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Operator
Ladies and gentlemen, thank you for standing by. Welcome to the Peabody Energy Q4 2013 earnings call.
(Operator Instructions)
As a reminder today's call is being recorded. I'll now turn the conference over to the Senior Vice President of Global Investor Relations and Corporate Relations, Mr. Vic Svec. Please go ahead, sir.
- SVP, IR and Corporate Relations
Thank you John and good morning everyone. Thanks for taking part in the conference call for BTU. With us today are Chairman and Chief Executive Officer Greg Boyce, and Executive Vice President and Chief Financial Officer, Mike Crews.
We do have some forward-looking statements. They should be considered along with the risk factors that we note at the end of our release. As well as the MD&A section of our filed documents. We also refer you to PeabodyEnergy.com for additional information. With that, I'll now turn the call over to Mike.
- EVP and CFO
Thanks Vic, and good morning everyone. In 2013 Peabody achieved many of the objectives we outlined at the beginning of the year. We significantly reduced costs, lowered capital spending, and maximized cash flow that allowed us to continue our deleveraging plan. The success of these improvements helped to partially offset the effects of challenging markets, along with some specific items that affected the fourth quarter.
I'll begin by discussing our 2013 results, starting with the income statement and then provide our outlook along with some major building blocks that will drive our 2014 performance. 2013 revenues totaled $7 billion reflecting lower realize pricing in the US and Australia. Total shipments rose to 252 million tons as higher Australian and trading and brokerage volumes offset a planned reduction in US shipments.
Adjusted EBITDA was $1.05 billion compared to $1.84 billion in 2012. While adjusted EBITDA was reduced by $800 million from lower prices, Peabody was able to partially offset that impact with $340 million in savings from our cost initiatives. Adjusted EBITDA from US mining operations declined to $1.12 billion, primarily due to lower volumes and realizations.
2013 Australian contributions of $317 million were impacted by approximately $700 million from lower pricing. Fourth quarter Australian volumes and cost were affected by $100 million related to long wall commissioning delays at North Goonyella, and a now resolved labor action at the Metropolitan Mine, which increased costs by approximately $5 per ton. While the equipment issues at North Goonyella have taken longer to remedy than originally expected, we have identified the technical issues and plan to be at full production capacity in the second quarter.
We incurred $507 million in pretax charges for asset impairments in the fourth quarter and recorded a $31 million pretax charge related to the global settlement with Patriot Coal and the United Mine Workers of America. Now more than 80% of the impairment charge relates to three items, a change in contractor cost structure and expected coal quality at a shorter-lived Australian mine, the adjustment of the MDL 162 resource tenement to its estimated recoverable value, and the write-off of the value of reserves associated with the closure of a small US contract mining operation that supported our Atlantic export strategy.
Regarding income taxes, the total benefit of $448 million is driven by the remeasurement of foreign tax accounts, a $124 million tax benefit from impairments and settlement charges, and the normal tax benefits that were larger than expected due to reduced earnings. Diluted loss per share from continuing operations totalled $1.12, but includes $1.63 per share relating to the impairment and settlement charges. Adjusted diluted earnings per share was $0.34.
Now let's turn to the additional detail within our supplemental schedules. In the US volume and revenue per ton declined 4%. Our aggressive cost containment initiatives and higher productivity led to a 3% decline in unit cost for both the Midwest and West regions. We increased labor productivity nearly 9% in 2013 by improving our mining methods and reducing the workforce by 12%. This helped mitigate the cost impact of lower volumes.
Australian volumes increased to 34.9 million tons on higher metallurgical statements related to increased productivity at our PCI mines. Australian revenues per ton declined 22% in 2013 on lower realizations for both metallurgical and export thermal coal. During the year, we shipped 15.9 million tons of met coal at an average price of $117 per short ton, and we sold 11.4 million tons of seaborne thermal coal at an average price of $79 per short ton. Australian costs per ton were reduced 4% from the prior year and were the lowest since 2010.
In 2013, we made structural cost reductions in Australia by converting four mines and two preparation plants to owner operator status and we advanced productivity improvements at the PCI mines. These improvements and a 20% reduction in the Australian workforce resulted in total Australian productivity gains up 27%.
The trading of brokerage results continued to be impacted by low volatility and pricing in the seaborne market that led to a decline in mark-to-market earnings and reduced export margins, lower US brokerage volumes and margins, primarily related to Patriot Coal, and compressed margins on US and Asian exports. We would expect trading and brokerage results to remain constrained at approximately 5% of adjusted EBITDA until market conditions improve and volatility returns.
That's a review of our income statement and key earnings drivers. Note that operating cash flow totaled $722 million in 2013 and we reduced capital expenditures by over $650 million compared to 2012 levels. Allowing us to reduce debt by over $200 million during the year. Capital spending is expected to total $275 million to $325 million in 2014, with investments focused on maintaining production levels.
Peabody continued to have substantial liquidity of $2.1 billion, including $444 million of cash. Our third quarter credit facility refinancing allowed us to increase our liquidity, extend maturities, and gain financial flexibility with significant covenant headroom.
I'll close with a review of our outlook. For the first quarter we are targeted adjusted EBITDA of $170 million to $230 million and adjusted diluted earnings per share from a loss of $0.10 to earnings of $0.14. These ranges reflect lower pricing in Australia and the US, several large contract reopeners in the US at lower prices, primarily in the Midwest, ongoing long wall commissioning activities of the top coal caving system at North Goonyella, and long wall moves in Colorado and Australia.
With the operational improvements to be completed in the first quarter, we expect improved results in the second half of the year on increasing volumes, lower cost per ton and expectations of improving markets. I also refer you to our Reg G schedule in the release for additional quarterly targets regarding DD&A, taxes, and other line items.
For the full-year we are targeting US volumes of 185 million to 195 million tons with increased Western shipments offsetting slightly lower Midwest volumes. We target Australia sales of 35 million to 37 million tons, including higher metallurgical volumes of 16 million to 17 million tons, export thermal volumes of 11 million to 12 million tons with the remainder from domestic contracts.
In addition, revenue per ton is projected to decline 5% to 8% in the US. We expect lower US costs per ton of 1% to 3% compared to 2013, due mainly to cost improvements in the West. And Australian costs are targeted to be in the low to mid-$70 per ton range as further cost reduction efforts are partly offset by an increasing mix of higher cost metallurgical coal. That's a brief review of our 2013 performance and 2014 outlook. For a discussion of the coal markets and other updates I will now turn the call over to Greg.
- Chairman and CEO
Thanks Mike and also good morning everyone. I'm very pleased to report on the performance of the Peabody team in 2013 as we worked through the toughest times of the current market cycle. This year, our approach is to continue to improve our safety performance and position on the cost curve, continue to unlock value, maintain financial health during the low cycle, and position ourselves for greater success as the supply demand fundamentals improve through 2014.
So this morning I'll review the global coal markets and then discuss Peabody's position and priorities for this year. Globally we saw coal demand reach new highs in 2013, China and India again drove record imports, Germany and Japan added new coal generation, and higher natural gas prices in the US resulted in utilities switching back to coal. Supply though was also strong in 2013 and seaborne price has declined as shipments out paced demand. Producers responded by reducing capital spending and closing high cost mines, leading to improved market conditions in 2014 as the supply demand balance improves.
Within the metallurgical coal markets, seaborne supplies increased nearly 30 million tons in 2013 led by Australia. New projects, take or pay agreements, lack of weather disruptions, and a lower Australian dollar resulted in this growth in exports. As Australia widened its lead over other competitors.
At the same time Chinese metallurgical coal imports increased over 40% in 2013. China has overtaken Japan as the largest metallurgical coal importer. China imported only 10% of its metallurgical coal needs, however, and rising costs, declining domestic quality, and transportation advantages continue to support additional imports. Near-term markets are likely to improve once we move past temporary demand barriers, such as the near-term cyclical lows from the Chinese New Year as well as a new trend of reducing industrial production in the winter as a seasonal emissions reduction strategy. We see improving metallurgical coal fundamentals as 2014 progresses with demand growth that exceeds increases to supply.
Now looking at the seaborne thermal markets, new coal generation in a number of key countries is supporting import demand. Chinese coal generation increased 7% in 2013, while domestic coal production increased only 1%. Leading to record thermal coal imports of nearly 250 million tons.
China is also targeting the build out of 100 gigawatts of coal fueled generation by 2016 and more than 20 coal to gas plants by 2020. India's coal generation rose 8% last year driving a 25 million ton increase in thermal coal imports to a new record of 135 million tons. India's coal imports have tripled over the last four years as domestic production continues to lag demand.
Japanese coal use increased every month in 2013 over the prior year as new coal generation was added to replace nuclear capacity. I'd also note that an advance coal plant has been slated to be built at the site of the former Fukushima nuclear plant. European coal generation remains strong as utilities closed 12% of their gas plants in 2013 due to high natural gas prices.
Germany's bringing on six gigawatts of new coal generation resulting in the country's highest coal usage since 1990. South Korea, Indonesia, and other Asian countries have added new coal generation and IEA now forecasts that coal use will continue to grow and overtake natural gas as Southeast Asia's main fuel for power generation. Peabody expects that some 70 gigawatts of new coal generation will come online in 2014 and we look for a 30 million to 40 million ton increase in seaborne thermal demand this year, with China and India accounting for two thirds of the growth.
I'd like to take a moment to discuss the path that China is taking to improve missions and maintain energy security. All of our analysis suggests that China will continue to increased coal use for electricity generation and coal to gas applications, more than offsetting the reduction in direct uncontrolled use of coal in residences and small businesses. The nation will continue to build out advanced coal generation and place emissions control equipment on existing plants. The net result will be that China will use far more coal, but more cleanly than today. I would say that's the same model the US used from 1950 to 2010.
Longer-term, global coal demand will rise as urbanization and industrialization trends in Asia continue. Leading to steel production growth, new coal generation being built, coal being converted into synthetic natural gas, and amid high international natural gas prices and nuclear usage declines, a growing push back against carbon policies and high cost renewables. For all these reasons IEA and other observers project that coal will surpass oil as the world's largest energy source in coming years.
Now on the supply side we also look for production growth to moderate with a significant slowdown in new developments and the closure of mines at the high end of the cost curve. US thermal coal exports are likely to continue to pull back as export declines accelerated in December to the lowest levels of 2013. And China is projecting coal production to only modestly increase this year as larger new mines in the West offset the closure of hundreds of smaller operations in the East. It's our view that the large number of projects that been canceled in the past six quarters could lead to a significant supply shortage over time as demand continues to increase and existing production capacity begins to decline.
Turning to the US, we are seeing strong market indicators, particularly in the Powder River Basin, after working through a stockpile overhang that had prevailed for the last two years. US coal demand increased 5% in 2013 as utilities switched back to coal with natural gas generation declining 11% on rising gas prices. Coal shipments dipped 3% in 2013 and more than 200 US mines have closed over the last two years. Many of these mines were the East where central Appalachia production was down some 13% to last year.
The combination of increased demand and lower production removed a stockpile overhang in the PRB. With customer inventories falling at the fastest rate in more than a decade. 2014 is starting off with below normal temperatures, resulting in record natural gas withdrawals and heating degree days more than 10% above average in the coal heavy regions. Benchmark gas prices have exceeded $5 per million BTU in recent days and are far higher than that in some regions. Customer interest in spot coal supplies has increased in recent weeks.
PRB inventories art currently at 52 days of supply, that's a 27 day improvement from the end of 2012 and PRB prices are up nearly 40% from their lows of last year. The PRB and LR basin are the best positioned coal regions over the longer term with projected demand growth of some 100 million tons by 2016 related to basin switching and increased capacity utilization. Coal fueled 40% of US electricity in 2013 and it will be a major part of the US energy mix for decades to come. So that's a review of the markets.
Turning now to Peabody. This year we plan to expand on our 2013 successes in the areas of safety, operational excellence, cost reduction, and capital discipline. Let me outline six steps we are taking to continue to create shareholder value. First we will continue to drive strong operational performance building on safety and productivity gains. This includes capturing the benefits of the North Goonyella long wall top coal caving system as it begins to operate at designed levels.
Second, we will target additional cost improvements as we fully realize the value of recent owner operator conversions. After we complete converting the Moorvale Mine in Queensland in the second quarter, more than 90% of our Australian production will be owner operated. Third, we will continue a tight capital spending program as we benefit from the investments made in recent years.
Fourth, we will continue to explore the sale of non strategic assets as part of our long-standing role as portfolio managers. Fifth, we will position the company for growth using our leading reserve position, Asian business development opportunities, and global coal trading network. And I know we look forward to working with Shenhua on our Asian coal trading as we implement our new joint venture. And finally, we will advance a major new global advocacy initiative and pursue improved energy policies around the world.
Peabody is launching a comprehensive global campaign to build awareness and support to eliminate energy poverty, increase access to low-cost electricity, and improve emissions through advanced technologies. The initiative is aimed at advancing the public policy framework and investment climate for our company and industry. Our actions occur as challenges to coal existent in some key markets. But also as the desire for low-cost energy grows. Europe is pushing out renewable and carbon goals, Japan has announced it will focus on economic growth and will not need unworkable carbon goals, and the new Australian government works to repeal its carbon tax.
In summary, we remain proactive across the Peabody platform, managing through market challenges while positioning ourselves for a much greater success as these markets improve. Now what that review of the global market conditions in Peabody's target areas for the new year, we would be happy to take questions at this time.
Operator
(Operator Instructions)
Michael Dudas with Sterne, Agee.
- Analyst
First question for Greg, as you characterized the global markets for thermal and met, which market do you think is going to be quicker to correct the oversupply condition and begin to drive more meaningful or visible pricing?
- Chairman and CEO
Well, I think you're going to see a number of markets change. I think our view is that US exports are going to continue to decelerate and come down during the course of 2014. But also more importantly our view is that the supply growth that we've been seeing out of Australia this year is going to be significantly tempered through 2014. What we saw was a number of projects that were sanctioned and started during the heady days of seaborne pricing were completed, came into the market, and were brought online, and we don't see new projects of substance through 2014. So certainly the level of growth that we saw out of Australia will be tapered and tempered, and we see reductions, continued reductions in US exports.
- Analyst
My follow-up on the met side, looking at the Australian cost curve, can you guesstimate -- not speak to your position, but relative to other producers, is there an element of production that's loss making at current or near current high-quality coking coal prices? And are we going to see some of that wash itself off if prices stay low through the first half of the year during 2014?
- Chairman and CEO
Yes, I would have to say that is our view that at today's current pricing there is still production coming out from both the US and Australia that is not sustainable. And we should see those rationalizations continue to unfold during the course of 2014.
We've always maintained that in order to in order to be able to attract investments in the met coal sector that pricing was going to have to be say $200 a ton for new capital and greenfield projects. So at some point here through 2014 and into 2015 we are going to have demand exceeding supply and we are going to have a period of time where we are going to have a supply short in the marketplace until new capital is sanctioned and new projects are built. Our view is that's not going to happen until people's views, everyone's views is that pricing is going to be at a higher level for a longer period of time.
- Analyst
Thank you Greg
Operator
Paul Forward with Stifel.
- Analyst
I wanted to ask about the 5% to 8% price decline you are anticipating in the US, can you talk about how much of that is going to be mix shift back toward the PRB, and how much of that is -- you mentioned in the press release the lower contract prices in the Illinois Basin, but can you break it down a little bit for us mix versus the contracts?
- EVP and CFO
Sure, this is Mike, there's a combination of two and I think you've hit on both. We referenced in the remarks we do have some large reopeners that come in and that's just a function of contract timing and when those contracts reopen, so we have some of that coming in this year that primarily impacts the Midwest but there's also some impact on the West. But then also within the West, we are projecting higher volume so you are going to have a higher mix of PRB coal, so you are going to get some lower realization per ton from a mix basis as well in the West.
- Analyst
All right, and shifting over to the met coal market, just appreciate the comments, Greg on Australia, I was just wondering also Peabody's view that kind of negative thesis on met coal pricing is partly based on the idea that over the next couple of years China will be able to grow domestic supply. What's your view on China's internal met coal supply growth potential?
- Chairman and CEO
Well, we have a more tempered view than others I believe in terms of what China will do with their met coal growth. I mean met coal is quote, a strategic commodity in China. They have been growing their imports.
When you look at the location of their new steel production capacity, it is designed to handle a much greater level of imports, and then you have got to look at the quality components of Chinese met coal versus what they can access in the international markets. As they continue to work on their emissions profiles from their industrial base our view is they will continue to use imports to help balance the quality parameters of what they have internally, so you know we see steel demand in China continuing to grow.
We think a good portion of that met coal demand growth will come from international supply. It's not to say that they won't provide some growth internally, but it will not in our view be able to sustain and meet their total demand growth.
- Analyst
Okay, thanks.
Operator
Evan Kurtz with Morgan Stanley.
- Analyst
My question is just on Australian costs, I kind of think about all the positives out there, there's a lot on the list, you have carbon tax repeal, a weaker Aussie dollar, the full year benefits from a lot of the owner operator conversions you did, the absence of Metropolitan, and correct me if I'm wrong, but maybe a fading headwind from Goonyella given the $5 a ton hit in the fourth quarter. Do you think that your guidance for kind of low to mid-$70s next year in 2014 is perhaps a little bit on the conservative side, maybe you can just walk me through some of those pieces and how you're thinking about all those?
- EVP and CFO
Sure Evan, this is Mike. When you think about, let's start with some of the things that may impact costs going up. First off, you're always going to have higher stripping ratios from year-to-year so you're going to have higher overburden removal costs. You're also going to have just your normal escalations or inflation around labor, services, input costs, and things like that.
We do have a higher mix of higher costs to produce metallurgical coal that's going to raise costs on an average basis overall. Now, what offsets that? Some of the issues that you mentioned, our cost reduction initiatives, our productivity improvements, are all going to be going in the other direction. To the extent the carbon tax is repealed, that is a benefit, which we've said previously is a $1 to $2 per ton, that has not happened yet.
We think the range that we have provided is reflective of the pluses and minuses, but I think once we get a little further into the year, we also have the potential for lower exchange rates. We have got about 25% of the book open right now so every $0.05 change in exchange rates is about $35 million. So based upon our hedge book and the current forward strip on the Australian dollar we'd estimate that foreign-exchange benefits us some $0.75 to $1 per ton but the bias on the Australian dollar is to weakness, so there could be some potential benefit there.
And then finally why we look at we and we've talked about our cost reduction initiatives, we still think we have more room to run and continued optimization around owner operator. And we will continue to try and drive to the lower end of the range of the guidance we've provided.
- Analyst
Great, that's helpful. And maybe just as a follow-up, is it possible for you to break out the difference of the $5 per ton that hit you took from North Goonyella and Metropolitan between the two, and do you view North Goonyella as being a year-on-year improvement or net neutral or a headwind in 2014?
- EVP and CFO
Well, for the impact, the split between North Goonyella and Metropolitan, about 80% of the fourth quarter impact related to North Goonyella and we've indicated we are still going to have some ongoing commissioning into the first quarter so there will be a full-year impact just from what happens the first quarter.
- Analyst
Great, thanks so much
- Chairman and CEO
I would just reemphasize if we didn't have a mix change to more metallurgical coal in 2014, the Australian dollar or the Australian cost guidance for 2014 would be lower. We are still getting cost improvement benefits from our owner operator conversions from our productivity improvements. But they get masked once you start adding a higher component of metallurgical coal in the mix, our metallurgical coal mines are by nature higher costs than our thermal coal mines.
Operator
Jerry Sussman with Clarkson's
- Analyst
Greg, I just wanted to follow-up quickly on the Aussie dollar question, so just to clarify if we stay at the current level of say $0.87 on the $1, would you guys see an additional benefit this year relative to what you have given? And then next year I presume you're less hedged so maybe talk about the potential impact on that as well?
- EVP and CFO
So based upon the hedge position we have on right now there's about 25% open, and we assume an all-in effective rate that is actually going to be better than 2013. And that's at that $087 forward, so based upon that we would project within our cost guidance that we would benefit from lower exchange rates by $0.75 to $1 per ton. To the extent the dollar weakens further we could have some additional benefit.
- Analyst
And then for next year?
- EVP and CFO
Yes, in 2015, we are in the mid-50% hedged so all in, an all-in effective rate based upon the 2015 forward would be somewhat consistent with 2014.
- Analyst
Okay. Much appreciated, and then just maybe shifting gears to the PRB, Greg you mentioned that you've seen an increased amount of requests I guess for spot business, if I heard correctly, can you maybe elaborate a bit in terms of what you've seen maybe over the past month. And then at 52 days worth of inventory, which is likely falling I would suspect, can you just talk about your general expectation for pricing throughout the year?
- Chairman and CEO
Well, we turned over the year with about 10% to 15% open position and that's a little higher than we normally would, and we do that, as we've talked in the past because of our expectations of where prices may go during the course of a year. Obviously we don't have a price number to talk about, but suffice it to say, our view is, prices have come up from their lows in 2013 and we see positive pressure because of where inventories are at, where the weather continues to be, where gas prices are now above that $5 level. And we've talked about it before, we don't believe that there are significant amounts of latent capacity in the Powder River Basin, and so we see that market strengthening considerably based on its current trend rates, particularly in stockpiles.
- Analyst
Excellent. Very much appreciated.
Operator
David Gagliano with Barclays.
- Analyst
I just wanted to see if we can try and get some numbers around some of the commentary. First of all, on the met side, at what Pacific Basin benchmark price would cause you to cut your 2014 met coal volume targets? That's my first question.
- Chairman and CEO
Well suffice it to say we manage our portfolio to make money in market conditions, and currently the market conditions we have, but I wouldn't be in a position to signal what our curtailment numbers are in the marketplace. I think we've shown that we made decisions to curtail operations when they're not profitable to continue to operate and so we have been active portfolio and operating managers and we would continue to do so.
- Analyst
If prices stay where they are in the spot market, the spot market indices that we see, will you continue to run at the 16 million to 17 million ton target run rate?
- Chairman and CEO
Our current plans are to maintain our production where we are at today through these market conditions.
- Analyst
Okay. And then my follow-up, on the US side, what were the prices of the 15 I think it was roughly 15 million tons that you sold for 2014 delivery, and 10 million tons for 2015 delivery, what with the prices for those tons, if you could break it out by region that would be very helpful. Thanks.
- EVP and CFO
I appreciate that Dave as well as the consistency of that question quarter in and quarter out, but as you know we don't disclose the prices at which we are contracting on that. We do give obviously the breakout in terms of what the realized prices are when those occur. But as we did say, we are contracting at levels nicely above where we were contracting in 2013 at the depths of that spot price.
Operator
Meredith Bandy with BMO.
- Analyst
I just wanted to ask, first of all, you mentioned Greg that you don't believe there's significant latent capacity in the PRB, where do you think is Peabody's capacity, especially in the US, given where your CapEx budget is, assuming you didn't really change any CapEx?
- Chairman and CEO
Well we've got similar capacity to others in our operations. We can kick up over time and run our existing equipment a bit harder. And that would be the first activity that you would see us do in order to increase tons. We've got a few operations in the Midwest that are not operating on a seven-day schedule, so we could add those. And we've already increased our guidance for the PRB for this year versus last year.
So I think the immediate issues would be over time in the PRB, over time and maybe another day of operations at some of our Midwest operations. Once you get beyond that, we like others, will have to begin to source equipment to have any significant increase in production.
- Analyst
Okay so would you say it's fair to say 5% to 10% above where you are operating today would be doable with that CapEx?
- Chairman and CEO
Yes, I think that's a fair range, 5% to 10%.
- Analyst
Okay, all right, thanks very much
Operator
Timna Tanners with Bank of America.
- Analyst
So I want to shift back to Australia. Two questions there. We haven't heard from you since the Wilkie Creek decision, so I just wondered if you could please elaborate on what you're thinking there in light of that decision to shut the mine, and what it says about your operations in Australia more broadly. And then I have a follow-up.
- EVP and CFO
Sure Timna, this is Mike. As you know we've had an ongoing sale process for quite some time. We spent a lot of time with a tremendous amount of buyer interest, but given where the market conditions are, the profit outlook based upon the current market pricing in the forward strip, and some of the all-in costs of that mine around some of the logistical costs there, we've not generated sufficient buyer interest for us to act on that. So what we've done today is we have proceeded to close the mine. I think when you look at that, I would not draw broader conclusions around the rest of the portfolio. As we discussed when we put the mine up for sale, it's really non core to us, down in Queensland it's the only thermal mine separated, it goes out of the port of Brisbane, so it's not really within the core strategy that we have for Queensland and the rest of the met and thermal portfolio.
- Analyst
Okay, that's helpful. Just wanted to know in addition, easy one, it's just if you could remind us on the Aussie dollar hedge position if you have one and how much. And then further to Australia, just thinking about the lower CapEx number, it doesn't apply much growth obviously from Macarthur, so just thinking, how do you think about the Macarthur growth, what would that take, what would you need to see there to maybe get that back into expansion mode?
- EVP and CFO
On a hedge basis for calendar 2014 we are hedged at about three quarters of our requirements, so 25% of that's open at an average age rate in the low 90s. And then beyond that, as I mentioned previously, the hedge position is in the upper 50s for 2015. With a little bit higher exchange rate, hedge rate versus 2014.
- Chairman and CEO
Yes, this is Greg. Maybe I'll talk a bit about Australian growth and what we've been focused on. Obviously in these market conditions what we've been most focused on with the Macarthur asset base was obviously at Coppabella and Moorvale and recently at Middlemount is getting those operations up to their full capacity and optimizing the value of those assets in the existing market. Beyond that, we've been spending considerable amount of time and some resources doing additional drilling and engineering work on the reserve base that we bought.
As I said in our last call, I mean what we are seeing in that reserve base is a much stronger reserve in terms of quality and quantity than we had originally anticipated. If you remember, we put on hold the development of the Codrilla Mine, we still have that in the portfolio as an option when we think that the markets are ready for new volumes. But in addition we've identified a number of other opportunities that we are continuing to advance as well. We have not forestalled growth activities in terms of we are continuing to develop the engineering and the reserve base and the technical database so we maintain our optionality when we think the time is right to begin to allocate larger amounts of capital into that platform.
Operator
Brian Yu with Citi.
- Analyst
My question is a follow up on some that were asked previously, can you give us a breakdown with West and Midwest, how that 5% to 8% decline in average prices is going to work, just within those two regions?
- EVP and CFO
We would just say that the greater percent of that would be in the Midwest. You do have a bit of a weighting issue going on but the primary area there relates to those longer lived contracts that are now rolling up for reopeners.
- Analyst
Okay, and the second one is on CapEx, it was a positive surprise for 2014. We are getting to a $0.70 to $0.80 per ton CapEx, and I remember in the past you've said that number should be $1.25 maybe to $1.50. Is this sizable delta sustainable? Is this the new normal going forward? Or if not, how long do you think you can keep CapEx down at these levels?
- Chairman and CEO
In terms of our CapEx, we've talked in the past, we think we can keep these CapEx levels low for the next several years. And let me just take a minute and explain why. If you look at our capital spend over the last five years, we started out in the US by recapitalizing our major operations in the Powder River Basin, north shale specifically. We implemented a trunks category five years ago that placed new equipment, upsized equipment, both in terms of trucks and large loading shovels into the Powder River Basin.
We then went in the Southwest and built El Segundo, brand-new equipment to build that mine. In the Midwest you'll know that we built Bear Run, again with brand-new equipment. Now the average loading shovel has got a 20 to 25 year life, trucks have a 10 year life, and so the replacement -- what we did is we significantly renewed our mining equipment platform in the US, so that our replacement cycle has been put on a hiatus because we are early in the lives of all of that equipment.
Then you roll forward to Australia and we converted all of our operations or a significant portion of them to owner operated during 2013 and now finishing up with Moorvale in 2014, again, all of that is new equipment. So when you look at sustaining capital, the biggest component of that is replacement capital for mobile mining equipment. And we've got now a number of years where we are in the early life of that equipment.
As you get 4 years out we will start to see some of that sustaining capital spend begin to come back in as we manage the replacement of our mobile fleet and our equipment fleet so that we are not looking at 10 years from now and having to do it all at once. So that's the biggest reason why we've got this great window of low capital spend for the sustaining platform, and it's very fortuitous to us because we've got these couple of years left of paying for these leases in the Powder River Basin. We don't see significant increase in sustaining capital until we get beyond that LDA payment schedule.
- Analyst
Okay, Thanks for all the detail.
Operator
Justine Fisher with Goldman Sachs.
- Analyst
The first question I have is on PRB production and I know that you guys had said that you could probably increase production by 5% to 10% without spending a lot more capital, and based on your guidance if you did around 185 million tons last year and it could go up by as much to as 10 million tons this year, it seems like you are producing into some of the higher demand that you said you're seeing in the PRB. If you guys do that, and if we hear from other PRB producers that they do the same, what will prevent that from putting a cap on some of the pricing that you realize on kind of utility seed producers bringing on tonnage almost immediately into a better pricing environment?
- Chairman and CEO
Well, I can't speak for others, I mean obviously we're not going to begin to spend over time and work extra hard unless we are getting significantly higher pricing for our product. And so we will just have to see how the current low inventories, high demand translates during the course of the remainder of the year.
- Analyst
Okay, and then my second question is on the met coal market. You had said before that you expect US met coal production cuts, and frankly, that's something that we've been looking for as well, and I wanted to ask you because you are a US producer, but you don't have US met operations, what do you think is going to drive eventually the cuts that we need to see in the US? Because we also think that there's a lot of production that's not making money right now, but again, it's still being sold, and I know you cited reasons in Australia, the production has increased and the exports have increased, but in the US, we are finding it a little bit confusing. And some reasons I can think of are maybe again, producers have a lot of liquidity so maybe they're just selling money losing tons because they can afford to, that maybe they don't want to give up market share, so I can think of some reasons why, but what do you think will be the catalyst for getting the production cuts that we need to see out of the US?
- Chairman and CEO
I think a couple of things. I think there was a view that if they could wait out the price horizon in international met coal that they could continue to run and produce tons into the international market. To a certain degree they were supported by reductions in terms of rail cost to the ports.
Our view is, if you listen to the calls from the railroads, I think they have done what they can, so there's no more to be added there. And in fact, prices have come down, so we are starting to see shipments come down. We think you can only have that strategy of losing money and waiting and sitting for so long. That's a perception from outside the East, I'll let you ask that question to the other folks on their call.
- Analyst
I will try to. Thank you very much
- Chairman and CEO
Thanks
Operator
John Bridges of JPMorgan. John Bridges, your line is open, possibly take yourself off mute
- Analyst
Hello?
- Chairman and CEO
John are you there?
- Analyst
I am, I am, sorry I got called off another call. Yes, I just wanted to ask you a big picture question with respect to US, with this amazing weather we've been suffering from, we hear stories that some of these coal-fired power plants which are supposed to be taken off-line in a year or two are running, and given the long lead times for new gas pipelines and things for the alternative power sources, just wanted to know your view on the practicality of some of these plants?
- Chairman and CEO
That's a great question John. I guess it's our view that we are going to see some serious review of previous decisions as to the exact timeframe that some of these plants are going to be retired, because you are right, they are being run today, and we are seeing more and more evidence that people are concerned about the ability to supply power, particularly in swing periods, whether it be the summer or the winter. I mean comments from even the FRC commissioners around grid instability, we are seeing some folks begin to say well maybe we shouldn't target shutting down by 2017, we need to run these plants for a couple more years. And I guess as we see what's unfolding this winter, I think we are hearing more and more conversations around that and likely will see some decisions turned into a little bit longer run timeframe before they are actually shuttered. Now obviously some of those closures are -- have been negotiated settlements, I don't know what flexibility they have with those, but certainly the ones that were more voluntary in nature we think folks will take a closer look at.
- Analyst
Okay, great, and just a follow-up. I just wondered what the problem was with Goonyella and the top caving, what problems have you been having?
- Chairman and CEO
Thanks for that question John, because I know there's been a lot of interest around what's happening in North Goonyella and maybe I'll just take a minute to give a bit of a background and where we stand today. First in terms of the technology that we are using, this long wall, top coal caving technology. Historically at North Goonyella we have been mining about 4 meters of a 6.5 meter seam using conventional long wall technology, which means you've got a set of shields and you've got the shear that runs in front of those shields and so you're getting single side recovery of the coal that you're cutting. And we've always struggled with the size of the equipment to be able to support the roof conditions at North Goonyella, complex geology and you all have lived through some of the ups and downs of geologic impacts in North Goonyella.
So what we did is, we looked at this technology called long wall top coal caving and what it did is, first of all it significantly larger, stronger gear. The shields, the shear, everything is sized much larger so that it has the capacity to withstand the geologic conditions in the roof. Second of all what it does is when you install it, you reduce the height of the thickness of the coal that you actually cut on the front side with the shear and the backside of the shields now have a conveyor on them where you allow the coal that you leave when you cut to cave down onto the conveyor, so you're in essence recovering both sides of the long wall. And that allows us then to go from only mining 4 meters of a 6.5 meter seam to getting the entire 6.5 meter seam.
Now this equipment is Caterpillar equipment so we are working with the largest equipment manufacturer of its type in the world. This Caterpillar equipment is a result of their acquisition of Bucyrus and a company called DBT which was a German company that designed and built these long walls for years in this industry, in fact we have a DBT long wall at Twenty Mile, which is one of the most productive long walls in the US.
So we have done this in cooperation with Yang Coal. Yang Coal was the first company to install one of these systems at their Austar Mine in Australia in 2006. So they had the operating experience and the benefit of that knowledge.
I'd also note that BHP Billiton has installed one of these long walls at their Broadmeadow Mine in Queensland as well. So the people that are involved in this, the technology that we are using is well-known. Like with any of these systems, when you introduce big gear and new systems, which are to a certain degree specially engineered for each application, you have issues.
Now, we would normally have a startup curve during commissioning that may last 60 days. But in the case of North Goonyella, this particular installation I would say two things, one, the installation of the equipment itself was delayed from when we originally thought it was going to take place. A lot of that was things that we did not plan as effectively as I would've liked in terms of our roads. As you can imagine when you bring extra heavy equipment underground you have got to have very good roads to bring it in on. We did a lot of work, but we also struggled.
But more importantly, we have had an unusual amount of what I would call significant equipment related issues. The rear conveyor that I talked about is having alignment problems that kept us from running it, the shear that cuts the coal on the front of the long wall has a control module on it, it's like the control module in your vehicle that you drive, we were losing those every 24 hours for some unknown reason.
I talked about the shields have to support the weight of the roof of the coal mine, and they have relief valves in them when the pressure gets too high because the last thing you want to do is catastrophically fail a shear. Well those hydraulic valves were -- have had issues in manufacturing. And then there's a monorail system that all the hoses and all of the other equipment moves back and forth across in the top of this shield system so that the shear can move back and forth and we've had issues with that. So unusual things to occur.
Now, where do we stand today? Good news is, the rear conveyor and the control system and the hydraulic valves, we have all -- we have got engineering fixes for those, we've got temporary fixes that we are operating under right now. And Caterpillar has designed and is sourcing and will be supplying during this quarter the replacement gear for those. The monorail system has got some additional engineering work to do, but again, we are putting on some temporary closures to that.
So all of that is on track. I've had a number of conversations with my counterpart at Caterpillar. There's no question that we have got the focus and the alignment between our organizations to continue to make this work. Once we get all of those things repaired then we will be back on to what I would call a normal commissioning cycle, and by that I mean, okay now we are mining at very high rates, what do we need to do to balance our underground gas flows and to maintain our maintain our production.
I will tell you that everything we see when this system runs we are even more excited than we originally envisioned it because of the size, it's supporting the geologic conditions that we had hoped it would, and also when it produces coal, it produces coal at a higher rate than we originally envisioned. So we've got full confidence that we're going to get this thing up and running. None of us -- we're all disappointed in the time that is taking, including Caterpillar, but it is a long-term solution to North Goonyella and it is going to increase the reserve base, increase the recovery, and ultimately lower costs as it's finally up and running. So I hope for everybody that bit of color helps understand what we have been going through at North Goonyella.
- Analyst
Best of luck Greg, and thanks for the answer.
Operator
Caleb Dorfman with Simmons and Company.
- Analyst
Greg, you talked about 20 million to 30 million tons of additional coal consumption basically in 2014. With gas prices about $5 right now brings me to the thought, what is your gas price assumption for that gain and what type of additional upside could we possibly see to that 20 million to 30 million that year?
- Chairman and CEO
The 20 million to 30 million tons would've been relating to the seaborne market. We expect the US demand to be up a similar amount. So if you netted it across everything we are looking at a 40 million to 60 million across the globe, but I guess just to be sure everybody understands we see 20 million to 30 million up in the US and we see the seaborne thermal market up 20 million to 30 million as well.
- EVP and CFO
In terms of the gas price, that would've actually assumed probably a lower gas price than what we are seeing right now in the spot market, something consistent with the forward strip, or maybe even a little bit below what the very current forward strip is given the upward movement that has occurred in the last week or two there.
- Chairman and CEO
Saying it another way I guess is if gas prices stay where they're at today, we will see more US demand than what we are currently forecasting.
Operator
Mitesh Thakkar with FBR.
- Analyst
Greg, color on the PRB and Illinois Basin market, just one follow-up question on that. When you think about the inventory levels going forward, (technical difficulty) and stuff like that, how do you think about a normalized inventory level for PRB and Illinois Basin and where we are?
- Chairman and CEO
Well, if we focused on the PRB for a minute, normalized, everybody's got a bit of a different view, but we think getting down to, we've always said getting down into the low 50s was a great target. Normalized is probably closer that 50, right at that 50 number, people would say yes, that's historically what a normalized number would've looked like. The Illinois Basin, it's a bit of a moving target, and the reason I say that is we went through such a long period of time where the Illinois Basin was more constrained, we've obviously seen demand growth pick up in the Illinois Basin, it's at a higher level, at least the last set of numbers we see, it's probably at 70 days supply. Probably historical -- I would've thought historical for the Illinois Basin might've been somewhere in that 55 to 60 day range.
- Analyst
Great, and how much increase in production do we expect in the PRB this year?
- Chairman and CEO
If you look at our forecast of 20 million to 30 million increase in demand in the US, a fair share of that is going to come from the Powder River Basin.
Operator
Ladies and gentlemen, that brings us to the top of the hour. I'll turn it over to Mr. Boyce for any closing comments.
- Chairman and CEO
Well thank you operator, and thank you everyone for your interest in BTU. I want to really extend my appreciation to the entire Peabody team for the hard work, their accomplishments, for the delivering of value in what has been difficult markets and I thank all of you for your continued interest. We are going to continue to execute on our key priorities. And we look forward to keeping you apprised of our progress in our upcoming calls. Thank you.
Operator
Ladies and gentlemen, that does conclude your conference for today. Thank you for your participation. You may now disconnect.