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Operator
Good morning, ladies and gentlemen, and welcome to Methode Electronics Q3 results. (Operator Instructions)
It is now my pleasure to turn the floor over to your host, Rob Cherry, Vice President of Investor Relations of Methode Electronics. Sir, the floor is yours.
Robert K. Cherry - VP of IR
Thank you, operator. Good morning, and welcome to Methode Electronics Fiscal 2022 Third Quarter Earnings Conference Call. For this call, we have prepared a presentation entitled Fiscal 2022 Third Quarter Financial Results, which can be viewed on the webcast of this call or found at methode.com on the Investors page.
This conference call contains certain forward-looking statements, which reflects management's expectations regarding future events and operating performance and speak only as of the date hereof. These forward-looking statements are subject to the safe harbor protection provided on the securities laws. Methode undertakes no duty to update any forward-looking statement to conform the statement to actual results or changes in Methode's expectations on a quarterly basis or otherwise.
The forward-looking statements in this conference call involve a number of risks and uncertainties. The factors that could cause actual results to differ materially from our expectations are detailed in Methode's filings with the Securities and Exchange Commission, such as our 10-K and 10-Q reports.
At this time, I'd like to turn the call over to Mr. Don Duda, President and Chief Executive Officer.
Donald W. Duda - President, CEO & Director
Thank you, Rob, and good morning, everyone. Thank you for joining us for our Fiscal 2022 Third Quarter Earnings Conference Call. I'm joined today by Ron Tsoumas, our Chief Financial Officer. Both Ron and I will have opening comments, and then we will take your questions.
Let's begin with the highlights on Slide 4. Our sales for the quarter were $292 million. Helping our sales by $9 million were successful premium freight cost recovery efforts. However, our Automotive segment encountered demand headwinds in Europe due to the ongoing supply chain disruptions, particularly the semiconductor shortage, leading to various European auto OEM production slowdowns.
In our Industrial segment, we saw strength across all our product categories, but particularly in power and lighting products. In particular, the segment saw growth in electric vehicle busbars, commercial vehicle lighting and radio remote controls. These products continue to benefit from the macro growth trends in electrification, e-commerce and automation. As such, our industrial sales again outgrew our automotive sales, a trend we expect to continue.
As I mentioned, our team continued to face the ongoing supply chain challenges in the quarter. They have worked diligently to mitigate these challenges which require remedial actions such as expedited shipping and premium component pricing. We have worked relentlessly with our customers to share the absorption of these increased costs, particularly with the premium freight. In addition, we've taken the proactive step to consolidate an operation into another existing facility in response to these logistical challenges. We are confident this action will help reduce some supply chain risk, improve customer service and ultimately drive margin expansion. Ron will provide more details on this restructuring later in the call.
On the order front, we had a very strong quarter with over $100 million in new program awards. Of these new awards, approximately 70% were for EV applications, and of the EV awards, a large majority were for power distribution products. I will provide more color on our new awards in a moment.
Focusing on EV. Last quarter, we reported that sales into EV applications were 16% of consolidated sales. This quarter, EV sales grew to 19% of consolidated sales, a record for Methode. Given our year-to-date performance with EV sales, we now expect that percentage will be in the high teens for the full fiscal year, up from our previous mid-teens guidance. Our EV activity continues to be fueled by growth in power distribution, where we leverage over 40 years of expertise to supply power products to various EV OEMs.
In the quarter, we further reduced debt and continue to return capital to our shareholders. While our debt was down to the lowest level since the Grakon acquisition, we did have an increase in net debt as we utilized a portion of our available cash to execute a $21 million share buyback in the quarter. We have now executed over $70 million of the $100 million stock buyback authorization since it was announced last March.
Moving to Slide 5. Methode had a very strong quarter of business awards. The awards identified here represent some of the key business wins in the quarter and represent over $100 million in annual sales at full production. As a reminder, the full launch timing of some of these programs could be anywhere in the range of 1 to 3 years from now.
As you can see, the list is dominated by EV programs, representing 3/4 of the dollar value. And within those EV awards, power products were the main focus with several busbar programs and a battery disconnect unit program. One of those busbar programs was a significant first win for Methode with a large established German automotive OEM. These EV awards, which are part of the skateboard of the electric vehicle, are expected to have a longer program life than traditional ICE programs as the OEM will leverage their investment over multiple EV platforms and model or top hat refreshes.
In non-EV automotive, we were awarded programs for several user interface applications, including HVAC switch bars, overhead consoles and parking brake switches. We also won awards for a motorsport headlamp and a micro-DPU for a telecommunications company. Overall, it was a very successful quarter for new programs that will drive organic growth in future years.
To conclude, it was a well-executed quarter by a worldwide team. And despite some ongoing demand headwinds and supply chain challenges, we are still expecting to deliver strong organic growth for fiscal 2022. Looking beyond this fiscal year, our award pipeline continues to be strong as evidenced by this past quarter and puts Methode on a path to deliver long-term results.
At this point, I'll turn the call over to Ron, who will provide more detail on our third quarter financials. Ron?
Ronald L.G. Tsoumas - VP of Corporate Finance & CFO
Thank you, Don, and good morning, everyone.
Please turn to Slide 7. Third quarter net sales were $291.6 million in fiscal year '22 as compared to $295.3 million in fiscal year '21, a decrease of $3.7 million or 1.3%. The year-over-year comparison includes $8.6 million of premium freight cost recovery, partially offset by an unfavorable currency exchange impact on sales of $2 million. Excluding the premium freight cost recovery and the foreign currency impact, sales decreased by $10 million or 3.5%.
The decrease in third quarter sales was mainly due to the lower automotive sales in Europe. This sales decrease was partially offset by higher sales of electric and hybrid vehicle products which amounted to 19% of sales in the quarter, which is higher than our previous communication that electric and hybrid electric vehicle sales would comprise a mid-teens percentage of our fiscal year '22 consolidated sales. We now expect electric and hybrid electric vehicles sales to represent the high teens of our full year fiscal '22 consolidated sales. In addition, stronger commercial vehicle and power product sales contributed to the Industrial segment growth.
Income from operations decreased by $5.6 million, mainly due to marginally lower gross margins and marginally higher selling and administrative expenses. Third quarter net income decreased $2.5 million to $29.4 million or $0.78 per diluted share from $31.9 million or $0.83 per diluted share in the same period last year.
Please turn to Slide 8. Third quarter gross margins were lower in fiscal '22 as compared to fiscal year '21 due to lower sales volume, unfavorable product mix, higher restructuring costs, partially offset by premium freight cost recovery. Fiscal year '22 third quarter margins were 23.7% as compared to 24.6% in the third quarter of fiscal year '21. In addition, we do anticipate a degree of cost inflation in the remainder of this current fiscal year and into our fiscal year '23.
Fiscal year '22 third quarter selling and administrative expenses as a percentage of sales increased to 11.8% as compared to 11% in the fiscal year '21 third quarter. The minor fiscal year '22 third quarter percentage increase was mainly attributable to restructuring costs. This quarter, selling and administrative expense as a percentage was in line with our historical norm, which should yield an efficient flow-through from gross margin to operating income.
Please turn to Slide 9. Net income was negatively impacted from the decreased sales, higher restructuring costs, unfavorable product mix and higher selling and administrative expenses, partially offset by premium freight cost recovery, higher other income and lower tax expense. In addition to the gross margin and selling and administrative items previously mentioned, one other nonoperational item significantly impacted net income in the third quarter of fiscal year '22. As mentioned, other net income was up by $2 million, mainly due to success in securing higher amounts of international government assistance between the comparable quarters and lower foreign exchange losses from remeasurements.
The effective tax rate in the third quarter of fiscal year '22 was 12.2% as compared to 12.6% in the third quarter of fiscal year '21. The fiscal year '22 full year estimate of between 16% and 17% includes the impact of the $2.2 million of discrete items recorded in the third quarter and is lower than the previous range of 17% to 18%.
Shifting to EBITDA, a non-GAAP financial measure. Fiscal year '22 third quarter EBITDA was $47.9 million versus $51.3 million in the same period last year. EBITDA was negatively impacted by lower operating income, mainly due to increased restructuring costs and unfavorable product mix, partially offset by premium freight cost recoveries and higher other income.
Please turn to Slide 10. In the third quarter of fiscal year '22, we reduced gross debt by $7.5 million and ended the quarter with $153.1 million in cash. During the first 9 months of fiscal year '22, net debt, a non-GAAP financial measure, increased by $55.6 million, mainly due to the share purchases of $63.9 million and unfavorable working capital changes, especially related to inventory, which increased by nearly $45 million due to the supply chain-related challenges.
Regarding capital allocation, on March 31, 2021, we announced a $100 million share repurchase program, which we have executed $21.3 million of purchases during the third quarter of fiscal year '22. Since the authorizations approval, we have purchased $71.2 million worth of shares at an average price of $44.72.
Please turn to Slide 11. Free cash flow, a non-GAAP financial measure, is defined as net cash provided from operating activities minus CapEx. For the fiscal year '22 third quarter, free cash flow was $11.8 million as compared to $82.2 million in the third quarter of fiscal year '21. The decrease was mainly due to negative working capital changes, especially from inventory resulting from difficult logistics and accounts receivable, which had a significantly favorable impact in the third quarter of fiscal year '21 as compared to the third quarter of fiscal year '22. In addition, CapEx was $8.3 million in the current quarter as compared to $4.9 million in the third quarter of fiscal year '21.
We do anticipate continuing our proven history of consistently generating reliable cash flows, which allow for ample funding of future organic growth, inorganic growth and return of capital to the shareholders. The higher CapEx is in line with our expectation that CapEx in fiscal year '22 would be higher than the investment in the prior fiscal year. We estimate fiscal year '22 CapEx now to be in the $35 million to $45 million range, which is lower than our prior guidance of $45 million to $50 million. The decrease is simply the result of timing of cash outflows of approved projects as opposed to any concerted effort to slow or reduce the cadence of our capital investment.
Investing for future organic growth and vertical integration remains a key priority from a capital allocation strategy perspective. We have a strong balance sheet, and we'll utilize it by continuing investments in our businesses to grow them organically. In addition, we assertively continue to pursue opportunities for inorganic growth and measured return of capital to shareholders.
Please turn to Slide 12. Regarding guidance, it is based on management's best estimate. External events such as the headwinds from the ongoing negative impact from the chip shortage, logistic challenges and other related items can impact potentially our future results, and these headwinds remain an ongoing challenge. While we have experienced increased success in recouping some incurred costs, we expect these headwinds will likely be with us for the remaining 3 months of the current fiscal year.
We increased our previously issued annual revenue guidance, mainly due to the revenue from cost recoveries, which are nonproduct sales. The revenue range for full fiscal year '22 is now between $1.16 billion and $1.17 billion, up from a range of $1.14 billion to $1.16 billion, largely due to the previously mentioned premium freight cost recoveries, which amounted to $8.6 million in the third quarter.
The diluted earnings per share range has been tightened to $3.05 to $3.15 from the prior range of $3 to $3.20. The midpoint of our EPS guidance remains unchanged. Higher costs for material, freight and labor are a constant and dynamic battle, and we remain certain as to when things will fully stabilize.
Don, that concludes my comments.
Donald W. Duda - President, CEO & Director
Ron, thank you very much. Matt, we're ready to take questions.
Operator
(Operator Instructions) Your first question is coming from Chris Howe from Barrington Research.
Huang Howe - Senior Investment Analyst & Research Analyst
Starting first off, 2 questions here. With the new business wins, you mentioned approximately 70% of the applications going to the EV market. Can you talk about these new business wins in a little bit greater detail as far as how you anticipate the potential or maturation of these new business wins as we move further out into the future over the next several years? I would imagine that we're just at the kind of initial stages of this, and the potential for additional EV application wins should only increase from here.
Donald W. Duda - President, CEO & Director
Yes, I would agree with that. As I said, the EV awards, they'll get the full launch as short as 12, 16 months from now. The major ones are at least 24 months out to maybe even 30 months until you get the full launch. Just because it launches doesn't mean you're running at the full rate. And they run the usual launch cycle of our ICE awards. So there's really nothing unusual there. And you're right the potential, as you launch these programs, you'll see that carry over onto the other platforms. So maybe a $20 million annual win might turn into $30 million, $35 million as you go through the launch. So we do anticipate some of that occurring.
A little more color. A lot of those are on the skateboard, which is exciting for us. It's hard to predict the length of the programs. The contracts are 4, 5 years. Some are even longer, but we're all in uncharted territory on how long the awards will go. Will they be like a transmission program where our lead-frame program is 10 years plus. I think we can anticipate that. So we like the skateboard awards because there's not as much refresh that's going on there.
And I might also say the majority of the awards, particularly the larger ones, are with the established OEMs, which we also like to see. There's more confidence in the volumes rather than nothing against the start-ups we deal with, but it's a little easier to predict revenues with an established automaker.
Huang Howe - Senior Investment Analyst & Research Analyst
That's perfect. Very helpful. And next, about the semiconductor situation, semis, we're still undergoing the situation. I think you hinted that it's going to go into fiscal year '23. As we think about that challenge and perhaps also the challenges you're seeing in Europe, on a directional basis, how do you think that plays out in the first half of fiscal '23 and the second half of fiscal '23 when we kind of look at that versus how this past year is playing out?
Donald W. Duda - President, CEO & Director
If you take the approach that it takes about 2 years to add capacity, and I might be a little light on the 2 years, we're about a year into it, maybe a little longer depending on what was happening before the shortage in terms of capacity addition by the suppliers. So maybe a conservative way of looking at it is that the duration of this calendar year, I think that's going to be an issue. Now it may -- some people have predicted that it'll start to get better in the second half, but we're kind of looking at it that this is -- until capacity has been added sufficiently, this is going to be with us. And that's really how we -- that's how we look at guidance, and that's certainly how we will look at our fiscal '23 as well.
Ronald L.G. Tsoumas - VP of Corporate Finance & CFO
Yes. I would say that it still provides a lot of uncertainty not only to us in securing components so we can ship to our customers, but the OEMs that we serve were still dependent on how well they have navigated the surge. So we expect that to continue. One thing we have done a better job, and we spiked it out in success, is recovering costs and getting into more of a cost-sharing arrangement than we did in the first and second quarter of the year. So we're certainly navigating the negative impact of that as best as we can. But still, obviously, a lot of uncertainty on how it's going to impact our customers ultimately and the demand for our product.
Huang Howe - Senior Investment Analyst & Research Analyst
Okay. Yes, a lot of industrial companies are going with the second half thesis. But in my opinion, that just means it's not going to be like the first half. We'll see how the second half plays out.
But as a follow-up on some of your comments there. Q4, typically your strongest quarter. Q3 is typically weaker. Any puts and takes there that you can see at this point with how that plays out in fiscal year '23, or too early to tell and the typical seasonality of the business should run its course?
Donald W. Duda - President, CEO & Director
I would agree with you. Generally, our fourth quarter is our strongest, but what Ron has mentioned there, the supply chain issues can impact that. And as far as we look forward, I think we're like everybody else. There's so much uncertainty, it's hard to -- we can look at -- on paper, organically, we're looking good. But you really have to see what starts to happen in the second half of the year, and we're -- auto can be very tough. But one thing that generally, it's fairly predictable. But even in the past maybe 2 years, it's running against that theory. So it's very hard to say what June or July is going to bring. I'd like to answer that, but it's just -- like anyone else, we don't know.
Operator
Your next question is coming from John Franzreb from Sidoti & Company.
John Edward Franzreb - Senior Equity Analyst
I'd like to start with the Industrial business. It had a good quarter on a year-over-year basis and was up sequentially despite the seasonality of having the days off in the third quarter. What is January and February tell you about the recovery in the Class 8 truck market and how it's kind of looking for the balance of calendar 2022?
Donald W. Duda - President, CEO & Director
The way we look at the commercial vehicles, that's a definite tailwind for us as we go into the second half of the year. Sales have been good. Last-mile vehicles, I think ACT has the numbers up. So we're very positive on that. And it certainly helped the third quarter, your question about that.
Now to what degree -- as I said to Chris, to what degree that's negatively affected by shortages and so on, we'll have to see. But in general, we see that as a bright spot looking forward. Ron?
Ronald L.G. Tsoumas - VP of Corporate Finance & CFO
No, no, that's -- we follow the ACT, and everything is looking pretty good. And unless something happens, we would expect the fourth quarter to improve.
Donald W. Duda - President, CEO & Director
And one of the things that -- when we talk about restructuring, we did a logistics move out of Seattle and the port congestion there and consolidated in our Mexican logistics center. So that will take a while to sort through, but we did that to one, to certainly reduce inventory and some of the volatility and be able to service our customers better than that. We took that step in the quarter. And I would imagine when you go through the system, it will be the first quarter of next year before we -- first quarter of fiscal year before we see the results of that.
John Edward Franzreb - Senior Equity Analyst
Got it. Got it. And just a little clarity on the freight recovery costs. It seems like in the press release, it's a 0 impact to profitability. But then when I was perusing the Q, it seemed like it did have an impact on the gross margin profile. Can you just help me understand how this mechanism is working, so I could get a better grasp of the whole concept here?
Ronald L.G. Tsoumas - VP of Corporate Finance & CFO
Sure. We're in a position now as compared to before where before we do any premium freight, we either contract up to cost share or -- and we're getting the improvement from previously incurred costs, and that was what that [$2.8 million] was, a recovery for costs in the third quarter that occurred in the first and second quarter when we were significantly negatively impacted by that. So we're going to continue to get straight up before we do things, agree to cost sharing, so we don't have that negative impact. And we're going to continue to try to recover any previously premium freight or any other cost for that matter. We're going to continue to do so. And the cadence of that success could happen in this quarter. It could happen in the first quarter of next year.
But those are the mechanisms that we did. But we just felt it was pretty important to spike that out as "nonproduct sales" and that we are starting to see some significant success. And in the first 2 quarters, we -- one was 240 basis points, $7 million to $8 million in each of the first 2 quarters. And in this quarter, it was negligible, right? So we're -- we've made an impact, and that's how we should be kind of thinking about that on a go-forward basis.
John Edward Franzreb - Senior Equity Analyst
Got it. That was helpful. And I guess one last question. On the other income line, are there 2 items there? Or is there one? Is there a $2.2 million and a $1.1 million, one's a grant and one is a COVID recovery number? How -- what were those numbers? And how should I think about actually that line going forward?
Ronald L.G. Tsoumas - VP of Corporate Finance & CFO
Yes. So the other income line consists of any government assistance that whether it's COVID-related or whether it's related to some other opportunity that we have to secure funds. And the other one is the foreign exchange from remeasurement and all of our financial assets and accounts payable accounts, all those financial assets. So those are the 2 main parts, but we keep all government assistance in that other income line.
John Edward Franzreb - Senior Equity Analyst
Are you still receiving government assistance into the fourth quarter? Is that part of your guidance?
Ronald L.G. Tsoumas - VP of Corporate Finance & CFO
So in the fourth quarter, we will -- we continue to try to secure all the -- that's always an ongoing thing for the company, and any success in that has been contemplated in our guidance.
Donald W. Duda - President, CEO & Director
Ron, COVID will taper off.
Ronald L.G. Tsoumas - VP of Corporate Finance & CFO
Right, and it's COVID, yes, yes.
Operator
(Operator Instructions) Your next question is coming from Nick Stephan from Baird.
Nick Stephan;Baird;Analyst
So my first one is in so far that your updated 2022 guidance is also de facto 4Q guidance and considering already a month into the quarter, could you just walk us through the puts and takes assumed at the high and low ends of the guidance range, respectively? And what do you see as the main swing factors for your fiscal 4Q?
Ronald L.G. Tsoumas - VP of Corporate Finance & CFO
So rightfully so, you -- it is de facto 4Q guidance. And some of the puts and takes are the recovery, the cadence and the amount of recovery in European auto as compared to the [$60 million] decrease we had in the third quarter. That's -- from a product standpoint, that would be that and having a bit of recovery in some of our sensor products and things of that nature. So the cadence in the amount of that would -- we narrowed the range to the $10 million, right? So those are the main puts and takes that we contemplated from a product standpoint and getting to that tightened up range.
Donald W. Duda - President, CEO & Director
Yes. And we can say that sensors were somewhat affected in the third quarter not by shortages on our part but on our major customers' part and it was in [magnesium and lithium], which we're anticipating that, that we'll see some recovery in the fourth quarter and probably in our first quarter from -- it wasn't a lack of demand. It was the supply.
Nick Stephan;Baird;Analyst
Perfect. That's super helpful. And that leads into my last question on sensors and a little bit bigger picture, but could you guys provide any update on kind of key sensor-related opportunities for Methode. And how has that business performed this year versus your expectations?
Donald W. Duda - President, CEO & Director
From expectations, it's at or slightly above. It was. And then third quarter was down a bit due to the aforementioned shortages. So we'll have to see where we end the year, but that will be definitely a bright spot for us. The main use is in e-bikes. E-bikes continue to be very popular in Europe, and they are definitely (inaudible) gaining momentum in the United States as well. So going forward, we see that as a bright spot for us in e-bike. And we continue to look for other applications. There's a medical application, perhaps in electric wheelchairs that are lithium-powered. That won't be as probably larger market as we would see with e-bikes, but we continue to look for applications for the sensors.
Operator
That concludes our Q&A session. I will now hand the conference back to Donald Duda, President and CEO of Methode Electronics, for closing remarks. Please go ahead.
Donald W. Duda - President, CEO & Director
Matt, thank you very much, and we'll thank everyone for listening and have an enjoyable upcoming weekend. Thank you.