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Operator
Good day, ladies and gentlemen, and welcome to the Gold Fields Global third-quarter 2012 results. All participants are now in listen-only mode, and there will be an opportunity for you to ask questions after today's presentation. (Operator Instructions). Please also note that this conference is being recorded.
I would now like to hand the conference over to Nick Holland. Please go ahead, sir.
Nick Holland - CEO
Thank you very much, Tobin, and good afternoon, everyone. Thank you for dialing into our third-quarter results. Also on the call with me are Paul Schmidt, our CFO; I've got Peter Turner here, who is the Executive Vice President and Head of South African Operations; and Willie Jacobs, Executive Vice President and Head of Investor Relations and Corporate Affairs.
Before I take your questions, I'd like to make a few comments, and let me start with an overview of the high-level numbers. As a result of the strikes at our South African operations during the quarter, as well as the fire at the KDC West Ya Rona shaft, our Group production has dropped by 6% to 811,000 ounces for the quarter from 862,000 ounces the previous quarter. In effect, if you adjust for those two items I've mentioned, you more than account for the difference quarter-on-quarter.
Net earnings for the September quarter were $171 million compared to $198 million in June and $292 million a year ago. The lower production has obviously impacted our unit costs because of the high fixed cost nature of the business, with cash costs up 8% to $916 per ounce from $851 per ounce in the previous quarter.
This also resulted in a higher all-in cost, that's operating cost plus all capital expenditure, or NCE, which is our acronym for the total cost of the business, which is the only true measure in our view as to the how the business is doing. That went up to $1448 per ounce, 11% up on the previous quarter and resulted in a margin of 13% after capital expenditure compared to 18% in June.
The Group's fatality injury frequency rate improved to 0.08 in the September quarter from 0.15 in June. And I must say, a great achievement during the quarter in the KDC East; for the first time in its history, achieved 3 million fatality-free shifts and has surpassed over a year without any fatal accidents. South Deep also recorded 3 million fatality-free shifts during the quarter and went 19 months without recording a fatality. And I'm really pleased with that improvement in safety performance.
Unfortunately, we had three fatalities at Beatrix during the quarter, which in some respects blemished our record. But having said that, our safety stats year to date are better than the same stats a year ago. So we have again improved this year and are immeasurably better than what we were three or four years ago.
This quarter also heralded a landmark agreement between the National Union of Mineworkers and Gold Fields to implement a new operating model at South Deep. And this agreement has in fact now been implemented and we started the new working arrangements last week. So South Deep is now on a 24/7 working arrangement. We now have a much more tailored line of sight to incentive schemes, and we believe that combined with the new working arrangements will lead to an improvement in productivity and efficiency at South Deep, which is very important to Gold Fields.
As you are aware, all of the difficulties faced by the South African mining sector and the gold sector in particular over the last three months will also impact on quarter four as well as quarter three. And we estimated that the strike has actually cost Gold Fields about 145,000 ounces of gold or close to $300 billion in lost revenue.
Having said that, in my view, one of the things that we can look back on with pride over this particular difficult time is the fact that we managed to get through this strike without any significant safety incidents for our people. We kept our people safe. We avoided damaged property, and also we adhered to our 2011 wage agreement. We did not capitulate in the face of this pressure.
And we now have everyone back at work, and it's good to see that we are starting to get close to steady-state. I think another week or two, we should be hitting very close to our stride. And the key issue now for the operations in South Africa is to make sure that they get back to the same production levels we were at in the first half of this calendar year. And that will be the objective into the first and second quarters of 2013.
Our growth and exploration portfolio, like the rest of the portfolio, has been subject to a stringent review process in terms of the ability to generate both short, medium and longer-term returns and cash flows, and to make sure that we only do projects that are going to get us over the required hurdle rates using robust, long-term prices.
And the Chucapaca project in Peru is a project that we are looking at again in the sense that we finished a feasibility study there and were not happy with the outcome in terms of the returns. That doesn't mean to say that the project is not going to work. It is still a very large ore body, almost 8 million ounces, high-quality discovery in South America over the last decade, and our job now is to work out how best to configure the project to generate the kind of robust returns and robust prices that I spoke about earlier. And that will be a big area of focus during the course of 2013.
We should also remember that we declared a maiden resource at Far Southeast, 43 million ounces of gold equivalent. And that is a high-grade copper-gold porphyry underground operation, underground project in the Philippines that we believe will be an interesting opportunity going forward.
We have five main projects that we are looking at, which are all greenfields projects. And in addition, we have a number of brownfields projects, being a plant expansion at Tarkwa, a potential expansion at Damang, which could be either a cutback of the original pit or a much bigger project. Also, a project in southern Mali called Yanfolila. Sorry -- also -- not a project in Mali called Yanfolila, a sulfide plant expansion in Peru. The project in Yanfolila is a greenfields project, an expansion in Peru that will bring forward ounces, we are looking at that. That's an interesting project in terms of its risk profile, fairly low risk profile and the return that we catch. And we also have a heap leach operation potential in Peru.
So there is lots to keep us busy. I think our challenge is going to be let's take those projects, whether they are brownfields or greenfields, which are going to give us the best returns and let's focus on those first. It is not ounces for ounces' sake. It is not growth for growth's sake. And we will be giving thought and consideration to how best to optimize the portfolio of current assets that we have in production, as well as our projects with a view on cash flow and value delivery.
That, I think, is what the gold industry needs to do going forward if we are going to get the gold equities to respond to higher gold prices over time.
I think that is probably enough of an introduction, and I would like to dedicate the rest of the time now to answer any questions that you have that either myself or my colleagues will deal with. Thank you, Dylan.
Operator
(Operator Instructions) David Haughton, BMO Capital Markets.
David Haughton - Analyst
Good morning Nick, and thank you for the update. Can you just talk us through the procedure in getting back to these working faces in South Africa. Here we are in later part of November, you are getting up to the production level. What has been required to get to this stage so far?
Nick Holland - CEO
David, thanks for the question. I'm going to ask Peter, who is the head of the SA operations, to specifically deal with that. And he'll give you some of the background so that you can get a better understanding as to the challenges we face.
Peter Turner - EVP, Head of South Africa Region
Thank you. Hi, David, it's Peter. David, you spoke with specific reference to the procedure. Obviously, one of the most important aspects of getting back into this environment -- and let's talk about the physical environment first, in brief. That would be ensuring firstly that our cooling and our ventilation circuits that power and cool these mines are in good shape, firstly.
Secondly, obviously ensuring that our people that are going down the mine are subject to the (inaudible) -- the necessary natural acclimatization procedures on their first week of work, remembering that a lot of these faces would have stood for in excess of three weeks. So very importantly, going back into these environments, one would have to ensure that proper-making safe procedures are in place, ensuring that there is front line and two levels of supervision down the mine at any one time while our employees go back to work, ensure that the places are made correctly safe and securing the faces and making sure that the stopes and the development ends up production-ready to continue going forward.
These are but a few of the elements that we speak of. So rigorous risk assessment, ensuring that the operating environment from a natural ventilation point of view is in good shape, and ensuring that our people above all can work safely.
And I'm really happy to admit that in this process thus far, we've seen very good results as far as our risk assessments have gone. And I must say that in the underground operation environment, specifically the stopes, we've been very fortunate and had a very good startup record.
David Haughton - Analyst
With three weeks of standing idle, have you found any of the faces to be sterilized, that you just can't get back to in a safe manner and you've had to work around?
Peter Turner - EVP, Head of South Africa Region
What we've done, David, is -- we have found a few. But it would be less than 5% of our working faces. We would have reestablished these. One of the things that has worked very well for us during this three-week period is the technology of using roof bolts and netting in our hanging walls, which is not something that we've had. We commenced with this in February of this year.
So we've really been quite surprised as to the level of support that we've had from [this bolting] and the procedures we've adopted. So far better than in the past, I must admit.
David Haughton - Analyst
Okay, so that roof support is quite encouraging, because it also helps during the extended Christmas/New Year break as well, which is not that far away.
Peter Turner - EVP, Head of South Africa Region
That's right. That's right, David.
Nick Holland - CEO
David, the other thing is it also improves the safety in the sense that we have less falls of ground, which used to be a major source of accidents. And in fact over the last four years, now that has reduced by around 80%, 90. This has really helped take it to another level, so it has been a good breakthrough for us.
David Haughton - Analyst
Just switching to the new projects, if I may. Looking at Chucapaca, was there any particular facet of that that made it difficult to get the returns that you are after? Was it the CapEx, was it the geopolitical situation? Was it the supposed -- the assumed operation operating cost? Is there any particular item that you can do more work on to get this across the hurdle?
Nick Holland - CEO
I think we've got to look at different processing configurations, David. We were working on a 30,000-tonne-a-day plant. We are now going to do sensitivities on 20,000 and 25,000-tonne-a-day operations. We think that will provide more capital efficiency for the projects.
The project has good grades. That is the one thing. And we are also looking at the potential for an underground extension, because we are seeing that the ore body looks down from east to west, and as it goes west, the potential for higher grades is good.
We will look also at an underground option, which may be able to come in and dissect the higher-grade core of the orebody, and have a look at that as well. Now, that could be a smaller tonnage operation but a whole lot higher-grade. Some of the grades at depths are five to six grams, so that might be an opportunity.
The ground is fairly friable, so we're going to have to look at that carefully as well to see whether that works. The capital, obviously, is one of the big concerns. Once you've built the project, I think the ongoing costs will be competitive and I think we will find a lot more here in time. But we can't base our investment decision on gut feel. We've got to have hard, technical data. So we are going to go back and look at the hard technical data.
An 8 million ounce ore body like this, I think we will turn this into a mine of some kind, which is going to need some more time to work at it. I'm sure we will give some more information during the second half of 2013.
David Haughton - Analyst
What sort of CapEx number did the feasibility turn up for the 30,000-tonne-per-day option?
Nick Holland - CEO
We were looking at just under $2 billion 100% basis. So that is more than what we were thinking it would be. And I think in our Investor Day of a year ago, we thought it would be about $1.3 billion, $1.4 billion. So it has gone up more than it needs to, and if we could get it back to something around that, I think we will be in the races again. But we need to look at the right configuration against that capital as well.
David Haughton - Analyst
Switching over now to Far Southeast, if I may, you are going through the FTAA process. You've got your documents lodged. You've got some other work underway. What kind of timeline should we be thinking about for the next major step for Far Southeast, and where would you see it ultimately coming into production if it passes the various hurdles that you've got?
Nick Holland - CEO
Too early to say at this stage, David, because the key issue here is going to be getting the FTAA process completed. It is out of our hands. We had to go through an FPIC process as well, Free Prior and Informed Consent process. We hope to finish that over the next couple of months. So I would say we should have the FTAA during the course of the middle to second half of 2013.
In parallel with that, we are doing a lot of work to engage with the communities around the mine to make sure we get broad acceptance of the project and what it will look like. And if we can get over those two hurdles, then I think we will be into a pre-feasibility study, which I think the earliest we could get into would be towards the end of 2013. This would still require a whole feasibility after that, detailed engineering, permitting. We are probably still a good three years away from getting a construct decision. So this project is going to take quite a lot longer.
David Haughton - Analyst
And have you got your various exploration permits that you need? Earlier this year, there had been a hold up whilst the Mining Act went under review. Have you been able to secure what you need to be (inaudible) to drilling?
Nick Holland - CEO
Underground drilling, we've had no holdups. We've done all of the underground drilling we needed, which enables us to declare the maiden results of 43 million ounces gold equivalent. The area of delay was on some of the surface geotech drilling that we have to do, and there, we had some issues with local communities. But I think by and large, we are now past that. And it wasn't so much with communities. There was some sporadic NGO activity in the area. But by and large, we've got that behind us, and we are now starting to do more of the geotech drilling in and around the orebody.
David Haughton - Analyst
All right. Thank you, Nick and Peter.
Nick Holland - CEO
Thank you very much, David.
Operator
Tanya Jakusconek, Scotiabank.
Tanya Jakusconek - Analyst
Thank you very much, and good afternoon, everybody. Just wanted to come back to Chucapaca again. And Nick, I know you mentioned that the CapEx sort of moved toward the $2 billion line. What exactly happened with the CapEx that had this significant growth? What component of it did this occur?
Nick Holland - CEO
It is really the resolution you get, Tanya, from doing a full feasibility study that we finished over the course of 2013. The figure you had earlier was based more on a scoping study level. So higher level of resolution, we've seen that we needed to increase owners' costs, we needed to increase some of the strip. We had to spend more work on some of the waste storage facilities.
Now, we reconfigured how we are going to do the waste storage facilities compared to where we were in the scoping study because we saw long-term operational cost savings, and that caused some changes in the upfront capital. So it is all down to resolution between scoping study results and full-blown feasibility results.
But I'm going to stress -- this is an interim feasibility. We are going to go back and dissect this and come back with something more definitive once we've tested all the options again. So we are not going to close the book on this yet. So this is really (inaudible) to where we are.
Tanya Jakusconek - Analyst
And when you looked at the economics and said it didn't meet your hurdle rate, what sort of hurdle rate are you looking for in Peru? Is it above your cost of capital? Just something that we can benchmark ourselves.
Nick Holland - CEO
I'd be looking for double digits.
Tanya Jakusconek - Analyst
Okay, so it didn't give you double digits.
Nick Holland - CEO
Not giving us double-digit, at conservative gold prices of around $1500 per ounce. That is what we'd want to get here as a minimum, and then understanding what upside exists.
The one thing about this area, it is well-mineralized. There is a number of other satellite deposits within the joint area of interest. So as part of our next program, we will be doing some more exploration, as well, and seeing what further upside exists. The down-dip extensions to the west, whether we can hang an underground operation onto this discretely, potentially alongside an open pit. What is the best configuration for the plant, as we've discussed. So there's a whole bunch of different options we could look at here and that will be the focus for 2013.
Tanya Jakusconek - Analyst
So would it be fair to say, Nick, that the next time we hear about this project in terms of any other detailed numbers would be the end of 2013?
Nick Holland - CEO
I think the earliest would be -- if we were in Denver in September next year that we might be able to give some sort of an update, that would be a good forum. But I think work on the end of next year to give us enough time to look at this properly.
Tanya Jakusconek - Analyst
With the exception, of course, any exploration that you do that may be of interest.
Nick Holland - CEO
Yes, I mean, exploration can always add more. But that takes time and we'd have to get the exploration to the right level of resolution. We couldn't make investment decisions based on inferred resources. We'd need to do much closer drilling to get a good feel that it is at least in the indicated category and then see how we add that on. And that will take a bit of time and probably would even go beyond the end of next year.
But the early work is relooking at all of the different options and how we can take 7.5 million ounces of high-resolution indicated and measured resources and turn that into a project that makes sense. So that is our big area of focus.
Tanya Jakusconek - Analyst
And maybe just looking at it from a strategic basis, all of your development projects, when you look at their returns today, how would you rank them?
Nick Holland - CEO
I think they are all looking like they could go at one time or another. Chucapaca, I think with the right configuration, it could well be up there. Far Southeast, just the sheer size and the quality of the orebody, even though it is going to be quite a high capital upfront spend, I think that is going to be high quality, so I would say that is up there.
Tanya Jakusconek - Analyst
Would (multiple speakers) that as your first, Nick? Like just if you had to rank them for us and say, you know, based on what we know today, in terms of our hurdle rates, Far Southeast is our first and [Yanfolila] is X, Chucapaca is Y. Just so that we have an idea. Arctic plat -- (multiple speakers).
Nick Holland - CEO
Yes, the platinum project I think is an interesting project, too. And that is probably -- they are all pretty close to each other, but if you forced me into a long-term portfolio assessment, I would say Far Southeast is definitely quality. Something like Yanfolila in Mali, it is not big, but it's going to be very simple to mine, and I think we can get a pretty good payback over there.
APP, the platinum project, now with what is happening in South Africa in the platinum industry, once you get this into production, I think it's going to be in the lower half of the cost curve. So that is going to be an interesting one. The question is whether it is for us or not. That is the key decision now, whether that is something we should try and monetize in some form or another. And I've always said -- and you will remember, Tanya -- that there are number of different options on APP, and we are getting more resolution on what those should be. But that's a good project. I think it will be built by someone.
And then Chucapaca, depending on the outcome, that could move up the standings pretty quickly. So that is more or less the (technical difficulty). But don't forget brownfields -- don't forget the brownfields projects, too. There's the second Tarkwa plant, which is a good project. There is the second Cerro Corona sulfide plant that can move forward a lot of ounces from the back end of the life to the front end. But it is the oxide project in Peru, as well.
And there's some sort of expansion project at Damang, whether it is the original Greater Damang or whether it is something smaller that focuses on the high-grade core, we are doing all of those trade-off studies now. So you will have to watch the space and we'll get back when we've got more information on that, too.
Tanya Jakusconek - Analyst
Okay, perfect. Thank you very much, Nick.
Operator
Andrew Byrne, (inaudible) Capital.
Andrew Byrne - Analyst
Just a couple questions on South Deep, if I may. Obviously, you kind of start to see some progress there, kind of pros and cons. Good to see the tonnage (inaudible), but a little bit of dilution on the waste, and obviously the pickup on the call this morning.
I just wondered if you could maybe talk us through kind of the milestones for the asset over the next 18 months and the production profile that you are expecting to see. And then obviously as well the CapEx, and more importantly, the unit costs you expect to see out of that asset as we exit the 18-month period.
Nick Holland - CEO
The key milestones, Andrew, are to get the plant expansion finished, which we are slated to do before the end of the year. We've got the second ball mill in, which is a good sign. We've tested it, so that seems to be working.
The ventilation shaft, in fact I was out at the mine not so long ago and saw one of the first hoists of rock, 30-tonne [plans] of rock that we've brought to the ventilation shaft. So that is going to be commissioned in stages. The first stage of 48,000 tonnes a month is being commissioned now. And then the subsequent stages will be commissioned through to the end of 2013.
So that means by the end of next year, we will have enough hoisting and processing capacity to support full production. So now we've got a hungry hoist system and a hungry plant that we've got to feed. So the big focus after that is to destress the orebody, which is providing essentially the development so that we can get in and do the long-haul stoping, which is going to be round about two thirds of the overall mining that will take place into the future.
Pleasingly, that has increased significantly over the last year. We've gone up around about 70% from where we were a year ago. And we are going to need something similar in 2013 to get to the levels we need to. That will enable us to get our production rate up.
By next year, I think we would like to be hitting somewhere around about 325,000 ounces. This year, it was about 275,000. So we would be looking at around about a 15% to 20% increase next year. And then thereafter, we'll move it up. And the intent is to still get to a run rate of around about 700,000 ounces by the end of 2015. And you will see that towards the latter part of that profile, we see a bigger pickup, particularly as the destress opens.
We've been able to reduce the risk of the destress, Andrew, by opening up in a lot of attack points in the orebody. And once we get them in full swing, even if we just continue at the levels of productivity we are at now, that will enable us to open up a lot of those areas. But we also believe we can increase the productivity as well.
The new operating model will make a big difference. And we've just gone on to the 24/7 shift arrangements literally last week, where we are working 24 hours a day, seven days a week. And I'm sure that over time, once that beds down, we will see the requisite benefits. It will give us around about 23% more time at the face, and that has got to give us a head start in terms of improving the productivity of this operation. So I'm looking forward to a better 2013 now that we've got those arrangements agreed, together with new incentive schemes.
Andrew Byrne - Analyst
Sure. No. Obviously, a big (inaudible) to overcome there. And just kind of [view] -- which development has kind of been the key push -- well, I suppose the back end of next year and into 2014? What CapEx should we be putting in for 2013 and 2014 at the asset?
Nick Holland - CEO
About ZAR 1.9 billion for 2013, and then it starts coming down in 2014, probably about ZAR1.4 billion or ZAR1.5 billion. And then it will come down to pretty much ZAR1.215 billion. And then after that, we think sustaining capital is probably going to be about ZAR1 billion a year, ZAR800 million to a ZAR1 billion a year, is what we would be looking at.
So once we get through 2013, then we should be over the hump of the capital. And really, all of your fixed infrastructure on surface will be in; your plant expansion will be done, the ventilation shaft will be done, the [full] plant (inaudible) facility will be in place. We've got the details to (inaudible) that was done a year ago. Refrigeration capacity has been increased. So a lot of the money that is needed for the infrastructure has been spent, and then it will be ongoing developments.
I don't know if you've been out to the mine, but it is one hell of an operation. We will be doing a visit there again most likely in February.
Andrew Byrne - Analyst
I was hoping there might be something around the (inaudible). It would obviously make sense. And then so I was -- just to clarify -- obviously this is all subject to the review, which from what I understand you are looking to make public as of when booked (inaudible) probably the next major (inaudible) in February. But what CapEx figure for the Group should we be thinking of for 2013 as it stands at the moment?
Nick Holland - CEO
It is going to be probably somewhere around about ZAR10 million billion or ZAR11 billion so far. That is more or less what we think it will be for the Group as a whole. And off that, as you heard, almost ZAR2 billion is going to be for South Deep, some sustaining capital. But that is a figure that we are still modeling and looking at, so I may change some of it.
But the idea is that we are really going to examine every dollar we spend on all capital requirements, sustaining and project capital, so that we really get a return on every dollar we spend. So we've taken a very hard, critical look at all of our spend. And you have to remember, inflation on capital is no less than inflation on working costs. Everything gets hit by all of these factors. But we will give you a full update, Andrew, when we give the final year-end results in December.
Andrew Byrne - Analyst
Yes, sure. And I started kind of like really thinking about it. (inaudible) on your CapEx really sits, isn't it, in terms of kind of -- if you think, for instance, you've got about -- just popping a number out there -- you've got kind of like $5 billion to $6 billion of sustaining CapEx across the portfolio, plus the South Deep expansion. And then there is obviously other small projects going on for you throughout the portfolio. But it is really (inaudible) that delta, if you like. Is that the right way to think about it?
Nick Holland - CEO
I think it also depends how much brownfields projects we do, and if we get one of the greenfield projects or more away, obviously we will be looking at all of these numbers again. So I don't really want to give you a longer-term, year-by-year capital profile because it does tend to change depending on the outcome. We haven't fully finished all of our portfolio review work, and there will be some outcomes as accomplishments of that. And I'd prefer to give you a better update as to where we look in February, if you could indulge us until then.
Andrew Byrne - Analyst
Sure, not a problem at all. Best of luck for the next couple of months.
Operator
(Operator Instructions) Spyros Katsoros, FIA.
Spyros Katsoros - Analyst
Good afternoon. Many thanks for the call. I have a question with regards to your [pre-trading] and the downgrade by S&P. How can we target to (technical difficulty) investment-grade trading? And is my understanding right about -- that S&P's downgrade had mostly to do with your exposure to Africa going forward, and whereas Moody's sticks more to the financials?
Paul Schmidt - CFO
It's Paul here. You are correct. The main thing -- S&P did a major downgrade of the South African sovereign, and on the back of that, they downgraded Gold Fields as well; where Moody's has taken a more benign view on South Africa. They did take away our positive outlook and put us back at BBB positive stable. I think that is the only difference. It is the two rating agencies' view of South Africa.
Spyros Katsoros - Analyst
Okay. Many thanks.
Operator
Nick, we have no further questions. Do you have any closing comments?
Nick Holland - CEO
I just want to thank everyone for dialing in today, and thanks for your questions. And we look forward to chatting to you again soon. And have a wonderful December and Christmas. Thank you very much.
Operator
Thank you. On behalf of Gold Fields, that concludes this conference. Thank you for joining us. You may now disconnect your lines.