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Operator
Ladies and gentlemen, thank you for standing by. Welcome to the CTS Corporation's Second Quarter 2010 Earnings Conference Call. At this time, all participants are in a listen-only mode. Later, we will conduct a question and answer session. Instructions will be given at that time. (OPERATOR INSTRUCTIONS) As a reminder, this conference is being recorded. I would now like to turn the conference over to your host, Director of Investor Relations, Mr. Mitch Walorski. Please go ahead.
Mitch Walorski - Director of IR
Thank you, Greg. I'm Mitch Walorski, Director of Investor Relations, and I will host the CTS Corporation Second Quarter 2010 Earnings Conference Call. Thank you for joining us today. Participating from the Company today are Vinod Khilnani, Chairman of the Board and CEO; and Donna Belusar, Senior Vice President and Chief Financial Officer.
Before beginning the business discussion, I would like to remind our listeners that the conference call contains forward-looking statements. These statements are subject to a number of risks and uncertainties that could cause actual results to differ materially from those expressed in the forward-looking statements. Additional information regarding these risks and uncertainties was set forth in last evening's press release and more information can be found in the Company's SEC filings. To the extent that today's discussion refers to any non-GAAP measures relative to Regulation G, the required explanations and reconciliations are available on the website in the Investor Relations' section.
I will now turn the discussion over to our Chairman and CEO, Vinod Khilnani.
Vinod Khilnani - President, Chairman of the Board and CEO
Thanks, Mitch and good morning, everyone. Last evening we released our second quarter financial results for 2010. I'm pleased to report that total sales and earnings in the second quarter of 2010 improved year over year from the second quarter of last year and sequentially from the first quarter of 2010. Our Components and Sensors segment sales were up 46% year over year. EMS Sales were lower, 5.9% year over year, but they were up 19% sequentially and excluding end-of-life Hewlett Packard product, increased 3% year over year.
Favorable segment sales mix with Component and Sensor representing 52% of total CTS sales again allowed us to post a stronger gross margin of 21.9% in the quarter versus 18.2% in the same quarter last year. We continued to increase our R&D activities and investments in new products prudently, but at the same time are keeping our expense base and cash flow tightly managed given the lingering, uncertain global economic conditions.
Total sales in the second quarter of 2010 at $138.9 million were up 15% from the second quarter of 2009, driven by a strong 46% year-over-year increase in our Component and Sensor segment sales. Within this segment, sales of automotive sensors and actuators increased by 42% from the second quarter of 2009 as demand for light vehicles improved from the depressed 2009 levels. Year over year, vehicle production volumes in the second quarter were up 71% in North America but only 6% higher in Western Europe and up approximately 22% in China, reflecting increased vehicle sales and inventory replenishments.
North American light vehicle inventory levels at the end of June at 48 days was fairly reasonable and somewhat lower than historical levels. This is a good sign and reduces the risk of sharp production curtailments in the second half of 2010, apart from the normal seasonality of the third quarter when most OEMs schedule their summer plant shutdowns.
Continuing with the Component and Sensor segment, sales of electronic components representing 20% of our total sales in the second quarter of 2010 were up a strong 52% year over year as we saw a broad-based recovery continue in our served markets. Wireless infrastructure sales were up 24% and Piezo ceramic sales more than doubled as key served markets of medical ultrasound, commercial inkjet printers, and hydrophone all recorded strong sales, driven by improved demand and favorable impact from our new product introductions.
Distribution channel sales of electronic and electro components were up 53% and the demand seems to be staying fairly robust going into the third quarter with a 1.1 book-to-bill ratio. Strength in our Component and Sensor business overall reflects not only improved macroeconomic conditions worldwide but also the impact of our increased R&D initiatives, which are helping new product introductions and improved market share.
We filed 20 new patent applications in the second quarter this year versus only 9 last year and we were granted 11 new patents in the second quarter of 2010 versus 7 last year. Our increased filings and patent grants are indicative of the effectiveness of our R&D initiatives and our future growth opportunities and at the same time help protect our market positions.
Our EMS segment sales were 48% of total CTS sales in the second quarter compared to 59% in the same period last year. EMS sales in the second quarter of 2010 at $66.6 million were up 19% sequentially but down approximately 6% year over year. As I said earlier, if we exclude the end-of-life HP volumes of approximately $6 million from second quarter 2009, EMS sales were also up year over year by 3%. EMS sales were helped by strong communication infrastructure markets.
On the design wins and business development front, we won four new programs in the automotive sensors and actuator arena and captured five new customers in the EMS business in the second quarter of 2010. Automotive programs were split equally between Japanese and US customers. EMS awards were captured in our target focus areas of medical, defense and industrial markets.
In electronic components, where new design wins are the best indicator of our future revenue growth, design activities continued to be strong as we recorded 65 new wireless infrastructure design wins compared to 51 in the first quarter of 2010 and 59 in the second quarter last year.
Looking forward, in the short term the order board looks reasonably firm for the third quarter. Fourth quarter visibility is less clear but we remain cautiously optimistic. Assuming no significant economic events, we expect our full-year 2010 sales to grow 10% to 15% year over year, although this reflects a small reduction in our top line growth from our previous guidance due to some EMS sales push outs from fourth quarter and some leveling off in the global economic activity. We are increasing our full-year EPS guidance range from $0.52 to $0.60 to $0.55 to $0.62 due to slightly higher gross margin expectations.
Overall, we continue to transform the company with an increasingly diversified base of customers, served markets, and geographic footprint. We continue to invest in exciting new products to increase our organic sales growth. A sharply increased focus on research and development driven new products are helping to grow our higher margin components and sensor business. We are currently spending approximately $3 million or $0.06 per share per year on special R&D and new product launch activities to broaden our product offerings and penetrate new markets like smart actuators for advanced diesel engine applications and commercial vehicles and Piezo ceramic products for new, high-density disk drive applications. These new growth opportunities are positioning CTS to grow its top and bottom lines significantly in 2012, 2013, and beyond.
Now, I will turn the meeting over to Donna Belusar, our Chief Financial Officer, who will provide further details regarding our financial results. Donna?
Donna Belusar - SVP and CFO
All right. Thank you, Vinod, and good morning to everyone. I am pleased to present to you further details on our 2010 second quarter financial results.
Our 2010 second quarter results continued to show improved sales revenue, strong gross margin performance, and increased operating earnings. Total sales for the second quarter 2010 were $138.9 million, up 7.3% from the prior year and up 15.3% from the second quarter a year ago. The double-digit, year-over-year revenue increase was driven by a significant demand improvement from Components and Sensor customers.
Our Components and Sensors segment sales were $72.2 million, an increase of 45.6% from the same period last year, as we saw overall production requirements increase across the globe, while down slightly by 1.7% from the prior quarter.
EMS sales were $66.6 million, down 5.9% from the prior year, however, up significantly, 19.1% from the first quarter, primarily due to the generally improved macroeconomic conditions.
With year-over-year revenue growth more pronounced in the Components and Sensors segments, the overall segment mix remained more heavily weighted towards Components and Sensors, coming in at 52% of total sales. This is up from 41% in the second quarter of last year and down from the high point of 57% of total sales in the first quarter of 2010. The year-over-year shift in segment mix, the improving product mix, increased capacity utilization as well as the impact of our global manufacturing footprint, all contributed to the improved gross margin as a percentage of sales.
Our second quarter 2010 gross margin percent was 21.9% of sales, up from 18.2% in the same quarter last year and down from the record 23.6% in the first quarter. Roughly two-thirds of the year-over-year gross margin increase can be attributed to the better segment mix from a higher level of Components and Sensor sales. The slight sequential decline in gross margin from the first quarter was expected due to EMS sales rebounding, resulting in a return to a more balanced segment sales mix.
Second quarter 2010 had $18.3 million of selling, general, and administrative expenses or 13.2% of sales compared to 12.7% in the second quarter of 2009 and 15.1% of sales in the first quarter of this year. The year-over-year increase reflects increased spending to support higher sales as well as a reinstatement of certain compensation-related items that were temporarily suspended during 2009. The decline from first quarter was primarily due to lower spending across a higher sales level.
Research and development expenses were $4.3 million or 3.1% of total sales and were substantially all in the Components and Sensors segment as we continue our investment in growth initiatives in this space.
Total other expenses, which include interest expense, interest income, and currency translation gain and loss and other non-operational expenses and gains were $0.5 million, which is essentially flat year over year. And despite the recent volatility in the currency markets, there was no significant impact from any one currency on the Company's financials, including the European currencies.
Earnings before income tax were $7.3 million, up from $2.7 million from the prior year. The effective tax rate was 20.2% and we expect the full-year effective tax rate to be in the range of 21% to 23%.
Second quarter net earnings were $5.9 million or $0.17 per share. This continues the trend of positive earnings performance.
Now I would like to move the discussion to a review of our balance sheet. CTS ended the quarter with $65.2 million in total cash and cash equivalents, up $14.1 million from the year end 2009 and up $6.5 million from the first quarter 2010. Cash flow from operations for the quarter was $1 million, as we increased our working capital to support higher sales. This brings net cash provided by operating activities for year-to-date 2010 to $6.3 million. Including capital expenditures of $6.2 million year to date, 2010 free cash flow was breakeven. We expect global cash from operations to improve through the second half of 2010 and to generate positive free cash flow in the range of $20 million to $25 million.
Capital expenditures are anticipated to be approximately $15 million to $17 million, which is within our target range of 2.5% to 3% of total sales.
At the end of second quarter 2010, long-term debt was $65.9 million versus $56 million at the end of the first quarter. This increase of $9.9 million resulted in a debt-to-capitalization ratio of 20.4%, up from 18.2% in the prior quarter. From its current level, we expect debt to decrease by $10 million to $15 million by year end.
Finally, a concluding comment on controllable working capital, which includes accounts receivables plus inventory less accounts payable. As a percentage of annualized sales, controllable working capital was 15.3%. This is up slightly from first quarter 2010 of 14.4%, primarily due to the timing of our sales, as accounts receivables increased in line with higher sales occurring toward the end of the quarter. However, it is lower than the 17.1% in the second quarter of 2009 as we tightly managed these overall processes.
CTS remains well positioned to deliver our full-year guidance on sales, earnings per share, and positive free cash flow.
With that, I would now open the call for questions. So Greg, you can take it from there. Thank you.
Operator
Thank you. (OPERATOR INSTRUCTIONS) Your first question comes from the line of John Franzreb from Sidoti. Please go ahead.
John Franzreb - Analyst
Good morning, Vinod and Donna.
Vinod Khilnani - President, Chairman of the Board and CEO
Morning, John.
John Franzreb - Analyst
Vinod, you mentioned that you pulled down your revenue guidance due to push outs in the EMS business. Could you provide a little color on-- into what end markets are pushing out? And could you also discuss if the pricing in that-- in the EMS business in general has gotten more competitive, such that maybe we should think differently about operating margin contributions from that segment?
Vinod Khilnani - President, Chairman of the Board and CEO
You know pricing environment is no more challenging today than it has always been. So I will not say pricing is necessarily any more difficult today. We did experience some push outs from Q2 to Q3 and expect those push outs to continue. And they are happening primarily in medical and defense, timing related items. That combined with some delays in the supply chain product component availability made us become a little bit more cautious and push out the sales from the EMS from 2010 to 2011 timeframe.
John Franzreb - Analyst
Okay and looking at Components and Sensors on a sequential basis, revenues in the quarter were down roughly a million dollars from June versus March. Okay, but we lost a full million dollars and change on the operating profit line. Could you talk a little bit about that? What happened there?
Vinod Khilnani - President, Chairman of the Board and CEO
Okay, Component and Sensor segment is continuing to stay fairly strong. The sequential decline partially came from the fact that in the first quarter we had some unusual one-time service-oriented shipments to Toyota, which we talked about and said that is-- there is a one-time element in that and will not be repeated. So if I take that element out, then automotive components are staying at a very strong level-- stay at a very strong level in Q2 and we hope that that business will continue to stay fairly robust, tempered by the seasonality, which comes from the third quarter shutdowns. Electronic components are staying very strong. As I mentioned, book to bill is about one and order board is looking fairly strong for the third quarter. We don't have the visibility of the fourth quarter obviously at this point, but staying stronger than our expectations.
John Franzreb - Analyst
Okay. Since you mentioned it, I am hearing that some of the automakers may actually have production through their normal shutdown periods. Are you hearing that from any of your customers?
Vinod Khilnani - President, Chairman of the Board and CEO
Nothing definitively. So we are planning that they will continue to schedule their summer shutdowns as scheduled. We are encouraged by the inventory levels, especially in North America. They are lower at the end of June than where they were in March, April and May, actually. So, that gives us some opportunity that maybe some OEMs not extend their summer shutdowns or may actually tweak their production volumes up.
John Franzreb - Analyst
Great, great. That's good news. And Donna, for you, a couple of balance sheet items. If I did the math right it looks like there was a working capital outflow in the quarter. I think you attribute that probably to the higher sales level.
Donna Belusar - SVP and CFO
Yes.
John Franzreb - Analyst
But I also notice that you-- the cash went up and so did the borrowings, the long-term borrowings go up in the quarter. I just wanted to walk through what was going on with those three items and why-- could you just talk a little bit about that?
Donna Belusar - SVP and CFO
If you look at quarter over quarter, indeed our cash position did improve where our cash went up by $7 million to $8 million over the quarter as well as our debt going up quarter to quarter. The debt increase is really driven by driving working capital requirements, whether it's in inventory to support future sales as well as the accounts receivable going up. And then on the cash balance, as we've talked before, predominantly a lot of our cash across the global is more balanced towards our foreign where we have over the bulk of our manufacturing facilities. But nothing fundamentally has changed in terms of the operating flow of it.
John Franzreb - Analyst
Okay, I was just curious seeing the cash go up, the debt go up and especially you have so much cash. What percent of cash is overseas?
Donna Belusar - SVP and CFO
The predominant amount of it is overseas.
John Franzreb - Analyst
The predominant-- okay, thanks. I'll let somebody else get in.
Donna Belusar - SVP and CFO
Yes, well I will close though with one of the things I did say though is we expect our debt to go down by $10 million to $15 million by year end. So that should help you.
John Franzreb - Analyst
Since you brought it up Donna, down $10 to $15 but you also said free cash flow of $20 to $25?
Donna Belusar - SVP and CFO
Yes.
John Franzreb - Analyst
Now, if you add free cash flow for the first half of the year, probably 100,000 or so, if I did the math right.
Donna Belusar - SVP and CFO
Yes.
John Franzreb - Analyst
That's substantial improvement in the second half. Could you just discuss what-- how you're going to get from essentially a breakeven free cash flow first half to a $20 million in the second half? Could you just talk about that?
Vinod Khilnani - President, Chairman of the Board and CEO
John, it's primarily timing of how your cash increases and your working capital moves. The profitability was high in the first half but because we were ramping up sales, predominantly all your cash goes towards funding your working capital. Once your sales levels are high and sustained with relatively small uptick in your growth and depending on where it is, your working capital should begin to generate. We also had unusually low accounts payables at the end of the second quarter, lower than normal. And so we think there will be that positive impact on that. So it's really timing between quarters.
John Franzreb - Analyst
Okay, so it's the function of payables, I guess some inventory draw down, cause you're probably building. You mentioned the components shortage, right?
Vinod Khilnani - President, Chairman of the Board and CEO
Yes.
Donna Belusar - SVP and CFO
Yes.
John Franzreb - Analyst
And obviously receivables have to come down substantially.
Donna Belusar - SVP and CFO
Yes.
John Franzreb - Analyst
Okay, all right. Thank you.
Donna Belusar - SVP and CFO
Thanks, John.
Operator
Your next question comes from the line of Jim McIlree from Neuberger Berman. Please go ahead.
Jim McIlree - Analyst
Hey, Vinod and Donna. I just I appreciate the balance sheet review. I wanted to get a little better understanding. You've generated some nice wins in the sensor area, particularly some turbo-related ones.
Vinod Khilnani - President, Chairman of the Board and CEO
Yes.
Jim McIlree - Analyst
And if there's any other-- can you expand on that a little more? And are there some other areas that we should be looking at where you feel the company is well positioned with some new technology?
Vinod Khilnani - President, Chairman of the Board and CEO
I think there are really three different things I would like to highlight. The first one is historically we have sensing technology and we really want to diversify our base. And we are going beyond the traditional pedal modules, the position sensors and we were on a path to go convince our customers that they should be looking at a broader array of sensors from the company. And the most recent press release we did on a brand-new sensor application, although the volumes were small, but what was significant about that was we're beginning to succeed in taking our sensing technology to newer and newer application. And that's an advanced engine management system where our sensors are going. So that's one aspect of it where we are taking our sensors in brand-new areas.
The second huge opportunity which we didn't talk about in this quarter but we have talked in the past is whereby we are going into diesel engines, which are taking us on and off highway diesel engines and trucks, but it also takes us in the commercial applications, other commercial applications like construction and mining and ag. And that's a huge opportunity. We announced some fairly large wins in 2009, $100 million plus. That product will start rolling out and begin to benefit our top line tail end of 2012 timeframe. And right now, we are actually as I pointed out investing close to $3 million per year, which is an investment in our new products and new technology, which will help us tremendously going forward and broaden our product offerings. So that's a second major thrust.
In electronic components, similar strategy. We are taking our Piezo ceramic product, which traditionally we have only talked about ultrasonic on medical applications or commercial inkjet applications or undersea energy exploration. We have the new business one where we are taking our Piezo ceramic product on high-density disk drive actuation applications.
So those are some examples similar to turbo applications where CTS will not only enjoy the normal economic activity-driven growth but we are actually going into brand new markets. So even if we are able to get smaller penetration or reasonable amount of market share that will all be incremental growth to the top line.
Jim McIlree - Analyst
Okay. Can I follow up on this if I can? You had some success expanding into say a subsystems applications on a few things. And this sounds like these are discrete sensor components. Are there are any sort of subsystem type of applications, as you look at the engine, whether it's gasoline or diesel sort of thing?
Vinod Khilnani - President, Chairman of the Board and CEO
Yes in some areas where we are looking to approach it from a subsystem point of view is where we are beginning to combine sensing and actuation. And we give it a term smart actuator, but it essentially is taking it up the food chain whereby instead of just sensing an activity or an event, we are sensing and then actuating a component in the vehicle.
Jim McIlree - Analyst
Okay, great. Thank you.
Operator
Your next question comes from the line of Hendi Susanto from Gabelli & Co. Please go ahead.
Hendi Susanto - Analyst
Good morning, all.
Vinod Khilnani - President, Chairman of the Board and CEO
Morning Hendi.
Hendi Susanto - Analyst
Yes, for example like back to the guidance, you mentioned that the revised guidance reflects the push out in particular the EMS business. Are there any reasons in the component business that influenced the revised guidance?
Vinod Khilnani - President, Chairman of the Board and CEO
No, actually, Component and Sensor business is equal to or better than our expectations in the second quarter. And we have no reason to believe that Component and Sensor business will be less than what we expected before.
Hendi Susanto - Analyst
Okay. And historically, Motorola is a major customer of CTS EMS business. May I know what your current business relationship with Motorola at this point?
Vinod Khilnani - President, Chairman of the Board and CEO
Yes, Motorola is a key customer. We not only do business with Motorola on the EMS side, Hendi, but we also do business with Motorola on the electronic component side. Both the sides combined, Motorola probably then 8% of all our sales, approximately.
Hendi Susanto - Analyst
Okay.
Vinod Khilnani - President, Chairman of the Board and CEO
And very roughly it's-- I would assume it's probably split half and half, maybe a little bit more on the EMS side than components.
Hendi Susanto - Analyst
And do you have any footprint in their new smart phone product lineup?
Vinod Khilnani - President, Chairman of the Board and CEO
We do very little from a component in the cell phone side. Our sales to them are primarily focused on their wireless infrastructure footprint. And there we are winning with Motorola and others-- design wins on the-- beyond the 3G. So we are in LTE, which is sort of the 4G kind of technology. So we are getting design wins on the future technology.
Hendi Susanto - Analyst
Do you expect any impact coming from Motorola sales of the majority of its network assets to Nokia Siemens network?
Vinod Khilnani - President, Chairman of the Board and CEO
Nokia Siemens network is also a good customer of CTS. The components side and we-- I'm not aware of any market share changes between Motorola and NSN. But we look at both of them as important customers.
Hendi Susanto - Analyst
CTS has four smart actuator awards. Would you provide updates on those awards, especially with regard to timing? I would like to know which one is on track and which one has experienced some delay?
Vinod Khilnani - President, Chairman of the Board and CEO
Overall, I would say when we talk about it a couple of quarters back, we're on track. The programs are on track. The volumes for the applications some times change as the OEMs win larger orders on one program versus another. But they normally keep that fairly confidential. So the pieces may move within the program, but from our point of view the overall timing stays the same.
Hendi Susanto - Analyst
Okay, thank you.
Operator
(OPERATOR INSTRUCTIONS) Next you have a follow-up from John Franzreb from Sidoti. Please go ahead.
John Franzreb - Analyst
Yes, Vinod, you said that distribution sales were up 53% in your prepared remarks?
Vinod Khilnani - President, Chairman of the Board and CEO
That's correct.
John Franzreb - Analyst
How much of that-- how much is distribution of your total sales?
Vinod Khilnani - President, Chairman of the Board and CEO
Distribution as a percent of total sales. That's a good question. I'm looking at it here. Distribution as a percent of total CTS sales are probably around 7%, 8%. It fluctuates between 7% and 10% I would think.
John Franzreb - Analyst
Okay. I just wanted to get a feel. And I guess to kind of follow-up on some of the previous questions, essentially with wireless infrastructure up 24%, could you give us a sense of-- just a sense directionally what your expectations are for the balance of this year and into next year of wireless infrastructure volumes? Do you think -- just to give us a sense of that, what your customers are telling you?
Vinod Khilnani - President, Chairman of the Board and CEO
Wireless infrastructure volumes I would say are a little tricky because they are little lumpy. So, we do look at our total electronic components, which includes wireless infrastructure and Piezo ceramic and distribution combined. If I combine all of them, if you allow me to give you kind of a macro answer to that--
John Franzreb - Analyst
Sure.
Vinod Khilnani - President, Chairman of the Board and CEO
Then we overall are looking at volumes to continue to stay strong in the third quarter, based on what we are hearing. We sense from our customers that they still are seeing some pent-up demand. We are sensing from the customers that they would have actually pulled a little bit more from us but they couldn't because they were experiencing some sporadic component shortages. I saw actually in the earnings release of Alcatel Lucent and Ericsson I believe that their shipments were affected and we are hearing a little bit of the same kind of news from our EMS people where the normal 15, 16-week lead times are becoming more like 20 to 25-week lead times. So in some pockets there is a pent-up demand. And because of that, we feel pretty upbeat on our electronic components going forward, at least in the short to medium term.
John Franzreb - Analyst
Okay, perfect. Thank you very much, Vinod.
Operator
And at this time, there are no further questions.
Mitch Walorski - Director of IR
I would like to remind our listeners that a replay of this conference call will be available from 1:30 p.m. Eastern Daylight time today to 11:59 p.m. on Tuesday, August 3rd, 2010. The number for the replay is 1-800-475-6701 or 320-365-3844, if calling from outside the US. The access code is 164863. Thank you for joining us today.
Operator
Ladies and gentlemen, that does conclude your conference for today. Thank you for your participation and for using AT&T Executive Teleconference. You may now disconnect.