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Operator
Good day, ladies and gentlemen, and welcome to the Insteel Industries' second-quarter 2014 conference call. (Operator Instructions). Please note that today's conference is being recorded.
I would now like to hand the conference over to H. Woltz, President and Chief Executive Officer. Sir, please go ahead.
H. Woltz - Chairman, President & CEO
Thank you, Karen. Good morning and thank you for your interest in Insteel, and welcome to our second-quarter 2014 conference call, which will be conducted by Mike Gazmarian, our Vice President, CFO and Treasurer, and me.
Before we begin, let me remind you that some of the comments made on today's call are considered to be forward-looking statements that are subject to various risks and uncertainties that could cause actual results to differ materially from those projected. These risk factors are described in our periodic filings with the SEC. All forward-looking statements are based on our current expectations and information that is currently available. We do not assume any obligation to update these statements in the future to reflect the occurrence of anticipated or unanticipated events or new information.
I will now turn the call over to Mike to review our second-quarter financial results and the macro indicators for our construction end markets. Then I will follow up to comment more on market conditions and our business outlook.
Mike Gazmarian - VP, CFO & Treasurer
Thank you, H.
As we reported earlier this morning, Insteel posted solid results for the second quarter of fiscal 2014 with net earnings coming in at $3.5 million or $0.19 a share compared with $2.7 million or $0.15 a share in our first quarter and $3.7 million or $0.20 a diluted share in the prior-year period.
You may recall that our Q2 results for last year wound up representing the high point for the year, which was unusual in that the typical seasonal pattern is for shipments and earnings to peak during our third or fourth quarter.
Net sales for the second quarter were up 10.3% from last year, driven by a 12.8% increase in shipments, partially offset by a 2.1% reduction in average selling prices. Our shipments have now risen year over year for four consecutive quarters and in six of the previous seven quarters, reflecting gradual improvement in our construction end markets.
On a sequential basis, net sales were up 4.8% from the first quarter on a 2% increase in shipments and a 2.8% increase in average selling prices, driven by the price increases that were implemented during the quarter.
Gross profit for the quarter improved to $11.6 million from $11.1 million a year ago with gross margins narrowing to 12.7% from 13.3% as the favorable impact from the increase in shipments was partially offset by a slight reduction in spreads between selling prices and raw material costs and higher unit conversion costs relative to the prior-year quarter.
SG&A expense for the quarter rose $0.7 million from a year ago, largely due to the relative changes in the cash surrender value of life insurance policies, together with increases in health insurance and bad debt expense.
Other expense for the second quarter was $0.2 million, primarily due to the losses under disposal of assets that were damaged in the previously reported fire at our Gallatin, Tennessee manufacturing facility.
Our effective income tax rate for the quarter was 34% versus 36.4% in the prior year, primarily due to changes in permanent tax differences, while the six-month year-to-date rate fell slightly from last year to 35.2% from 35.8%. Going forward, our effective rate will continue to be subject to fluctuations based upon the level of future earnings, changes in permanent tax differences, and adjustments to the other assumptions and estimates entering into our tax provision calculation.
Moving to the cash flow statement and balance sheet, operating activities provided $1.6 million of cash for the quarter compared with $2.4 million in the same period a year ago with net working capital using $5.2 million in cash this year versus $5.3 million last year.
Accounts receivable rose $7.4 million, driven by the December to March increase in sales. Inventories rose $1.4 million, and accounts payable and accrued expenses increased $3.5 million, largely due to higher raw material purchases over the latter part of the quarter.
We ended the quarter with $19.2 million of cash and cash equivalents, up $0.2 million from the previous quarter and no borrowings outstanding on our $100 million revolving credit facility, providing us with plenty of liquidity.
Looking ahead to the remainder of fiscal 2014, we are encouraged by the recent improvement in the various macro indicators for our construction end markets. The architectural billings index moved back into positive territory in January and February and has now remained above the [50] growth threshold for 16 of the previous 19 months, it's longest positive streak since 2007, implying increased non-res construction spending in the coming months.
Through the first two months of the year, private non-residential construction spending was up 11.8% from last year, and in February the seasonally adjusted annual rate rose to its highest level in almost 4.5 years, leaving it 23% under its January 2008 high.
Although public construction spending has remained relatively weak on an overall basis, the highway and street category was up 9.7% through the first two months of the year, and contract awards for bridge-related construction, one of the larger end use applications for our products, have surged over the past year.
There are also recent indications that the TIFIA funding provided for in MAP-21 is beginning to have a more meaningful impact as additional projects are approved and moved into the bidding phase.
The outlook for federal transportation infrastructure construction, however, is clouded by the uncertainty surrounding the success for funding bill, the MAP-21, which expires in September, and recent forecasts indicating that the Highway Trust Fund could be depleted by the end of August. With the mid-term elections on the horizon, it is becoming increasingly likely that stopgap measures will be enacted similar to the nine short-term extensions that followed the expiration of the previous SAFETEA-LU authorization in September 2009.
I will now turn the call back over to H.
H. Woltz - Chairman, President & CEO
Thank you, Mike. As reflected in our release and in Mike's comments, we are encouraged by the continued improvement in market conditions during the second quarter. Recent industry statistics, as well as most of the leading construction forecasts for 2014, are consistent with our previously stated view that demand for our reinforcing product should gradually improve over the next few quarters.
In addition to the statistics Mike cited, construction employment continues to show modest improvement, and the usual seasonal trend should favorably affect demand for our products over the balance of our fiscal year.
As mentioned in the release, our capacity utilization level improved to 51% for the quarter, but remains depressed relative to pre-recession levels. While it is difficult to project capacity utilization for the industry as a whole, we believe it is reasonable to assume that competitors are operating at similar levels and experiencing the same slow growth trends that we're seeing. These factors are largely responsible for the highly competitive pricing environment that prevails in our marketplace, and we do not expect to see a material change until demand has recovered to healthier levels.
Another factor influencing the pricing environment is the high degree of volatility in the steel scrap market, which affects pricing for our principal raw material, hot-rolled wire rod. Sustained upward movement in the scrap and wire rod markets tends to create urgency on the part of our industry to recover higher costs. As we have seen over the past few months, however, sharp downward movements in these markets tend to alleviate this pressure and potentially undermine the level of support for higher pricing for our products.
Ultimately improvement in our margin environment requires more robust demand for reinforcing products that provide additional pricing power to producers.
With regard to the wire rod market, following the sequential increases in steel scrap pricing that drove wire rod prices higher beginning late in 2013, the market abruptly reversed course during our second quarter. Scrap prices weakened coincident with the significant reduction in exports and weak domestic demand, resulting in similar trends in wire rod prices.
Looking out for the next few months, absent recovering exports of scrap or sharply increased domestic demand, we believe that it is likely that scrap and wire rod will continue trading within a relatively narrow range.
On January 31, 2014, a group of domestic wire rod producers filed a trade case against China, which has been the primary source of imported wire rod to the US market for the last two years. We believe that the trade case will be successful and result in significant duties being imposed on Chinese rod exports, causing them to become uncompetitive and resulting in their exit from the US market.
Any impact of the case on US supplies would not be evident before our fourth fiscal quarter. Using history as a guide, we expect transaction prices for foreign wire rod to rise, but we do not expect the trade case to result in shortages.
Developments related to the trade case have caused us to elevate inventories relative to the prior year to bridge the transition from Chinese sources to other offshore sources for the portion of our material requirement that is imported. Participation in offshore markets implies higher inventory levels due to the larger order quantities that are required to optimize logistics costs. In assessing the attractiveness of offshore purchases, we considered working capital implications, as well as the inherent pricing exposure due to the longer order times relative to domestic purchases.
Turning to CapEx, we continue to expect expenditures for 2014 to total less than $12 million and to be focused on opportunities to reduce costs, enhance quality, improve our information systems infrastructure, and to expand capacity where warranted.
Finally, I want to comment on the fire that occurred at our Gallatin, Tennessee PC strand facility in January. It appears that the blades started as a result of maintenance activities being performed by an outside contractor. Fortunately the incident resulted in no injuries to our employees or to the contractor's employees. The fire destroyed the process line that cleans raw material at the plant, which is critical to ongoing operations.
In response to this disruption, we have ramped up the operations at our other PC strand facility located in Sanderson, Florida and engaged the support of outside toll cleaning providers to meet our requirements. Our people at these facilities, together with the efforts of our sales and administrative team, have done a tremendous job of minimizing the impact of this event on our customers, and I appreciate the remarkable performance that has been demonstrated.
I also extend my thanks to the outside toll providers of cleaning services that have shouldered the balance of the requirements that could not be absorbed by our Florida plant. We have had excellent support from all of these groups.
As mentioned in the release, the impact of the fire on our financial results for Q2 was immaterial. We expect to bring the rebuilt facility online during the fourth fiscal quarter and currently believe that a startup on this timeline would have a minimal impact on our financial results for Q3 and Q4. We would caution, however, that there are multiple components to our insurance recoveries, and we will not be able to fully quantify the impact until we are closer to completing the reconstruction of the facility.
To summarize, the recovery in non-res construction markets continues to be gradual, and the market environment remains competitive. Favorable reports relative to construction spending in a recovery in non-res markets have translated into a modest uptick in our capacity utilization rates. Consistent with prior periods, we plan to continue focusing on achieving further improvements in the effectiveness of our manufacturing operations and identifying additional opportunities to broaden our product offering and growth through acquisition.
This concludes our prepared remarks, and we will now take your questions. Karen, would you please explain the procedure for asking questions?
Operator
(Operator Instructions). Robert Kelly, Sidoti.
Robert Kelly - Analyst
Just a question on spread compression compared to a year ago. You called out I guess a margin squeeze, as well as higher unit conversion costs. Could you address the latter, the conversion cost issue? What contributed to that, and does that drag on into the second half of the year?
H. Woltz - Chairman, President & CEO
Bob, we are in the process at several plants of adding some shifts, and hourly operating rates are expanding. And there has been inefficiencies related to ramping up that way where we are bringing on new people and have to get them up the learning curve before they are fully productive. We had it going on at three or four of our facilities.
Robert Kelly - Analyst
That is a good problem to have. And then as far as the raw material costs toward the end of the quarter crimping margins a little bit, are you able to recover the increase once -- I know you work off the FIFO inventory convention. On a steady-state basis, are pricing and raw materials going to drive spreads higher when you enter 3Q?
H. Woltz - Chairman, President & CEO
It is a difficult question to ask. And you mentioned on a steady-state basis, and there just hasn't been one of those. We saw a rapid escalation in pricing through the last few months of 2013, followed by just an abrupt reversal of course during the early months of 2014.
And you may recall in the last conference call we had mentioned that we had announced price increases across all of our product lines and actually recovered some of those increased costs through the first part of Q2. But as scrap prices and wire rod prices seem to reverse course here in the quarter, it seems that the commitment on the part of the industry to increase transaction prices waned considerably.
So I think, Bob, I would just have to revert back to the comment that I made in the prepared remarks that our pricing power is weak and is likely to remain relatively weak until we see more robust demand for our products.
Mike Gazmarian - VP, CFO & Treasurer
One other comment on the spread comparison. We were down slightly year over year, but sequentially there was a pretty healthy increase. And you may recall that spreads had actually reached a high point last year in Q2 and then dropped off over the remainder of the year.
Robert Kelly - Analyst
Yes. What I'm trying to get at is, do spreads stabilize at the Q2 level? Will that be within the ballpark of where you were in the second half of last year? How do we think about spreads as we move into the second half?
Mike Gazmarian - VP, CFO & Treasurer
At this point, we don't see anything -- it is a dynamic situation, but at this point we don't see anything that would imply a drop-off of what we experienced last year. I think last year for a couple of quarters we wound up behind the curve. We were in a declining price environment and raw material costs were declining, but we were negatively impacted by consuming higher-cost material from inventory and lower selling value. So you had that trend over the latter part of the year.
At this point, again, it is a fluid situation, but we don't see that for the near-term.
H. Woltz - Chairman, President & CEO
And you would think that with positive seasonal forces working in our favor and with some indication that cyclically we are improving, that the implication for spreads would be positive. But we will just have to wait and see.
Robert Kelly - Analyst
Okay, great. So far as unit volume outlook, it sounds fairly positive. You had strong results volume-wise in a weather-impacted quarter during Q2. You talk to the potential cyclicality of the markets driving improved activity. Is there any reason to believe you can sustain low double-digit or mid-teen volume growth in the second half of the year based on what you are hearing from your customers?
H. Woltz - Chairman, President & CEO
Yes, although I would point out -- and there have been a lot of weather-related comments in the media in terms of the impact on this quarter's results, not only in steel but other companies in our space and what the impact on construction activity. But you also have to keep in mind that the prior-year period was also impacted by adverse weather. In our year-ago call, we had made some comments about the impact of harsh winter weather in the north and excessive rainfall in the south. If you were to normalize both years to exclude that weather-related impact, it really may not have much of an effect on that 12.8% year-over-year change because last year was unfavorably affected as well.
H. Woltz - Chairman, President & CEO
And Bob, I would tell you that, as we commented in the prepared remarks, that this is a slow-growth market that we're seeing. It doesn't feel like double-digit unit growth to me.
Robert Kelly - Analyst
Okay. Well, can you just describe the puts and takes of the double-digit unit growth you just did in Q2, where it came from, the end markets and the regions?
H. Woltz - Chairman, President & CEO
Well, I think it is reasonably widespread between all of our product lines. And as Mike points out, it's a function of both some growth in the market this year, but also comparing against a pretty weak period last year.
Robert Kelly - Analyst
Okay. SG&A line stood out to me in Q2. Is that $6 million run rate something that we should be thinking about longer term? You have generally been well below that SG&A on a quarterly basis.
Mike Gazmarian - VP, CFO & Treasurer
Yes. There's always going to be some variability quarter to quarter. If you look at it over a longer timeframe, last year we averaged around $5.2 million this quarter, and through the first half of this year, we averaged $5.3 million. So it was up year over year.
But there are a couple of variable components that are going to cause some fluctuations quarter to quarter. In particular, under our equity incentive comp plan, there are grants made twice a year which affect the Q2 and Q4 SG&A line, and that is split out separately in our cash flow statement. And you can see that it went from roughly $400,000 to $800,000 this year. So you see a similar dynamic in Q3 and Q4. So that causes some fluctuation.
Also, cash surrender value life insurance policy and we reference that pretty regularly as being a driver of the changes. And that is going to be a function of the financial market environment and how the returns on investment compare over the periods.
And then the third item that hasn't affected the incentive plan comp expense where that is obviously going to be driven by our results and increase or decrease accordingly.
So, again, if you look at it over the longer period, it was up slightly year over year. Looking forward you just need to keep these variable components in mind, which can drive it higher or lower. I don't know if that answers your question.
Robert Kelly - Analyst
Is that $5.3 million average for the first half a good run rate, or should we assume it is going to be higher?
Mike Gazmarian - VP, CFO & Treasurer
Assuming that our performance continued to improve year over year, that would imply it could go higher if nothing else from the incentive plan comp portion.
Robert Kelly - Analyst
Okay. Two more questions and then I will cede the floor.
First off, you guys had talked about the anti-dumping case with the wire rod producers and the successful outcome of that. Can you just talk about the potential impact to your pricing if Chinese imports are blocked, can you talk about the urgency and how that affects industry pricing in the reinforcement market?
And then in recent quarters, you talked about matching irrational competitors at their low price just to accelerate market consolidation. Is that still going on during Q2? Thanks.
H. Woltz - Chairman, President & CEO
Let me address the wire rod case first. Our guest and our expectation is that the domestic industry will be successful in its case against the Chinese, and the Chinese will exit the market. Typically what happens is other countries emerge as players in the import segment of the market, and typically transaction prices rise as a result. We expect that to happen this time.
The implication for Insteel and for other companies who were participating in the imported market is that if transaction prices don't rise to recover those higher offshore rod costs, then margins are going to compress, and we really don't expect that to happen. We think that there will be a resetting of selling prices in those market segments where import rod is used and that we will continue with a margin environment that represents a competitive environment but at higher levels.
So we don't see a shortage of the product. We don't see that this disadvantages us in any way. And to the extent that more discipline is exercised in the marketplace by exporting countries, it can actually be good for us.
The Chinese have a habit, whether it is PC strand or whether it is wire rod, of just executing a very undisciplined commercial plan in this market. And the ramification of that is that about all purchasers end up paying the same price, and larger purchases like Insteel frequently lose the value of their purchasing power. We would hope that some of that is restored by more disciplined commercial efforts of exporting countries. So that is the way we see the wire rod situation.
In terms of the second part of your question concerning irrational pricing and meeting competitive situations, I am not sure that I really followed what you were getting at and would ask you maybe to clarify.
Robert Kelly - Analyst
Yes, sure. A couple of times over the past few quarters, you have made comments along the lines of your competitors were pricing irrationally based on where wire rod costs were, and you would meet that low price even if it was uneconomic to you in order to speed up their demise. Is that still going on, or is demand strong enough across the board where you are not seeing pockets of irrationality?
H. Woltz - Chairman, President & CEO
Bob, I doubt we implied or stated that it was to speed up the demise. I think it is being a competitor that our reactions are based on where we see the markets settling and the commitment that we have to be there for our customers on a regular, consistent basis, and we believe that our cost structure between our wire rod purchases, as well as our internal conversion costs, should place us in a very attractive position to compete with competitors who are struggling for volume and pricing irrationally.
So we're going to be there. We're going to meet the market and maintain our position in it. And I think this is a function of just the highly competitive environment that we have described in our prepared remarks and discussed otherwise. I don't think it is any more or less than that.
Robert Kelly - Analyst
Understood. Thanks for the additional color.
Maybe just one final one. I know I have taken up a lot of time. It sounds like volumes are accelerating, maybe not in the mid-teen pace that you saw in Q2, but certainly moving to the right. You have some support from the wire rod trade case to pricing as you enter the seasonally strong period, and you are going to have better unit conversion costs as your new hires get more efficient. Is that generally an expectation of how 2H could play out?
H. Woltz - Chairman, President & CEO
Yes. I think each of those points that you stated is correct and should give us some cause for optimism.
Robert Kelly - Analyst
All right, sir. Thanks very much. Thanks for your help.
Operator
John Kohler, Oppenheimer.
John Kohler - Analyst
It is Oppenheimer & Close. A quick question on the inventory of raw materials for wire rod. Would you look to take advantage of lower prices here given your balance sheet and what not, or do you think that prices still aren't attractive enough to lay in a significant amount of raw material inventory?
Mike Gazmarian - VP, CFO & Treasurer
Are you referring to imports in particular or to --?
John Kohler - Analyst
Right, exactly.
H. Woltz - Chairman, President & CEO
Yes, this trade case against the Chinese is the world's worst-kept secret. And we have seen it coming for months and we're prepared for it, and I think I mentioned in my prepared remarks that we have moved inventories up as well as commitments of future deliveries up to take advantage of the last of the Chinese availability.
So that is happening, although we are pretty conservative by nature, and we haven't gone overboard.
John Kohler - Analyst
Okay. Great. And then a quick question on ESM. Wondering if you could provide some maybe end figures, as far as what percent of your business is ESM versus traditional, that would be helpful.
H. Woltz - Chairman, President & CEO
We don't disclose the components, John.
John Kohler - Analyst
Okay. Well, thanks very much.
Operator
(Operator Instructions). Tyson Bauer, KC Capital.
Tyson Bauer - Analyst
A couple of quick questions here. You talked about the extra shifts at three to four of your facilities. Is that completely due to better cyclical outlook, or is part of that just your normal seasonal pattern that you are building up to supply an increased capacity?
H. Woltz - Chairman, President & CEO
No, it is due to what we perceive to be an improving underlying level of business.
Tyson Bauer - Analyst
Wonderful. Are you also seeing some activities from your competitors that would reflect the same outlook you have?
H. Woltz - Chairman, President & CEO
Well, we don't really talk to them too much about that, but I would assume that they are seeing the same thing that we are seeing in the marketplace. And how they react, I really don't know.
Tyson Bauer - Analyst
I guess the implication of that question is, are we still expecting some pricing competition as we have seen to be as tight as we go into the second half of this year as we have seen in previous years?
H. Woltz - Chairman, President & CEO
That is an excellent question, and I wish I could answer it, Tyson, but it is one of those things that will only be answered week to week.
Tyson Bauer - Analyst
Okay. Areas of particular strength, obviously, you made the comment on the nonresidential construction. Are you seeing it across the board? Is it more in industrial, office, maybe infrastructure, or parking structures? Any particular areas, both geographically and also by industry, that you are seeing a little pickup?
H. Woltz - Chairman, President & CEO
Geographically while Texas and Florida have both been strong, from a market segment point of view, we lose clarity on that pretty quickly because our customers compete in the infrastructure segment, as well as in the commercial segment. So it's hard for us to really drill down and be confident about what we're seeing.
But I think as a general statement we would tell you that there is more strength in the bridge and infrastructure market relatively than in the commercial market. Some customers that are predominantly commercial, non-res, are bullish and busy, and others are a little wary of the underlying level of activity.
Tyson Bauer - Analyst
Okay. Are you expecting if we look at infrastructure, we saw what I think Senator Boxer had recommended, and that is really no increase in the overall federal contribution to infrastructure, other than make it indexed to inflation, and any increase is really just backfilling the lost funding or that highway trust or the fund that they have in place.
Where does the extra money come from? Is it going to primarily be brought down to the municipalities? State levels are going to have to fund more of it? Are we going to see more of this public/private phenomenon that has been suggested, and we're seeing it in Texas in some other areas? Where do you see that trend going if we are not going to have support from the federal government?
Mike Gazmarian - VP, CFO & Treasurer
Now, I think that is exactly what would happen. If the federal funding flatlines, you would tend to see more upside at the state and local level. And there are already indications of that where a number of the states have elected to move forward and tapping into alternative revenue sources or increasing their fuel tax. Because it has gotten to the point where they can no longer defer the work that is required.
And then I think the TIFIA element, where you get the multiplier effect from that, it wouldn't be surprising to see an increased provision for that in whatever success or funding authorization comes out where there will continue to be more movement in the P3 direction where you can get more bank for the buck.
Tyson Bauer - Analyst
Okay. And the last one, John talked about the EMS as a percentage, which you guys don't give out. Can you talk in regards to state DOT agencies and maybe building agencies accepting the use of ESM material into these projects? Are there specific states that this is under review, that you expect to have greater acceptance? How is that going forward?
H. Woltz - Chairman, President & CEO
That is an ongoing source of focus for us, and there have been positive developments. They are incremental in nature. Most recently, we had a real favorable audience with the Arizona DOT people. So that is continued missionary work that we are active in all the time, and it is generally positive in nature for us.
Tyson Bauer - Analyst
That sounds great. Thank you, gentlemen.
Operator
Thank you. And I have no further questions from the phone lines. I'd like to turn the conference back to Insteel Industries for any concluding comments.
H. Woltz - Chairman, President & CEO
Okay. Thank you, Karen. We appreciate your interest in the Company and your time today to participate in the call, and we would encourage you to call us back if you have follow-up questions.
Thank you and have a good day.
Operator
Thank you. Ladies and gentlemen, thank you for your participation in today's conference. This does conclude the program, and you may now disconnect. Everyone have a good day.