to the higher end or the lower end there? Thanks.
- Interim CEO
Thank you, Kevin. Good morning. One final question for Rick. Rick?
- SVP, Commercial
Frankly, our Canpotex allocation is going to ebb and flow as our partners have brought on production, or we bring on production. So, we are expecting that we don't see a skew to more North America in the longer-term.
I think as we go -- as we went in, we will come out after all of the expansions are proven. So, that we don't see a long-term difference there.
Frankly, Kevin, good question on why you would have a range if you have everything sold. It's what I asked our own people, and I think frankly it's all about the logistics systems.
Right now, we are assuming that the product that we produce is going to get into the marketplace and that the barge systems, the rail systems, and the truck systems will perform. But, there is a lot of competing commodities moving on those same logistics systems. So, that's the reason for the range.
- Interim CEO
Thank you, Rick. Thanks, Kevin. Thanks all for your patience this morning. We have run a little bit late.
Before we close, I just want to repeat how delighted the team here is to have Jim back with us. Jim is looking fit and energetic. He is newly svelte. He has got a new haircut that remind us all a bit of George Clooney. And, he is here to give you some concluding comments. Jim?
- President & CEO
Thank you very much, Larry. With that, I'm just going to reinforce what the key messages are that we left you in the last hour. First, the global demand for fertilizer is exceptionally strong, and I think you can pick that up just through the enthusiasm and our Outlook for the quarters ahead.
Second, farmers around the world continue to have to produce, and they have a strong incentive to maximize their yields. Even in a period of lower agricultural prices, they can't earn more money by producing less, they need to use fertilizer.
And third, as Rich clearly described, Mosaic continues to put its capital use to grow the Company and to reward our investors. We feel great about our positioning and about Mosaic's future.
Thank you all for joining our call. It's great to be back, and everybody have a great day. Thank you.
Operator
This concludes today's conference call. You may now disconnect.