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Operator
Good afternoon. I'll be your conference operator today. At this time, I would like to welcome everyone to the Mohawk Industries first-quarter earnings conference call. All lines have been placed on mute to prevent any background noise. After the speakers' remarks there'll be a question-and-answer period. (Operator Instructions). As a reminder, ladies and gentlemen, this conference is being recorded today, April 30, 2010. Thank you. I would like to now introduce Mr. Lorberbaum. You may begin your conference.
- Chairman & CEO
Thank you. Welcome to our first quarter conference call for Mohawk Industries. With me on the call is Frank Boykin, our CFO, who will review or Safe Harbor statement and later the financial results.
- CFO
I would like to remind everyone that our press release and statements we make on this call may include forward-looking statements as defined in the Private Securities Litigation Reform Act of 1995, which is subject to various risks and uncertainties, including but not limited to those set forth in our press release and our periodic filings with the Securities and Exchange Commission. This call may include discussion of non-GAAP numbers. You can refer to our press release at the investor information section of our website for a reconciliation of any non-GAAP to GAAP amounts. Jeff?
- Chairman & CEO
Our first quarter earnings per share were $0.30, which exceeded our expectations. Earnings per share were $0.35, excluding restructuring charges of $4 million from activities we initiated in 2009. Our earnings were higher than expected, as the economic cycle has bottomed and we had more favorable cost reductions in foreign exchange. First quarter sales were $1.3 billion, which was 2% increase from 2009 adjusted sales, or 1% increase with a constant exchange rate. As discussed, in the quarter we have four more shipping days or about a 6% impact. Our cash position and liquidity remains strong with over $450 million in cash and a capital structure that supports our business. Our net debt to total capital ratio was 28% and net debt to adjusted EBITDA ratio was 2.2 times.
More signs are pointing towards an economic recovery, with consumer spending, housing, and GDP all rising. Existing single-family home sales increase compared to the prior year for ten consecutive months, which will benefit our residential remodeling business. Residential vacancy rates have peaked, home prices have stabilized and housing starts continue to improve. In addition, the forecasted US population growth indicates long-term housing demand will continue to increase. Our first-quarter sales were flat compared to the fourth quarter due to an improving residential business. Additionally, the product mix appears to have stabilized from the fourth quarter throughout our business. Our European business is starting to show improvement following the economy. The commercial end markets continue under pressure and we're expected to remain -- and they are expected to remain difficult throughout the year. Continued economic growth is forecasted and should benefit our business in the second half of this year.
Frank, could you give the financial report?
- CFO
Thank you, Jeff. Good morning, everyone. Net sales of $1.347 billion grew 2% over last year's adjusted sales, or 1% on a constant exchange rate basis. As we discussed last quarter, we had four additional days in 2010 positively impacting our sales by about 6%. Residential continues to show improvement with commercial still declining. Our gross profit was 25.6% after excluding $4 million of restructuring charges we incurred during the quarter. We improved over 2009 due to higher plant utilization. We were also impacted favorably by lower costs and the impact of last year's restructuring activities. SG&A of $287 million was 21.3% of sales. It was down $13 million, or 5% over last year. Restructuring and cost-cutting benefits favorably impacted our SG&A this quarter. Restructuring charges of $4 million included $3 million in Mohawk segment and $1 million in the Unilin segment. These were both representing restructuring activities that began last year.
Our operating income, excluding charges, was $58 million, or 4.3% of sales. That compares to last years 3.2% of sales. Our margin improved with lower costs this year. Interest expense of $34 million was higher this year, primarily due to the new bank facility we put in place in the second half of last year. In the second quarter of this year, we completed a tender purchase of $200 million of our outstanding bonds. We paid a premium in the second quarter of $7 million to buy those bonds back. We should have interest savings of about $3 million each quarter starting in the second quarter of this year, with a pretax total savings net of the premium of about $2 million.
Our other income this year in the first quarter was favorable due to about $4 million of favorable foreign exchange. Our income tax rate for the quarter, excluding charges, was 13%. We estimate that the rate for the rest of the year will be in the low to mid-teens. In addition, during the second quarter of this year, as we had discussed earlier, we received a tax refund of $55 million, which was net of payments that we had made for some other issues -- tax issues. Our earnings per share, excluding charges, was $0.35 a share for the quarter.
If we move to the segments, the Mohawk segment sales were $717 million, or about 2% better than last year. The residential business was impacted favorably as the industry improved and our growing polyester and SmartStrand Sorona business also favorably impacted the quarter. Operating income, excluding charges, was $20 million, or 2.7% of sales, up from last year's 1%. We were favorably impacted by lower cost and improved sales, however, higher raw materials were a headwind for us during the quarter. In The the Dal-Tile segment sales were $341 million, or down about 5% from last year. They have a higher concentration of commercial business, which unfavorably impacted for the quarter. However, their Mexican business continued strong performance as a bright spot for the quarter. Operating income, excluding charges, was $15 million, or 4.5% of sales. Volume and mix decline both impacted operating income for the quarter.
In the Unilin segment sales were $306 million, up about 14%. However, if you look at it on a constant exchange rate basis sales would have been up 9%. Both the US and the European businesses, we believe, are at the bottom of the cycle and Europe is showing some improvement. Our operating income, excluding charges, was $27 million, or 9% of sales, compared to 7% of sales last year. We were favorably impacted by FX by $1 million in the quarter. In addition, better volume and lower costs also helped our margins. In corporate, the operating loss of $5 million and we estimate a full-year loss of $20 million to $25 million, which is in line with the prior year.
If we jump to the balance sheet, we ended the quarter with cash of $452 million. That's down about $80 million from December. This is primarily due to an increase of receivables, which are up as our business as improved throughout the quarter. Receivables ended the quarter at $788 million, which represents 46 days, which is also an improvement over last year's 47 days. Inventories ended the quarter at $933 million, which represents turns of four times, which is an improvement over last year's 3.8 turns. The inventories increased from the end of last year by $40 million; however, about 75% of that increase is represented by raw material inflation. Fixed assets of $1.7 billion included capital expenditures this quarter of $23 million and depreciation and amortization of $77 million.
We have increased our full-year capital expenditure guidance to $180 million, which includes additional extrusion capacity that we'll be putting in. Our depreciation and amortization estimate for the year is about $300 million. Our long-term debt ended the quarter at $1.855 billion, our net debt at $1.403 billion and our net to EBITDA ratio at 2.2 times. During the quarter we settled a lawsuit alleging wage suppression for an immaterial amount to Mohawk and it had no impact on the results in this quarter, it was reported in previous periods.
Jeff?
- Chairman & CEO
Thank you. During the first quarter we've introduced innovative new products, enhanced manufacturing distribution processes, reduced the cost structure further and improved quality throughout the business. We continue to invest in product innovation by introducing new products, including carpets from our proprietary SmartStrand fiber and Reveal Imaging in ceramic to provide new designs and performance features for today's consumers. We're implementing new systems in our distribution, customer and salesforce management to improve our service and our efficiency of the organization. The G&A manufacturing distribution infrastructure reductions initiated last year will enhance the cost structure and profitability of our business as demand increases. Our restructuring and cost-cutting efforts are positively impacting results in the first quarter. We purchased $200 million of our bonds in April that will save cash, as well as improve earnings this year. We will delever our balance sheet further as we generate cash this year and prepare to retire our 2011 bond. Both rating agencies upgraded their outlook of Mohawk to stable in recognition of our strong cash flow and the improving economy.
Our Mohawk segment sales were up 2% compared to adjusted sales last year. The industry's lagging the overall economy has compressed housing prices reduced consumer remodeling. We're leading the industry and satisfying the customer's desires for softer fibers utilizing soft fusion nylon, extra-soft polyester and proprietary SmartStrand fibers. Consumer tests show our SmartStrand Sorona carpets are the softest products available in the marketplace and are favored by our consumers. Mohawk Etchware, part of our bio-based SmartStrand carpet collection was recently voted the number one carpet choice by retailers in 2010. Our new product collections are reaching the retailer's floors earlier this year and should enhance our position.
Changes in the markets for fiber and carpet continue to evolve as polyester has increased in value relative to alternative fibers and our SmartStrand Triexta expands due to enhanced softness and performance features. Due to these market changes we'll be investing in additional extrusion capacity to meet the changing demand for filament fiber. This capacity will be available early next year. Restructurings initiated in 2009 in both carpet and backing plants are substantially complete, generating cost savings in the business. We've increased the amount of recycled raw material being used in our carpets which provides a sustainability benefit to the consumer. Innovative process changes have reduced our conversion costs and improved product quality. The 4% to 6% carpet price increase announced in December will be fully implemented in the second quarter. All of our raw materials have increased further than anticipated in the first quarter, with commodity and transportation costs continuing to rise. Consistent with past changes and costs, we've recently announced an additional carpet price increase of 5% to 7% to recover the change in material costs.
Our Dal-Tile sales were down 5% in the quarter due to the impact of new home construction and a commercial market in the ceramic business. Our market share remains strong and is five times larger than our nearest competitor. In this difficult environment our product innovation, superior marketing and strong distribution have enhanced our market position. Our Reveal Imaging technology creates random patterns only seen in nature. Using this technology our new San Miche product offers the industry's most realistic stone visuals and was also voted best ceramic tile by retailers this year. The test on our new clip technology for ceramic, which does not require grout, is being easily installed by consumers without any problems. We've continued to develop the process to improve the productivity and efficiency. We've updated our stone tile offering with additional products at lower price points to satisfy today's value-conscious consumer. To improve placement and sales of our new product introductions, we've recently completed local shows and we casts to train over 500 distributer representatives.
In the first quarter, the Mexican ceramic industry turned positive, growing 3%, and we continue to outpace the industry, improving our market share. The broadening of our product offering and customer base should enable us to continue growing our share of the Mexican market this year. Dal-Tile Mexico was awarded the Social Accountability Award for ethics, environmental stewardship and community involvement by the Mexican Center for Philanthropy, which is sponsored by the government. Process improvements in tile manufacturing has resulted in increased productivity and quality. New investments have increased capacity and reduced costs in color mixing, glaze and trim production. New distribution systems are lowering our costs with improved productivity, more direct shipments, higher utilization rates and more economical modes.
The Unilin sales improved 14%, as reported, or 9% on a constant exchange rate. Our operating margin for the quarter was 9% and the EBITDA margin was 21%. Our European business in the period performed better than the fourth quarter even with more severe weather affecting the business and difficulty in some local economies. We saw improvements in the Western European market, as well as Russia. In the US business conditions appear to have bottomed and our customers are more optimistic about the future. 85 market shows were completed across Europe, showcasing our laminate and wood products with positive results. In Europe, sales of our two-meter laminate planks are continuing to grow as a premium alternative in the market. New products using our GenuEdge technology. are the most natural wood looks ever introduced in a laminate flooring category. We're testing new printing technology for high-end laminate products that does not use printed paper layers like most products today.
A new wood flooring technology to produce elegant distressed wood surfaces is being utilized for our new introductions. Demand for our board products continues to improve and is increasing capacity utilization of our plants. We've implemented price increases on boards during the first quarter but raw materials have escalated faster than our prices. We continue to raise board prices further in the second quarter, which should improve our margins in the future. Our roofing elements are still negative due to the more severe weather and low new construction in our European markets. In the US the hardwood price increase of 3% to 4% has been implemented to offset the costs of rising lumber. The residential category'es expected to improve as we proceed through the year while the commercial business is expected to remain difficult. This year, we've already increased prices of carpet, wood flooring, boards and vinyl. We're presently implementing second price increases on both carpet and board products to offset material inflation but the lag will negatively impact the second quarter. The future period should improve as we come out of our seasonally slower first quarter. Our second quarter guidance for earnings is $0.60 to $0.68 per share, which excludes the cost of purchasing bond.
In summary, Mohawk delivered a solid performance in the quarter, with continued low volume impacting our results. The infrastructure improvements, cost reductions and product innovations we've implemented will benefit us as we move through the year. We're well positioned to take advantage of the economic recovery, which is just beginning. Our balance sheet remains strong and our capital structure has ample liquidity to allow financial flexibility. We're committed to deliver sustainable growth and increase the value of our Company over the long term.
With that, we'll be glad to take questions.
Operator
(Operator Instructions). Your first question comes from the line of Sam Darkatsh from Raymond James. Your line is open.
- Analyst
Morning, Jeff, Frank, how are you?
- Chairman & CEO
Good, how are you, Sam?
- Analyst
I'm doing fine. Talk about a couple of things. First off, commercial versus residential price increases, are they roughly the same level, are the timing of them different? You have different end market dynamics in terms of demand happening there, what are your thoughts there, Jeff?
- Chairman & CEO
There are commercial increases going on. The commercial increases get implemented slightly different. With a specified marketplace it's on a job-by-job basis and you typically don't see the increases. We don't put out the increases as Mohawk, in the same way we do the other as each job as done it, but we believe that the price increases will be in similar ranges maybe a little less than the residential ones in general.
- Analyst
Frank, could you help quantify the restructuring savings in the quarter, the benefit of the year-on-year restructuring savings?
- CFO
Sam, what we've said is we incurred $60 million of costs and write offs last year and that we thought we'd get about a year-and-a-half payback on those. And we got a portion of that last year and then the rest of it is falling into this year throughout the year. So it'll be about $30 million for the full year this year.
- Analyst
$30 million of savings for the full year?
- CFO
Correct.
- Analyst
Okay. And then Q1, does that ramp as the year progresses or is that pretty steady all throughout -- ?
- CFO
No, I think it'll ramp up as the year progresses.
- Analyst
Any sense of the benefit on -- from FIFO inventory accounting usage versus LIFO or average costs?
- CFO
No, we don't really keep up with LIFO anymore since we're not on it.
- Analyst
Okay and then I guess the last question. At retail there's a lot of favorable benefits from some creative promotions at retail, such as whole house installations and the such, what do you think the promotional environment or calendar might look like after the May price increases go through and how price sensitive do you believe the consumer is right now, Jeff?
- Chairman & CEO
All of our retailers are pushing value propositions, which has reduced the mix of the products in all of the different categories. With the volume where it was, everyone has been hesitant to promote anything other than price, so when they come in the store there is a heavy direction towards lower-value products. Typically, as you go through these recoveries, what happens is the consumers really don't want the lowest value thing they can get, they really have the desire for the best quality in products they can afford and so as you change in the piece those things typically improve and the mix typically improves as we go through the recovery.
- Analyst
Thanks much.
Operator
Your next question comes from the line of Eric Bosshard from Cleveland Research. Your line is open.
- Analyst
Morning.
- Chairman & CEO
Good morning.
- Analyst
Two questions for you. You indicated that the quarter was better than expected, and I'm just wondering if you can narrow that in a little bit to say, was that on the revenue or margin line and in what area?
- CFO
Well, I think it was spread across all of the areas, Eric. The easiest ones start off with, FX, was more favorable than we had anticipated and it probably $0.05 or so value. And then the rest of the benefit -- or the improvement's going be spread between slightly better sales and better margins and lower costs.
- Analyst
On the sales line as we work through your -- it seems like the commentary is that residential is where the improvement is. Am I hearing you right to suggest that sales in residential will show up mostly in the Mohawk segment that we should start to see some sales growth in 2Q. Can you give us a little sense of is that the right direction and the right timing?
- Chairman & CEO
We don't have any magic crystal balls about the future. We have about a two-week backlog in the residential business because we ship the stuff so quickly so anything we give you is just pulled out of the air. We believe that it's going to continue improving. In the piece we've embedded in our estimates an improvement. We have the timing of those improvements. We can't estimate them much better than you can. We believe that by the second half we'll see significant improvement in the residential remodeling business. You have the new construction business that we can see that starts picking up. Since our products are almost the last thing that go in we won't feel it until the end of the third quarter or the fourth quarter as the homes will come almost complete so most of the benefit will see the latter part of the year in new home construction. Our present estimates are that the commercial business will stay difficult through this year. We're anticipating a bottom out and next year they'll turn positive, but the exact timing in a month-to-month piece, we're just guessing same as you.
- Analyst
Within -- which we can't see -- but within the quarter and within the short backlog you have, is the replacement business showing progress?
- Chairman & CEO
It has shown some improvement. That's obfuscated in the way we see because given these price increases we've done, people try to beat the price increases and makes it difficult to read exactly what's happening in the demand level on the street.
- Analyst
And then lastly, in terms of what's happened with input costs in this second round of pricing, you seem to suggest that 2Q, the timing would not be perfectly matched. By the time we get to 3Q, will you have matched up price and costs allowing for more favorable margin performance?
- Chairman & CEO
We should have the second increase. Some of it probably won't be completely implemented until some par -- the start of the third quarter so it'll be somewhere in that neighborhood.
- Analyst
Thank you.
Operator
Your next question comes from the line of David MacGregor from Longbow Research. Your line is open.
- Analyst
Yes, good morning, everyone.
- Chairman & CEO
Good morning.
- CFO
Good morning, David.
- Analyst
Just to follow up on Eric's question, what's the expected negative impact to 2Q from the raw materials?
- CFO
We haven't quantified that to we'll talk about it on the call here but it's going be a drag on the quarter a little bit until we get the price increase implemented.
- Analyst
Okay. How much are raw materials up year over year for you right now? You talked in your inventory about $30 million of inflation in the inventory, I'm wondering how it impacts on a year-over-year basis in the first quarter?
- Chairman & CEO
We announced a 4% to 7% price increase in the category. Typically we have much more of it in the lower end of the business and then typically we don't get all of it. We need about a 3% to 4% price increase to cover it on average and we get through. And what we said by the amount of the increase we have in the second one, the second one is a little bit higher than the first one we need in the second one.
- Analyst
Okay. All right. I'm just wondering with these price increases if you're trying to get in front of anticipated raw material costs inflation or just trying to keep up with what your suppliers are putting in front of you?
- Chairman & CEO
We make estimates of what we think they're going to be. Most of the raw materials are the large pieces we have fluctuate month to month, so we're anticipating them out in the future. Given the volatility of commodities and oil prices I can tell you there are estimate in December when we put 'em together that weren't too good. Our basis today is we've believed we've anticipated where they're going to be. Our assumptions are that we think they're going to level out and hopefully we won't need any more but we'll have to see what happens.
- Analyst
Just with respect to mix, there'd be some discussion with an earlier question about mix, what the impact year over year on revenues and margins from the weaker mix?
- CFO
Let's see. We don't really break out mix separate from price because it's difficult to do that, but it's probably in the low to mid single-digit area.
- Analyst
For price and mix together or just mix?
- CFO
Yes, it's price and mix together.
- Analyst
Okay, and then last question. Just on Unilin 9% year-over-year growth looks pretty good. I know you've got a lot on that segment. can you just update us on what percentage Unilin is actually laminate flooring?
- Chairman & CEO
About two-thirds of the business is what we call the laminate flooring industry, the category, which would include the board business that supports that. We also includes the licensing pieces and everything else that has to do with that and the rest of the business is made up of a roofing business and another board business. The board business has started improving. As the volume has gone up the capacity utilization to the plants have gone up significantly in the first quarter. The problem we're having is they're all wood-based materials, as well as the chemicals that go into glue and we're lagging in the pricing on those.
We put through a price increase in the first quarter, and we've announced a second one for the second quarter so we hope by the third quarter we'll have the pricing aligned with the costs with it. The roofing structure bu -- it's a roofing structure business where we make custom-made roofing structures. It suffered during the first quarter due to the lower construction going on, lower -- as well as the weather has impacted -- the more severe weather's impacted it so it was negative in the period. It should improve as we go forward.
- Analyst
Okay, last question. Just nylon versus polyester mix within carpet, can you give us a rough sense of where that is today?
- Chairman & CEO
I don't have the percent in front of me. What's happening is that the polyester prices have increased less than the nylon prices or the Polypropylene prices. As the --
- Analyst
Right.
- Chairman & CEO
-- commodities that support each of change what's happening is the industry is moving the mix from the other categories of polyester. We are investing more and putting those in place. And then we also have Triexta, which is a new raw material in it that we're the only ones marketing today and it's giving us a differentiation in features, as well as product types, and the combination of those are moving the industry significantly away from those and that's causing us to invest more money to be able to move with the mix that the consumer prefers, as we speak. If you want to get -- call Frank back later we can get you closer on the industry mix and what's going on, on the percentages.
- CFO
Yes, just give me a call, David, and I can give you more specific numbers.
Operator
Your next question comes from the line of Laura Champine of Cohen and company. Your line is open.
- Analyst
Frank, I'm wondering if you've the unit by segment in front of you this morning?
- CFO
Maybe, Laura, if you want to call me back. I've got 'em, but rather than take up time here, if you call me back I can go through those with you. That might be the easiest way here.
- Analyst
Okay. And then driving -- the laminate segment shows stronger growth in profits than what we were looking for, do you think that you're taking share in Europe because that's what it looks like from our perspective, and if so, what's driving gains?
- Chairman & CEO
I think that -- our laminate business in Europe is positioned differently than the average market. In Europe, what's happened is that we're positioned mostly in the mid to high range. We have started taking business and we've been talking about it the last quarter or two of expanding our channels and going into the lower end of the marketplace and we're doing things to do that. Our goal is not to become the commodity supplier of the marketplace, though, because we spend a lot of effort in creating innovation in the marketplace. Those things have positively impacted our margin versus the mix of the industry as a whole. On the other hand, last year when consumers were moving to more price things we were suffering a little bit for that strategy in the mix of the products because the low end was doing a little better than the high end. I think that we're performing well versus the marketplace.
- CFO
The other thing that point out there, too, Laura, on the Unilin results is they were 9% up top line year over year on a constant exchange rate basis but you adjusted to constant day space it's just 2% to 3% up.
- Analyst
Got it. Thank you.
Operator
Your next question comes from the line of Dennis McGill from Zelman & Associates. Your line is open.
- Analyst
Good morning, guys, thank you. Just the first question on pricing. The comments about the first increase in the Mohawk segment being fully implemented by the second quarter, that doesn't imply that you actually got the full amount, right? It goes back to your comments of you're getting a portion of that?
- Chairman & CEO
When you say the full amount, there's a mix that goes into it so we announced the price increase of X and typically there's more of it at the lower end than the higher end because of the mix of the industry and the prices and then we do lose some of it as we go through in different places as we adapt to market conditions.
- Analyst
So when you say fully implemented the rate there is you will have gotten what you expect to get by the second quarter?
- Chairman & CEO
Actually somewhere in the middle of it we'll have implemented all that will be gotten.
- Analyst
Okay, fair enough. On the Dal-Tile side, realizing margins are being impacted by volumes there, aside from the volume impact can you help us think about margins through the end of the year as to whether you could see some improvement there based on some of the initiatives you have in place absent a recovery in volume?
- Chairman & CEO
They -- first off, remember the first quarter seasonally is the slowest so just the fact you're going into seasonally better quarters than the last three. you'll see some improvement from that in the third quarter.
- CFO
In the third quarter typically they have the vacation period.
- Chairman & CEO
No, he's talking Dal-Tile, sorry. You talking Dal-Tile or Unilin?
- Analyst
Dal-Tile, please.
- Chairman & CEO
Yes, Dal-Tile.
- CFO
The Dal-Tile we should -- we have the normal seasonal up-tick that we're going to have. The thing that's different in Dal-Tile is, Dal-Tile -- as we went into the recession it lagged coming in. The lag was caused because we have a higher commercial business. And with that, as we come out of of it, that higher commercial business is going cause it to probably trail a little bit on the other end. So we're expecting it to trail a little bit because we have about almost 40% of the businesses in commercial.
- Analyst
I appreciate the tighter non-res and the sequential improvements, I guess what I'm thinking about is year over year and maybe if we look at annually as opposed to by a quarter, based on the initiatives you guys have put in place and some of the cost takeouts, could you see margins actually up in that business year over year even without an improvement in revenue or volume?
- CFO
I don't think you're going see margins year over year in Dal-Tile. I don't think -- taken sequentially you'll see improvement in margins.
- Analyst
Okay, that's helpful. Then I guess just lastly, within the 2Q guidance of $0.60 to $0.68 can you just talk about what the assumption is for revenue there roughly? As far as growth rate?
- CFO
We generally don't give out that. We just guide to the earnings per share and like we had said before, it's a real challenge we have is coming up with an outlook beyond a month or two because we just don't have a lot of visibility, So we just limit our guidance to the earnings per share.
- Analyst
Okay. All right, thanks a lot, guys.
Operator
Your next question comes from the line of John Baugh of Stifel Nicolaus. Your line is open.
- Analyst
Good morning, congratulations. Quickly what percentage now of Mohawk's division is soft surface versus hard surface, roughly?
- Chairman & CEO
I don't have that. The great majority of it is in soft surface. There is a hard surface business that has not -- had a bigger impacted because the hard surfaces tend to have a more larger portion of the new home construction business in them, and maybe if you call Frank back we'll get you a better view of the percentage.
- Analyst
Could you comment, Jeff, on how you performed? We have a feel for industry data in carpet and rug in the quarter and bifurcate your comments between commercial and residential?
- Chairman & CEO
I think in general, we performed in line with the industry. I think that the residential business might have been slightly better and the commercial might have been slightly worse but they're close in total when you adjust for all of the days and different category in the pieces.
- Analyst
And then how many pounds of polyester were you extruding coming into the year? With all of the capacity you're going add roughly how much coming out or some sense of how much of a commitment you're making to that?
- Chairman & CEO
All the extrusion equipment we're buying and all that we've bought in the last X years is flexible to do either or so that it's not a one-way street to commitment. Where the industry's having problems with extrusion is in the 1990s when Polypropylene was so great a large portion of the capacity that was put in for Polypropylene didn't have the capabilities of making the other fibers and so the industry's having to realign and put capacity in to make white yarns of nylon polyester or either one. And then we have the additional piece of the Triexta fiber, which is a growing piece of our high-end residential business and it's becoming core port of that high-end business.
- Analyst
So do you have a feel, Jeff, for how many pounds of polyester/nylon extrusion -- or just a percentage increase of your existing polyester --?
- Chairman & CEO
Why don't you give Frank a call, we'll give back some numbers on the fiber mix and we'll be glad to give it to you.
- Analyst
Is there anything you need to do with any nylon staple capacity?
- Chairman & CEO
We've shut down the majority of it because there's very little left. We have -- most of what's left is now being used polyester staple and it has a longer -- a different value proposition than the nylon did and so we believe it'll still have value on going out. It will be under pressure by the others. We are using more of the capacity to actually use the resins to put in filament polyester that we're using from bottles and we'll continue growing that as we go forward.
- CFO
John, just to follow up on your question on hard surface in the Mohawk segment, remember we have rugs, broadloom carpet, commercial and residential and hard surface and hard surface is in the kind of 10% range of the building.
- Analyst
Thank you very much.
Operator
Your next question comes from the line of David Goldberg from UBS. Your line is open.
- Analyst
Thanks, good morning, guys.
- Chairman & CEO
Good morning.
- Analyst
Question -- first question has to do with how you're thinking about -- I know Jeff made comments about -- maybe they were (inaudible), don't remember. But (inaudible) 2011 debt is coming due, how you're thinking about debt retirement versus potentially refinancing in this market and the kind of cash usage, cash needs you're going need going forward and why that makes sense?
- CFO
We think that we'll be able to generate enough cash to pay for the 2011 -- if we --
- Chairman & CEO
Yes, we'll be able to -- between cash and using our bank facility we think we can generate enough cash and have enough availability on that to take care of the remainder -- remaining $300 million on the 2011s.
- Analyst
I guess the question is, as you look forward at the other maturities and other possible decisions around your capital structure, how are you thinking about that? Is it kind of a as they come take care of it kind of question or are you potentially thinking about --?
- Chairman & CEO
We continue to look over the different options. Basically today, we're not using any short-term debt so the capital structure we do need more short-term debt in it. On the other hand, what's happening we'd like to push up the short-term debt as a proportion of the total. On the other hand, the money available day is at reasonable rates and readily available and we continue to re-evaluate, periodically. Do we want to change the structure and do it. We don't need -- we won't need any money until next year to pay off the other debt unless we do some significant investments we don't have on the sheet today and we continue reanalyzing both those things as those conditions change.
- CFO
It's an ongoing process. We're continuing to look at all of the different alternatives.
- Analyst
Is the presumption then that the working capital need has moved through the year if you get this facility aren't going to be that significant?
- Chairman & CEO
We believe that we can handle them within the financial structures we have unless we make a significant change in either an investment in acquisitions or starting up something that's not on the plan to date.
- CFO
We think we've got alternatives available on this market to face -- to address any kind of issue that come along.
- Analyst
Okay, great. Thanks, guys, great quarter.
- CFO
Thank you.
Operator
Your next question comes from the line of Dan Oppenheim from Credit Suisse. Your line is open.
- Analyst
Thanks very much. Was wondering if you can talk a little bit about the potential for the pushing through further price increases. Does your expectation of the trade-up or the reversal of the trade-down that we've seen for more commoditized areas help -- sort of aid your thoughts of being able to push prices as we move through the recovery?
- CFO
Are you looking at additional price increases?
- Analyst
Well, just thinking about it just as we saw the trade-down and some more commoditize of price -- or areas where there's some price pressure so you should reverse that, does that help your ability to push pricing?
- Chairman & CEO
I think that as we trade up when's going happen is the product mix we make more money on some of the higher-end stuff than we do on the real commoditized lower end of the mix changes that will help our margins. At the moment, I'm not -- I don't have any plans this year to put through any other price increases knowing what I know today. If the raw materials go up more than we anticipate in the next three to four months we may have to change our direction, but we believe that's where we are today with what we know today.
- Analyst
Great, thanks, and then the second question relating just to the balance sheets or use of cash, you talked about increase in the CapEx for the year. What do you think about potential for any smaller acquisitions, either internationally or smaller product lines? Is there any thought to that or would you need to see more in the way of recovery before taking that on now?
- Chairman & CEO
We continue to look at various pieces. The big CapEx pieces that we have on the books now are the filament fiber investment. We have looking at a potential of adding more ceramic capacity, maybe in Mexico. We're looking at and in the process of a laminate flooring plant in Russia that we're in the midst of looking at and we're reviewing several other opportunities as we speak.
- Analyst
Okay. Thanks very much.
Operator
Your next question comes from the line of Stephen East from Ticonderoga Securities. Your line is open.
- Analyst
Thank you. Good morning, guys. If I could just look at some demand issues on the commercial side in Europe -- starting with Europe. It's been pretty good for you, I guess I'm worried about everything that's going on there. You talked about your visibility, for example, in Mohawk soft flooring is only a couple weeks. What type of visibility do you have in the European business?
- Chairman & CEO
It's not significantly different. In the roofing business it's further out because the stuff is custom made. In the board businesses, typically we have agreements that could be anywhere from one month to a quarter out, but the general agreement it can change. The flooring business is not much different than it is here.
- Analyst
Okay. And then on the commercial side, I know that's still tough. In you break apart the different sectors within the commercial, can you just give a little color on what you all see in those markets?
- Chairman & CEO
I think that they're all under pressure. We see that they are all going be suffering this year unless something changes which is could that we don't see where they are. I think in the carpet piece more you see the trends are continuing to more modular carpet so the modular carpet's doing better and the categories as people use more of it and different pieces.
- Analyst
You don't see like hospitality or the healthcare sectors of the business improving?
- Chairman & CEO
We haven't seen it yet to the say that we can see it changing. People are still being very conservative with their investments, there has been no new construction started in the last year-and-a-half to two years. Most of what was out there is finished so there's very moderately -- moderate done. Debt's still difficult to come by to start new projects. You have to put up more money for it. So those things are starting to change, but when the new part starts a year-and-a-half out before you see it, so the new construction part's not going to help us in the short term.
So it's really all dependent on the remodeling side of both the specified and non-specified businesses that come in and the hospitality business can turn. You can't rent out rooms for $300, $400 a room and have dilapidated rooms, so as people see this business improving those things can change rapidly. I'm sure there're projects on the book that we have with. We have many that have been postponed. so the question's what's the timing of those and when they're going to be turned loose. We can't predict them.
- Analyst
Okay, and just one last question sort of along the lines of the raw materials. Over the years you've gone vertical in some of your processes, you've avoided going vertical in other parts, with everything that's going on do you re-evaluate your thought processes on those?
- Chairman & CEO
Most of the businesses were fairly vertical in most of the pieces. I think that we made a choice not to go back into nylon resin at one point given a change in the mix to polyester. That looks like a reasonable decision. The polyester and Polypropylene resin, the nylon indus -- the carpet industry uses very limited portions relative to the total uses in the marketplace. So the the scale you need to participate in those we don't have enough to participate in and they're very commoditized in the expenditures so we think we're well positioned to do that. We just have to make sure that we have enough conversion capacity to support our business, which we think we're putting in play.
- Analyst
Okay, Thank you.
Operator
Your next question comes from the line of Joshua Pollard from Goldman Sachs. Your line is open.
- Analyst
Good morning, thanks. Last quarter you talked about moving into the DIY segment in laminate, did that help your business? And if it did could you talk about the impact to sales and what the impact to margins may have been?
- CFO
I don't have the impact but we have put some programs in both the US and into Europe into various home centers. We have different strategies for each market and each customer type within the marketplaces. We are trying to expand from where we typically focus more on the retail trade to focus across the business. We think we bring to the marketplace innovation and differentiation of product and different performance features that add value to the customer's in each channel. The European market is a country-by-country strategy, an account-by-account strategy. In the US it's broader, there's fewer options and we have a program that's in Lowe's today that we didn't have a year ago and we're working with other ones to develop programs with them.
- Analyst
On an overall basis, is that a benefit to mix or a detriment? And my other question, there's been a lot of conversation around commercial. From a, call it, second derivative standpoint, are you seeing commercial declines getting worse, staying stable or are you seeing them ease up and can you mix that with your comments on mix stabilizing across the business? Thank you.
- CFO
On the home centers --
- Chairman & CEO
The first question's the home centers. The home centers in general sell a lower product mix than the marketplace in general. The do-it-yourself part of their businesses tend to be at the lower end of the marketplace so products going into there have a lower mix and value proposition and would have lower margins relative to the market in total because they have a less participation in the higher end of it. And then the second part of the question was commercial trends. Again, the commercial trends are that we're seeing the commercial business still under pressure. The remodeling pieces will react first, and those will be on projects that are in place and the large ones that have been postponed and we really can't tell when it's going to turn or not. There are some positive signs out there, but not enough to say there's a new direction. We're still predicting the whole year to be down.
- Analyst
Understood. If I could sneak one last line in. Your capacity utilization across your three business lines if you have it?
- Chairman & CEO
In general, we're running 75% to 80% of the general piece with all of the businesses have a lot of different parts and pieces to them and some could be running in the 90% and others in the 60s.
Operator
Your final question comes from the line of Keith Hughes from SunTrust. Your line is open.
- Analyst
Thank you. Just a final question on the tone of business, particularly in the residential segment. Did it swing up as we went through margin and how's it been in April?
- Chairman & CEO
We are seeing some improvement that we perceive but it's really difficult to read given the price changes that are going on that we see in the pieces, but we are seeing improvement. The customers are more optimistic and we are anticipating improvement as we go through the year. We really think that in all of the historical cycles the remodeling business has really jumped. It has been a leading edge of the economy. Given the decrease in the housing prices we think that people are postponing some of the remodeling, but we think that there's a huge opportunity that's going come through. We just can't identify the timing of it.
- Analyst
And in Europe, has there been any change in demand as the quarter along with controversy going on over there?
- Chairman & CEO
We haven't been able to connect the two together. We see improvement in general and we haven't been able to connect the Greek economic problem to what we're seeing today.
- Analyst
All right, thank you.
Operator
You have one more question from the line of Arnold Brief from Goldsmith & Harris. Your line is open.
- Analyst
Granted the economy's improving but given the level of activity and how far down it still is it seems to me that this whole industry from the supplier end of it right through the carpet manufacturing is exhibiting an extraordinary level of pricing power. Could you discuss some of the reasons for that and to what extent if oil prices come down do you think your prices would hold?
- Chairman & CEO
You have to understand that when you talk about the carpet industry that the raw materials make up such a huge part of it that when they change it has a huge impact on our business and the industry. So as those raw materials change, the industry has to push those prices through and our mar -- Mohawk's margins get impacted so much that you really don't have any choice if you don't want them to deteriorate substantially and that's what creates the structure that it goes through or not. The Mohawk's margins are lower than we'd like them and we need to get the price increases through and we're focused on increasing the prices to achieve those results.
- Analyst
Could you go back further into the pricing power of the suppliers -- the fiber suppliers and where demand for carpet is so weak, how are they justifying and getting and holding their price increases?
- Chairman & CEO
If you go back in the chain what's happened is the fiber part of it, which is the last piece in front of us, little by little the carpet manufacturers have taken over the majority of it. You have a few suppliers left that have a smaller and smaller share so they become less relevant to the total. There's been a huge amount of capacity that was taken out in the last couple of years and consolidation of what's left. So then you go back to the next space behind that one which is the chemicals. You get back into the chemicals. The chemical prices are based on worldwide demands and supply and demand of each of those chemicals. They move across borders rapidly. So it really comes down to the worldwide demand for those chemicals and we're just the tail of the dog on that one.
- Analyst
You think that as demand improves on the one hand, if oil prices come back a little bit that prices could hold? Do you have that much pricing power?
- Chairman & CEO
I missed the question. If the pri --
- Analyst
Assuming oil prices come down a little bit so you think your prices could hold -- price increases could hold?
- Chairman & CEO
I think that the indust -- I think that we, Mohawk, need higher margins than we have and I think we're going do everything we can to maintain them because we have to get back to our historical margins in order to have the money to invest in our business and satisfy our customers.
- Analyst
Thank you very much.
Operator
There are no further questions at this time. I turn the call back over to you, Mr. .Lorberbaum.
- Chairman & CEO
We appreciate you joining us. We think the economic recovery is here. We think that we'll see continued improvement throughout the year and we're doing everything we can to get the business profitability to where we want it. Have a good day. Thank you very much.
Operator
This concludes today's conference call. You may now disconnect.