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Operator
Good day, and welcome to the Ideal Power Inc. second-quarter 2016 conference call and webcast. This conference is being recorded.
At this time, I would like to turn the conference over to Chris Tyson, Managing Director of MZ North America. Sir, please go ahead.
Chris Tyson - IR
Thank you, and good afternoon. I would like to thank you all for taking the time to join us for Ideal Power's second-quarter 2016 conference call. Your hosts today are Mr. Dan Brdar, Chairman and CEO, as well as Mr. Tim Burns, the Company's Chief Financial Officer. Dan will provide a business update which will cover partner announcements, product updates, while Tim will discuss the financial results. A press release detailing these results crossed the wires this afternoon at 4 PM Eastern today and is available on the Company's website, idealpower.com. Following management's prepared comments, we will open the floor to questions for those of you who are dialing in for today's call.
Before we begin the formal presentation, I would like to remind everyone that statements made on the call and webcast, including those regarding future financial results and industry prospects, are forward-looking and may be subject to a number of risks and uncertainties that could cause actual results to differ materially from those described in the call. Please refer to the Company's SEC filings for a list of associated risks, and we would also refer you to the Company's website for more supporting industry information.
At this time, I would like to turn the call over to Dan Brdar. Dan, the floor is yours.
Dan Brdar - CEO, President and Chairman
Thank you, Chris. Our power packet switching architecture, or PPSA, has several unique attributes that make it well-suited for a variety of power conversion applications. PPSA provides electrical isolation without the use of bulky conventional transformers, resulting in products that are typically 1/5 the size and weight of conventional power converters. It is also software enabled, so the same hardware can be used for different applications and geographies whose electrical systems may require different voltages or frequencies compared to the US. PPSA is also inherently a bidirectional device, making it well-suited for applications involving energy storage that have charging and discharging cycles. It also has low harmonics, avoiding the electrical noise that is a challenge for conventional power converters for use in applications such as variable-frequency drives for motors. And lastly, it is also multiport capable, which allows multiple sources of generation such as solar and batteries to use a single power converter instead of multiple devices. These attributes create multiple opportunities for us to commercialize our PPSA technology.
Our initial focus is on markets with a large macro driver supporting their development and, in particular, are enabled by the rapidly declining cost of batteries, where we can bring a highly differentiated and competitive power converter solution. These initial markets include stand-alone energy storage for demand charge management, the convergence of solar and storage, and the use of batteries and micro-grids displacing engines and diesel fuel.
Today, I will provide an update on the first two target markets for our PPSA technology and our progress in stand-alone energy storage and the combined use of solar and storage, as we have exciting developments to announce in both areas. We'll also touch briefly on the next two markets we're addressing, micro-grids and variable-frequency drives, and I will provide an update on our proprietary bidirectional switch development efforts.
Our initial target market, stand-alone energy storage, is anticipated to be a multibillion-dollar global market opportunity for utility, commercial, industrial and residential customers largely due to the dynamics of rapidly declining battery costs and the rising cost of peak electricity generation. Our efforts have been directed at developing innovative products based on our PPSA technology, and capturing the domestic and international system integration partners and battery suppliers will create and grow this market over the long term.
While the opportunity for energy storage remains great, the fits and starts of new markets have made themselves evident for everyone in 2016. According to Green Tech Media, California and the utility-scale PJM frequency regulation market in the Northeast make up 92% of domestic storage market today. This year, we saw a major disruption in the California storage market due to delays in the self-generation incentive program funding. This delay in the SGIP program in California significantly impacted the energy storage industry and the deployment of systems by our partners and, as a result, our revenue for the first half of the year.
Despite the short-term impact in the market, the long-term changes for the SGIP program and the opportunity for energy storage in California are positive and will now enable approximately $70 million of new energy storage projects submitted in the February 2016 proceedings to go forward.
An important side note: $276 million in total projects were submitted for the February SGIP allocation, which provides insight into the demand across California. While the disruption on the SGIP was a major headwind for the energy storage industry during the first half of 2016, the good news is those sales did not go away but were just delayed, with many of the projects now moving forward.
For those not familiar with the program, the SGIP provides $83 million per year of incentive funding through 2019 for behind-the-meter distributed energy projects in California. Stem Incorporated, a leader in software-driven energy storage systems, reportedly was able to monopolize the online submission process for the first two or three minutes of the live opening and the online bidding portal and was able to secure the first 56 applications in the February SGIP reservation process.
After negotiations with the California public utility commission, Stem released half of its awarded applications, and the delays in the February SGIP process were resolved in early July. As a result, approximately $36 million of incentive funding allocated for $70 million of projects has now been approved. And $35 million of additional incentive funds will be made available for additional projects in the coming months.
The resolution also included positive changes to the program going forward, including 75% of funding is now dedicated to energy storage, making this program largely an energy storage program and less of a distributed generation program due to the high value energy storage brings to California's generation infrastructure. The program is moving to a continuous submittal process similar to the California Solar Initiative rather than once-a-year, first-come-first-serve approach.
And lastly, the program gives priority to storage systems used in combination with renewable energy, which plays well for our multiport converters, and will move to a lottery-based system when the program is significantly oversubscribed.
We are excited to announce that Stem, who received approximately half of the February SGIP reservations, has selected Ideal Power as a key power converter supplier for their energy storage system. In addition, we believe that more than 50% of the projects receiving SGIP funding will be utilizing Ideal Power products. Our system integration partners have already begun to receive notices of funding awards for their projects from the SGIP program administrators. We are eager to see the system integrators begin to close projects with their end-customers and see the market resume deploying systems.
While California is an important initial market, there are other domestic activities in markets opening up for energy storage as a result of both state and federal initiatives. For example, in New York, our new partner, Stem, was one of the winners in Con Ed's recent demand response program. In Massachusetts, earlier this week, the governor signed legislation requiring a statewide energy storage mandate and allowing distribution companies to own energy storage assets. The mandate requires utilities to procure a specified amount of energy storage by 2020. This is part of an ongoing statewide trend. Green Tech media recently published a study showing that 19 states are expected to have attractive economic returns for energy storage in the next five years directly attributable to the rapidly declining cost of batteries.
In Hawaii, our 30-kilowatt power conversion system was approved by Hawaiian Electric for its customer grid supply and self-supply distributor research programs. Later this year, we expect Hawaiian Electric to qualify our 125-kilowatt product as well.
At the federal level, bipartisan bills known as the Energy Storage Tax Incentive and Deployment Act were introduced in both the House and Senate to bring the same type of investment tax credits for energy storage systems that have been instrumental in driving growth in the solar market. The state and federal initiatives are complemented by the introduction of lower-priced and more technically advanced batteries, the entry into the market of Fortune 500 companies, and an influx of capital investment and financing. While battery costs have declined by 50% over the last few years, large planned increases in production capacity and technology improvements will continue to reduce energy storage system costs and, as a result, increase the size of the addressable market.
For example, two of the largest suppliers to the market, LG Chem and Samsung, are introducing higher-performance battery offerings this year. Pricing for these new battery systems, including the batteries, racking and battery management systems, is expected to be approximately 20% lower than battery systems sold last year and provides double the power density measured as the kilowatt hours that can fit in a rack.
On the system integration side, we are seeing new Fortune global 500 companies entering the storage market as system integrators. These companies bring established brands, global market access and the ability to provide system guarantees necessary for third-party financing. Mercedes, NAC, Lockheed and others are all preparing system offerings for future market introductions, and we are working closely with and have products in evaluation with each of them. While many of them are starting with the US market, the opportunity for them is viewed as a significant market with significant long-term growth potential. To support the opening of the global storage markets, we will be adding international certifications to our products later this year, starting with the certification of our 30-kilowatt product for the Australian market, another early storage market outside the US specifically targeted by some of our current and pending partners.
In early July, Sonnen formally launched their commercial energy storage solution in partnership with Ideal Power with the launch of a Sonnen Battery Pro utilizing Ideal Power's 30-kilowatt power conversion system. The modular Sonnen Battery Pro scales from 18 kilowatts and 24 kilowatt hours up to 90 kilowatts and 240 kilowatt hour in a modular design and is available for shipping in late Q4.
Sonnen is the leading residential energy storage company in Germany and is expanding into both the residential and commercial energy storage markets in the US. We are excited to partner with Sonnen on their commercial solutions and are initially targeting the US market, and we are also engaged with them now on our first potential opportunities in Europe.
In addition to the large system integrators coming into the energy storage market and selecting Ideal Power, we are also seeing considerable capital investments enabling new system integrators and bringing third-party project financing. Our partner recently received investment to enable their expansion from entities such as GE Ventures. Our partner Gexpro secured project financing from NextEra Energy, one of the largest renewable energy project developers and financers in the country. Our new partner Stem just raised $100 million in project funding for energy storage systems. Even oil giant Total is entering the market with their $1.1 billion acquisition of Saft, a French battery company. Total views energy storage as the fourth component of the electricity system besides generation, transmission and distribution, driven by renewable energy. Access to large amounts of project funding is a big differentiator for energy storage system integrators and an enabler for the market. The next decade is likely to see significant changes in the mix of energy consumed across the globe, and we see energy storage playing an important role in that next generation of energy infrastructure.
We remain steadfast in our conviction that the energy storage market represents a great opportunity for Ideal Power based on all the initiatives mentioned above. Of course, that growth can't ever come fast enough. While most market studies show energy storage is a multibillion dollar market opportunity over the coming years, it is a new market that will have its own volatility and industry issues as it matures.
With respect to our market share, behind-the-meter nonresidential storage saw approximately 20 megawatts installed in 2015. At Ideal Power, we shipped more than 13 megawatts of product last year. While not all of this was installed in 2015, it does indicate that we are capturing a significant share of the early market. More importantly, we are capturing the major system integrators already in the market and are focused on capturing new players who will be entering the space and participating in driving its long-term growth.
The second market we're targeting with our PPSA technology is the solar market, with particular focus on the convergence of solar and storage. These two technologies will be increasingly used together as economic energy storage mitigates many of the issues created by high levels of intermittent solar generation. In fact, energy storage is essential for solar to continue to grow at the rates projected by the PV industry.
The convergence of solar and storage is the market driver that led to the creation of our new SunDial 30-kilowatt product, an entirely new approach to a typical PV string inverter and the first in a family of products we plan to introduce. One that can be installed today at a cost competitive with traditional solar inverters, a market that was estimated of almost $7 billion a year in 2015 by IHS Technology, but with the built-in capability to work with energy storage either today or at any time in the future. The solar-plus-storage market alone is estimated by Lux Research to reach $8 billion by 2026, representing a market larger than today's solar inverter market.
Independent validation helps with our branding. We recently received an award from PV Tech Magazine as they named our new SunDial product as one of the top 20 energy storage disrupters. The development of the SunDial product was done in close collaboration with established solar industry partners to make sure we were bringing out the right feature set for the industry. The SunDial product is now designed, and the first units are going through testing and performance validation in our engineering lab prior to beginning UL certification.
We exhibited the product last month at the Intersolar North America Conference and received strong interest from new potential partners and market channels. All of the pre-certified preproduction units we plan to make are already sold, so our potential new market channel partners can begin their evaluation of the product prior to us putting it into production later this year.
We recently announced that we have licensed the design of the product to a Fortune Global 500 company, our first licensing agreement for our PPSA-based product. We are pleased to disclose today that the licensee for the SunDial product is Flextronics International, and the product will be sold through their subsidiary, NEXTracker, in its NEXTracker NX Fusion solar-plus-storage Tracker.
NEXTracker is targeting the launch of their system in Q1 of 2017. As part of the agreement, we will receive a fixed royalty per unit paid quarterly. For competitive reasons, we will not give specifics of the terms of license, but we can say it's consistent with industry norms. The agreement further the highlights the competitive advantages of our technology and expands our region to the large established solar market and represents diversification in our revenue base, which has historically been concentrated in stand-alone storage. Since our SunDial PV string inverter is inherently bidirectional and fully isolated, is the only PV string inverter on the market capable of giving NEXTracker's customers the option to future-proof their solar investment for energy storage today at a cost competitive with stand-alone PV string inverters.
NEXTracker is a leading supplier to the solar industry and shipped over 3 gigawatts of their innovative tracking system. They were acquired last year by global electronic manufacturing giant Flextronics and are widely recognized for their innovative tracking systems and global leadership position in the solar industry. NEXTracker's systems are being deployed in utility-scale PV installations at a rate of 100 megawatts per week across five continents. NEXTracker selected Ideal Power as their strategic supplier for their commercial system offering because of our unique technology, small footprint and ability to provide a future-proof power converter for the later in-field addition of energy storage.
While this is a great first step, we will also be taking the product to other solar developers and integrators. The level of interest from PV and battery system integrators and project developers we met in July at Intersolar North America confirms the market's desire for our product like the SunDial. We have already entered discussions with other channel partners and potential licensees and expect to see others displaying the product at some of the upcoming solar industry trade shows.
We anticipate revenue for this product to start in the fourth quarter. We expect the SunDial product to be a natural fit for licensing of the product design to major solar providers and OEMs, as well as direct sales to integrators or through distribution. We look forward to sharing our progress with NEXTracker and the rollout of our SunDial product on future earnings calls.
Looking briefly at micro-grid, since adding micro-grid capabilities to our products, we are engaged in several projects that are using our power converter in combination with multiple-generation sources such as batteries, solar, diesel engines, et cetera. I won't spend much time on micro-grids since it is largely a project-based business today, but do want to highlight one of our most recent projects.
During the quarter, we completed a state-of-the-art micro-grid project with Aquion Energy utilizing their AHI batteries with Ideal Power's grid-resilient 30-kilowatt multiport power conversion system for Stone Edge Farms Winery in Sonoma, California. The solar PV plus storage installation is part of the farm's innovative micro-grid and designed to provide energy for a number of buildings on the site including the primary residence, offices and workshops. We strongly believe micro-grids utilizing renewable energy and energy storage technologies will be a crucial part of the global energy infrastructure moving forward. But we recommend watching the short video prepared by Aquion for this project that is posted on our website along with the related press release. The project was also a featured tour site at the Intersolar North America conference in July.
Earlier this year, we successfully tested and demonstrated the use of our PPSA technology as a variable frequency drive. The demonstration was conducted by independent researchers at the University of Texas Center for Electromechanics, and our VSD was tested alongside a popular product from one of the world's leading manufacturers. Our PPSA-based VSD demonstration showed the potential to bring improved performance to the industry due to its low output distortion resulting in quieter motor operation. We believe this technology offers the potential to open up new market segments through the ability to install PPSA-based VSDs on the large installed base of non-inverter-grade motors common on older commercial air-conditioning systems, as well as enter existing segments of the VSD market where our product's low harmonics and acoustic profile will be a competitive advantage. Our plan to address the VSD market is through licensing and alliance partnerships, and our next major milestone will be the development of the commercialization plan followed by product development and field trials, which will be utilized to attract strong partners and channels to market. We will continue to provide updates on our progress against these developments and commercialization milestones.
These accomplishments further demonstrate our success of diversifying our reach into established multibillion-dollar market opportunities. The key takeaway I hope you'll get from this call -- our PPSA technology is a power conversion platform technology that can be used for a variety of applications. While we started PPSA commercialization using storage-based applications, our plan is to leverage those products and features to diversify our revenue base into larger, more mature market segments over time.
Another key aspect to keeping our technology and the leading edge of performance and cost means diversifying -- and a means of diversifying our business is the commercialization of our B-TRAN technology. We continue to make significant investments in B-TRAN for good reason, as the markets we're going after are large and, we believe, prime for disruption.
In early 2016, we announced our selection of the B-TRAN as our preferred approach to bidirectional switches, as it offers the potential for significant performance improvement over bidirectional IGBTs and is protected by a solid and growing patent portfolio. Currently we have 19 patents issued on B-TRAN, with many more pending.
As awareness of our B-TRAN technology is increased, we continue to receive inbound interest from large potential users and licensees. We also recently announced that one of our third-party semiconductor fabricators successfully tested B-TRAN silicone dye. These results validate key characteristics of the semiconductor power switch, and the results are consistent with multiple third-party device simulations that predict significant performance and efficiency improvements over conventional power switches.
According to research firm IHS Technology, the power semiconductor market was approximately $17 billion in 2015, and we believe that B-TRAN can potentially address a significant portion of this market as well as create new products end-markets that are enabled as a result of a high-performance AC switch.
The next major milestone toward commercializing the B-TRAN will be the development and testing of a B-TRAN device later this year. Currently, both of our semiconductor fabrication partners are in the final stage of producing double-sized devices. We expect to be making some announcements about their progress in the near-term, as we are very encouraged to see two firms demonstrating the ability to produce the double-sided devices.
While this is not registered on our income statement, intellectual property for a company such as ours is a key asset and therefore continues to garnish a good deal of management attention. Growing our IP estate smartly is something we take a great deal of pride as we look to complement our product sales with licensing agreements both in the US and abroad. The value of our patent portfolio will become more and more apparent. Currently, our total patent portfolio consists of 55 issued patents, with more than 100 pending.
Before I provide a look at what to expect going forward, I want to turn the floor over to our CFO, Tim Burns, for a discussion of financial results. Tim?
Dan Brdar - CEO, President and Chairman
Thank you, Dan. I will run through the second-quarter 2016 financial results. Total product revenue for the second quarter was $322,000, or a decrease of 73%, compared to $1.2 million in product revenues for the second quarter of 2015. The decrease in revenue is driven by the delays in the SGIP that Dan mentioned earlier. As we've noted on prior calls, our revenue and the revenue for the stand-alone storage market in general will likely be lumpy in the short term, as it is still an early market. As the addressable market continues to mature and expand and we diversify into other more established target markets, we would expect much of this quarter-over-quarter variability in the market to lessen, providing a more stable revenue base.
Looking forward, we expect the resolution of the SGIP delays and changes in the SGIP program, along with the rollout of the SunDial later this year, to drive revenue growth.
Gross margins were 7.2% in the second quarter, compared to 11.9% gross margin in the second quarter of 2015 and 0.4% gross margins in the first quarter of 2016. Quarter-over-quarter margins improved 682 basis points despite lower revenue, as Q1 2016 margins were negatively impacted by the late 2015 introduction and initial small volume build of our 125-kilowatt product.
As previously communicated, as we roll out new products we would expect a temporary short-term reduction in gross margins. In the second quarter, we shipped 125-kilowatt units from our first volume build of this product and realized and now expect normalized margins for our 125-kilowatt product.
Also as previously communicated, as we ship at low to moderate volumes, our quarter-to-quarter gross margins will have variability depending upon the product mix and timing of new product introductions, where we are targeting gross margins of 30% to 40% of scale and exclusive of any benefit from licensing.
We have already shown that even at low volumes, our gross margins swing from negative to positive. And as revenues grow, we expect margin expansion with the leverage in our business model becoming even more apparent.
Research and development expenses increased 9% in the second quarter of 2016 to $1.2 million from $1.1 million in the second quarter of 2015, largely the result of higher personnel costs as we added engineering personnel to support product diversification and new-product development. Due entirely to timing, research and development expenses were lower as compared to the previous three quarters. We expect incremental spending related to both the B-TRAN and the SunDial in the second half of 2016, resulting in R&D spending more consistent with the levels seen in the second half of 2015 and first quarter of 2016. We believe our current investments in research and development will drive revenue growth and diversification, thereby generating substantial long-term shareholder value.
SG&A was flat at $1.3 million in both the second quarter of 2016 and the second quarter of last year. We do not expect significant increases in SG&A in the short term and will strategically expand our sales team to drive future growth as we diversify into new markets and geographies.
Operating expenses for the second quarter of 2016 totaled $2.5 million, yielding a net loss of $2.5 million, or $0.26 per basic and fully diluted share.
At June 30, 2016, we had backlog of $4.7 million, compared to backlog of $4.9 million at March 31, 2016. Backlog was negatively impacted by delays in the SGIP, but we are encouraged that over 50% of backlog is for our new 125-kilowatt product and with the renewed activity in the standalone storage market we've seen over the last month.
Although our quarter-end backlog was for deliveries initially scheduled for the end of the year, we now expect some of these deliveries to occur in 2017 due to rescheduling caused by the SGIP delays. We typically provide our customers summary scheduling flexibility for large-volume orders. We expect our 125-kilowatt product to likely represent the largest portion of backlog going forward, although this may change with the introduction of SunDial later this year, as that project is a unique offering targeting a large existing market.
From a working capital perspective, although most orders are self-financing, meaning payment terms to the manufacturer and collection of customer receivables are closely aligned, we did see growth in our inventory balance as customers pushed out deliveries due to the SGIP delays. Although our business model allows us to scale meaningfully without the specific need to raise working capital, our working capital is negatively impacted in the near term by declining revenues. We expect that this impact will reverse itself as revenue ramps up over the back half of the year. We currently have ample capacity in our contract manufacturer to meet backlog and forecasted growth for 2016.
On June 30, our balance sheet included $9.6 million in cash and cash equivalents and no debt. Cash usage for the second quarter of 2016 totaled $2.7 million, versus $2.1 million in the second quarter of 2015. We expect our cash usage to decline after we develop and test prototype B-TRAN devices later this year and as revenue ramps. In addition, we have a federal NOL of approximately $23 million at September 31, 2015, which will help initially shield us from income taxes as we become profitable.
Lastly, I want to mention we will be attending two investor conferences in September. I will be attending the Rodman and Renshaw 18th Annual Global Investment Conference on September 12 and 13, and Dan will be attending the Roth Capital Solar Symposium on September 12.
I will now turn it back over to Dan. Dan?
Dan Brdar - CEO, President and Chairman
Thanks, Tim. The resolution of the changes to the SGIP funding in California, the state and federal initiatives taking place such as the new Massachusetts storage mandate and the federal investment tax credit for energy storage, the continuing decline in battery costs, and the entrant of new large companies and system integrators and project financers confirms the growing role that energy storage is going to play in our energy portfolio. With international markets such as Germany and Australia now beginning to transact as well, we're seeing the beginning of a global market take shape.
While the standalone energy storage market will likely remain lumpy and somewhat unpredictable for the near term, the long-term opportunity is becoming clear. Energy storage addresses a number of key problems plugging plaguing today's grid, and large, well-established companies entering the market are bringing the scale and resources necessary to drive growth.
Our focus remains on bringing out state-of-the-art, highly differentiated and competitive products based on our PPSA technology that continue to make us the preferred power converter supplier for the system integrators like Stem that are bringing storage solutions to the market. During the remainder of this year, look for us to provide announcements on new partners entering the space, re-engagement in order flow for the California market, and added capabilities and certifications necessary to open international storage markets.
At our solar-plus-storage initiative, look for news from us on completing the certification of our SunDial product and its release for production. Also look for more information on new channel partners and potential licensees of the product as well as launch orders. We anticipate seeing product revenue from our SunDial product enter our mix in Q4, with the first licensing revenues under our current and target licenses occurring early next year as partners bring out their own branded offerings based on our product design.
Last, but perhaps most importantly, look for announcements from us on our B-TRAN bidirectional switch development efforts, with B-TRAN playing a significant role in the long-term competitive advantage of our PPSA products as well as the new markets and licensing opportunities it creates for us. Realizing first devices from our semiconductor fabrication partners is a major milestone, and we're looking forward to being able to provide an update on achieving some major accomplishments in the development effort.
In conclusion, the combination of upcoming milestones, momentum with new commercial partners and new macro tailwinds for energy storage, the release of our new Storage Plus solar product, and licensing deals, as well as realization of our proprietary bidirectional switch technology, positions Ideal Power as the leading power converter technology for the renewable energy connected grid of tomorrow.
At this time, I would like to open up the call to questions from our listeners. Operator?
Operator
(Operator Instructions) Craig Irwin, ROTH Capital Partners.
Craig Irwin - Analyst
Good afternoon, and congratulations on the very strong positioning with Stem in California, Dan. Saw they took another $100 million today; that's a great partner. (multiple speakers)
I guess I'll have to say the same thing for NEXTracker, but I guess that's congratulations really for 2017. I wanted to ask your opinion about the shape of the rebound in the California market. Now, everybody read all the different articles out there about the (inaudible) on the release of the California SGIP money. My understanding is that projects are actually starting to really reaccelerate right now but are more likely to see elevated activity in the fourth quarter. Can you maybe confirm that and help us understand what this is likely to mean for revenue progression for Ideal Power in the third and fourth quarters of this year?
Dan Brdar - CEO, President and Chairman
Yes, the things we are hearing are so much what you are hearing, Craig. The way the process works is projects that were approved basically by the SGIP program administrators are getting letters as we speak just notifying them of approval of their project to how much funding they've gotten. We've already talked to a couple of our partners that are already receiving those.
Their next step is to go close the project with their end-customers, and that's going to certainly vary a lot customer by customer. But I would expect it's going to take them some period of time to start closing projects and then turn around and ordering to support that. So, I think it's really the significant bump in revenue that's coming out of the SGIP is probably going to be really a more fourth-quarter event. We will see some that are going to be pretty confident that will order in advance of that. But I think your take on it is pretty consistent with what we're hearing.
Craig Irwin - Analyst
Okay, great. Then, when I was in Germany, I had the opportunity to talk to both Samsung, SGI and LG about their new energy-optimized cells. Seems that both of them are optimistic that they will have them shipping commercially by the end of the year, so people can see that product will step down in (inaudible) costs. Can you maybe talk about the availability of racks and the timeline between the availability of cells off these very important OEMs, and then the rack cells and when these can actually end up in projects, and how this can actually impact progression of some of your medium-sized projects that you are pursuing?
Dan Brdar - CEO, President and Chairman
Yes, I -- we can't share some of the specifics, but one of those -- the two names you mentioned is a little further ahead in the certification process than the other. One is actually targeting having rack systems that are going to be available at the end of the fourth quarter. I think really it's going to be a function of -- if you look at the lead time, we're going to see orders where our partners are going to order equipment, they are going to have to integrate it with those battery racks when they show up in Q4, and then install in their system. So I think it's not going to be a pacing item for us. We did see a bit of an impact in the market, though, where, because LG and Samsung were both very open about the new technologies that they were coming out with, some of the system integration partners basically said, well, I'm just going to wait until they're ready. I don't want to order a product when there is going to be something lower-cost and higher-performing that's going to be out in a matter of months.
So, we know one of the partners is definitely on target for actually having rack systems by the end of the year. I think the other one is -- they're working hard to catch up, but they're not quite there yet.
Craig Irwin - Analyst
Okay, excellent. Then my third question is about B-TRAN. You really validated the competitiveness and the technology that is superior efficiency and overall performance of products that incorporate your technology. B-TRAN is obviously in advance versus what you are fielding units today. You have already achieved very high market share in the storage product market. Can you talk about B-TRAN and potential customers for B-TRAN, potential licensees for B-TRAN? How far along are the discussions right now? How many different groups are you sharing the testing and preliminary device data with? And how does this take shape for you over the course of the next several quarters?
Dan Brdar - CEO, President and Chairman
Sure. B-TRAN really has two separate roles. One is as it relates to our PPSA technology because we're going to be the first users of the devices. Because it really enables us to almost double the power density in our products. And while storage is a market that is not commoditized today, it will be at some point in the future. So, it's an important part of us staying at the leading edge from both performance and cost because when that cost pressures shows up, we need to make sure we've got a technology roadmap that allows us to maintain really good margins but can respond to the market demand.
What we're seeing in terms of interests -- we've actually seen interest from large automobile manufacturers, we've seen it from defense contractors where people are looking at using the device for other applications. I will give you a couple of examples.
In the electric vehicle market, the switch would actually enable some things like electronic transmissions, where, today, there is not a good practical solution to do it. But with a high-performing AC switch, all of a sudden, the truly electronic transmission in electric vehicles could be something that would be a very realistic thing to do. We are seeing interest from defense contractors because things like the Navy ships are going to distributed electrification to make them less vulnerable to attack and lower noise signatures, and so you need very high-performance, compact ability to switch power on an AC level.
So, it's really been a variety of different applications where we are actually learning from some of the people that are approaching us of ways that they see using the device that we really haven't even thought about. So, one of the things that's exciting to us is not just the fact that it can be used in applications like conventional power converters that was used in IGBT today. But what we're seeing is it is actually opening up new market opportunities because it really is not a good high-performance AC switch that enables the use of things like matrix converters that could really advance the state of a lot of technologies if they have that high-performing AC switch.
Craig Irwin - Analyst
Thank you. And my last question I wanted to ask is really a housekeeping question. The margins have been -- this quarter, actually, they were very strong sequentially. In prior quarters, margins have been impacted by your slate of product qualifications in the quarter. Can you remind us what the qualifications are in the back half of the year? Maybe what you think could impact in third and fourth quarters as far as maybe driving up R&D or impacting gross margins as you actually shift increasing units of new products?
Tim Burns - CFO
First, from the R&D perspective, we actually had a pretty low spend in the second quarter, and it was due entirely to timing. In both Q3 and Q4, we would expect incremental spend both related to the B-TRAN development and getting actual initial prototype devices completed with the two semiconductor fabs. And also with the -- largely in Q3, but also in Q4 -- at least the first half of Q4, higher R&D spending for SunDial as we roll that product out.
From how that impacts margins, SunDial will impact our margins, particularly in Q4, and that's anytime we introduce a new product. Our first build -- our first production build is a low-volume build, so it's at a higher cost per unit than later-volume builds. So, we will have that first production build impact Q4 and potentially Q1. We started actually to affect two quarters with the 125, where we rolled it out in Q4 of 2015, and it depressed margins in both Q4 2015 and Q1 of 2016. So, that will be typical. It won't be as noticeable as our revenue base gets larger, but as long as we are at low revenue levels, it will be pretty apparent to gross margins when we introduce new product.
Craig Irwin - Analyst
Thanks again for taking my questions, and congratulations for both NEXTracker and, of course, Stem.
Operator
Colin Rusch, Oppenheimer.
Colin Rusch - Analyst
Can you talk a little bit about the design cycles for some of these newer applications? Are you actively working with folks on the variable drives or some of the automotive applications now looking at designs? Or is that something that will come after you complete testing with the fabricators?
Dan Brdar - CEO, President and Chairman
That will come after we complete the testing of the fully packaged device. Because I think part of what is going to be important to get them really excited for the B-TRAN devices is to have a pretty good body of test data that we can go in and show them how this device performs under a whole variety of conditions.
When we look at PPSA-based products, it's a little different because it's more mature. So, for example, when we did the SunDial, we worked very closely with the NEXTracker team to identify what the product requirements were going to be. The whole process actually from the time we actually started working with them on specifications to when we're going to get through the certification is probably about a year. So, our design cycles to get through design and certification on products is actually pretty short compared to most companies. When I was at General Electric, typical design cycle was probably about 18 months.
Colin Rusch - Analyst
Okay, great. Then, obviously you're going to want to license this technology as a B-TRAN technology at some point. How mature are those conversations as you get through this final leg of testing?
Dan Brdar - CEO, President and Chairman
We actually have been getting courted by one of our semiconductor fabricators already who understand the power semiconductor market and have an interest in it. We really want to have the data on the packaged devices because we think it just enables us to drive a better deal. So, we really want to make sure that we do not do a deal with somebody that might actually prohibit us doing a better deal with a big power semiconductor player later. So, we're going to make sure that we do the right deal for the Company and the shareholders rather than the first deal that comes along.
Colin Rusch - Analyst
Perfect. Then, my last question is just around your visibility into inventory on the energy storage side. Obviously you have any number of customers, and seeing a bit of a slow ramp here with some of the demand. Are you -- do you have a good feel for how much product is still out on shelves waiting to be deployed as we see the re-ramp on that market?
Dan Brdar - CEO, President and Chairman
Yes, it varies tremendously by partner. We have one that actually has quite a few units. And, unfortunately, they are a partner that does not have project financing in place. Some of the other partners have very little to none. So, it's a partner-by-partner issue, and it's been largely driven by the fact of their ability to actually either only the storage system will provide turnkey financing for it. That seems to be the driver.
Colin Rusch - Analyst
Okay. Awesome, guys. Thanks so much.
Operator
Eric Stine, Craig-Hallum.
Eric Stine - Analyst
Just related to SGIP, and you may have said this earlier on the call, but did you give your best estimate of the percent of projects? And I know that some of the funding now and some to come -- but the percent of projects that you think your partners are involved in?
Dan Brdar - CEO, President and Chairman
Well, there -- our partner is actually involved in, I think, in almost all of the projects. We think there's probably more than 50% where they are going to use us. Because some of the projects -- for example, Sonnen had a bunch of projects in the SGIP that were residential. We don't have a residential product. Stem has some that are going to use products bigger than what we make. So, we think we have captured most of the players that are participating in that program in a pretty meaningful way. The real issue is going to be are we the right product for the particular project there going to do. That's why when we look at it and we go through the list project by project, we think that there's probably at least 50% of those that we're going to be able to capture.
The only exception to what is in the Q is -- I don't know how many Tesla actually has in there. They would be the one that we haven't captured yet.
Eric Stine - Analyst
Okay, got it. And just to confirm with Stem, you currently have -- or maybe you could quantify if you have anything in backlog from Stem right now.
Dan Brdar - CEO, President and Chairman
No, we do not. We will look to see their first order placed a little bit later this year.
Eric Stine - Analyst
Got it. Okay. Maybe just turning to -- also GSA, they've been making a lot of noise lately about looking at storage for federal buildings. Any thoughts on that program timing? And I would assume your partner -- most of your partners, if not all, are heavily involved in that. So just thoughts on how that might play out going forward.
Dan Brdar - CEO, President and Chairman
Yes, the stuff that federal government has been doing -- for those who don't know, the federal government has been actually making a lot of noise recently about looking at the use of storage for federal buildings, because obviously they would have the same benefits as the commercial customers.
It's not clear how they are going to try and procure that yet. We're going to rely on our partners to figure out how to go through the GSA qualification process and whatever they need to do to participate in any request for proposal to come out. We will get pulled in sort of by default. We're not going to spend much time on ourselves because it will be a system-level offering that needs to be done.
Eric Stine - Analyst
Got it. Maybe last one for me, just an update on KACO. I know they were kind of in the process of choosing a battery supplier and a software supplier -- and just maybe where that whole thing stands.
Dan Brdar - CEO, President and Chairman
Yes, they have done both of those. They are actually now in the process of actually doing their packaging design on what the system will actually look like now that they know who the battery provider is going to be. Now that they -- they certainly know what our product looks like, but they need to come up with sort of a skid-mounted design that puts all those things together, and that's the process they're in right now. They're actually also in the process of hiring some additional people for that part of the business because they view it as a pretty important opportunity for them going forward. I was just speaking with their CEO just earlier this week. So I think they are moving a little slower than I think they would've liked, but they want to make sure that they bring out a product that really leverages what their own packaging expertise has been with some of the large solar projects that they've done.
Eric Stine - Analyst
Got it, but that -- just safe to say that that could contribute to 2017.
Eric Stine - Analyst
Yes, definitely. And they are actually taking a role where they may be willing to do the packaging for some of the other partners that we have that don't want to physically go through that process, where they don't either have the facilities or the assets to do that. So they actually could end up being a provider in some fashion to some of our other partners as well.
Eric Stine - Analyst
Okay. Thank you.
Operator
Jeff Grampp, Northland Capital Markets.
Jeff Grampp - Analyst
Question on the SunDial with the licensing going into 2017. I know it's probably a bit difficult to talk with any specificity on numbers or anything. But just kind of from a big-picture standpoint in your conversations with NEXTracker, how do you guys see that ramp going out into 2017 in terms of their marketing of SunDial?
Dan Brdar - CEO, President and Chairman
Well, they view it as part of an integrated offering that they are making with their new ranking system as part of their expansion into the commercial industrial space. They are pretty much done, I think, with the design of their system. So I think it's really a matter of getting the products through certification, getting Flextronics comfortable with the design itself because they will be obviously making it for NEXTracker. What they have told us is they are targeting to do the initial deployments for that in Q1 as a product they would make. But what they have told us is they may actually have opportunities where they could actually buy the product from us as part of getting some of their early demonstrations and launches done as early as Q4 of this year.
Jeff Grampp - Analyst
Okay. That's helpful. Then with Sonnen, I think you mentioned in your prepared remarks, looking at some potential options in getting into Europe with them. Do you have any kind of idea in terms of timing or any kind of additional color you can provide on how those conversations are going to be helpful?
Dan Brdar - CEO, President and Chairman
Yes, sure. They actually surprised us where they had pretty significant activities going on in Europe, and they came back and said, we just basically presold X number of your units for Europe. We have to go figure out how to make sure that that works. So, the kind of pleasant surprise we like to get.
I think they've got to get through finalizing those opportunities that they teed up in sort of pre-orders with their customers. But I would expect that's going to happen in reasonably short order because they seem pretty excited about seeing the commercial market open up in Germany for them.
(multiple speakers) color on that in the next call.
Jeff Grampp - Analyst
Great. Looking forward to it. That will do it for me. Thanks for the time, guys.
Operator
(Operator Instructions)
Dan Brdar - CEO, President and Chairman
Okay. It looks like we don't have any more questions at this time, so I want to thank everybody for joining us. We appreciate you taking time out to get an update of what we're doing, and we look forward to continuing to brief you on our progress year, especially as the California market now re-engages. And we can get back to focusing on growing the business. Thanks, everybody.
Operator
This does conclude today's call. Thank you for your participation. You may now disconnect.