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Operator
Good morning, everyone. My name is Christian and I am your conference facilitator today. I would like to welcome everyone to Cliffs Natural Resources 2009 third-quarter end nine-month conference call. All lines have been placed on mute to prevent any background noise. After the speakers' remarks there will be a question-and-answer session.
At this time I would like to introduce Mr. Steve Baisden, Director of Investor Relations and Corporate Communications. Thank you, Mr. Baisden, you may now begin.
Steve Baisden - Director IR and Corp. Comm.
Thank you, Chris. Before we get started, let may remind you that certain comments made on today's call will include predictive statements that are intended to be made as forward-looking within the safe harbor protections of the Private Securities Litigation Reform Act of 1995. Although the Company believes that its forward-looking statements are based on reasonable assumptions, such statements are subject to risks and uncertainties that could cause actual results to differ materially.
Important factors that could cause results to differ materially are set forth in reports on Forms 10-K and 10-Q, and news releases filed with the SEC which are available on our website. Today's conference call is also available and being broadcast at cliffsnaturalresources.com. At the conclusion of the call, it will be archived on the website and available for replay for approximately 30 days.
Joining me today are Cliffs' Chairman, President and Chief Executive Officer, Joseph Carrabba, and Executive Vice President and Chief Financial officer, Laurie Brlas. At this time, I will turn the call over to Joe for his prepared remarks.
Joseph Carrabba - Chairman, President & CEO
Thanks, Steve, and thanks to everyone for joining us today. The early signs of stabilization we discussed in our last call were further validated during the third quarter. As we stated back in July, our view that the first half of 2009 marked the low point in steel production has been reinforced as we realized notable improvements in our operations and business outlook across the board during the third quarter. Highlights during the quarter included a swing to operating income of $81 million in the quarter, compared with operating losses in each of the first two quarters; the generation of nearly $155 million in cash and nearly 6 million tons of iron ore shipped from our North American business. And just as important, the most iron ore tonnage shipped by our Asia-Pacific business in any prior quarter, which is helping us close in on a new annual record of roughly 8.5 million tons.
Our view of long-term megatrends in the global steel making industry has always been positive. However, we have also recognized that we operate in a cyclical market. As a result, how our operating teams manage through the troughs of the business cycle is crucial, for Cliffs' decisive actions taken during the initial phase of the recession directly contributed to our operating results this quarter and to improvements in our balance sheet and cash flows.
As a consequence, we believe we are well positioned for what now appears to be the early stage of an industry recovery. According to published reports between January and August 2009, global steel output was 760 million tons, 18% below the same period in 2008. Chinese production, which now accounts for 49% of global production, increased 5% to 370 million tons and reached a record 52 million tons in August.
Global production, excluding China, declined 32% during the first eight months of this year but in August saw some improvement, coming in at 54 million tons, the highest level since October of 2008.
The industry's cautious optimism is reflected in rising steel production rates in all major areas, and has led to our increasing guidance for both iron ore and met coal volumes from our North American businesses. In Cliffs' North American iron ore segment, the improving scenario has positively impacted our operations. Recently, capacity utilization at North American steelmaking facilities reached approximately 63% from 35% at the beginning of the year.
As we wrap up the year, Northshore's two largest furnaces will be operational. Empire continues to produce, and Tilden and United Taconite will be running at full capacity. We began ramping up the idled Line 1 furnace at UTAC in the third quarter after a nine-month shutdown, and the hourly workforce who had been maintaining a shortened schedule returned to a full 40-hour work week.
The outstanding cooperative effort between management and the union enabled United Taconite to operate safely and efficiently with no reduction in staff during this difficult period.
While clearly we are seeing an improved environment in our business, there continues to be questions around the stability and pace of the recoveries in North America and Europe. As such, we will monitor the markets closely and continue to align production with demand. During this downturn, Cliffs' long-term sales agreements with US-based integrated steel producers have helped to mitigate price declines.
Combined, our North American iron ore operations achieved $90 million in positive sales margin for the quarter. While those who have settled benchmark prices for pellets in 2009 are down 48%, primarily because of our formula-based pricing in North America, we expect only a modest decline of 14% to 19% in our average return -- average revenue per ton.
In other actions, just after quarter ended Cliffs announced its intention to acquire full ownership of the Wabush Mines joint venture by exercising the Company's right of first refusal to buy our partner's 73.2% interest. This bolt-on acquisition is consistent with our strategy to increase our exposure to steelmaking markets outside of North America. The $88 million cash deal which remains subject to regulatory approvals carries no integration risk and is expected to provide approximately 4 million tons of incremental pellet capacity and more than 50 million tons of additional reserves.
Wabush Mines has produced an average of 4.6 million tons annually over the past 10 years. Also, because the port at Sept-Iles can accommodate most capesize vessels, these tons can be 100% exportable to the seaborne market.
Cliffs has been the managing partner of Wabush since its inception, and because of our long involvement we are uniquely positioned to benefit from opportunities of the operation. While overall investors have been extremely enthusiastic and complimentary about the transaction, I want to take a moment to address some of the misconceptions about Wabush in the marketplace.
Because of the mining operation's proximity to several lakes, water infiltration has been an ongoing challenge to some mining areas. To address this challenge, we continue, as we always have as the operator, our successful dewatering efforts of the pit. I have also read some reports that comment about manganese levels in the Wabush pellets and the impact this has on pricing for our product.
In the seaborne market, the manganese content is of little operating consequence from the viewpoint of our customers around the world. We are also exploring a project that would introduce a manganese reduction circuit to our process flowchart that would lower the manganese content. This would have two benefits; it would allow the production from additional areas of the mine while at the same time extending the life of the mine. The ability to consider a project such as this is an example of one of the benefits of being 100% owner, compared to the joint venture partner structure which includes capital committees and differing objectives for the asset.
Turning to Cliffs' North American coal business, while the comparable sales margin loss for the third quarter increased slightly year-over-year, it continued to improve sequentially to a loss of $15.5 million for the third quarter versus respective losses of $28.8 million and $19.1 million in the first and second quarters of 2009. This also occurred despite year-over-year volume declines of 62% for the quarter. While sales volumes were deeply impacted by the past year's challenging environment, the outlook for 2010 is improving.
It's also important to understand the difference between the North American and European markets compared with Asian markets. In North America and Europe, we still have high coke inventory levels. As a result, hot idling of batteries continue in these markets. As the US and Europe restart idle capacity, we expect these inventories will continue to be worked off throughout 2010, resulting in a more gradual return of our coal volumes as we have seen in the iron ore.
In contrast, increases in seaborne trade to metallurgical coal continue. We have shipped one vessel of Pinnacle coal to a long-standing Asian customer and will load another ship next month. These are direct sales and intended to be test trials to certify our Central App coal with these customers. Should the markets tighten in 2010 and prove opportunistic for Central App producers, these trials will allow us to participate directly.
As many of you have undoubtedly seen, some reports are indicating that China could import 30 million tons of metallurgical coal this year, more than 10 times the level of 2008. This translates to more than 10% of the current seaborne trade for met coal and is expected to result in a further tightening of supply for other geographies.
Cliffs' Asia-Pacific iron ore segment continued its very strong performance during the quarter and is on track to achieve record sales volume for the year. This impressive execution provides additional rationale for our long-term diversification strategy. The demand outlook in the Pacific region remains favorable, with China importing nearly 65 million tons of iron ore in September alone, up 65% year-over-year and 30% sequentially to new record levels according to one of the country's own statistics services.
In Asia-Pacific iron ore, we continue to sell under provisional pricing to customers in China consistent with the 2009 settlements where lump and fines reach between producers of other Asian-based consumers.
Looking at developments at Sonoma Coal and the Amapa iron ore projects, sales volume for our 45% economic interest in Sonoma for the third-quarter 2009 was 304,000 tons versus 327,000 tons a year ago, with production currently favoring thermal coal to met coal at about a 70/30 split respectively, and higher than expected.
During the third quarter, production at Amapa was approximately 425,000 tons. Equity loss for the quarter was approximately $20 million and is expected to total $70 million to $75 million for the full year. We continue to work with our project partner, Anglo-American, to improve Amapa's performance, and have looked at numerous scenarios. We will keep you updated on developments as we move forward.
Now I will turn the call over to Laurie, who will provide a financial review of the third quarter and nine months, as well as additional details on our operations and outlook. Then we will open the floor up for questions. Laurie.
Laurie Brlas - EVP & CFO
Thank you, Joe, and good morning, everyone. Consolidated revenues for the quarter were down 44% to $666 million from the all-time record quarterly level of $1.2 billion last year. Operating income improved to $81 million from the negative level recorded in the first half of 2009, but was still well below the $339 million generated last year.
Diluted earnings per share were $0.45 compared with $1.61 in last year's third quarter. Lower price realizations around the world and the reduced sales volumes in North America, both for iron ore and met coal, were at the root of the revenue and earnings declines. We realized a 32% reduction in SG&A for the quarter and 40% year-to-date, as a result of stringent cost controls and lower employment costs.
You will note that included in our year-to-date net income is an income tax benefit of $14.6 million. This is reflective of our current-year operating tax expense rate of 24%, offset by income from discrete items of $48 million. These discrete items represent tax-planning initiatives focused on maximizing our deductions for percentage depletion and optimizing the use of foreign tax credits.
Now turning to the business segments. We are extremely proud of the performance of our commercial and operating teams delivered in North American iron ore for the quarter, particularly considering in the first eight months of this year US crude steel production was down approximately 49% versus a year ago.
Sales volume in the segment was 5.5 million tons, down 31% from last year, but an increase of 140% sequentially from the second quarter. This strong performance was driven by blast furnaces coming back online faster than we had expected earlier in the year. Today, 25 of the 39 furnaces in North America have either been brought online or are anticipated to be operational in the near future. This compares with the 14 furnaces online at the bottom of the cycle earlier this year.
While cost of goods sold per ton was up slightly year-over-year, this was exclusively on non-cash expenses. Cash cost per ton was $58.50, virtually flat with the third quarter last year. This is due to lowering fixed costs, the impact of our increasing volume expectations, and the leverage the additional volume provides. This also allowed the business to generate $90 million in sales margin in the quarter.
In North American coal, we have restarted development efforts at both the Pinnacle and Oak Grove facilities to prepare our mines to produce 3 million tons next year and greater volume beyond that. Both mining complexes are now running five days a week with three shifts a day.
Sales volume in the quarter was 343,000 tons, down significantly from last year. Despite this much lower volume compared to last year, the sales margin loss was $15.5 million. This compares with $13.3 million in sales margin loss last year. Cash cost per ton in the third quarter was about $117 compared with $102 last year. However, I would note that cash cost per ton has improved sequentially over each of the past three quarters.
Customer inquiries for 2010 contracts have begun, and we have committed to some limited volumes. We do remain approximately 90% open for next year's production.
In Asia-Pacific iron ore, we are on track for record volume of 8.5 million tons, 2.6 million of which was achieved in the third quarter. During the quarter, we deployed additional mobile equipment that, when combined with some of the capital improvements made in the recent past, allowed for a production increase of 44% compared with last year. While revenue per ton of $63 in the quarter was down compared with last year as a result of lower benchmark pricing, we did see our steelmaking customers in Japan begin to receive shipments of lump ore, which had a positive impact on our average selling price.
Cost of goods sold in the quarter was down 15% to $52 per ton from last year, but perhaps more impressive is that cash costs were down 18% to $44 per ton. This was attributable to the increased volume and lower mining costs, as well as favorable exchange rate variances.
Turning to the balance sheet, at September 30, 2009, cash and cash equivalents stood at $360 million versus $179 million at December 31, 2008. We had no borrowings from our $600 million revolver at either point in time.
This week we also closed on an amendment to our credit agreement. And just to be clear, we did not obtain this amendment because we needed relief from our covenants. As we have focused more and more on the international market, we found needs that our agreement did not adequately allow for, such as the increased use of letters of credit and the ability to access foreign debt. The amendment provides this improved borrowing flexibility.
We also received more liberally defined financial covenants and other benefits. In exchange, we've agreed to a modest increase in pricing of approximately 50 basis points. Even with this increase, the interest charged on our bank debt is still well below market at approximately LIBOR plus 100 basis points.
Through September 30, we used about $5 million in cash for operating activities. However, our back-end weighted seasonality as it relates to cash flow will be dramatic this year, as we expect to generate $250 million to $300 million in cash from operations during the fourth quarter. Based on our current forecast, we are likely to end the year with approximately $500 million of cash on hand, assuming the Wabush Mines transaction closes before year-end.
Major uses of cash through the first nine months included $96 million in PP&E and $66 million related to investments in Amapa. Based on the improving scenario for steelmaking raw materials, our expectation for the balance of the year and some thoughts about next year include the following. Pellet sales volume in 2009 of approximately 17.4 million tons for our North American iron ore operations. This is up from our previous guidance of 16 million tons.
In addition, we anticipate collecting cash for approximately 2 million in additional tonnage related to bill and hold sales for 2009 that are not expected to meet revenue recognition requirements. On a per ton basis, we expect average revenue of between $75 and $80 this year, and average cost based on 17 million tons of equity production in the range of $65 to $70. This is below our prior cost guidance of $70 to $80 per ton, and is the result of levering fixed costs over more volume.
Today we also provided 2010 sales volume expectations for our businesses. In North American iron ore, we currently expect approximately 23 million tons, including incremental tons related to the Wabush transaction with an assumption that the transaction closes on or about December 31.
In North American coal, we are now guiding to lower 2009 costs of $135 to $140 per ton, including approximately $20 per ton of depreciation, depletion and amortization for the full year. Production and sales audience are expected to be approximately 1.8 million tons, and average per-ton revenue at the mine mouths is expected to between $95 and $100. In 2010, we currently anticipate North American coal production and sales volume of approximately 3 million tons.
At our Asia-Pacific iron ore business, consistent with prior guidance, anticipated revenue per ton for 2009 is between $60 and $65, with cost per ton coming in at $50 to $55. 2010 production and sales volume is expected to be 8.5 million tons.
At Sonoma, projected sales volume this year for our 45% economic interest is 1.4 million tons. Our cost per ton guidance is now slightly higher at $85 to $90 per ton, with average revenue expectations remaining unchanged at $100 to $105 per ton.
Given lower actual coal yields than originally planned for the mine ramp-up, Sonoma Coal is expected to produce and sell approximately 3 million tons in 2010. The mine plan is currently being reviewed in order to optimize the mix of metallurgical to thermal coal.
Total 2009 SG&A expense is estimated to be well below last year's $189 million at $120 million. And DD&A for the year is estimated to be $230 million. Capital expenditures for 2009 are expected to be about $140 million.
With that, let's open the call for questions.
Operator
Thank you. (Operator Instructions) Michael Gambardella, JPMorgan.
Michael Gambardella - Analyst
Thank you. Good morning, Joe, Laurie, Steve. First question on Wabush. My understanding that Wabush had somewhat higher labor costs associated with it compared to the other North American operations. Could you give us an idea of historically what the operating results have been at Wabush, just roughly?
Joseph Carrabba - Chairman, President & CEO
Mike, it has been -- it is a high-cost producer. I mean, most of the Eastern Canadian mines are. You are correct, the labor cost and also, one, the weather. Just simply the severe conditions of the weather and transporting the concentrate, the distance from the concentrator all the way down to Sept-Iles, certainly to where the pellet plants are and the loading is certainly makes it a high-cost producer.
I don't have those specific numbers at hand for you, other I can tell you in the last couple of years it has been a profitable mine for us. It has benefited from its ability to export. And people in the export market are quite used to the pellets with the manganese in them. But I don't have specific numbers for you this morning.
Laurie Brlas - EVP & CFO
And it does benefit from the international pricing more so, so we are more at market price there. So that creates a better gap for it, and definitely we consider this to be an accretive transaction at the price it's at.
Michael Gambardella - Analyst
Has Wabush been 100% export or have they sent some material into the Midwest?
Joseph Carrabba - Chairman, President & CEO
We do send some occasionally down the Eastern Seaboard. And as always, nothing is 100%, Mike, but it is primarily an export market-driven product.
Michael Gambardella - Analyst
Okay. Then last question, on the North American iron ore business with the new higher guidance, are you getting pretty good indications from the mills in terms of their requirements for 2010?
Joseph Carrabba - Chairman, President & CEO
Not really all the way through. We don't have visibility all the way through. We are working off of the utilization and capacity of the mills versus looking through into the order books and seeing what they have in the mills. But basically working off of mill utilization capacity rates and what are anticipated into the new year.
Michael Gambardella - Analyst
Was the biggest change the middle Cleveland operations?
Joseph Carrabba - Chairman, President & CEO
That was certainly a very pleasant surprise that we hadn't anticipated. But we are seeing an uplift pretty much across the board in North America. But Cleveland was a very nice surprise for us.
Michael Gambardella - Analyst
Okay, thanks a lot. I will get in the queue for another question later.
Operator
Kuni Chen, Bank of America-Merrill Lynch.
Kuni Chen - Analyst
Good morning, everybody. Nice job on the quarter. I guess just first question on North American iron ore. Obviously, your guidance implies a big sequential increase in shipments here in the fourth quarter. Can you just comment on where you see both your inventory levels and also customer inventories in iron ore and how that should progress over the next quarter or two, certainly as we get through the winter months? I just want to get a sense as to your comfort level that certainly the high inventories have now run their course.
Joseph Carrabba - Chairman, President & CEO
Well, we think they certainly have and you can see that as they are coming down from when we discussed stockpile sales early in the year of something around 6 million tons, and now I think the guidance was around 2 million. That is a very strong indication of where we are coming. More or less back in line with our year-on-year stockpile sales, still a little bit higher than year-on-year but starting to get more in the realm of reason, if you will.
As you know, in North America we are always back-end loaded in our shipping due to the locks closing down, primarily in the first quarter. So you see these shipment pickups, and we do an inventory build usually in the summer and we work it off as we get into the heavy shipping in the third and fourth.
It has come late, obviously, but we do have Great Lake capacity and laker capacity to move the volumes that are required to get them into the lower lakes in the fourth quarter, barring weather events.
Kuni Chen - Analyst
Okay, great. And then just as a follow-up, on the met coal side of the business, obviously been seeing losses in that business for a number of quarters now. But based on your guidance it looks like margins could be positive now in the fourth quarter and going forward. So I just want to get your views on that.
Laurie Brlas - EVP & CFO
I don't think we will see that in the fourth quarter. But when we move into next year with the increase in volumes and assuming some pricing improvement, I think that you will begin to see some positive results then.
Joseph Carrabba - Chairman, President & CEO
Yes.
Kuni Chen - Analyst
Okay, and then just one last quick follow-up on met coal. Can you just walk us through how you get to the 3 million tons? Is that sort of a gradual sequential ramp-up process, or do you plan to be producing at that run rate early on in the year?
Then can you also just talk about where you see your costs in that business going as you get up to 3 million tons?
Joseph Carrabba - Chairman, President & CEO
Well, I think --.
Laurie Brlas - EVP & CFO
It's a little backend loaded, but it won't be as backend loaded as our iron ore business typically is, because of the shipping constraints.
Operator
David MacGregor, Longbow Research.
David MacGregor - Analyst
Good morning, everyone. Laurie, you talked a little bit about some of the blast furnace activity and some furnaces coming back on. I guess I am trying to get a sense of, given the blast furnace rationalizations that have occurred, what is the full recovery volume from your existing customers that investors should expect as we get back to normalized operating --?
Joseph Carrabba - Chairman, President & CEO
That is in the million-dollar question, isn't it, David, that we would all like to know. I mean certainly with -- Warren continues to be down and Wheeling-Pitt continues to be down as well, as you know. We didn't have a lot of exposure into either one of those mills as they went down, and our thoughts are, as you know, the US stays at about 70 million tons of steel that we can produce and use annually; that that volume from those mills just gets pushed into other customers and helps their utilization and capacity which we supply. So -- so I wish I had that answer for you, but my crystal ball just doesn't go out that far.
David MacGregor - Analyst
Okay. You were talking about 23 million tons next year. Should we think about 4 million tons of pick-up from Wabush so that it's really kind of a 19 million apples-to-apples number?
Laurie Brlas - EVP & CFO
No, I would say that the Wabush pick-up isn't forecasted to be quite that high next year, yet that is kind of at full capacity. We are going to do some capital investing and so forth. I think you are probably looking more like 2.5 million to 3 million.
David MacGregor - Analyst
2.5 million to 3 million incremental?
Joseph Carrabba - Chairman, President & CEO
Right.
David MacGregor - Analyst
And then you talked about the capital expenditures up there. Presumably that is the manganese circuit. What is the capital cost? And is it about a 5% discount on the manganese ore?
Joseph Carrabba - Chairman, President & CEO
We haven't defined the capital cost. We have got one line up there that has been running in a test production mode, and we've had very favorable results. Again, being in the partnership, if you will, there wasn't a desire to go forward with that. They were satisfied with the manganese results that they had versus the capital output that we had to lay. We will bring that forward as we get those numbers, David, from there.
The discount that is quoted around is really we sell on iron unit basis. So it is the displacement of iron versus the quality implication. As we have the ability now, again subject to regulatory approvals, as we can move this volume around, particularly to our customers in China, it gets a dilution effect of the ships that go in with the rest of the ores and the manganese. In many of the mills over there, it actually becomes favorable because it just -- it prevents them from having to put manganese into their circuits. So it is more of a displacement of iron units than it is a discount due to quality of high manganese.
David MacGregor - Analyst
Okay, thanks for addressing that. Then I guess just on Amapa. You talk a little bit about some of the scenarios; you are exploring other scenarios. I wonder if you could just elaborate on that; just give us a sense of how committed you are to the (inaudible)?
Joseph Carrabba - Chairman, President & CEO
Sure, I would be happy to. Let me just start with I am very committed to Amapa, as you know, and all of the listeners today know. During the big uptick, very few projects came on in the iron ore business. So to go out and find another 5 million or 6 million ton mine that fits our diversification strategy that has a rail and port in place that's actually owned by the project is a rather difficult thing to do.
David MacGregor - Analyst
But it's a pretty favorable economic potential, right?
Joseph Carrabba - Chairman, President & CEO
Very favorable, yes. It is still -- we quoted first-quartile cost when we got into this. We still believe that is going to happen. The scenarios we are looking at is to get into some different types of specifications for the material that the mine can handle on a life-of-mine average. And also going upstream, this mine we believe will need some capital infusion.
The rock strength and hardness is a little stronger than expected, and we think we are going to need a little more crushing and grinding on the front end so that we can optimize those circuits and get the efficiencies up with where they need to be. So those are the discussions we are in with Anglo right now. As you know, Anglo is the 70% managing partner of this project, and we are trying to influence the technical discussions.
But we are committed, one, to the project until proved differently, but I think more importantly is we are committed to bring this thing to resolution on the ramp-up side of this, David.
David MacGregor - Analyst
So as we look at 2010, how much more capital are we really talking about, at least according to the plans you have in place today?
Joseph Carrabba - Chairman, President & CEO
And we are still in technical discussions and flow sheet discussions and all of that good stuff between engineers and the metallurgists as it is right now. If we do get to a spot of agreement on the technical solutions due to lead time items, it will be -- 2010 will be the rebuild, the ordering of equipment and the rebuild, and you would see the emergence in 2011.
David MacGregor - Analyst
And is it really just some of those engineering issues that are the gating factor at this point, or are there other gating factors too?
Joseph Carrabba - Chairman, President & CEO
We believe those are the biggest ones when it comes to plant performance. As you know, all of these, just like the coal business, it is so volume sensitive you have got to move the coal up. We are very pleased. We are getting a 67% iron off of these -- off of the process that we are getting. And we are quite pleased with the release of iron units that we are getting out of the mill. But we've got to get the efficiencies up, and it is primarily in that technical arena.
David MacGregor - Analyst
Okay. Thanks very much, great quarter.
Operator
Mark Liinamaa, Morgan Stanley.
Mark Liinamaa - Analyst
Good morning. Joe, in your commentary you cited some weaker conditions in North America and Europe relative to the Asia-Pacific with met coal. Regarding your contracting strategy, are you actively trying to place the 3 million tons now, or are you willing to let the market get to you -- come to you? And maybe just a little bit of commentary on how much of a spread there is between the two markets.
Joseph Carrabba - Chairman, President & CEO
Yes. No, Mark, we definitely want to wait for the market to develop later into 2010. I think as we commented, we have got about 10% of the volume committed going into the new year. But we are more than willing to wait and watch the tightness of the met coal market, see where benchmark settlement comes out in the new year with the Japanese mills, and watch, like everybody, this Chinese story develop.
We believe it could be a good spot business for us. We don't think it is a business you would build on, given the variability of freight rates versus coal that is coming out of Queensland and Western Canada, but it could be a good spot business.
And we are just trying to get ourselves in position right now with a few of our customers that we already have within China in particularly, and get that material in, certified, tested and through their coke and blast furnace. So it takes a long process and we want to get all of that out of the way in case there is some spot business in the new year.
Mark Liinamaa - Analyst
Sure. And as you think about placing the tonnage, would the 165 spot, give or take, would that be the starting point for negotiations?
Joseph Carrabba - Chairman, President & CEO
Well, it would be nice. But again, we will have to wait and see how the year -- I think it's just a little too early, Mark, to make the call on the pricing. I get the same numbers out of the market you are. We have not seen those numbers to date coming through. But we just need to wait and watch this market tighten up.
Mark Liinamaa - Analyst
And if it did tighten up substantially, how much higher than the 3 million tons could you do in 2010?
Joseph Carrabba - Chairman, President & CEO
We wouldn't push the mines past that. As you know, we are not going to get ourselves in developmental problems again and have to shut those longwalls down for long periods of time while development catches up. We want to get into a balance in equilibrium in 2010 of around 3 million tons.
We will start on the shaft in Oak Grove, that capital project, but that will take it through 2010. And then do a gradual ramp-up over the next couple of years as we bring the capital projects on to support that and the new longwall in Pinnacle as well. But we would pretty much limit ourselves on the production side at 3 million tons so we don't mess up the future.
Mark Liinamaa - Analyst
Great. And just one final. The 23 million tons of production guidance in iron ore, would you be willing to share what that would roughly correlate to as far as a blast furnace utilization rate in 2010, in your mind?
Joseph Carrabba - Chairman, President & CEO
I think we are staying right along industry standards right now. I mean, it is everything that you read, that we read, that 70%, 75% outlook that people are looking at as the blast furnaces get up and stabilize. Again, we don't use a precise science and work it back. Each mill and customer are very, very different. But we are working within the guidelines of what the industry is putting out.
Mark Liinamaa - Analyst
But roughly a low mid-70 operating (inaudible).
Joseph Carrabba - Chairman, President & CEO
That is right.
Mark Liinamaa - Analyst
-- consistent with that volume. That is great, thanks.
Joseph Carrabba - Chairman, President & CEO
We still think 2010 is a rebuilding, revamping year in North America and Western Europe, our natural markets. And we're trying to put our plans in place in the rebuilding year.
Mark Liinamaa - Analyst
That is great, thanks, and good luck with everything.
Operator
Jorge Beristain, Deutsche Bank.
Jorge Beristain - Analyst
Good morning, Mike, Laurie, Joe -- sorry, Steve. Just wanted to follow up on the Amapa question earlier. Amapa has been a bit of a headwind for you guys, and I was wondering if you could provide any kind of guidance as to when you think that, due to higher utilization, that operation might actually get into the black?
And secondly, were the current capital contributions something that was forecasted in your CapEx budget for this year?
Laurie Brlas - EVP & CFO
I will start with the financial question there, Jorge. The cash contributions are very much in line with what we had forecasted for the full year, not much different at all. The earnings impact is a little bit higher. We actually had about $8.5 million negative impact of currency in that number for the quarter.
So that is really what pushed us up compared to where we thought we were at last quarter. We thought we might even be running slightly ahead because we had absorbed a couple of write-offs in the last quarter, so the currency there having an effect.
As Joe mentioned earlier, we are working on a lot of scenarios with Anglo and there very well may be some capital infusion. If that is the case, next year would be kind of a rebuilding year. But we really don't have a definitive timeline and plan, and we are committed to letting you know as soon as we do have that. At this point, everything is really in the discussion phase.
Jorge Beristain - Analyst
Okay. And in terms of Portman, we have recently seen a nice spread open up in the spot markets internationally. I understand you guys have those contracts out there committed on the standard contract, which was for pellets, I think down 48%. Could you talk about -- would you have any optionality out there, given that it does seem that even some of the major global producers are now starting to sell on either spot or CNF basis? So if the large players are able to sort of take advantage of spot market pricing, is that something that you would consider out in Australia?
Joseph Carrabba - Chairman, President & CEO
Well, we would always consider it if we had the tonnage, Jorge. I guess our business model is a little bit different, and it has certainly helped carry us through the difficult times. As you know, we sell into the secondary mills primarily, into China. These are mills that don't have large stockpiles in front of them. It is more of a cash type business, and on both sides we have kind of stayed together through this thing and we've got some very loyal customers that set out there and work within these frameworks. They have got to stay profitable so that we can sell the products and go forward.
If we had an overhang of volume, we would certainly try and maximize that and get into the spot market and sell some cargoes. But at this point in time, we don't have any extra or additional volume to bring on to get into the spot market, but always consider things as they go forward.
Jorge Beristain - Analyst
Okay. And lastly on the North American coal that you quoted could be around 3 million tons. Given that you would be prepared to sell a lot more internationally next year, could you dimension what amount of that tonnage could ultimately be sold internationally just based on known logistics constraints?
And does it make sense at this point to begin at least purchasing options for potential freight contracts, given that if we see spot coal go up a lot, we're also going to see spot freight rates go up a lot?
Joseph Carrabba - Chairman, President & CEO
Well, the old PinnOak -- the Pinnacle mine out of West Virginia and particularly the Oak Grove coal out of Alabama has always been widely accepted in the export markets, that is the natural markets of Western Europe and Brazil. It is traditionally traded at around 60% export, 40% domestic.
So selling into the export markets and the natural markets is a pretty accepted practice and a long-standing practice for those types of coals going out through the last few years before we owned the mines. We would continue with that exposure. Really don't have a druther or a particular ratio in mind as to where we sell on an export/domestic type of a ratio, but we do want to maximize, obviously, the pricing that comes out with it and goes from there.
We have had discussions around freight, particularly with our counterparts in Perth, who are very much more attuned to the freight business and freight rates. There is a lot of conflicting information of if volume goes up, freight rates go up. But there is also, as we understand it, a lot of additional freight capacity really coming on and going to hit the market in the next couple of years as well.
So we are exploring some different ideas, not just being, if you will, victims to the freight, and trying to get a little more sophisticated as we go out into the freight market, but really haven't made any moves at this point in time.
Jorge Beristain - Analyst
Okay. So just to put a hard number on that, would you have a theoretical maximum for exports of 1.5 million or 2 million tons of that coal?
Joseph Carrabba - Chairman, President & CEO
Not at all, no. If it was all exported, it wouldn't -- I don't think there would be any angst within the group at all. Again, wherever we can maximize the pricing.
Jorge Beristain - Analyst
Okay, thank you.
Operator
Mark Parr, KeyBanc Capital Markets.
Mark Parr - Analyst
Thanks very much. I was wondering if you had any guidance you could share as far as North American iron ore cost per ton in 2010?
Joseph Carrabba - Chairman, President & CEO
We haven't given any guidance on other than the volumes, Mark. We are in the midst of our planning sessions right now, as I am sure everybody else is, and we are just not prepared to give any further guidance today.
Mark Parr - Analyst
Could you talk a little bit about -- in the absence of any final number, are there some puts and takes that you might be able to talk about, say in terms of cost-reduction programs, productivity enhancement initiatives, forward contracts on natural gas purchases, union labor rates? I mean any sort of just general discussion that might give us some sense of what direction thinks might be moving?
Joseph Carrabba - Chairman, President & CEO
I mean, I will just give you some general discussions. As you know, we have worked very hard like every other company probably in the downturn to cut not only variable cost but look at our fixed cost base. We certainly don't want to give all that back on the way up. Volume certainly helps, as any mineral processing business, cure a lot of ills.
On the other stuff, we are coming off of hedges of natural gas and we are going into the market pretty clean next year, and we should get some favorable gas prices. But on the other side, we are facing higher oil prices now, over $80, and there is some negating there.
So the labor contract is set. We signed that and we're just starting the second year of our labor contract. So labor rates are set, not a lot of surprises that will come from there. And just a lot of factors of, again, going through the planning session, of one offsetting the other, and we don't have any final answers yet at this point in time.
Mark Parr - Analyst
Okay. Thank you, thanks for that. Good job on the quarter and glad to see the markets are recovering.
Laurie Brlas - EVP & CFO
Thanks.
Joseph Carrabba - Chairman, President & CEO
Thanks. Same here, Mark.
Operator
Tim Hayes, Davenport & Company.
Tim Hayes - Analyst
Good morning. A couple questions. On the North American iron ore, you had a nice improvement in unit cost going down about $21 a ton. Was that all due to the higher sales, iron ore sales, or was there a little bit that was -- you actually reduced the level of fixed costs?
Laurie Brlas - EVP & CFO
If you are looking at specifically the quarter compared to last quarter, there is a very big impact of the fact that our volume went up. Now the team has been doing a lot of work throughout the year overall, just reducing costs and so forth. But we did have a very significant step change in our volume expectations with the 17.4 now compared to where we were three months ago.
Tim Hayes - Analyst
And in terms of the level of fixed costs going down, can you give us a range by how much sequentially?
Joseph Carrabba - Chairman, President & CEO
No, we don't really have that at our fingertips, and the difference on fixed and variable is always a very tricky slope to go down. So no, we don't have that info.
Tim Hayes - Analyst
Okay. And then also when we look at some of the details, we came up with an unusual number for estimated freight and reimbursement. I know that is a number that is no longer disclosed, but it seemed like there was something odd going on in the quarter. Was there such an issue with that line item?
Laurie Brlas - EVP & CFO
Yes, that has to do with the relationship between our partners in moving some of the tons around, and it is kind of a quarterly anomaly.
Tim Hayes - Analyst
Okay. So we'll just treat that as unusual. That will go away, presumably, in Q4?
Laurie Brlas - EVP & CFO
Yes, yes.
Tim Hayes - Analyst
Okay. And then in some of the guidance, the volume guidance for 2010 for North American iron ore, the 23 million tons, does that assume 2 million of bill and hold sales from '09?
Laurie Brlas - EVP & CFO
Yes, that would be rolling into that.
Tim Hayes - Analyst
Right. And then could you remind me again, what was the '08 bill and hold sales?
Steve Baisden - Director IR and Corp. Comm.
1.2.
Laurie Brlas - EVP & CFO
1.2.
Tim Hayes - Analyst
And all of that was shipped in '09, yes?
Laurie Brlas - EVP & CFO
Yes, that is correct. It was shipped in '09.
Tim Hayes - Analyst
Okay, that is all my questions. Thank you.
Operator
Brian Yu, Citi.
Brian Yu - Analyst
Great, thank you. My question relates to the 2010 iron ore commitments. Can you remind us what your minimum contract levels are and how that is impacting your preliminary estimates?
Laurie Brlas - EVP & CFO
Our contract for 2010, we really don't want to get into all of the individual contracts. I think that we probably have materially similar numbers rolling into 2010 than we had in 2009.
Brian Yu - Analyst
Okay. So we are looking at maybe around 18 million tons and then plus the 2 million of carryover; that gets to the 20 million excluding the Wabush acquisition?
Laurie Brlas - EVP & CFO
You are probably not too far out of the ballpark.
Brian Yu - Analyst
Okay. Then the other question is going back to the early one about costs. If we look at your actual production out of the total North American operations, it really didn't improve much in the third quarter, even though selling levels did.
So in terms of the costs, it really is just an estimate on where you think back-half costs will be and not actually what was incurred in 3Q based on the production, right?
Laurie Brlas - EVP & CFO
You are right, Brian.
Brian Yu - Analyst
All right. And then with the metallurgical coal expansion, it sounds like you are now moving forward because I think, Joe, earlier you talked about putting in that new shaft at Oak Grove.
Joseph Carrabba - Chairman, President & CEO
Yes.
Brian Yu - Analyst
Okay.
Laurie Brlas - EVP & CFO
So we plan to ramp up that production over the course of the next couple years.
Brian Yu - Analyst
All right. And if I recall correctly, that met coal expansion to bring it up to about 5 million tons, the CapEx total for that project is about $120 million?
Joseph Carrabba - Chairman, President & CEO
No, I think there is a combination in there, Brian. Over the next few years, we think 5 million tons is realizable, and it really hinges on the two projects. One is the Oak Grove shaft, which is simply moving the miners closer to the face after 20 years of production down there. They travel some pretty long distances and lose a lot of production time as they go forward. That is about $30 million, $31 million.
And the other piece, I think, that you are referring to is the longwall down at Pinnacle that we are putting in place. But if memory serves me correct, that is about $83 million that goes in. So I think that is where you are getting your $120 million, but it is a combination of both projects coming in.
Brian Yu - Analyst
All right. So is the Pinnacle longwall -- that project is moving forward or undecided?
Joseph Carrabba - Chairman, President & CEO
It is moving forward. We did delay everything through this financial upheaval that we just went through, but we actually have -- some of the shields are on the water. The guys were just in Austria inspecting the equipment, and it is all moving forward again.
Steve Baisden - Director IR and Corp. Comm.
Brian, our intention is to continue through our capital planning process in the next couple of months, and then eventually provide a 2010 comprehensive capital plan.
Brian Yu - Analyst
Okay. And then last question here back on met coal. I think you said you have 10% committed for next year. And if you wait for the Japanese settlement, that doesn't occur until the end of Q1. So it seems like there is a volume gap in there, in terms of what would actually carry through -- carry you through Q1. How should we think about it? Would the Q1 pricing essentially reflect the current-year settlement of --?
Laurie Brlas - EVP & CFO
Well, and it's only October. That doesn't mean that that is what we will have committed by the time we roll into the new year.
Joseph Carrabba - Chairman, President & CEO
Right, right. And domestic settlements, this coal business settles all over the place, Brian. The domestic settlements are usually by year-end. Some of them are settled outright, some are based on the benchmark that comes forward.
They'll go into the Asian settlements of April 1, and I think even Brazil has a different date of July 1, if memory serves me correct. So you have got settlement dates kind of all over the map, and we just work through those pricing equations. We don't stop selling coal in the quarter to wait for the pricing settlements. We work through those with agreements.
Brian Yu - Analyst
Okay, great. Thank you.
Operator
Mitesh Thakkar, FBR Capital Markets.
Mitesh Thakkar - Analyst
Congratulations on the quarter. My question is just on the North American iron ore operations, you are guiding about 23 million tons. And as some of the guys have pointed out earlier, 2.5 million if you strip out Wabush, 2 million from deferred tons in 2009, and your guidance for 2010 would be about 18.5 million tons.
Now you've got steel capacity utilization sequentially improving from '09 average of say about 50% to 70%, 75%; that is in your number. Why is this number not going high?
Joseph Carrabba - Chairman, President & CEO
Well, there is just numerous factors that go into this number. It is not a -- I wish it was a linear equation, but it doesn't work that way. We have different customers in different states of capacity utilization. The numbers I quoted were industry capacities, which I think even include VAF furnaces which we don't supply to, and it gets a little more complicated than that.
You are right on straight up, that is the way it should look. But it gets a little more complicated as we go down through customers and blast furnaces that we supply.
Laurie Brlas - EVP & CFO
And it still is a pretty significant increase over our 2009 expectations.
Mitesh Thakkar - Analyst
Yes. So is there some upside to this number? That is what I am coming --.
Laurie Brlas - EVP & CFO
It is still October of 2009. I hope there is, absolutely.
Joseph Carrabba - Chairman, President & CEO
Probably as much upside as there is downside, given the economic state of the country.
Laurie Brlas - EVP & CFO
We have to see what the -- if this steel utilization continues to decline, certainly there is. But as we said earlier, we are cautiously optimistic and I think a lot of the -- you've heard the steel producers report, and they are cautious as well in their commitment. So a lot of news to unfold before the end of 2010.
Mitesh Thakkar - Analyst
Sounds good. My second question is on your Asia-Pacific coal operations. What kind of steam to met mix are you expecting for 2010?
Joseph Carrabba - Chairman, President & CEO
I would think right now, looking at the geological models and where we are at in the mine, I think you can anticipate pretty much the same, the 70/30 split as we go forward into 2010.
Mitesh Thakkar - Analyst
And can you -- I mean is there any sort of discount toward benchmark price settlement for the met prices which you realize, or is that the working number?
Joseph Carrabba - Chairman, President & CEO
The coking coal aspect -- well, and the thermal coal aspect as well is pretty much in line with the benchmarks.
Mitesh Thakkar - Analyst
Okay, sounds good. And if I can, I would like to go back to Latin American iron ore operations. When do you see those operations become more like a cash breakeven? I know you touched upon your plans for 2010 and really your [op base] would be more of an '11 phenomenon?
Joseph Carrabba - Chairman, President & CEO
It would we at least 2011, in our opinions. We think there is some capital that has to be spent in that mine to move it forward. Again, it is based on long leadtime items of some capital in the grinding and crushing equipment, once we reach agreement with the partner to move forward.
Laurie Brlas - EVP & CFO
And that is realistically what we are probably looking at, but we want to get our own detailed plan. And then hopefully we can share that with you after we get comfortable with that plan.
Mitesh Thakkar - Analyst
Sounds good. Thank you very much, guys.
Operator
Wayne Atwell, Casimir Capital.
Wayne Atwell - Analyst
Good morning. Can you share your thoughts in terms of how much upside there might be at Wabush; how much you might be able to add to your resource base there?
Joseph Carrabba - Chairman, President & CEO
You know, I don't have a number. We are optimistic if we take -- the next step from this test circuit is to install another full line of the manganese reduction circuits. I don't have a number for you, but the reserve base would increase as we went forward. It wouldn't be huge, Wayne, as far as tripling or quadrupling the reserve, but it would be a nice addition to it, but I don't have the numbers at hand. But it would be a nice enhancement if the numbers play out on the capital and the operating cost versus the gains.
Wayne Atwell - Analyst
Okay. And do you have an early estimate of CapEx for 2010?
Joseph Carrabba - Chairman, President & CEO
We do not.
Laurie Brlas - EVP & CFO
No.
Joseph Carrabba - Chairman, President & CEO
Still working through it.
Wayne Atwell - Analyst
Okay, which leads me to a question about your cash reserves. You have pretty strong cash position here. What are your thoughts in terms of how you are going to deploy that?
Joseph Carrabba - Chairman, President & CEO
Well, we still want to stay with our strategy. We think it has certainly paid off. The dividends are coming through this quarter and they have through the year of diversifying product lines and going out into the marketplace into different markets with our Portman acquisition.
We would continue to look for both diversity of minerals. We would look more iron ore, obviously, if we could get that, and scale that everybody needs in this business to carry the big projects forward. But again, as we have always said, we are not going to be cavalier about how we spend the money or just for growth sakes. We will continue to look at projects and evaluate them appropriately as we go forward. But that is our number one desire to use the cash.
Wayne Atwell - Analyst
Now you mentioned diversification. Would you move outside of coal and iron ore into nickel or copper or something else?
Joseph Carrabba - Chairman, President & CEO
Well, as we have always said in all of the presentations, our strategy is certainly -- we want to stay within the steel space and look at other mineral diversification within the steel space. But as generally mother nature isn't perfect, they are going to carry some different minerals with them.
So moly might have some copper with it. Different minerals might carry some nickel with it, but we would like to stay within the steel space first. But we may get some opportunities as they arise to have one of these polymetallic deposits.
Wayne Atwell - Analyst
Great, thank you.
Steve Baisden - Director IR and Corp. Comm.
Chris, at this point we are past the top of the hour. So we are going to head go ahead and end the call. I am going to be available all afternoon to talk with people through their models and answer any additional questions.
So with that, on behalf of Joe and Laurie, I thank everyone for joining us today and we look forward to reporting to you in the future.
Joseph Carrabba - Chairman, President & CEO
Thanks, everyone.
Laurie Brlas - EVP & CFO
Thanks.
Operator
Ladies and gentlemen, this does conclude today's conference call. You may disconnect your lines at this time, and we thank you all for your participation. Have a wonderful day.