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Operator
Welcome to the second quarter 2012 Greatbatch conference call. Before we begin, I would like to read -- read the safe harbor statement. This presentation and our press release contains forward-looking statements within the meaning of the Private Securities Litigation Reform act of 1995 and involves a number of risks and uncertainties. These risks and uncertainties are describe in the Company's annual report on the form 10K. The statements are based upon Greatbatch Incorporated current expectations and actual results could differ materially from those stated or implied. The Company assumes no obligation to update forward-looking information included in this conference to reflect changed assumptions. The occurrence of unanticipated events or changes in the future operating results, financial conditions, or prospects. I would now like to turn the call over to today's host, Vice President of Finance and Treasurer Marco Benedetti. Please go ahead.
- VP of Finance & Treasurer
Hello, everyone, and thank you for joining us today for our 2012 second quarter earnings call. With us on the call are Thomas J. Hook, President and Chief Executive Officer, and Michael Dinkins, Senior Vice President and Chief Financial Officer. In terms of today's agenda, Tom will start us off with a few brief comments regarding our second quarter results, and we'll then provide an overview of our strategic focus going forward. After that, Mike will review our second quarter financial results and guidance for 2012. We will then open up the call to Q&A. As we have done in the past, we are including slide visuals that go along with this presentation, which you can access on our website at www.greatbatch.com. With that, let me now turn the call over to Tom Hook.
- President & CEO
Thank you, Marco, and welcome to all of you who are listening on our call today. We are pleased to be able to share with you our results for the second quarter, which as expected, improved in comparison to the sequential first quarter. This improvement was primarily due to our increased sales, which are being driven by stronger-than-expected growth from our cardiac rhythm management and portable medical markets. And 16% growth from our vascular access product line, which benefited from the commercialization of our medical device pipeline. In comparison to the second quarter 2011, sales increased 14% to a record $166.5 million. This increase was primarily the result of our acquisition of Micro Power Electronics in December of last year, which added $21.3 million to sales.
On organic constant currency basis, sales for the second quarter increased 1% as our cardiac rhythm management, vascular access, and portable medical sales growth was partially offset by weakness in our orthopedics product line. Despite the increased sales level, adjusted operating income for the quarter increased only 1% in comparison to the prior year, as higher our higher gross profit was offset by continued operational issues in our Switzerland orthopedic operations, and increased investment in our medical device strategy. We are aggressively addressing these operational issues. As indicated in our earnings release today, we expect to see operating income improvements as the year progresses, which will come from the consolidation of our orthopedic operations and optimization of our R&D investment, as well as from various other measures we have initiated to manage our cost structure. Despite these efforts, we are now expecting that our full-year 2012 adjusted operating income percentage and adjusted diluting earnings per share will be at the lower end of the guidance we provided. Importantly, we are reaffirming our top line guidance of 13% to 17% growth we said at the beginning of the year. Michael will provide more details surrounding our financial results and guidance for 2012 in just a couple of minutes.
We are disappointed that our EPS and profitability performance about the low end of our expectations, due chiefly to the operational issues we are experiencing in our orthopedics business. Let me reassure you we are aggressively addressing these issues. To that end, during the quarter we made several strategic announcements aimed at driving growth and ultimately share holder value. I would now like to devote the remainder of my prepared remarks to update you on the progress we are making towards achieving these strategic objectives. As you're all aware, over the last several years we have focused -- faced considerable head winds in our core business due to slower-than-expected, and in some cases, declining market demand, particularly in cardiac rhythm management. However, our initiatives to improve our operations and leverage, the strong history and innovation at Greatbatch have given new breadth and depth to our key OEM customer relationships.
Of the last two years, all of our top five customers have entered into multi year agreements with us. Initially we have seen an increase in the pace of product development opportunities with these top five customers. This signifies world-class reputation we have earned through execution and performance and importantly secures a significant portion of our revenue for a number of years into the future. As we move forward, our goal is not only to protect our core businesses but grow them as well. We intend to do this through an increased focus and investment in our sales and marketing efforts. We see tremendous opportunity to bolster our worldwide sales and marketing capabilities in an effort to better align with our service to OEM partners and differentiate our technology solutions.
Given this increased focus on sales and marketing, as well as the increased pace of new product development opportunities with our CRM customers, gives us confidence we can continue to grow our core CRM product line faster than the underlining market. As I mentioned earlier, during the quarter we also achieved 16% growth in our vascular access product line. This increase was primarily driven through commercialization of our medical devices that are emanating from our QIG group. Going forward, we expect this double-digit growth to continue as we are still in the early stages commercializing these products. Combined with this top-line growth in the core business is our legacy focus on driving operational efficiencies to improve profitability. Although not yet evident in our financial results, during the quarter we continue to make significant progress on our major operational initiatives. This included the opening of our manufacturing facility in Fort Wayne, Indiana, which will be used to consolidate our orthopedics operations. More specifically last week, we announced the finalization of our plan to transfer functions currently performed at our Swiss operations into the Fort Wayne facility, as well as our Tijuana, Mexico facility, over the next 12 to 18 months. This consolidation will further leverage our existing operating infrastructure while enhancing the overall financial performance of the business.
In addition to our orthopedic consolidation, during the quarter we also completed the expansion of our infrastructure in Plymouth, Minnesota to support the manufacturing of medical devices and made significant progress towards up upgrade of our global ERP system. When complete, these initiatives will improve our margins, enable our medical device strategy, and provide complete back office integration of our operations and administrative functions, giving us enhanced oversight of our business performance. Supplementing our core business growth will be growth through targeted acquisitions. As you know, the most recent phase of the strategy was initiated last December with our acquisition of Micro Power. We are pleased to report that the integration of Micro Power into the electric business is now complete, and is performing well ahead of our initial expectations. This performance is being driven by successful product launches into the higher growth, higher value portable medical market.
Gaining better access to this attractive market was one of the main drivers behind our acquisition of Micro Power, as it provides us with a significant opportunity for growth given its $400 million market size. Additionally, this market is benefiting from favorable market trends as patient care shifts from clinical settings to the home, and as an aging population drives the needs for light weight and portable medical devices for patients and caregivers. These favorable trends are expected to allow this market to grow over 6% annually for the next several years, which is well above our legacy market growth rates. Finally, this market is also attractive to us given it has long product life cycles that will provide stability and diversification to our revenue base. Going forward, we expect to continue to identify and consummate targeted acquisitions that will enhance our growth trajectory. Given our track record of identifying, executing, and integrating acquisitions in the past, we are confident in our ability to be successful in doing so in the future.
Our last strategic objective is to drive growth through innovative medical devices. During the quarter we established an active implantable medical device R&D center in Singapore, the first of its kind in that country. The establishment of this center is a continuation of our medical device strategy and is the first step of our strategy to engage in emerging health care markets, namely the Asia-Pacific region. Through this R&D center we intend to employ frugal healing innovation strategies to help develop cost-effective active implantable medical devices and position Greatbatch to capitalize on emerging market opportunities. We look forward to updating you on the status of this exciting new initiative as we achieve significant milestones.
As many of you are aware -- also aware, over the last three years, we have been significantly increased our investment in research and development in order to evolve our Company from not only being an innovative component manufacturer but also a provider of complete medical device systems. As indicated, when we embarked on this initiative, we have a process in place with multiple levels of review to ensure that we are making the most cost-efficient use of capital and providing the appropriate returns to our shareholders. To that end, during the quarter we made several strategic decisions in order to fully optimize R&D efforts. This included the reallocation of R&D resources to higher-priority products, the postponement of some R&D products, as well as the decision to pursue various alternatives to monetize some of our existing intellectual property that are outside of our core business line. The impact of these decisions is now that we are expecting our 2012 second half run rate of research, development and engineering expense to be slightly lower than the first half, at the benefit of these initiatives will be partially offset by an increased level of design verification tests. As always, we will provide updates on the status of this initiative as information becomes available.
Finally, I would like to spend the last few minutes of my prepared remarks giving you an update on our medical device projects. When we first introduced the QIG group at our investor day last year, we indicated that the QIG group will operate through a diversified portfolio approach. That portfolio will consist of strategic equity investments, OEM-initiated medical device projects and independent market driven medical device development to be commercialized through OEM partners. To date, I am extremely proud of the progress we have made and believe that now more than ever this is the right strategic avenue for us to take, and one that will ultimately provide significant returns on investment and value to our shareholder. Today we have five strategic equity investments and have developed or in the process of developing nearly a dozen medical devices in conjunction with our OEM partners, which are now just beginning to provide a return on the investment we have made. Additionally, we have four new medical devices that we are independently working on that are in various stages of development. The most notable of which is Algostim, our spinal cord stimulator for the treatment of chronic pain in trunk and limbs, which we introduced to you at our investor day. We intend to update you on the other three devices in the near future.
I would like to point out that all of the products in our portfolio develop a different pace. The OEM discreet customer product's having a shorter development timeline than the medical devices we are independently developing given the complexity of those projects. To that end, we have made significant progress on all of our medical devices with some products being developed faster than originally anticipated and some slower than anticipated. With regards to Algostim, similar to our other products in the portfolio, we are pleased with our progress to date and remain excited about its future. We're currently in the process of design verification testing of the device and continue to focus on bringing a quality product to the market quickly. We have also finalized our pre-IDs discussions with the FDA and have begun to have discussions with OEM partners with regards to commercialization alternatives.
Given the novel features of the device and our emphasis on design for manufacture ability, we're extending the design verification testing timeline. As a result, we now expect to make the PMA submission in the second half of 2013. Given that we are developing this device from the ground up and consulting with key opinion leaders to optimally meet the unmet clinical needs for the industry, we are taking every precaution to assure this device performs exactly as we intend. Even though we are extending this timeline, we are extremely optimistic about the prospects of this device and are encouraged by the feedback we are receiving from OEM partners that have interest in commercialization. We would also like to point out that in addition to the value each of these individual device development products possesses independently we have also generated a significant amount of intellectual property which also has value. Since QIG was formed, we have generated approximately 60 patents and over 100 additional patent applications pending.
In closing, I would like to reiterate that as a whole, we are progressing as expected on our medical device strategy. I would also like to point out that the value of our medical device portfolio in Greatbatch as a whole not dependent on any one of these projects individually, but rather a sum of all the products taken as a whole. Given that our quarterly earnings calls are limited to just an hour, we are planning on hosting another investor day either later this year or early next year to update you on the progress of all these strategic initiatives.
With that, I'll turn the call over to Mike Dinkins with a more detailed review of our second quarter financial results.
- SVP, CFO
Thanks, Tom. Good afternoon, everyone. I am very pleased to be on the call today and review with you our results for the second quarter. I also look forward to meeting many of you in my new role as CFO. In a change from prior practice I would like to provide some color commentary on our financial results to help everyone understand how we view our second quarter performance and updated guidance. For more specific details regarding our financial results for the quarter, we refer you to our press release that we issued earlier today. With that, let's get started.
Here are the key points we would like you to consider about the quarter. Our CRM and portable medical product lines are performing ahead of our expectations. When combined with our strong vascular access growth, we're on track to achieve our full year revenue guidance. Our Orthopedic product line is weighing down our operating performance, but it is aggressively being addressed. The increase in our other operating expense reflects the multiple consolidation, productivity, and optimization initiatives we have in place and will generate future benefits. During the quarter, we made strategic decisions in order to fully optimize our R&D efforts, which will be focused on -- which will be focused on fewer projects going forward. And finally, our cash flows from operations remain strong and provide the funding we need to execute on all of our strategic objectives.
I would like to provide further details of each of these key points, first beginning with CRM. In comparison to the second quarter of last year, CRM and neuromodulation sales increased 3%. This growth consisted of various increases and decreases within that product line but in general can be attributed to a higher level of customer product launches in comparison to last year. These results are much improved from the first quarter and put us on track to be at the high end of our full-year CRM sales guidance. For the remainder of the year, we expect CRM revenue to be more in line with the first quarter of this year, but will still be above prior-year levels as the comparisons get easier. Overall I would like to point out that we continue to see an increased pace of product development opportunities from our CRM customers and believe this, combined with increased focus on sales and marketing Tom discussed earlier, will allow the company to grow this product line faster than the underlying market.
As indicated in today's release, our vascular access product line remains strong and is benefiting from the commercialization of our medical device pipeline. We expect this pace of growth over the prior year will continue in the second half of 2012. Additionally, we expect 2012 sales of medical devices to be in the range of $10 million to $15 million, which is consistent with the guidance we provided last quarter. Similar to CRM, our portable medical product line within our electro-chem segment also is exceeding our expectations. This product line, the majority of which was acquired from Micro Power last December, is benefiting from our higher level of new product launches, as well as favorable market dynamics that Tom reviewed with you earlier. We are winning opportunities in this segment due to the investments we made in technology and facilities, our experience in packaging solutions, our customer relationships, our capacity to service our customers, and our legacy of delivering highly-reliable and innovative solutions to the medical marketplace. Our funnel -- portable products and the Micro Power acquisition continues to be full, and it is expected to drive high single-digit revenue growth for the next several years.
Now, with regard to our operating performance, as I mentioned earlier, our results continue to be impacted by the operational issues we are experiencing at our Swiss orthopedic facilities. These operational issues resulted in fewer customer product launches and development opportunities as well as lower gross margins. Overall, these issues decreased our adjusted EPS by $0.08 in comparison to the 2011 second quarter. As Tom discussed earlier, we are aggressively addressing these issues and announce the finalization of our plan to transfer functions currently performed at our Swiss operations into our Fort Wayne facility as well as our Tijuana, Mexico facility over the next 12 to 18 months. This consolidation, as well as other actions we have taken, is expected to drive operating performance -- better operating performance in the second half of this year.
As a result of this Swiss consolidation plan, we now expect that our non-GAAP adjustments, which consist primarily of unusual nonrecurring operating expenses, will be $20 million to $30 million for 2012, compared to $15 million to $20 million we originally guided to. These costs are being incurred in connection with over a half dozen consolidations, productivity, and optimization projects, which will begin to provide a payback later this year and into next year. Let me reassure you that we take these investments very seriously and will not enter into them unless we -- they have adequate returns.
To help offset increased levels of expenses during the quarter, we made strategic -- several strategic decisions in order to fully optimize our R&D efforts. This included the reallocation of R&D resources to higher-priority projects, the postponement of some R&D projects, as well as the decision to pursue various alternatives to monetize some of our existing intellectual property that are outside our core business. The impact of these decisions is that we now expect our 2012 second half run rate of R&D&E to be slightly lower than the first half. As the benefit of these initiatives will be partially offset by an increased level of design verification testing in connection with the development of our neuromodulation platform.
One other area I wanted to highlight for you is the cash flow generation of our operations. Despite the operating issues we are experiencing, we were still able to generate $24 million of cash from operations during the quarter. We used this cash flow to repay $8 million in long-term debt during the quarter and fund our consolidation and R&D investments. As a result, our debt-to-equity and working capital ratios now stand at 48% and 3.1 times, respectively. These ratios are healthy and reflect the strength of our capital structure. Additionally, we still have $350 million available under our existing line of credit, which we restructured in June of last year at favorable terms in order to fund the maturity of our $197 million of convertible notes which come due in June of next year.
Moving onto our 2012 guidance, as you can see from Slide 12, we are reaffirming our sales guidance provided at the beginning of the year. However, based upon our results for the first two quarters, and projections for the remainder of the year, we are now -- expect our adjusted operating income percentage and adjusted diluted EPS to be at the lower end of the ranges provided. This guidance reflects our expectation that we will not achieve the revenue growth assumption previously provided for our orthopedic product line but still -- we still expect to achieve our 13% to 17% revenue growth guidance given stronger-than-expected performance from our CRM and portable medical product lines. Additionally we expect to see operating income improvements as the year progresses, which will come from the consolidation of our orthopedic operation, an optimization of R&D investment, as well as other various measures we have initiated to manage our cost structure.
In closing, I would like to reiterate the key points that I began my presentation with. Our CRM and portable medical product lines are performing ahead of our expectations. When combined with our strong vascular access growth, we are on track to achieve our full-year revenue guidance. Our orthopedic product line is weighing down our operating performance but is aggressively being addressed, the increase in other operating expense reflects the multiple consolidation, productivity, and optimization initiatives we have in place, and will generate future benefits. During the quarter, we made strategic decisions in order to fully optimize our R&D efforts, which will be focused on fewer projects going forward. And finally, our cash flow from operations remains strong and provides the funding we need to execute on all of our strategic objectives. With that, let me now turn the call back over to the moderator to take questions.
Operator
Thank you. We will now begin the question-and-answer session.
(Operator Instructions)
(inaudible), Quest.
- Analyst
Thanks, can you hear me? Great, thanks for taking the questions. Tom, I wanted to start with CRM, definitely some upside there versus our model and as you said ahead of your expectations. Given the contractual nature of that business, I'm curious where you saw the upside and do you think the upside is sustainable, certainly going forward the rest of the year?
- President & CEO
Brooks, great question. A lot of that business we do have locked in on the CRM side. Those contracts are somewhat variable in nature and as we have spent years consolidating our operations in signing those agreements, we've won new product lines with customers and as they're in the mode of launching those new product technologies their component sets that we have won with those are richer than some of the legacies, both in terms of technology as well as in terms of share.
So as we transition, or as they move to those product lines or those product variations, then it gives us an upside opportunity to both sell from a technology standpoint as well as from a mix standpoint a higher set of products. There's differences between OEMs but there's also more importantly differences between the product platforms that they have and our content in them in terms of technology and, of course, more recent versions of technology have better pull through for us.
From the CRM side is, while we're still predicting that CRM is going be a tough market, and it's going to have some level of dynamics with it from a unit basis, you can look at the volumes that are stabilizing across the market. We're anticipating looking at the other OEM's announced results, but when we look over the course of the first half to the second half of the year, we see that the -- we still can have low single-digit growth net businesses accompany from the wins we have had historically.
Operator
Glenn Novarro, RBC Capital Markets.
- Analyst
Thanks. Tom, I was hoping if you can provide a little bit more detail on the orthopedic issues? And then as a follow-up, it seems like you are maintaining your current client base, but you're not able to win new business and new contracts. So does that mean revenues should stay where they are for the next couple of quarters, or is there a risk that you're -- you lose business from the current base today? Then I had a follow-up on Algostim.
- President & CEO
Sure, we'll look at the ortho first. As you know, of all the acquisitions that we have done in the Company, we have been aggressively consolidating our operations and we have not consolidated our Swiss operations, and we've studied this very carefully over the last several years as that business was transitioned from Susan Campbell to Mauricio Arellano and we reached the con -- the reality that running three smaller Swiss facilities is very costly.
Certainly some of the European market turbulences made the European market more challenging. In the results, also, is a significant FX factor, which we will provide some information and it's about $3 million that we try to normalize out. But at the end of the day, we know that operating from those smaller, less-efficient facilities necessitates us making the operating decision to consolidate.
So after a lot of evaluations of many different options, we purposely made the decision to consolidate into the new facilities we have, which is into Fort Wayne and also into the Tijuana, Mexico facilities to leverage the infrastructure we already have in place. That allows us to have a much more effective overhead structure and cost structure that will improve both the gross margins as well as ultimate operating contribution for them. I think where we stand from a client base, I think we are very good at these transfers. We feel very confident we can hold the client base.
I also feel better going forward that because we'll have a better cost structure and we can be more competitive, we'll be able to do a better job at winning new business. And that's really where we see our strategy has been built on investing to win new business, and when our cost structure is out of alignment with it, it's very easy to spin our wheels. And we have to plan on that new business coming, which we did, and if we don't get it, we're overspent and overextend and we've had to in the second quarter here make significant adjustments to align that spending so that we can get after the new business from the operations in Fort Wayne and Tijuana on a much more cost-effective basis, and hit our batting percentage on a higher basis.
So I don't expect to see continued slide in ortho revenues. I definitely feel confident that we can hold our customer base, but I definitely feel the improved operations will allow us to be much better at making commitments to customers and achieving them, and hitting cost targets that they're going to want to commit the business to us. So ortho, for us, is much more of a shorter lead-time business because we don't have a lot of long-term agreements.
And it's not like CRM where we have a lot of multi year agreements in place that -- we've already reached the maturity level of being able to make those commitments. We still have our work cut our for us in ortho to do that.
- Analyst
So I think you're saying the transition to Fort Wayne is a 12 to 18 months, so is it going to take 12 to 18 months before orthopedic revenues start to improve? Or can you get that sooner?
- President & CEO
Throwing FX out to the side is it's that I feel we still can have a positive trajectory on orthopedics moving forward, but we're going to have to get that positive trajectory out of our US operations where we're going to be more competitive, and because of the nature of transitioning our Swiss operation, it's going to be tougher to grow that base. We're going to be more cost reducing that base as we move it to the US.
Additionally as you know, we have our implant facility in Chaumont, France which is not moving and already is consolidated, we've already made significant investments there and that's an operation where we still feel we can bring on new customers as well, and get organic growth out of that as well. So I feel in the US and in France, in our French operations in particular, we're positioned to grow.
What we have to do is shake the negative effect of the Swiss operations are having on us right now. It's flat growth from the Swiss operations on the instrument side and it's really negative profit contribution because we're in a very expensive cost structure and we've got to rationalize that out quickly. Hopefully that answers your question.
(Operator Instructions)
Operator
Charles Croson, Sidoti & Company.
- Analyst
Hi, guys. One quick question on guidance here, and I think you highlighted it, but maybe a little more granular. Lowering the guidance for ortho, that makes sense in terms of the revenue, but looking at a higher CRM, why are you now expecting EPS to be on the lower end of guidance -- I should say adjusted EPS?
- SVP, CFO
Primarily because of the first half performance, that's already behind us, and also during the transition period, not expecting a material improvement in the Swiss operation's contribution to the bottom line. We do believe will be better than the first half but not materially different back to where it was last year. Those two factors are already built into our numbers, cause us to be conservative on our guidance, and say that we are targeting -- we are communicating towards the lower end.
However, we, as a management team are undertaking numerous actions, and are not satisfied with being at the lower end of that guidance. And we hope that we can update you at the end of the third quarter with something better than that. So I do not want to send the message that is something that we're happy with and not trying to take some additional actions to improve upon.
Operator
Bruce Jackson, Wells Fargo Securities, LLC.
- Analyst
Thank you. With regard to your strength in CRM, your customers have just come through some pretty major new product launches. So what gives you the confidence that you're going to be able to maintain that sales trajectory for the rest of the year?
- President & CEO
I think the better way to look at it is not so much your trajectory, Bruce. It's just as we come through the product launches, it becomes the normalized level. So when you look at how we're going forward, we've -- done a lot of transition on these new product launches. We have a very disciplined supply chain with the OEMs. They could have quarter-to-quarter variations based on the sales we have to them from -- because we transfer to them large dollar amounts at any one time.
But I would not refer to it so much as a ramp as I would that you've achieved, through years of product development wins with them, a higher level of mix on those products. And that is in turn putting us on a standpoint where, in a comparison basis, we have higher levels of sales than the prior year. So I don't want anybody to walk away with the impression that we're accelerating growth in CRM.
It's low single digit in comparison to last year, it's much more favorable than we thought it would be. We were planning for a very flat year and just since the execution of the research and development teams to win these projects, and customers commercializing them that have got this. And as a comparison, we're comparing the -- those levels of sales to last year, but it's, I'd say, favorable but certainly not a trend up.
Operator
Charles Haff, Craig-Hallum Capital Group.
- Analyst
Hi, thanks for taking my questions. Two questions that I had. First, you mentioned in the press release that you were increasing strategic focus on sales and marketing to drive core business growth. I wondered if you could elaborate on that? And then my second question is, regarding the 10 discreet OEM projects you're working in the QIG group, should we expect any launches in the second half of the year? Thank you.
- President & CEO
Is this -- from a strat -- focus standpoint is, I think -- I've been a Greatbatch eight years and being very objective. I think we have done a very good job from a manufacturing standpoint, manufacturing consolidation, manufacturing investment. We've also done a very good job in terms of R&D rationalization, establishing innovation engines, and having those innovation engines work at a very efficient basis with manufacturing.
An area we have not done well on and has not received much investment in focus in the Company has been our sales and marketing investments. How we interface and work with customers. Clearly, we've had many successes in areas like carding with the management and signing long-term agreements. But our level of market understanding, market knowledge, and how we work with OEMs, whether it be contractually or through partnerships, have a lot of room for improvement.
And I think in areas like the medical device area, as well as areas like orthopedics, we have not had the focus and hence not the success we should be achieving. In areas where we have put this focus and sales in marketing, and I'll highlight Electra Chem here, both in the energy markets as well as portable medical. We've had great results come out of those investments.
So, building off the success of the investments in sales and marketing we have had in Electra Chem, we're implementing that type of approach in Greatbatch Medical now, where we're going to be able to partner with our customers better, be more sensitive and timely to their technical needs as well as their cost targets; be more timely; and to be able to, just like we've developed our manufacturing capabilities and our research development capabilities, we're going to also development our sales and marketing capabilities to be able to hit better product opportunities, and to be able to partner with our customers, the OEMs in particular, more compellingly.
So that will add the third element of operations that we feel has been inconsistent across the company. It's been good in Electra Chem, it's been good in CRM. We don't feel that we have done this well in neuromodulation, the cardiovascular areas like vascular access, or in orthopedics. And we've had to do a frank reassessment of this based on our first half results. We've had to bring some talent in from the outside of the Company to provide us better subject-matter expertise and better leadership in this area.
And we are focusing on it to drive improvements over the second half of the year into 2013 to get that foundational basis and operating delivery on the sales and marketing side improve dramatically. With regards to the 10 OEM projects, all the projects are either commercialized or they're moving forward. We do expect to have products reach milestones in the second half of the year.
I'm going to be somewhat obtuse and not try to say which specific projects or which customers because we're under confidentiality agreements, but we set these OEM products up, in particular on the cardiovascular portfolio, as a way to commercialize these technologies. Several products have reached the regulatory milestones for being commercialized, as you know, today generating sales that we've highlighted.
Other products are reaching their commercialization milestones with OEMs and could kick off in the second half of the year, depending on OEM customer plans. But also we're in a position to commercialize those products through other means through the OEMs as well, which could include even licensing technologies out to the OEMs and having us as a partner in the commercialization of it through a licensing route rather than on a manufacturing basis.
So we are, on the OEM side, still remain bullish for the second half of the year to continue to drive double-digit growth on the cardiovascular medical device area.
Operator
Bruce Jackson, Wells Fargo Securities.
- Analyst
Thank you. If we could go back to the Algostim design verification process, exactly what does that entail and why has it slipped? Is it a personnel issue? Is it a design issue? Maybe a little more color on that particular topic.
- President & CEO
Yes, I think I'd best classify it as a testing issue, Bruce. We have been surprised, pleasantly surprised, at the level of interest the investor day last year has created in Algostim. We have multiple OEMs have engaged us in terms of learning more about the system, which we have been very careful at sharing information with but certainly have engaged in discussions with regards to commercialization of the product.
But since we're in a very delicate stage of securing our intellectual property and completing that design verification testing, we're being very selective in terms of the amount of information we provide while we're protecting the investment that we have. The process itself of doing design verification testing, we've laid out very a comprehensive testing program. And, as I think based on the components that have finished design verification testing, as well as the portions of the systems, the system is really a collection of multiple medical devices.
Some of those devices completed the DDT testing, some have yet to be completed. We made the decision based on the test data we have seen to date, as well as our customer interfaces and interactions, given that we're going to commercialize these via a partnership. And we're going to expand the scope of the DVT testing on certain device pieces within that Algostim system.
That is going to give us a little more testing expense. It won't necessarily increase the ultimate overall testing cost and product cost of Algostim but it is going to extend out the submission timeline. It's our first major product platform. We are being very risk-averse and very thorough on the testing plan. And being extremely conservative on the interpretation of all the test results, which are very comprehensive.
We know that going forward in the future that we may have design verification testing processes that we could be more selective, but I'd say for our first system through, we're being -- error on the side of having a lot more testing than is required and much more testing than we originally had planned. And we feel that's the more prudent thing to do for our first project, and that process decision in terms of design verification testing what's creating the delay.
Operator
[Inoot Metab].
- Analyst
Hey, it's Justin [sorry you weren't at Tamarack]. I missed your complete medical device sales that you guys reported this quarter within the vascular segment.
- President & CEO
We are not -- like I said, we're on the path last year because we were just starting of just giving our medical device sales on a quarter by basis. Now we've just provided our general guidance of $10 million to $15 million for the year. We're not going to report it on a quarterly basis, quarter to quarter, but on a -- we're confident we're going to be in that $10 million to $15 million range for 2012, and we're managing the business to that.
Some of it is launch-dependent but our approach is going to be as to -- so we don't have to report this every quarter. We're just going to start having it -- providing the guidance with it consistent with what we're doing on a yearly basis.
- Analyst
Okay. One follow up question as it relates to the consolidation costs. You guys expect $20 million to $30 million this year between cash and non cash charges. Should we be expecting these actions with consolidations to continue into 2013 with extra costs on top of that as well?
- President & CEO
I'd say that the nature of these products is that they will spill from 2012 to 2013 but, is -- the decisions we've made on the consolidation products are made. The scopes are captured within the programs that we've reviewed, in particular the big one is the Swill consolidation and some of the product line transfers that we're making down to our Tijuana facility. But the scope of those is already captured, but spending will definitely, and the expense that we recognize will be part 2012, part 2013, but 2013 is the full scope of those projects, it does not extend beyond 2013.
Operator
And that concludes today's question-and-answer session. I would like to turn the call over to Marco for any closing remarks.
- VP of Finance & Treasurer
Thank you, everyone. I would like to remind you that both the audio portion of this call and the slide visuals will be archived on our website at greatbatch.com, and will be accessible for 30 days. Thank you, everyone, for joining us.
Operator
Thank you for your participation, that concludes today's conference call.