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Operator
Good morning ladies and gentlemen, and welcome to Ferroglobe's third quarter 2025 earnings call.
(Operator Instructions)
As a reminder, this conference call may be recorded. I would now like to turn the call over to Alex Rotonen, Ferroglobe's Vice President of Investor Relations. You may begin.
Alex Rotonen - Vice President, Investor Relations
Good morning everyone, and thank you for joining Ferroglobe's third quarter 2025 conference call. Joining me today are Marco Levi, our Chief Executive Officer; and Beatriz GarcÃa-Cos, our Chief Financial Officer. Before we get started with some prepared remarks, I'm going to read a brief statement. Please turn to slide 2 at this time.
Statements made by management during this conference call that are forward-looking are based on current expectations. Factors that could cause actual results to differ materially from those forward-looking statements can be found in Ferroglobe's most recent SEC filings and the exhibits to those filings, which are available on our website at ferroglobe.com.
In addition, this discussion includes references to EBITDA, adjusted EBITDA, adjusted gross debt, adjusted net debt, and adjusted diluted earnings per share, among other non-IFRS measures. Reconciliation of non-IFRS measures may be found in our most recent SEC filings. Marco?
Marco Levi - Chief Executive Officer
Thank you, Alex, and thank you for joining us today. We appreciate your continued interest in Ferroglobe. As we have discussed in the previous quarter, 2025 has been marked by significant challenges stemming from unfair trade practices in both the US and the EU.
After taking proactive measures to create a more level playing field, we are now beginning to see meaningful progress. Regulators are taking actions. And we're confident these measures will improve the balance in our markets and position Ferroglobe for a much stronger performance in 2026. Starting with the US.
On April 24, we filed a trade case in the US regarding unfairly priced imports of silicon metal against Angola, Australia, Laos, Norway, and Thailand. On September 23, the US Department of Commerce issued preliminary countervailing duties against four or those countries that subsidize silicon metal production with the following assessments. Australia, 41.3%; Laos, 240%; Norway, 16.9%; and Thailand, 31.3%. Furthermore, On September 26, the US Department of Commerce issued preliminary anti-dumping duties on Angola and Laos of 68.5% and 94.4%, respectively.
Additional preliminary anti-dumping determinations are expected by the end of the year for Australia and Norway. Initially, these anti-dumping measures were scheduled to be announced on November 21. But due to the US government shutdown, they're likely to be delayed.
In parallel with US action, the European Commission launched a safeguard investigation on December of last year, covering silicon metals, silicon metal alloys, and manganese alloys. The final decision is expected by November 18.
A favorable outcome would represent a significant step forward for the industry and for Faro Globe, and it would secure the EU's sustainable access to critical and strategic materials which are required for infrastructure and defense industries.
We remain optimistic about the results of this investigation. From a process perspective, the final implementation of safeguards requires approval from at least 15 of the 27 EU member states, and by states representing at least 65% of the population. It is important to note that it is unclear at this time which of our products would be included in the safeguards and how these will be implemented.
Next, I will provide an update on our partnership with Coreshell. They continue to make great strides in the development of silicon nanotechnology for next-generation batteries for EVs, and other applications. Recently, Coreshell began shipping commercial-scale sixty-ampere EV pilot batteries to leading automotive OMs for testing, a major step toward commercialization.
The production ramp remains unscheduled with consistently high yield and quality, underscoring the scalability of their process. Another advantage is that Coreshell's silicon re-channel technology removes the reliance on graphite, of which over 90% is produced in China, paving the way for a fully domestic supply chain EV batteries.
Coreshell also expects to achieve commercial deployment of advanced battery systems used in robotics and defense applications in early 2026, a significant milestone that validates the potential of silicon anodes in high-performance batteries.
I also want to congratulate Jonathan Tan and his team at Coreshell for winning the Startup World Cup in October, a global competition featuring over 100 regional events across more than 20 countries. This recognition highlights the impressive progress the company has made in advancing cutting-edge battery materials.
Finally, as we continue to expand our collaboration with Coreshell, we have finalized a joint development agreement and expect to establish a long-term supply agreement for high-quality silicon metal in the near future, positioning Ferroglobe to play a key role in the growing market for advanced battery materials as EV adoption accelerates. On the operational side, I am pleased to announce that we recently signed a new multi-year energy agreement in France effective January 1, 2026, guaranteeing us a very competitive energy price.
In addition to low energy costs, the contract provides us with flexibility to operate our plans for up to 12 months a year, a significant benefit compared to our current agreement. This will simplify our S&OP process, inventory management, and improve working capital, as well as costs through higher fixed costs assertion.
Next slide, please. A combination of soft demand and aggressive imports into the EU resulted in declining volumes and revenues in the third quarter. Overall volumes in our main segments were down 21% from the per year quarter. However, despite a 19% decline in revenues, we generated $80 million in adjusted dividend, only slightly below the second quarter, and improved free cash flow.
Next slide, please. Moving to our segment update, I'll start with silicon metal on slide 5. The silicon metal market remains extremely challenging in Europe, with significant predatory imports from China, roughly doubling in the first eight months of this year.
The EU should not allow imports of silicon metal designated as a critical and strategic material by the EU to have unfettered access to the European market. Because of these dynamics, we were forced to idle all our silicon metal plants in Europe starting at the end of September.
As a result of these imports and weak demand, our third quarter shipment in you declined by 51% compared to the second quarter. North American volumes remained stable despite soft-demand. Within the silicon metal segment, the chemical sector continues to be negatively affected by the oversupply of imported siloxane from China into Europe and the US.
Siloxane is used in the production of silicon. Index prices saw an uptick from the second quarter in both the US and the EU. However, the year to date index in Europe is down by 28%, while the US index is flat. Looking forward, we believe the preliminary US anti-dumping and countervailing duties are a positive indicator of what the final measures will assemble and are expected to markedly improve the US market dynamics in 2026.
The chemical demand is still expected to remain challenging due to siloxane imports in the EU and to a lesser extent in the US.
Next slide, please. After a strong second quarter, silicon basal noise volumes declined across all regions, with Europe decreasing by 15%, followed by the US being down 10%.
Overall, the volumes decreased by 19% due to soft demand. This was particularly noticeable in Europe, whereas low restart of post-holiday steel production resulted in a nearly 5% decline in the third quarter compared to the same period of the last year. The pricing environment deteriorated in the third quarter, with the US and European indexes declining by 5% and 6% respectively.
For the year-to-date period, the weakness in European steel production continued to weigh on the index, which is down 10%. The US index is flat year-to-date. Steel production is forecasted to increase by 3.2% in 2026 in Europe. Combined with expected safeguards, this sets the stage for much stronger market conditions next year.
We expect similar trends in North America based on conversation with our customers and a steady 2.2% projected growth in North American steel production. Overall, we are optimistic that 2026 will be a strong year for total silicon-based alloy sales for Ferroglobe.
Next slide, please. Moving to manganese base alloys. Following the multi-year achievements in the second quarter, our manganese segment remained solid in the third quarter, despite the volume decline of 21%. This is more a result of an exceptional second quarter, which benefited from delayed shipments carried over from the first quarter and our cost-competitive position.
Another factor continuing to constrain the manganese segment is the increased shipments into Europe from India, Malaysia, and Georgia. Manganese alloys index prices softened in the second quarter by 7% and 3% respectively for ferromanganese and silicon manganese.
We anticipate manganese demand recovering in 2026. We expected 3.2% steel production growth in Europe and the announcement of safeguards later this month.
I would now like to turn the call over to Beatriz Garcia-Cos, our CFO, to review the financial results in more detail. Beatriz?
Beatriz GarcÃa-Cos Muntañola - Chief Finance Officer & IT
Thank you, Marco. Please turn to slide 9 for a review of the income statement. Third quarter sales declined 19% sequentially to $12 million while raw material costs declined 29%. As a result, raw materials as a percentage of sales declined from 65% to 58%, mainly due to lower energy costs in Europe.
The quarter over quarter sales decline was driven by lower volumes across the three product categories, with silicon metal, silicon-based alloys, and manganese-based alloys declining 25%, 90%, and 21% respectively. Volume declines were partially offset by higher average selling prices, which increased by 1%, 2%, and 1% for silicon metal, silicon-based alloys, and manganese-based alloys, respectively.
Adjusted EBITDA decreased 15% from the prior quarter to $18 million versus $22 million in Q2. Adjusted EBITDA margin, improved slightly to 5.9%, driven by cost improvement in the silicon metal and silicon-based alloy segments. This was partially offset by the manganese segment.
Next slide, please. Moving to product segment breaches, silicon metal revenue declined 24% sequentially to $99 million in Q3, driven by a 25% decrease in shipments to 34,000 tons. Partially offset by a 1.2% increase in average selling prices to $2,950.
Volume decline was driven by weak demand and dumping of Chinese silicon metal in the European region, as Marco mentioned earlier. Silicon metal adjusted EBITDA increased 81% to $12 million compared to $7 million in Q2, with margins increasing to 12%, up from 5% in the prior quarter. The margin improvement was driven primarily by lower energy costs in Spain and lower overall cost in North America.
Next slide please. Silicon-based alloys revenue declined 17% to $92 million driven by a 19% sequentially decrease in volume to 43,000 tons, partially offset by a 2% increase in average selling prices to $2,149 per ton. Adjusted EBITDA increased significantly to $12 million in the third quarter, up 73% from $7 million in the second quarter. Margins expanded to 13% compared to 6% in the prior quarter.
The improvement in adjusted EBITDA and margins as a result of lower energy costs in Spain and caused improvement in France. This was partially offset by higher production costs in the US and South Africa.
Next slide, please. Manganese base alloys revenue declined 21% to $84 million versus $106 million in the prior quarter. The decline was primarily due to a 21% reduction in volumes to 70,000 tons, partially offset by a 1% increase in average selling prices to $1,214.
Adjusted EBITDA in the third quarter was $4 million versus $17 million in the prior quarter, a decrease of 74%. Adjusted EBITDA margins declined to 5% versus 16% in the prior quarter. This margin contraction was primarily driven by lower fixed cost absorption in Spain, and higher raw material cost in France and Norway.
Next slide, please. During the third quarter, we generated $21 million in operating cash flow, a 33% increase over the prior quarter. The improvement reflected a $70 million reduction in working capital on a cash flow basis. Energy rebate improved to $16 million from $7 million in the second quarter. While the change in taxes and others was largely due to profit sharing agreements based on 2024 results, capital expenditures totaled $19 million versus $15 million in Q2.
Despite the challenging market conditions, we generated positive free cash flow in the third quarter. We expect a substantial release of working capital in the fourth quarter due to our focus on inventory management and early idling of production in France.
Next slide, please. During the third quarter, we maintain a strong balance sheet while continuing our dividend program. We are declaring a fourth quarter dividend of $0.014 per share in line with the previous quarter. It will be paid on December 29 to shareholders of record on December 22.
We end the quarter with a slight net debt position of $5 million compared to a positive net cash position of $10 million in Q2. Adjusted gross debt increased marginally from $125 million in the second quarter to $127 million in the third quarter. While total cash declined from $136 million in Q2 to $122 million in Q3, our year-to-date CapEx was $48 million.
At this time, I will turn the call back to Marco.
Marco Levi - Chief Executive Officer
Thank you, Beatriz. Before opening the call to Q&A, I'd like to provide key takeaways from today's presentation. We expect trade measures in the US and the EU to improve the business environment significantly in 2026. The US Ferrosilicon case combined with tariffs, and the silicon metal cases, preliminary determinations are encouraging, positioning us well in North America.
The EU safeguards are expected to be announced later this month, and we are optimistic they will have a similar impact in Europe. Coreshell is making significant advancements with its silicon anode battery technology, and has begun shipments from the pilot battery plant and expects to begin commercial deliveries to robotic and defense-related applications in early 2026. The pilot plant battery production is progressing well with high yields and consistent quality.
We continue to focus on cash flow generation and maintaining a solid balance sheet. We expect to deliver meaningful working capital improvements in the fourth quarter as we continue to see benefits from our SNOP process. We signed a very competitive multi-year energy agreement in France, which provides us the flexibility to produce throughout the year.
Operator, we are ready for questions.
Operator
(Operator Instructions)
Nick Giles, B. Riley Securities.
Nick Giles - Analyst
Thank you operator. Good morning everyone. Guys, I appreciate the update this morning. The market obviously remains challenging, but it seems like action to date is offering some support and you know there could be more coming. Can you just speak to the demand signals you're seeing today, and really, how you're thinking about, 2026 just from a volume perspective across each product category and region? It would be great to get your thoughts.
Marco Levi - Chief Executive Officer
Yeah, good morning, Nick. Let me start talking about Europe. I think that the demand in Europe will be stimulated by protection of the supply chains that the EU has decided to protect. Decisions have been made on steel very recently where they have further safeguarded European production, and pending decisions, of course, are related to our products and to aluminum.
So for me, the secret of establishing demand in Europe is linked first to protection and clarity on all these points. But we expect, like I mentioned in my speech, demand is still is still going up. And this will drive, in our opinion, quite significant additional demand of manganese alloys and ferrosilicon.
Talking about, silicon metal in Europe, I think that the major news is related to the intention of Germany to apply as of January 1, a new tariff on energy that is really going to boost the productivity of chemicals, steel, and aluminum players. And this will drive some recovery in silicon metal on top of the other elements that I have mentioned.
Talking about North America, we are on one side puzzled by the fact that utilization rate of steel mills in the US has gone up only 1%, in spite of the measures, the protective measures of Mr. Trump. The expectations from statistics is that demand for steel is going to go up next year. And we see that our portfolio is getting much more robust in ferrosilicon in 2026, we already have this evidence.
Talking about silicon metal, I think that the decisions that have been made on the case until now will help mainly some price restoration, volumes are related to the five countries involved is about -- is less than 10% of the actual demand. The other key element that is going to drive, demand of silicon metal in US is going to be related to whatever action the government is going to take on the imports of siloxane from China. So overall, Nick, the scenarios seems to be favorable, but there are a lot of decisions that can influence either our demand for next year.
Nick Giles - Analyst
Marco, I really appreciate all that detail. My next question was just about operations and specifically costs. I think you've been really successful in past years of improving productivity and that flowing to the bottom line. It seems like there were some operational efficiencies targeted already, but I guess my question is, how much more could be made and what would be the impact to EBITDA and cash flow.
Marco Levi - Chief Executive Officer
Yeah. Of course, under the current conditions, since the beginning of the year, we have been focusing on cash. As last quarter of last year, we started implementing global S&OP. The target was improving in the first year, our working capital to operate the company, but at least $50 million.
We have already reached 55 by the end of the third quarter. And we expect to continue this effort to improve the way we operate our company on cash, as you heard from Beatriz, we have reduced the amount of CapEx that we spend. We expect to be close to 60 million this year versus the 80 million, 85 million of the previous years. Of course, we never sacrifice on EH&S, but of course, we need to watch and be selective on how we spend. We spend CapEx especially considering that some of our plans are not operating at this stage.
On cost, there are two main initiatives. We have been implementing hiring freeze since the beginning of the year for new positions. And we're being extremely selective in replacing positions that got vacant in the company. And the other, so every new hiring is approved by me either a secretary or an executive. So this is a fact. And the other fact is that, of course, we are on continuous control on discretionary spending. And these are the main areas where we are focused on.
Nick Giles - Analyst
Got it. No thanks for that. Maybe just one more if I could, if we're to try and look further down the road, when market, conditions may have improved, how are you thinking about capital allocation? Could we see increased shareholder returns? You've talked about growth in the past, but. Obviously there's been you know we've been kind of in a cyclical trial for maybe longer than anticipated so this would be great to get an updated view on both of those fronts.
Beatriz GarcÃa-Cos Muntañola - Chief Finance Officer & IT
Thank you, Nick, this is Beatriz speaking, I think, the answer is yes, we're going to be considering, share buybacks. I think, we have been showing, a prudent approach to take a debt, we reiterate that it's not our intention at the moment to take debt to do any shareholder buyback, but as we progress in our year-to-date results as you mentioned when market conditions are different, of course, we're going to be resuming our share buyback program and always focus on this opportunistic approach. We continue to believe that our share price is as evaluated, so of course we're going to be, continue with our program at the right time.
Operator
(Operator Instructions)
Martin Englert, Seaport Research Partners.
Martin Englert - Analyst
Hey, wanted to touch on the weakness in chems which, was called out in the press release and you discussed a bit on the call, but I'm curious for silicon metal volumes, into the chems market. What did you see across the US and EU kind of year on year in 3Q and what has that been trending like year to date?
Marco Levi - Chief Executive Officer
I missed one word of the question.
Martin Englert - Analyst
Silicon metal into chemical sector. Silicon metal into the chemical sector. What's been going on year on year and year-to-date within the US and then the EU?
Marco Levi - Chief Executive Officer
Yeah, if you talk about Europe, the key thing is related to, one, the decision of one of the major players to switch from producing their own products, starting from silicon metal in Europe to buy siloxane from China. And this is one of the major players. So silicon metal demand has gone down.
The other key factor is the impact of the polysilicon industry in Asia, and the collapse of the industry there has caused, significant losses of volume of the European player who is supplying polysilicon to Asia. And as a consequence, lower volumes of purchase in Europe.
The third element, of course, is demand that, is not improving. And the fourth element is, the massive increase of imports of silicon metal in Europe coming from China and Angola on top of the robust imports from Norway.
So this is a quick snapshot of Europe talking about the United States. We understand that, excluding Dow, most of the other chemical players have suffered in terms of demand. And like I said, massive imports of siloxane from China. When you look at the volumes of silicon metal, you will see, a significant increase of imports of silicon metal into the US from Brazil.
And based on our understanding, these imports are mainly due to a significant improvement of the productivity of the assets of Dow Chemical. So Dow Chemical has increased the captive use of silicon metal. So these are the main factors in the chemical business that I can report today.
Martin Englert - Analyst
Okay, I appreciate the detailed update there that's helpful. And I'm sorry I missed this in the prior remarks, but are you anticipating trade actions within the US and or EU on siloxane?
Marco Levi - Chief Executive Officer
Well, of course, it's not up to me to decide, but I think there is a burning platform, both in US and Europe. To consider taking some actions on siloxane, the problem is that as much as I know is that you have a number of grades of siloxane and this doesn't make the anti-dumping initiative so easy, but I cannot talk more as we are not talking about our products.
Overall for me, if you take the United States, it makes sense to block China on silicon metal, but then if you don't block them on siloxane and or silicon as well. The overall measure of silicon metal doesn't make too much sense.
Martin Englert - Analyst
Okay, alright, I appreciate the detail there, thank you. And on the EU safeguards, if whatever the outcome is, if you feel if it's not sufficient to deal with the market dynamics and the lost market share with imports, I guess I'm curious what are the next steps and is it something that could be, what are your next steps as a company then? And then is it something that can be revisited with the European Commission and how would that timing look if that's even a possibility.
Marco Levi - Chief Executive Officer
Well, everything can be revisited with the European Commission, but we don't have time for that. We don't have time for that, and I'm really confident that some decisions are going to be made by November 18. Now if your question is what if measures are not announced or they are not sufficient, I appreciate your language.
The plan is we are ready to announce severe and supported strong anti-dumping actions, which in case would be specific on China for silicon metal, on India on all the manganese product mix, and Kazakhstan on ferrosilicon.
We have not launched these anti-dumping cases in Europe because we have been dancing since May this year under the expectations that safeguards we're going to announce in Europe. But our reaction is going to be immediate if we don't see measures announced. And then it depends on what gets announced, and then we will adapt, we will have to consider what to do with our asset footprint. But this is the second step.
Martin Englert - Analyst
And in the scenario where the safeguards would not be sufficient for over the near term and additional action would be taken to potentially temporarily idle assets I know there are many for silicon metal that are currently idle, but I guess cash costs potentially associated with that and then anything that think about like ongoing recurring just fixed costs, that would continue on a quarterly basis.
Marco Levi - Chief Executive Officer
Yeah, I mean, I answered before the question of Nick. At this stage our cost actions are focused on hiring freeze and discretionary spending. We have partial unemployment measures applied in France. As of the end of September, we are not producing silicon metal in France. So these are the measures of cost that we are implementing right now.
Martin Englert - Analyst
Okay, I appreciate all the detail and thought considering the low volumes of cost performance is actually rather good for the quarter. So congratulations on that front and good luck.
Operator
This concludes today's question-and-answer session. I'll now hand the call back to Marco Levy for closing remarks.
Marco Levi - Chief Executive Officer
Thank you. We are optimistic that 2026 will bring a more robust market environment as the trade measures are implemented and trade uncertainty is diminished. Thank you again for your participation. We look forward to updating you on the next call in February. Have a great day.
Operator
This concludes today's conference call. Thank you for participating. You may now disconnect.