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Operator
Good day, ladies and gentlemen, and welcome to the Q4 2015 Cummins Inc. earnings conference call.
(Operator Instructions)
As a reminder, this conference is being recorded. I would like to introduce your host for today's conference, Mr. Mark Smith, Vice President of Investor Relations. Sir, you may begin.
Mark Smith - VP of IR
Thank you. Good morning everyone, and welcome to our teleconference today to discuss Cummins' results for the fourth quarter of 2015. Participating with me today are our Chairman and Chief Executive Officer, Tom Linebarger; our Chief Financial Officer, Pat Ward; President and Chief Operating Officer, Rich Freeland. And we will all be available for your questions at the end of teleconference.
Before we start, please note that some of the information that you will hear or be given today will consist of forward-looking statements within the meaning of the Securities Exchange Act of 1934. Such statements express our forecast, expectations, thoughts, beliefs and intentions on strategies regarding the future. Our actual future results could differ materially from those projected in such forward-looking statements because of a number of risks and uncertainties. More information regarding such risks and uncertainties is available in the forward-looking disclosure statement in the slide deck and our filings with the Securities and Exchange Commission, particularly the risk factors section of our most recently filed annual report on Form 10-K, subsequently filed in quarterly reports on Form 10-Q.
During the course of this call we will be discussing certain non-GAAP financial measures and will refer you to our website for the reconciliation of those measures to GAAP financial measures. Our press release with a copy of the financial statements and a copy of today's webcast are available at our website at Cummins.com under the heading of Investors and Media.
Now, I will turn it over to our Chairman and Chief Executive Officer, Tom Linebarger.
Tom Linebarger - Chairman & CEO
Thank you, Mark. Good morning.
I will start with a summary of our fourth-quarter and full-year results and finish with a discussion of our outlook for 2016. Pat will then take you through more details about our fourth-quarter financial performance and our forecast for this year.
Included in our fourth-quarter results were three unusual charges, which I will cover before summarizing our operating results. As market conditions weakened in the fourth quarter, we made a decision to scale back the range of light-duty engines that we planned to manufacture in North America. This decision, combined with the uncertainty of winning additional customers with our V8 engine in the short-term, caused us to reassess the book value of our light-duty manufacturing assets in North America in the fourth quarter.
As a result of our evaluation we recorded a non-cash pretax impairment charge of $211 million. While it's disappointing to record the charge, we remain committed to our light-duty engine customers and confident in the growth prospects for our light-duty engine business globally, including the V8 engine in North America.
Included in the fourth quarter engine business result is a $60 million charge related to a quality issue impacting a specific population of vehicles manufactured by one OEM customer. The quality issue was a result of a defect in the substrate wash coat within a third-party after-treatment system, which is paired with our engines in an OEM vehicle.
Cummins did not manufacture or sell the after-treatment system and does not provide warranty on the OEM vehicle. As the defect is impacting performance of the overall engine system, we are taking responsibility for the effort to resolve the issue and have recorded the cost of the campaign and other related costs in other expense.
In addition, as expected, we recorded a restructuring charge of $90 million in the fourth quarter. We reduced our workforce by more than 1,900 people, including 1,700 professional staff, and we expect that these actions will result in a full-year cost savings of $160 million.
Now let me summarize our fourth-quarter and full-year results and comment on key drivers of the results within each business. All references to EBIT and EBIT percent exclude restructuring and impairment charges.
Revenues for the fourth quarter of 2015 were $4.8 billion, a decrease of 6% compared to the fourth quarter of 2014. Gross margins of 25.4% were the same as a year ago despite the lower sales, due primarily to strong execution on material cost reduction projects and lower warranty costs.
Operating expenses declined year over year both in dollars and as a percent of sales. EBIT was $531 million or 11.1% compared to $661 million or 13% a year ago. EBIT percent declined due to a change in other income or expense.
In the fourth quarter of 2015 we recorded the charge for the quality campaign that I just described in the fourth quarter. And in the fourth quarter of 2014 we generated one-time gains on distributor acquisitions. These two items explain the majority of the variance in other income or expense.
For the full year, Cummins sales were $19.1 billion, down 1% year over year. Gross margin of 25.9% improved by 50 basis points as a result of material cost savings and lower warranty costs, which more than offset the negative impacts of currency and lower volumes. Operating expenses declined in dollars and as a percent of sales. Our full-year EBIT margin was 12.5%, down from 13.2% in 2014. EBIT percent declined due to the change in other income or expense largely for the same reasons that I just described for the fourth quarter: lower gains on distributor acquisitions and the impact of the quality campaign.
The components segment delivered strong fourth-quarter and full-year performance, which is largely attributable to strong execution on a number of cost reduction initiatives and successfully capturing profitable growth in China as new emissions regulations came into force.
Within the distribution business, we successfully completed the acquisition and integration of three distributors in 2015 for a total of 10 acquisitions over the past two years. Despite challenging economic conditions, the financial benefits of these acquisitions exceeded our 2013 projections, yielding $0.63 per share of additional earnings over two years compared to our original projections of $0.50 per share.
EBIT margins of existing distributor operations improved by 90 basis points in 2015 and we expect further operational improvements in 2016. Unfortunately the improvements in underlying performance in 2015 were masked by the impact of a stronger US dollar, which caused the results of international operations to translate into fewer US dollars. We expect the strong US dollar to be a continuing challenge in 2016.
The engine business faced challenging off-highway markets throughout 2015 and had to adjust to a sharp reduction in heavy-duty truck volumes in North America in the second half of the year. Our production of engines for Class 8 trucks declined by 28% between the second and fourth quarters of 2015. We quickly responded to the demand drop by flexing down our operating cost in our Jamestown Engine Plant, which will help protect margins as we head into a weaker 2016.
The engine business also made significant progress in reducing product quality and warranty cost during 2015. Warranty cost as a percent of sales improved by 90 basis points from the first half of 2015 to the second half and we expect costs to improve further in 2016.
The main challenge facing the power generation business is weak global demand, especially for larger units. We do not believe that the fourth quarter results represent a run rate for future performance, as we did incur some additional costs that we do not anticipate will repeat in future quarters. We expect improvement in our EBIT percent in 2016 as a result of our restructuring and other cost-reduction work in power generation.
Now I will comment on some of our key markets in 2015, starting with North America, and then I will comment on some of our largest international markets. Our revenues in North America grew 7% in 2015 with approximately 3% of the growth coming from acquisitions in our distribution business. Industry production of North American heavy-duty trucks reached approximately 290,000 units in 2015, an increase of 9% from 2014 levels.
Our full-year market share was 33%, down from 35% in 2014. The market size for medium-duty trucks was approximately 124,000 units in 2015, in line with 2014, and our market share improved by 610 basis points to 78%. Shipments to Chrysler increased by 5% in 2015 to 130,000 units, reflecting strong demand in the US for pickup trucks.
Engine shipments to industrial off-highway markets in North America declined by 29% year over year, reflecting weaker demand in all end markets except rail, where we picked up market share following the transition to Tier 4 final emissions standards.
Revenues in our power generation business decreased by 9% with shipments to the US military down 12% and lower demand from US data center customers.
Our international revenues declined by 11% in 2015. In Brazil, our revenues decreased 48%, due to a 50% reduction in truck production as the economy fell into recession; and a more than 30% depreciation of the real against the US dollar. Revenues in our power generation and distribution business fell less than in our on-highway business, but conditions remain very challenging in all end markets.
Our full-year revenues in China, including joint ventures, were $3.3 billion, in line with 2014 as we significantly outperformed very weak end markets. Industry demand for medium and heavy-duty trucks in China decreased by 24% for the full year as the industrial economy slowed.
Our market share reached 18% in the fourth quarter of 2015, taking our full-year market share above 16% and up 460 basis points compared to 2014. This represents significant achievement in a very competitive market. In addition, our components business capitalized on the transition to NS4 emission standards, delivering 17% revenue growth despite the sharp decline in market size.
Shipments of our light-duty engines in China increased by 5% in a market that declined 6%, as Foton increased the proportion of its trucks powered by our joint venture engines displacing local competitor engines. Our full-year share in the light-duty truck market exceeded 6% in 2015, up 140 basis points. Common share of earnings from our joint ventures with Foton increased by $60 million in 2015.
Our heavy-duty engine joint venture was consistently profitable from the second quarter onwards, less than a year after production started there. Industry demand for excavators in China dropped 38% in 2015, the fourth consecutive year of decline; and demand for power generation equipment dropped more than 10% due to weaker infrastructure investments. Our revenues in both markets declined a little less than industry demand.
Full-year revenues in India, including joint ventures, were $1.5 billion, a 15% increase over 2014. Industry truck production increased 28% to 318,000 units, and our market share was 41% versus 42% a year ago. Our penetration within Tata Motors increased year over year; however, this was offset by declines in Tata's truck share. Revenues for our power generation business increased by 6%, in line with the pace of the economy.
Now let me provide our overall outlook for 2016 and then comment on individual regions and end markets. We are currently forecasting total Company revenues to decline by 5% to 9%, driven by a decline in heavy-duty truck production in North America, continued weakness in the global off-highway and power generation markets, and further strengthening of the US dollar against a number of currencies.
Industry production for heavy-duty trucks in North America is projected to be 220,000 units, a 25% decrease year over year, with our market share projected to be between 30% and 33%.
In the medium-duty truck market, we expect the market size to be 124,000 units, or flat compared to 2015. We project our market share to be between 72% and 75%.
Our engine shipments for pickup trucks in North America are expected to increase by 12%, reflecting strong demand from Chrysler and a ramp up in sales to Nissan.
In China, we expect domestic revenues, including joint ventures, to be flat again in 2016, with market share gains in heavy- and light-duty truck markets helping to offset weaker market demand. We expect that our full-year market share in the heavy- and medium-duty truck markets will exceed 18% for the full year and that we will achieve 8% share of the light-duty truck market. We expect demand in most end markets in China to be down 10%, with industry truck market sales of light- and heavy-duty trucks combined expected to decline by 4%.
In India, we expect total revenues, including joint ventures, to increase by 4% in 2016 with stronger demand in most end markets partially offset by depreciation of the rupee against the US dollar. We expect the truck market to grow by 8% in 2016 and continue to outpace the recovery in off-highway markets.
The government in India is strongly promoting investment in infrastructure, which will be positive for our power generation, construction, and rail businesses. However, the pace of new projects achieving full approval and moving forward has been slow. We're optimistic that the economy in India will continue to improve in 2016 and we are best positioned to benefit as investment increases and demand for capital goods picks up.
In Brazil, we expect truck production for 2016 to decline by up to 20% as the country remains in recession. At some point we will see a return to growth in Brazil, but that appears unlikely in 2016 given the current economic challenges.
As a result of weak commodity prices and lower capital spending by energy and mining companies, we expect demand for our high horsepower engines to decline again in 2016. In aggregate, we expect a 4% decline in engine revenues.
Sales of our new QSK95 engines will add more than 5% to higher [SR] engine sales in 2016, but will be more than offset by weaker sales in most markets. Due to weak or slowing demand many of our major markets, 2016 will be another challenging year. As I said we expect sales to decline by 5% to 9%, and we expect EBIT margins to be in the range of 11.6% to 12.2%, resulting in 25% decremental margins at the midpoint of our guidance.
Strong performance and cost reduction initiatives drove gross margin improvement in 2015 despite weaker sales. Through our restructuring actions and ongoing initiatives to reduce material costs and improve quality, we expect to deliver even more savings in 2016 as Pat will cover in more detail.
We did complete the reduction in professional headcount in the fourth quarter as planned and have already taken a number of actions within our manufacturing plants to lower costs. We have announced our plans to close a generator assembly plant in India and an alternator plant in Mexico, and there will be at least one more significant announcement in the near term.
Finally, as discussed in our Investor Day, we plan to return 50% of operating cash flow to shareholders over time, but that we may return more or less in any given year, depending on business needs and market conditions. In 2016, we plan to return 75% of operating cash flow to shareholders, building on our record $1.5 billion we returned in 2015.
Thank you for your interest today, and now I will turn it over to Pat, who will cover our 2015 performance and our 2016 guidance in more detail.
Pat Ward - CFO
Thank you, Tom, and good morning everyone.
I will start with a review of the full-year 2015 financial results before moving on to fourth-quarter performance. As Tom has already discussed, we recorded restructuring and impairment charges totaling $301 million pretax or $194 million after tax in the fourth quarter. In order to focus on the operational performance of the business, I am going to exclude these items in the $32 million of cost reduction activities in the power generation segment incurred in the fourth quarter of 2014 in my following comments.
Full-year revenues for the Company were $19.1 billion, a decrease of 1% compared to the prior year. Increased revenues from the acquisitions of our North American distributors, along with higher demand in North America on-highway markets, were more than offset by a decline in global off-highway demand, weaker demand in the Brazilian truck market, and the unfavorable currency impacts from the stronger US dollar.
Revenues in North America improved 7% in 2015, and represented 61% of total 2015 revenues, up from 56% last year. International revenues declined by 11% compared to 2014, with lower sales in Latin America, Europe, and Russia; and in most regions in Asia with the exception of India.
Unfavorable currency movements negatively impacted full-year sales by approximately 4% or over $700 million. Gross margins of 25.9%, over 50 basis points higher than 2014, with improvements in material cost and in warranty more than offsetting the negative impacts of product mix and from currency movements.
Selling, Admin, and Research & Development costs decreased by $12 million in the year and were flat as a percent of sales, despite the acquisitions in our distribution segment, which added $86 million in expense.
Joint venture income decreased $55 million compared to last year with higher earnings from our Foton/Cummins joint ventures in China more than offset by the impact of distributor acquisitions in North America.
A combination of other operating expense and nonoperating income was $161 million lower than the last year, most of which relates to the $60 million loss contingency, $55 million in lower fair market value gains on the consolidation of our distribution joint ventures, and $27 million from the gains recorded last year from changes in the cash surrender value of our corporate-owned life insurance policies.
In total, earnings before interest and tax, or EBIT, was $2.4 billion or 12.5% of sales, down from $2.5 billion or 13.2% of sales in the previous year. Foreign currency negatively impacted EBIT by approximately $95 million. Net income was $1.6 billion or $8.93 per share excluding the asset impairment and restructuring charges. This compares to $1.7 billion or $9.13 per share in 2014. And the operating tax rate for the full year came at 27.4%.
Now let me comment specifically on the fourth quarter and provide some more details on our performance there. Fourth-quarter revenues were $4.8 billion, a decrease of 6% from a year ago. Currency movements reduced sales by 4%, while distribution acquisitions added approximately 1.4% to sales.
Sales in North America represented 60% of the fourth-quarter revenues, but declined 2% from a year ago, due primarily to lower demand in heavy-duty truck, construction, oil and gas, and power generation markets. International sales declined by 12% compared to the prior year, with the biggest contributors being very weak demand in Latin America and the negative impact of currency movements.
Gross margins were 25.4% of sales, which is the same as a year ago, as improvements to warranty costs and material costs offset the negative impact of lower volumes, currency, and unfavorable product mix.
Selling, Admin and Research & Development costs of $685 million or 14.4% of sales, decreased $60 million from a year ago and were 20 basis points lower as a percent of sales.
Joint venture income of $75 million decreased by $1 million compared to last year. Increased earnings in China, primarily due to the introduction of new products and market share gains in truck markets, were offset by the impact of declining on North American distributors which were previously held as joint ventures.
A combination of other operating expense and nonoperating income decreased by $104 million. The main drivers of this change were the provision for a loss contingency in 2015 and the one-time fair market value gains on distributor acquisitions recorded in the fourth quarter of 2014.
Earnings before interest and tax were $531 million or 11.1% of sales for the quarter, compared to $661 million or 13% of sales last year. Foreign currency negatively impacted EBIT by $34 million. Net earnings for the quarter excluding asset impairment and restructuring charges were $355 million or $2.02 per diluted share compared to $2.56 in 2014.
The all-in tax rate of 16% in the quarter included a $25 million benefit from the Research & Development tax credit that was passed late in 2015.
Moving on to the operating segments, let me summarize their performance in the fourth quarter, give results for the full year of 2015 and then provide our current projections for 2016. I will then review the full-year cash flow and conclude with the Company's revenue and profitability expectations for the upcoming year.
In the engine segment, revenues were $2.5 billion, a decrease of 11% from last year. Off-highway revenues declined 22% due to weak global demand for engines in construction, mining, and oil and gas markets. On-highway revenues declined by 5% as production in the North American heavy-duty truck markets declined compared to a strong quarter in 2014.
Segment EBIT was $189 million or 7.5% of sales, compared to 11.1% last year. Excluding the loss contingency, EBIT was 9.8% in the quarter. Improvements in material costs and lower warranty expenses were more than offset by the impact of lower volumes and unfavorable product mix.
For the full year, revenues decreased 5% from a year ago and earnings before interest and taxes declined from 11.2% to 9.9%.
For the engine business in 2016, we expect revenues to be down by 5% to 9%. Industry production for heavy-duty trucks in North America is expected to decline by 25%. We expect global industrial revenues will decline due to lower demand in construction and in marine markets.
In 2016 we will begin to see increased sales of our largest engine, the QSK95, which will help us outperform a weak market for high-horsepower engines. We expect the full-year high-horsepower engine volumes to decline by 5%.
2016 EBIT margins are expected to be in the range of 9% to 10% of sales, compared to 9.9% for full-year 2015. The benefits from restructuring, lower material cost, and higher joint venture earnings in China will help to offset the negative impact of the lower volumes.
For the distribution segment, fourth quarter revenues were $1.7 billion, which increased 1% compared to the prior year. Acquisitions added more than 9% to segment revenues year over year, partially offset by a 6% negative impact from foreign currency. Organic sales declined by 2% due to weak off-highway markets.
EBIT margins for the quarter decreased from 9.3% to 6.5% with foreign currency movements negatively impacting margins by 200 basis points. In addition, in 2014 we recorded $33 million of one-time fair market value gains on the acquisitions, which did not repeat in the fourth quarter of 2015. Improvements in existing operations added 60 basis points to margins despite lower organic sales.
For 2015, the distribution business delivered record sales, up 20% compared to 2014. EBIT as a percent of sales declined from 9.5% to 7%. Currency negatively impacted earnings by $127 million, lowering the EBIT percentage by 200 basis points.
In addition, we recorded $55 million less in one-time fair market value gains compared to the previous year. For 2016, distribution revenue is projected to be flat to down 4%, due to weak demand in off-highway markets and from the negative impact of the appreciating US dollar. We expect EBIT margins to be in the range of 6.25% to 7.25% of sales.
The components segment recorded sales of $1.2 billion, a 6% decline from a year ago. Compared to the fourth quarter last year, lower demand in North American and Brazilian truck markets, along with negative foreign currency impacts, led to the sales decline. Sales in China were up in the fourth quarter by 12% and up 17% for the full year despite significantly weaker market demand as we continue to capture benefits from the transition to more advanced emissions standards.
Segment EBIT was $175 million or 14.2% of sales, an increase of 210 basis points due primarily to strong execution on cost reduction initiatives which more than offset lower pricing. 2015 was a record year for our components segment in terms of revenues, EBIT dollars, and EBIT percent. Revenues were up 1% and EBIT improved from 13.4% to 14.5% of sales.
Looking forward into 2016 we expect revenue to decline by 6% to 10% as a result of weaker demand in North America. And EBIT is projected to be in the range of 12.75% to 13.75% of sales.
In the power generation segment fourth-quarter sales were $654 million, down 14%, reflecting continued weakness in global markets. Year-over-year international sales decreased 15%, with Latin America accounting for half of the decline. Sales in North America were down 12% due to lower military sales and softer demand from data center customers. EBIT margins were 4.1% in the quarter, down from 7.1% last year. Lower sales volumes, adverse mix, and lower pricing contributed to the lower EBIT margin, along with inventory write-downs due to very weak demand in some specific segments of the business.
For the full year, power generation revenues were down 5% from 2014 and EBIT margins dropped from 6.9% to 6.4% of sales. For 2016 we expect power gen revenues to decline by 3% to 7% with continued weakness in most major markets. EBIT margins are expected to improve in 2016 to between 6.5% to 7.5% as the benefits of restructuring and other cost-reduction initiatives more than offset the impact of the lower volumes.
As Tom mentioned, we are projecting total Company revenues to be down 5% to 9% in 2016. Lower levels of production in the North American heavy-duty truck market, reduced demand globally for off-highway and power generation equipment, and continued pressure from the strong US dollar will drive the majority of reduction in revenue. The introduction of new products and increased revenue from distribution acquisitions will add between 1% to 2% to our revenues.
Joint venture income is expected to be flat compared to 2015, with some improvements due to market share gains in China, offset by weaker off-highway demand. We expect EBIT margins of between 11.6% and 12.2% for 2016, which compares to 12.5% in 2015.
At the midpoint of the guidance, we expect to generate $300 million of cost savings that will partially offset the negative impact of lower volumes, currency, pricing, and unfavorable product mix, and will help contain decremental EBIT margins at 25%. The $300 million of savings will result from the benefits of restructuring actions, material cost-reduction initiatives, and lower warranty costs, net of targeted investments. We are currently projecting the tax rate to be approximately 28.5% in 2016 excluding any discrete items, compared to 27.4% in 2015.
And finally, let me turn to cash flow. In the fourth quarter we reduced inventory by $352 million as we aligned production to the lower levels of demand. The improvement in inventory contributed to a positive $928 million in cash from operations in the fourth quarter.
For the full year we generated $2.1 billion in cash from operating activities, the third straight year above $2 billion. We continue to use that cash to reinvest back into the Company and to return value to our shareholders. We returned 74% of the cash generated from operations to our shareholders in 2015. We increased our dividend by 25% and we repurchased 7.2 million shares for a combined total of $1.5 billion, up 29% over the amount returned in 2014.
We also continue to invest in the business, with $744 million in capital expenditure projects in 2015, and $117 million for acquisitions. We anticipate operating cash flow performance in 2016 will be within our long-term guidance range of 10% to 15% of sales. Capital expenditures are expected to be in the range of $600 million to $650 million.
We will continue to repurchase shares, and as we indicated at our Analyst Day last November, we plan to return 75% of operating cash flow to our shareholders through dividends and stock repurchases in 2016.
Now let me turn it over to Mark.
Mark Smith - VP of IR
Okay. Now we are ready for the Q&A portion of the call. Operator, we will turn it over to you. Please try to limit to your first question and related follow-up and then get back in line if you can. Thank you.
Operator
(Operator Instructions)
Adam Uhlman, Cleveland research.
Adam Uhlman - Analyst
Hi. Good morning.
Tom Linebarger - Chairman & CEO
Hi, Adam.
Adam Uhlman - Analyst
Pat, I was wondering if you could walk us through your currency assumptions for 2016 by segment in terms of the earnings impact? I know it is not terribly huge for the year, but there are some moving pieces. And then related to that if you could build out on your comments on the material cost savings that you expect for the year, I think that would be helpful. Thank you.
Pat Ward - CFO
Okay. So on foreign currency, Adam, just know we're projecting for the Company somewhere between a $250 million and $300 million negative impact on the top line, and between $30 million and $40 million negative impact on the bottom line. The segment that is always most impacted by this is distribution. And for distribution, from memory, we were looking at $100 million of negative impact on top line and somewhere around $25 million on the bottom line.
And then your question on material costs. Last year we had a terrific performance last year in our supply chain organization. We reduced our material costs by 1.5%. That was a margin benefit almost $300 million. This year we're projecting closer to 1%, which will be around $180 million.
Adam Uhlman - Analyst
Great. Thank you.
Operator
Jerry Revich, Goldman Sachs.
Jerry Revich - Analyst
Good morning, everyone.
Tom Linebarger - Chairman & CEO
Good morning, Jerry.
Jerry Revich - Analyst
I'm wondering if you folks can just flesh out for us the power gen expectations that you laid out for 2016 which is pretty good margin performance in context of the sales decline, maybe help us understand where the cost savings are coming from? And how should we think about decremental margins if sales are at the low end of your sales range or another 5% to 10% lower, what levers would you be able to pull in that business?
Rich Freeland - President & COO
Jerry, this is Rich. Just a reminder on how 2015 we initiated a lot of cost-reduction toward the end of 2014. And in 2015 we realized 16% decremental margins, which is a little better than what our normal 25% that we would say. What we're committed to in 2016 actually is to increase margins on reduced sales. And so probably three major areas, but one is the restructuring work that we kicked off before we'll get a full-year impact of that in 2015.
The actions we took Q4, for example, the roughly a 7% professional headcount reduction was much heavier in the power gen business so exceeded 10% in the power gen business. Tom mentioned some plant restructuring that we have done that was all in the power generation business. And again we are looking to further actions in that area. We feel confident even with the lower sales levels we'll in fact increase EBIT going forward in 2016 with those actions.
Jerry Revich - Analyst
Okay. Thank you. And then on the new hedgehog engines, can you talk about the range of applications where the products been that rolled out and will it run through the production line for 2016? How should we think about the range of applications picking up for 2017? And if you're willing to comment on the tailwind that you'll get in 2017 if you hit those milestones compared to the 5% you spoke about for 2016? That would be helpful. Thank you.
Rich Freeland - President & COO
Okay. Yes. So we are ramping up right now. We're in the process of building four a week so we will be at that level roughly at the end of the first quarter. The sales to date are almost, currently are all power generation, and in particular a lot of standby and a lot of data center. So we have in fact exceeded our numbers and really sold out for a good part of the year there.
In Q3 we will begin our first rail business, the business is secured and we will go into production. And in fact we have secured our first marine business that will go into business in Q4. It's small numbers. I think we will sell 10 this year in the marine so and a smaller number, I think maybe 20 or 30 on the rail side. I can confirm that. Predominantly the power gen is where the sales are, and primarily in the data center area.
Jerry Revich - Analyst
And, Rich, are you willing to comment on 2017?
Rich Freeland - President & COO
Again, we will continue to grow from there. So we are actually gaining share, in particular in the data center business. Where we are now getting about 30% of the new business we are getting. We are very optimistic that we will move that beyond 50% as that business continues to grow. And then the rail and the marine will continue to ramp up.
Jerry Revich - Analyst
Okay. Thank you.
Operator
Steven Fisher, UBS.
Steven Fisher - Analyst
Thanks. Good morning. Tom, you mentioned the 90 basis points of warranty cost improvement with more expected in 2016. Can you just give us a sense for how much more runway you have on that and whether it's material?
Pat Ward - CFO
Let me jump in here. In 2016, just now we're projecting 20 basis point improvement. So we came down to 2.2% of sales in 2015 and within our current guidance we're assuming 2% at this stage for 2016.
Steven Fisher - Analyst
Okay. And then a question on China, looking at slide 40. Where do you think the China market and sales of your various products in China will be in 2016 relative to normalized levels of demand there?
Tom Linebarger - Chairman & CEO
Normalized levels of demand are getting harder and harder to figure out, frankly. There's a couple of things going on in China. One you know obviously, is that from an economic point of view there is a shift going on from what was largely an industrial and export economy to some more balanced economy. At least that's what they are trying to do. Almost all of our markets are declining even as the economy grows, and that's just a reflection of that shift. We provide a lot to infrastructure in those kinds of segments.
The second thing is going on of course is efficiency improvements. So in the truck market, for example, the number of trucks sold in its peak, it's not clear that we will ever hit that number again. It kind of depends. The efficiencies are improving, but so is the potential. Many parts of China where there is not much infrastructure built yet, the government is likely to build more infrastructure there.
It is kind of hard to know, frankly, from our point of view which -- right now, the trends are efficiency is improving faster than growth, which is again why we are seeing shrinkage in the market, in trucks, for example. But our view is as the economy begins to grow and industrial begins to grow more, we'll see more expansion of the market overall. But all of that is a long way of saying we don't exactly know what the peak looks like again.
Here's what we do know, is that as they increase their focus on emissions out of their equipment and the quality, the demand for quality and more professional fleets and operators increases, the demand for our products is increasing. So as a percentage of the total trucks sold, our market share continues to increase. And we are benefiting significantly from that along with our partners there. That is primarily a truck phenomenon today, but my expectation is that will be across all segments in China over time.
Steven Fisher - Analyst
Great. Thanks a lot.
Operator
Jamie Cook, Credit Suisse.
Jamie Cook - Analyst
Hi. Good morning.
Tom Linebarger - Chairman & CEO
Good morning, Jamie.
Jamie Cook - Analyst
A couple of questions, first, Tom. I'm just trying to get a sense at your analyst day, I think you said or last time you commented on 2016 you said sales down 5% now you're saying 5% to 9%. I'm just trying to get a sense for what markets have deteriorated further versus your expectations? Because I would have assumed that you would've known that US truck was rolling at that point. So I want to get a sense of what's sort of changed and are you seeing that -- are there any different results, I guess, as you look at January?
And then my second question is to Rich. I know Jerry asked about your power gen margins and your power gen margins improving and a moderate sales decline in 2016. I guess the flip side to that is at the analyst day you talked about power gen margins doubling -- I mean hitting the double-digit range on sort of lower sales and I think you even said over two years. So I'm just trying to get an update there or is that largely relying on hedgehog or how to think about that? Thanks.
Tom Linebarger - Chairman & CEO
Good. Thanks, Jamie. I'll do the first one. As you remember from our analyst day I had said sales would be down at least 5%, but nonetheless there is no question that from our point of view things that were rough, like the truck market, which we have not really changed our outlook very much on stayed rough. And the things that maybe could have flattened or got better did not.
All the resource markets look worse, not better; FX looks worse, not better. So again, as we are rolling through these things, you never know which things might start to bottom out and right now nothing seems to be that way. Really there is no major shift in any one market. What I would say is all things we were concerned about, our concern turned out to be well-founded, and the things that maybe could have stabilized haven't really yet.
Again, we are operating in that environment you know we have been there before. We are an urgent and flexible operator in this environment. So I wish it wasn't this, but I think we will do relatively well because we will react quickly. I gave the example of our Jamestown Engine Plant, which is already down to the levels of production that we expect for this year and will produce efficiently at that level.
Hopefully, we will do well compared to circumstances. But there is no question that the market circumstances are everything we expected when we talked to you on our investor day and slightly worse on those couple of things I mentioned, FX and just the general large engine area.
Jamie Cook - Analyst
Thank you. And then on power gen?
Rich Freeland - President & COO
We talked about or I talked about was on flat sales over a two-year period getting to double-digit profitability. So that's still the path we are on, although we are seeing sales maybe could be worse than flat is what you're seeing in 2016.
But the actions are the same. And so there's maybe three areas, so one is the plant savings. So some of the restructuring work we have done in plants and are continuing to do. The two plants that we already announced, and some more stuff to come. Those will play out over a couple years. You don't get the savings immediately like you do with the restructuring of overhead savings. So the plant savings are yet to come.
We've continued, we've hit hard on the overhead reductions. We're continuing some work in there and how we do work in the power gen business. So less about taking a lot of people out but significantly increasing the efficiency of how we get after quality, how we bring products to market faster. And that will again be a piece of it that will play out over the next two years.
And then lastly, from the hedgehog will be another tailwind that we'll get. So we've only really started on that with small numbers in 2015. That begins to ramp up in 2016 and will accelerate going forward.
Jamie Cook - Analyst
Okay. Thanks. I'll get back in queue.
Operator
Ross Gilardi, Bank of America Merrill Lynch.
Ross Gilardi - Analyst
Yes. Good morning. Just a couple questions. So on engine, you guys are guiding to down 5% to 9% on the back of 10% to 11% declines in the second half of 2015 seemingly just as North America truck production is really rolling over. So I'm trying to understand why you would assume that the pace of decline actually eases in 2016 versus the current run rate? And I'm also just trying to put a 5% to 9% revenue decline into context with the 25% cut to North America truck production.
Tom Linebarger - Chairman & CEO
I can start and Rich can finish it. Again, at broad levels, as I mentioned, the truck reduction started in the second half for us so the pace that you are talking about, we bore a lot about in the second half of the year. Not all of it, but a lot of it. And the second thing, the big tailwind for us is new products. And again you have heard about what many of those new products are, but that's really the only tailwind we see. So most of the markets that you mentioned are declining.
The pace of decline might be slowing down in some markets, for example in the off-highway markets. Although they are still declining, which is remarkable, they are declining slower. And again we bore a lot of the decline of the truck market in the second half. So we consider it still quite a tough environment, but as you said the decline is decreasing some. And then the new products are offering us opportunities to grow in some segments. Rich, anything you would add on new products?
Rich Freeland - President & COO
I don't think so. Just to put a couple numbers behind what Tom said. So we ended the year in the North America truck at about a 250 market size, that is what the industry was producing at.
We have seen some of that reduction, while we were 290 for the year and we are already down to 250 in Q4, and so we are projecting 220 going forward. And then on the new products we will generate approximately $300 million in sales between the pickup business and the hedgehog business, to offset some of that.
Ross Gilardi - Analyst
Got it. Thank you, and then just somewhat related to that, I mean you've got components down 6% to 10%, versus engines down 5% to 9%. I think this will be the first year in a while that components would actually underperform engines from a revenue standpoint and can you give us a little bit more background on the thinking there?
Tom Linebarger - Chairman & CEO
Just regional, just regional waiting. We just have more North America end components than you do in the engine business a little bit more. And so they are feeling the effect of North America truck a little bit more than the engine even though you think of us as engine in North America. In fact, components is a little more weighted there. Again, that will change over time, but today given the way the emissions regulations are, there are just more equipment required from the components business in the North American truck than a Chinese or Indian truck.
Ross Gilardi - Analyst
Got it. Thank you.
Operator
Robert Wertheimer, Barclays.
Robert Wertheimer - Analyst
Good morning, everybody.
Tom Linebarger - Chairman & CEO
Good morning, Rob.
Robert Wertheimer - Analyst
I guess my question is on decremental margins and the impact of emerging markets. And so there's been pockets of more severe volatility. Let's say use Brazil as an example, where seemingly it gets harder and harder to measure -- to perform at the margin level as your margins fall farther and farther.
On the other hand, some of it is already in there. So I wonder if you can tell us if that sort of [ring sense] by now where you know what your margins are or are going to be in the more extreme downturns? Whether, as an example is Brazil, if that is still profitable or not or whether you can stop at break even? And just whether that's a risk that sort of already played out or whether that volatility in emerging markets continues to put down further risk on decrementals, which have been quite good?
Pat Ward - CFO
Okay. So I think at least for us, excuse me Rob, the three biggest emerging market markets are China, India, and Brazil. In China, as Tom said, we've been doing far better than the end markets through picking up share and content. So, yes, we are holding steady in a very difficult environment. So we've seen in there with penetration from new products.
India, the economy is improving, maybe not quite at the rapid pace we'd hoped, but we saw an improvement last year. The truck market is set for improvement, government is pushing infrastructure investment, so I think again we are cautiously positive on India.
Brazil, as you pointed out, is really, really tough. And fortunately right now, from here, it is less than 2% of our over consolidated sales. And we've taken maybe four or five rounds of actions that we haven't necessarily called out on these calls to lower our cost base.
So yes, of course there still could be some downside impact if revenues fall further, but I think given the reason I've just explained, in two out of the three regions we're cautiously optimistic about maintaining or improving performance.
Robert Wertheimer - Analyst
Very helpful. Thank you.
Operator
Joe O'Dea, Vertical Research.
Joe O'Dea - Analyst
Hi. Good morning. Just back on heavy-duty truck revenue. Could you talk about with the down 20% expectation in 2016, within that what's your thinking in terms of market share? And then also it appears that in 4Q aftermarket was actually a nice offset to some of the engine volume headwinds. What you anticipate for aftermarket trends in 2016 on heavy-duty truck?
Rich Freeland - President & COO
I'll go ahead and start here. On the market share, we ended up right at 33% for the year, but lower in the back half of the year compared to the front half of the year. We really finished the last six months in the 31% to 32% range. So the numbers we have given you for targeting sales; both market size, share, is we've targeted in the 30% to 33% range. So kind of at the midpoint of 31.5%, which is where we've leveled out.
You get a lot of month-to-month or even quarter-to-quarter variations. It's important not to overreact to that, but I think the ongoing trends kind of have us in that 30% to 33% range.
Pat Ward - CFO
And aftermarket across the Company we're planning on pretty flat levels in 2016.
Rich Freeland - President & COO
And freight activity remains good, so the parts sales in particular in North America remain very solid.
Tom Linebarger - Chairman & CEO
Q4 was not a particularly, parts was not a big offset to engine's problem. We had some parts were good and some parts were not so good. Like in off-highway, they were actually pretty bad. So far the big opportunity we have is now that we've done these distributor acquisitions and we've put together these distributors for the first time, we have in front of us the opportunity to capture share and other synergies in the aftermarket and service market.
The risks we have is that as the large engine markets mining and others continue to suffer, more and more of those customers are figuring out ways to do less service, spend less money on parts, because they are really struggling. Obviously, that's -- which is not good for our parts business.
Joe O'Dea - Analyst
Got it, and then just a question on pricing I think you mentioned within components that some of the cost actions you had taken were responsible for driving the margin up sequentially with a little bit of price pressure offsetting that. Could you just quantify it all what you're seeing in terms of price if that was accelerated from what you've seen in terms of price pressure in the past and outlook for 2016?
Pat Ward - CFO
Is that accelerated, Joe, so a lot of our pricing arrangements are structured through our long-term agreements, so it's not what I'd call unplanned pricing. So were talking fractions of 1% of lower pricing which is comfortably offset by our material cost savings across the Company and again it's going to be fractions of a percent, less than 50 basis points of a headwind going into 2016 across the Company.
Joe O'Dea - Analyst
Great. Thanks very much.
Operator
Nicole DeBlase, Morgan Stanley.
Nicole DeBlase - Analyst
Thanks, good morning, guys.
Tom Linebarger - Chairman & CEO
Good morning.
Nicole DeBlase - Analyst
My first question is around free cash flow allocations, you guys mentioned that you are going to return about 75% of operating cash flow in 2016. Does that imply that we shouldn't expect any material acquisitions or is the right way to think about it, the pipelines still active, you're looking, and you would be willing to take down the operating cash flow payout ratio if you saw something that fit what you're looking for?
Tom Linebarger - Chairman & CEO
Nicole, this is Tom. As we talked about at the investor day, our view is that our operating cash flow and the flexibility in our balance sheet gives us the opportunity to do the strategic part, which includes acquisitions and partnerships, as we discussed there, even with this kind of payout. I mean we talked about 50%, but we feel the same way with 75% especially for a one year or two year time. So we are feeling completely able to do the things that are in our strategic plan that I talked about there, and we are very active on that.
You probably know, I can't announce anything until I have something to announce, but the fact is we are -- I'm significantly involved in those, we have significant resources looking at those strategic growth opportunities. So we're plowing straight ahead and this change to the 75% has no impact on that strategy.
Again, as you stated there we would make a change to how much cash we gave back if we thought that was a good thing for shareholders and we had a clear growth strategy, profitable growth strategy to support it. But right now we feel like we have enough room in cash flow and debt capacity that we won't probably be talking about that in the short run.
Nicole DeBlase - Analyst
Got it. That's really helpful. Thanks, Tom. For my follow up just with respect to restructuring you guys are sticking to the $160 million of payback for 2016. If conditions were to deteriorate further or come in maybe at the low end of your range for 2016, do you see scope for additional restructuring or do you think you've already kind of attacked what needs to be attacked?
Tom Linebarger - Chairman & CEO
Yes. There's always, unfortunately always room for further restructuring. I think the thing you've heard from us is that our -- we find a way to do well in good and bad times, whenever they face us. And we want to do that quickly and with urgency, and so that's what we're going to continue to do. We want to make sure we take our actions not in a knee-jerk way, in a sensible way that leads to long-term performance of the Company.
But under the circumstances, we obviously had to make adjustments; these conditions are weak. And if they got significantly weaker we'd do what we needed to do to make sure that we continue to generate strong financial results even in the face of that.
But right now we feel like, to Jamie's question earlier, we understand where the markets are, we've fully take them into consideration and we're on the right plan to do it. You also heard from Rich we have a little bit more to announce in the power gen side, but we think at that point, we're at the right spot; but if conditions change, we'll react accordingly.
Nicole DeBlase - Analyst
Okay. Thanks. I'll pass it on.
Mark Smith - VP of IR
We probably have time for one [more] question.
Operator
Alex Potter, Piper Jaffray.
Alex Potter - Analyst
Thanks.
Tom Linebarger - Chairman & CEO
Hello, Alex.
Rich Freeland - President & COO
Morning.
Alex Potter - Analyst
Both of my questions were focused on some of these one-time charges. First there was the asset impairment charge on the V8 product line. Just wondering, it sounds like if that extra customer you had been shooting for, sounds like they went another way, another direction. So does that mean you're just going to be left with a facility that's less utilized than what you had originally hoped?
Rich Freeland - President & COO
A couple of things. This is the line for the LDD, the 5L V8 production line that we had. And so, we signed up and we're doing the Nissan business there.
We had in fact been looking at a couple different options. Won some other customers, two potential pickup customers and we had actually looked inside our own business and we are going to expand our own product line.
In light of current economic situations, both of those are less likely in the short-term. And so just the financial criteria requires that you write down the asset if that's that case, just the probability of doing that. So it's a non-cash write-down of the assets, but just kind of remind you couple of things that don't change are actually -- the line remains intact. We're not actually getting rid of any assets.
We're moving forward with the Nissan business, which in fact we're very excited about. We've sold over 4,600 to date. The industry feedback is good. Last time I looked, we had six either or Truck of the Year or Powertrain of the Year awards.
The customer feedback as we've talked to and is getting written up on the Internet is positive. Nissan dealers are excited about it. There's a lot of flow into their shops.
So we're going to continue to use that line to do that. In fact we will continue to look for additional customers. In fact we'll add some non-pickup customers in 2016 on this line. Again, the book value of the line was being written down is really the only change.
Alex Potter - Analyst
Okay. Very good. And just sliding one more in here on the one-time items, you had a loss contingency quality issue. Sounds like it was mostly somebody else's fault. Just trying to get, I guess, get an idea of your confidence that something like this won't or can't recur with some other OEM. Thanks.
Tom Linebarger - Chairman & CEO
Thanks for that Alex. First let me say from our point of view, our place here is trying to make sure that our customers think that our products and our customer's products are the best and highest performing choice they have. So when there is an issue like this one our goal is to make sure customers are -- we address the customer issue as quickly as possible.
And in this case as we mentioned we're the certificate holder in the engine we're taking the lead irrespective of who's view we think caused what. We're in there making sure customers are whole, we're making sure that product performs properly so that's what we're doing here and we will work out the rest later.
It is a single application, it's a pretty narrow range of products but it's important that we resolve it quickly. That is why we have it here. As you mentioned the reason it is sort of held in a different line than we normally would hold product quality or warranty is because it's not on a product that we actually technically produce.
In my judgment and the rest of this group, it's a product quality issue or system quality issue that we're trying to make right with our partners. And we are going to do that, but it technically needs to be held in a different part of the problem [ultimately] because we don't actually manufacture that engine, that system, and therefore we can't [accrue] warranty the way we would anything else.
Rich Freeland - President & COO
As far as repeating it, we have no other commercial agreements like this. This is unique in the Company where we have a third-party after treatment attached to our engine.
Alex Potter - Analyst
Okay. Very helpful. Thanks a lot guys.
Mark Smith - VP of IR
Okay. I think that has exceeded our time, so thank you very much for your interest today and I will be available for calls later.
Tom Linebarger - Chairman & CEO
Thank you.
Operator
Ladies and gentleman, thank you for your participation on today's conference. This concludes your program. You may now disconnect. Everyone have a great day.