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Operator
Good day, ladies and gentlemen, and thank you for your patience. You have joined the Berry Plastics earnings conference call.
At this time all participants are in a listen-only mode. Later we will conduct a question-and-answer session and instructions will be given at that time. (Operator Instructions) As a reminder, this conference is being recorded.
I would now like to turn the call over to your host, Mr. Mark Miles. Sir, you may begin.
Mark Miles - Treasurer & Controller
Good morning and welcome to Berry Plastics earnings conference call. With me today I have John Rich, our Chairman and CEO, Kratochvil, our CFO.
During this call we will be discussing some non-GAAP financial measures including EBITDA and adjusted EBITDA. The most directly comparable GAAP financial measures and a reconciliation of the differences between the GAAP and non-GAAP financial measures are available in our public filings. An archived audio replay of this conference will also be available on the Company's website.
During this conference call we may make forward-looking statements within the meaning of federal securities laws. Forward-looking statements include statements concerning the Company's plans, objectives, goals, strategies, future events, future revenues or performance, capital expenditures, financing needs, plans or intentions relating to acquisitions, business trends, and other information that is not historical information.
Actual results in future periods may differ materially from forward-looking statements made today because of a number of risks and uncertainties including various economic and competitive factors, the Company's ability to pass through raw material price increases to its customers, its ability to service debt, the availability of plastic resin, the impact of changing environmental laws, changes in the level of the Company's capital investment, and the results and integration of acquired businesses.
Although management believes it has the business strategy and resources needed for improved operations, future revenue and margin trends cannot be reliably predicted. Additional information about factors that could affect the Company's business is set forth in the Company's various filings with the Securities and Exchange Commission.
Now I would like to turn it over to Jon Rich.
Jon Rich - Chairman & CEO
Thank you, Mark. Good morning, everyone, and thank you for joining us today for the Berry Plastics first-quarter 2012 earnings call. Throughout this call we will refer to the first fiscal quarter as the December 2011 ending quarter.
I am pleased to announce that our performance for the December 2011 ending quarter was significantly improved from the results reported in the same period in 2010. The year-over-year improvements were achieved primarily through pricing actions to capture the value of our products; aggressive cost reductions and manufacturing process improvements. Additionally, working capital reduction programs and close management of capital spending also contributed to reducing the Company's overall leverage.
We continue to place an intense focus on free cash flow and I am pleased to report that we generated approximately $200 million in operating free cash in the calendar year 2011, which has reduced our net debt over the last four quarters, excluding the cash used for acquisitions.
Quarterly sales were $1.137 billion, an increase of 9% from the $1.041 billion of sales reported in the December 2010 quarter. Adjusted EBITDA, excluding pro forma adjustments, was $164 million for the quarter, an increase of $29 million from the $135 million recorded in the December 2010 quarter for a year-over-year quarterly earnings improvement of 22%.
Profits were up significantly in all four of our operating businesses. Specific detail on periodic changes to net sales and adjusted EBITDA will be further detailed by Jim.
We are very pleased with the improvement in all of our businesses and the continued deleveraging we have demonstrated for the last four quarters. This is consistent with the strategy we announced over a year ago. As we progress through 2012, we remain committed to increasing our productivity and operating efficiencies while adjusting our selling prices to recover the cost of market movements in the price of our raw materials.
Now we did experience relatively weak consumer demand during the quarter. Base volumes in our rigid plastics businesses were down 4% versus the same period in 2010. The volume decrease is primarily a result of soft consumer demand and actions we took to redesign products to lighter weights.
Volumes in our flexible businesses were down 15% versus Q4 2010. Flexible volumes were also affected by softness in the economy, but where primarily lower as a result of executing on our strategy to price for the value of our products in the marketplace while allowing competitors to take business where margins have been chronically unattractive. As our volumes decline, we effectively reduced capacity and variable-ized our operating costs.
EBITDA for our flexible businesses were up 22% in the 2011 ending quarter versus the same period last year. For the full calendar year 2011 profits for our flexible businesses, as defined by EBITDA, improved by 38% versus 2010 and margins were improved by more than 3 points. As a result of the actions we took with our flexible businesses over the last year, we are now pleased with our current mix of products and customers which provides an effective base to focus on growing our business organically.
After a respite from raw material inflation in the back half of calendar 2011, it appears that plastic resins, which are our primary raw materials, are again on the rise. Substantial increases in commodity grades have been announced with the greatest increase expected in polypropylene which is seasonally affected by winter turnarounds at the refineries. Our future results are sensitive to changes in these commodities markets and we will be quick to respond in the market to pass through price changes as they occur.
Although we have made very good progress toward shortening our resin timing lags with many escalator customers, we still have a number of customers whose prices adjust on a quarterly basis.
We continue to be very excited about both the acquisition of the Rexam SBC division and Filmco, which we completed in the last half of calendar 2011. The integration of these businesses remains on track and is in line with our expectations. The Filmco business has already been converted to the Berry IT platform and the Rexam business is expected to be completely converted by the end of 2012. Both acquisitions are a clear fit with our existing platform and we look forward to developing additional opportunities in both businesses throughout 2012.
As we outlined last quarter, beginning January 1, 2012, we reorganized our flexible film businesses of tapes, bags, and coatings, and specialty films into two new divisions. The new division, named Flexible Packaging and Engineered Materials, are structured in a manner to significantly enhance our current product portfolio in the finished flexible packaging space. This move allows us to leverage our unique innovation capabilities at the interface of rigid and flexible technologies, which I mentioned earlier, and serve our customers with innovative packaging solutions.
Strategically, we believe there continues to be exciting opportunities to create new applications for plastic packaging that will replace applications that are currently in more expensive or less functional materials such as glass, metal, cardboard, and paper. Additionally, we believe that material and design advances in plastics packaging will continue to expand food shelf life and safety.
We are developing these products and applications with a keen focus on reducing the impact of our packaging on the environment, reducing the overall carbon footprint, increasing the recyclability of our products, and working collaboratively with our plastics resin suppliers to develop North American sources of materials from renewable resources or low-cost natural gas.
We believe Berry is the most uniquely positioned of all packaging companies to develop new and exciting products from this interface of the rigid and flexible technologies. We are well-equipped with the R&D resources to develop these opportunities and look forward to advancing new products to the marketplace through this initiative.
As we enter 2012 we are increasing our investment in R&D. Our operating plan also includes increases in capital investments for new plant and equipment as we commercialize several of the new concepts at the interface of rigid and flexible technologies. Several of these investments are being implemented now for products that will be introduced in 2012.
Now looking forward to the first calendar quarter of 2012, which is the second fiscal quarter for the Company, we anticipate a modest but steady increase in economic activity in North America and a slight increase in consumer demand for our products versus the same period a year ago. As I discussed earlier, we also expect demand for our flexible products to stabilize on a sequential basis as we have completed most of the strategic steps we outlined to improve our flexible businesses.
Additionally, we should benefit slightly in the March-ending quarter from the lower resin prices we had in the last quarter which will pass through our inventory this quarter. If these dynamics play out throughout Q1 as they have in January, we would anticipate that our full-quarter results would improve over the prior-year period.
As I look beyond to the remainder of calendar 2012, the major challenges facing Berry include the continued sluggishness of the domestic economy, potential economic impact of uncertainties coming out of Europe or Asia, and the dynamic global forces which affect the prices of the commodities we use in the manufacture of our products. To face these unknowns we have created contingencies to control our costs and we remain committed to our strategy of improving and delevering our business.
Now I will turn it over to Jim for more details on the financial results. Jim?
Jim Kratochvil - CFO
Thanks, Jon. I would like to begin by reviewing key December 2011 quarter financial statistics. As Jon mentioned previously, total net sales for the quarter were $1.137 billion compared to $1.041 billion of net sales for the December 2010 quarter, an increase of $96 million.
During the quarter higher selling prices of $84 million and acquisition volume growth of $111 million were partially offset by a decline in price-adjusted base volume of $99 million. Adjusted EBITDA, excluding pro forma adjustments, was $164 million for the quarter, reflecting an increase of $29 million from the $135 million recorded in the December 2010 quarter.
The following comparisons will focus on major components of this year-on-year quarterly EBITDA improvement of $29 million. When compared to the prior year the selling prices versus raw material cost relationship improved $24 million, manufacturing operations improved $4 million, and acquisition volume added another $11 million. These improvements were partially offset by a negative net price adjusted organic sales volume impact of $6 million and increased SG&A expenses of $4 billion.
In the rigid businesses adjusted EBITDA increased $20 million overall. Decreased sales volume of 4% was primarily due to decreased market demand in containers and seasonal timing in housewares. This lower base volume resulted in an EBITDA decline of $2 million.
The relationship of net selling price to raw material cost resulted in a $9 million EBITDA improvement, acquisition volume added $10 million of EBITDA, and improve manufacturing added $5 million of EBITDA. This was partially offset by higher SG&A costs of $2 million, primarily driven by increased accrued performance compensation.
In the flexible businesses adjusted EBITDA increased $9 million overall. Decreased sales volume of 15% was primary due to a base volume decline in our institutional can liners, stretch films, and engineered films. This lower base volume resulted in an EBITDA decline of $4 million.
The relationship of selling prices and raw material costs during the quarter resulted in an EBITDA increase of $15 million and acquisition volume added $1 million of EBITDA. This was partially offset by higher SG&A costs of $2 million, primarily driven by increased accrued performance compensation and $1 million of additional manufacturing costs. As of December 31, 2011, the Company had cash on hand of $29 million and unused borrowing capacity of $370 million, providing a significant amount of liquidity totaling $406 million.
As a reminder, the Company has no material financial maintenance covenants associated with our debt facilities. Also, our debt amortization is approximately $34 million per year and our first material debt maturity does not occur until 2015.
This concludes my financial review of the December 2011 quarter. At this time I would like to turn it back to Jon.
Jon Rich - Chairman & CEO
Thanks, Jim. We were very pleased with our results for the full calendar year 2011 and our results for the December-ending quarter which were consistent with our plans to increase our earnings and reduce our debt leverage.
In the last quarter we took steps to reorganize our businesses as I described earlier, which will focus our attention on creating innovative new packaging products, especially at the interface of rigid and flexible plastics technologies. Also last quarter, we added former Senator Evan Bayh to our Board of Directors. His expertise in understanding global economies and his leadership experience will be helpful to Berry as we go forward.
Finally, as we move ahead I am confident that the people at Berry will continue to drive our results and achieve our goals as they always have. Thank you for your continued interest in Berry Plastics and now we are ready to answer your questions.
Operator
(Operator Instructions) Joe Stivaletti, Goldman Sachs.
Joe Stivaletti - Analyst
Good morning. I was wondering, the bridge that you gave year over year is very helpful and I know you don't usually give the sequential bridges, but I just wondered if you could speak to seasonality. It's a little hard, with so many moving parts, for us to really understand the seasonality that you are seeing.
I wondered if that move in EBITDA from your September to your December quarter was the normal seasonality you see. Just trying to get a little bit of a handle of the sequential decline in EBITDA, not to downplay the significance improvement year over year.
Jon Rich - Chairman & CEO
Let me just remind everybody that normal seasonality at Berry business is that the first quarter and the fourth quarter are usually the softest and the second and third quarters are usually significantly stronger as we go into the summer season for picnics and so forth. This year's seasonality I think was completely in line with what we have seen historically for the business.
I would just tempered that by saying that economic activity in the back half of 2011 was weaker, which I think is consistent with what everybody has been reporting for economic activity in North America. So volumes were slightly weaker in the fourth quarter than a typical fourth quarter, but the normal seasonality held. And I think, clearly, some of the improvements we had in mix and price helped us in the fourth quarter.
Mark Miles - Treasurer & Controller
Joe, it's Mark. I would encourage you to look back at our historical and look at -- I don't have them in front of me, but it's probably in the neighborhood of 20% down in terms of earnings in the fourth calendar quarter.
Jim Kratochvil - CFO
Just be careful, because there is a year a couple of years ago where we had a five-week month instead of a four-week month. That kind of throws it off balance.
Mark Miles - Treasurer & Controller
We had one extra week (multiple speakers)
Joe Stivaletti - Analyst
Right, right. I looked at that; I just wanted to get your perspective given there is so many moving variables of course. The other question I had was if you -- I was wondering if you could talk a little bit more about your initiative to shorten the lags.
Is there a way to quantify that? Maybe what your sort of average is at this point or what progress you have made versus, let's say, a year, 18 months ago in terms of those just so that we can think about that as we see these moves in resin prices and try to model your company.
Jon Rich - Chairman & CEO
If you remember we have lots of different contracts with lots of different customers and supply agreements and relationships and all that kind of stuff. So we started on this focus about, I guess, a year, a little over a year ago now relative to shortening the lag and I would say that probably in the neighborhood of -- of our agreements, probably 10%-ish would be a number.
But we have shortened it. We are going from 90 days to either monthly or 60 days, so there is a whole different number of progress that is going on.
Mark Miles - Treasurer & Controller
Joe, it's Mark again. I guess I would -- give or take 5% I can give you kind of high level of our total revenue if that is helpful.
Joe Stivaletti - Analyst
Okay.
Mark Miles - Treasurer & Controller
What falls into what bucket. So roughly 40% are monthly or every other month, 25% would be quarterly, and then the balance would be spot type business, 35%. There is some other stuff on the fringes there. I am just giving you kind of high level so you can think about it that way.
Jon Rich - Chairman & CEO
Right. And the true-ups on that are tied into lots of different -- there are different, various indexes that they are tied into. They are not all consistent.
Joe Stivaletti - Analyst
Okay, that is very helpful. Thanks a lot.
Operator
Michael Marczak, UBS.
Michal Marczak - Analyst
Jon, I know it's not always an easy question to answer, but out of the 15% volume decline in your flexible business how much of that would you say was the destocking or general weak economic outlook in the quarter versus some of the business that you have moved away from because you decided to?
Jon Rich - Chairman & CEO
It's always difficult for us to have clear transparency to our customers' inventory positions. But that notwithstanding, the way I typically look at the business is that -- I think the movement we saw in volumes on the rigid side sort of reflects economic activity. We certainly, if anything, we took a little share on the rigid side.
And so the delta between the two, I think, represents the strategic moves that we have been making. Most of those, as you are well aware and as Jim outlined in the impact that those volumes had on our earnings, have been in the lower end commodity side for the business where profits have been chronically unprofitable for a long time.
Michal Marczak - Analyst
Got it, I guess. Thank you. Out of the $210 million of CapEx that you have talked about on the last call, you plan to spend in 2012, could you break that down for us in terms of maintenance CapEx and some of the growth CapEx that you have mentioned on the call and maybe any restructuring spending that you have run through that line?
Jim Kratochvil - CFO
Could you repeat the last part of the question, Michael?
Michal Marczak - Analyst
I was just trying to understand how much of the $210 million is maintenance, how much is growth, and maybe restructuring in case you run that through the CapEx line.
Jim Kratochvil - CFO
That is a fair question. So in the $70 million to $80 million range of the $210 million would be maintenance-related CapEx and probably in the neighborhood of $15 million would be related to acquisitions and synergies, infrastructure associated with restructuring activities. And the balance would be a blend of cost reduction and growth.
Michal Marczak - Analyst
Great. Then maybe one more. With your run rate EBITDA you should be able to generate a meaningful amount of free cash flow and you have mentioned that on the call. Can you prioritize your use of cash for us? Is it kind of A) acquisitions, B) debt paydown, or maybe eventual incremental CapEx?
Thank you very much. Good luck on the quarter.
Jon Rich - Chairman & CEO
I think the CapEx budget that we have in the plan is what we need for 2012. I think the -- yes, we are intensely focused on generating free cash flow. Our top priority in the Company is to take down the Company's leverage, and consistent with that we have been clear, I think, that our strategies on acquisitions have been to focus only on those acquisitions where we can end up with the acquisition being net delevering after synergies within a 12-month period.
So I would say that our primary focus of the Company is to continue to generate earnings and cash to reduce the leverage.
Operator
Bruce Klein, Credit Suisse.
Lauren O'Malley - Analyst
This is [Lauren O'Malley] filling in for Bruce. Just wondering if you could expand a little bit on any plans for the acquisitions. I know you said delevering within 12 months, but any particular products in mind that you are looking at?
Jon Rich - Chairman & CEO
As a general rule, we don't comment on acquisitions. We are constantly looking for opportunities consistent with the strategy that I just defined that can help Berry grow its business and serve our customers better. But I am not going to comment on anything that we might be doing.
Lauren O'Malley - Analyst
Okay, thank you.
Operator
Richard Kus, Jefferies.
Richard Kus - Analyst
It sounds like your economic outlook on this call is a little bit better. Has that improved from the last call due to conversations with customers you have had or how has that really changed?
Jon Rich - Chairman & CEO
Look, I think if we -- again, our view of sort of 2012 economic activity is that it will be slightly improved versus 2011. Certainly what we saw in 2011 was the first half more people feeling better about the business than the second half. I would say right at the end of the year we started to see some slight improvements which are consistent with our view of the year.
I think the wild card -- again, remember Berry, being primarily a North American business, our perspective reflects mostly at our view of what we think will happen in North America. Clearly, activities going on around the world could back up into North America and change that perspective, but for now we are seeing the year started out consistent with the view that we have slightly increased on a year-over-year basis.
Richard Kus - Analyst
Okay. And then you guys did mention increasing R&D costs for some new products, that kind of thing. Is that something that is going to be particularly meaningful this year? And how should we think about that impacting results?
Jon Rich - Chairman & CEO
I wouldn't think about it in terms of impacting any of the models that you have. For us, I think getting the right people focused on the right activities can have a huge impact on the impact of future new products that we are going to introduced, but I wouldn't say that it's going to significantly impact your models.
Richard Kus - Analyst
Okay, great. Then last one. With capital markets as good as they have been lately, do you guys think there is anything you need to do with your capital structure?
Jim Kratochvil - CFO
Most of our capital structure is pretty long and we did a lot of improving and restructuring of the things that are meaningful that come due in the short term. So there are some things that come up in 2015, but we do not have any immediate plans to go out and do anything with our capital structure.
Richard Kus - Analyst
All right. Thanks, guys.
Operator
Tarek Hamid, JPMorgan.
Tarek Hamid - Analyst
Good morning. You guys are starting to, I think in the next quarter, lap some of the structural step change cost savings you had in the flexibles business really starting last year. I guess can you maybe talk a little bit about kind of the pacing of additional cost savings over time. You are sort of done with the heavy work there or do you think there is still some more wood to chop?
Jon Rich - Chairman & CEO
I think clearly our operations guys did a fantastic job in 2011 on all sides of the business, both flexible and rigid. We have in our operating plan for this year anticipation that we will continue to get year-over-year cost savings improvements. The magnitude of which may be slightly less than last year just because some of the low-hanging fruit we have been able to pick, but we still have productivity that we need to achieve this year. Probably lower than last year, but still meaningful.
Tarek Hamid - Analyst
And then I guess just in terms of volumes and order patterns, a lot of people broadly in the market saying that order patterns improved meaningfully in January over December more than would be normal seasonally. Can you talk a little bit about what you have seen so far in the market?
Jon Rich - Chairman & CEO
I would characterize the improvement -- obviously there is a normal seasonal improvement that occurs in January as people start to add stock for later year sales. I would describe the increase in demand as modest. It's up but it's modest.
I would also tell you that -- my view is that the increase in demand is not consistent yet with the rapid increase in forecasted raw material costs for plastic resin, and I would view that as more supply driven than demand driven.
Tarek Hamid - Analyst
Understood.
Jon Rich - Chairman & CEO
Then you can think about the longevity of that. But I don't see a -- we see a modest improvement in demand as the year starts.
Tarek Hamid - Analyst
Thanks. That is very helpful.
Operator
Bill Hoffmann, RBC Capital Markets.
Bill Hoffmann - Analyst
Just, Jon, with regards to the flexibles business, I am curious with the 15% volume decline, which you have indicated about 10% more sort of customer and the rest of it would be economic impact. In the December quarter was there still a cost absorption impact from operating at less than full rates there? And where are you as far as restructuring those assets on the lower base?
Jon Rich - Chairman & CEO
First of all, I want to make sure everybody understands. The volumes losses -- our flexibles business runs the gambit of sort of more value added to less. The volume losses were almost exclusively in the lower value-added product lines, the more commoditized product lines, and were really strategic decisions of the Company.
We have done a very good job of variablizing costs. Now I won't say that it was 100%, but I would say that we took out 80%-plus of the variable costs. And we took out some assets and restructured some plans to adjust capacities at the same time. We believe these were the right steps for Berry Plastics to take.
We think that we have completed the vast majority of the strategic moves that we had planned to take and we should see things start to improve sequentially off the base business that we have today, which is obviously much more attractive from a margin standpoint than the one we had before.
Bill Hoffmann - Analyst
Great, that is helpful. The second thing is just with regards to the engineered materials business. I know you have moved businesses around here and sort of restated them, but when you use that as sort of a baseline today and you talked about some new product opportunities, is it a growth rate in this segment now going to continue to be consistent with what you are seeing in others? Do you have a higher growth rate in here because of new products that is of any meaningful note?
Jon Rich - Chairman & CEO
I think you got to look at the parts and pieces of it. Our Engineered Materials business runs the gambit from some pretty high tech stuff for pipe maintenance to stretch film. So you got to look at each individual part.
We continue to be -- one part of our business which is meaningful to us is the tapes business. It has been impacted by weakness in the construction and home building market, but we continue to be very pleased with the progress we are making in tapes. Then this business we have in pipe, repair, and maintenance, which we call our CPG business, that is probably the most true global business that Berry has. And that we are seeing fairly robust activity and it's a very good margin business.
I think on the other side of it I think we did some really good things on the retail bag side this year. We are very pleased with Ruffies and the progress that we have made on Ruffies both expanding shelf and volume and significantly improving margins on Ruffies. In the commodities sides of the businesses I think we have stabilized it and now I think we will move up from here. So I think you got to look at the parts and pieces.
On the innovation side, and there is innovation in each of those businesses. I would say where the most exciting parts of our innovation is going to be in the flexible packaging side where we have some exciting new concepts that we think will really excite our customers in the marketplace.
Bill Hoffmann - Analyst
Thanks. Then just if we use the baseline -- sort of use the EBIT number here, effectively $20 million with restructurings added back, is that a good baseline to operate from as we look going forward for growth in this business or cash generation?
Jon Rich - Chairman & CEO
Look, I don't want to get too deep into that. I would just say that the statement I made in the text that the first -- we would expect the first quarter to be improved on a year-over-year basis if the factors that played out in January continue to play out. And that should transform into improved earnings for the year in free cash, if it hangs on for the full year.
But I want to be clear, we don't have much transparency beyond the first quarter, especially given what is happening with plastic resin prices. We will have to see how that plays out.
Bill Hoffmann - Analyst
Okay, thanks. And then just a question for Jim. On the working capital, obviously -- or at least working capital in Q4, if you had to look year over year 2012, all else being equal with resin prices theoretically not quite where they were last year, thoughts on working capital cash use or source this year?
Jim Kratochvil - CFO
We should -- I would consider a number that is fairly close to flat here. We are continuing to improve, but I wouldn't put a big source of cash from working capital.
What happens in the resin market will have a large impact on what happens to our working capital through the year. December is the low point in terms of working capital and you will see a seasonal increase as we go through the first half.
Bill Hoffmann - Analyst
Okay, thank you.
Operator
Roger Spitz, Bank of America and Merrill Lynch.
Roger Spitz - Analyst
Thank you. Good afternoon. Just wanted to the clear that if there were any customers left that had contracts with index lag greater than the 90 days or are they all gone?
Jim Kratochvil - CFO
No, there are some, Roger, but it's a small amount. It's becoming a smaller number; it's 5% or less I would say would go into that bucket of our total revenue. But, yes, there are still some.
Roger Spitz - Analyst
Got it, got it. What was the base volume decline in the rigid open top? Do you have a particular figure for that?
Jim Kratochvil - CFO
I don't have it in front of me, Roger, but you can kind of back into it using the MD&A. And that is going to be a combination of mix and volume. It was single digits. I don't recall exactly, 6%-ish I think.
Jon Rich - Chairman & CEO
I would just say that in the rigid open top side we did have one customer who changed packaging designs and it was a customer, a larger customer. We chose not to participate in the new design because we thought it would be at a margin level that didn't meet our expectations. So we did -- and we have already successfully sort of offset that business with new business going into 2012.
Roger Spitz - Analyst
Got it. Lastly, can you give a sense of how much resin buy Rexam closure represents and what are the main resins used by that business?
Jon Rich - Chairman & CEO
I think -- for competitive reasons I think it's probably best we not comment on the specifics of that, but they were primarily a polypropylene user.
Roger Spitz - Analyst
Okay, great. Thank you very much.
Operator
Jeff Harlib, Barclays Capital.
Jeff Harlib - Analyst
What are the remaining major restructuring actions, either plant closings you haven't completed or other major actions?
Jim Kratochvil - CFO
First of all, there is a lot going on with the Rexam business. We have had -- there were two plants that they kept in their system. We have co-mingled business, so we have been moving machines and equipment out of those facilities to accommodate running that business on our own. So that is in process right now as we speak.
We have wound down a plant closing of the Madisonville facility which we announced a couple of years ago or I am sorry a couple of months ago. Thank you, Mark. A couple months ago, and that has wound down now. So there is still a lot of activity going on in the first quarter relative to the acquisition.
Mark Miles - Treasurer & Controller
As well as just your standard integration costs, like IT systems. So we are in the process of implementing our IT system across the rest of [that].
Jim Kratochvil - CFO
As we mentioned that will be completed through this year.
Jeff Harlib - Analyst
Okay, okay. And just on the flexibles reorganization and new product plans, can you share a little bit the types of applications or new products you are looking at, markets, etc.?
Jon Rich - Chairman & CEO
I think for competitive reasons I am not going to go into the details of that until we sort of announce it and roll it out to the marketplace, but I would make a strategic comment here. As Berry has been built by the combination of acquisitions on the rigid and flexible side, I think the piece that we underestimated was the ability of our technical people to create innovative new packaging solutions at that interface of rigid and flexible technology.
And I think anybody who walks through a grocery store will see that there is a lot of sort of dynamic new packaging concepts being introduced, especially on the flexible side. We think Berry has the ability to combine that with rigid solutions for closures and standup packages and so forth, which I think will be extremely exciting. A lot of our customers, as I have seen this, are excited about the new technology.
Jeff Harlib - Analyst
Okay, thank you.
Operator
Bob Franklin, Prudential Financial.
Bob Franklin - Analyst
I wanted to make sure I understood, the senior unsecured term loan which you are holding as an investment that is not paying cash right now, is that correct?
Jim Kratochvil - CFO
No, but it will start in 2012.
Bob Franklin - Analyst
Right.
Jon Rich - Chairman & CEO
Back half of 2012.
Bob Franklin - Analyst
Right. And in light of that what is your ability to make restricted payments to your sponsor?
Jim Kratochvil - CFO
We have room within our baskets to be able to handle that.
Bob Franklin - Analyst
How much room do you have right now?
Jim Kratochvil - CFO
We have a number of the indentures that are out there. It's north of $100 million.
Bob Franklin - Analyst
Okay, so if this goes cash pay would you be able then to upstream the interest to Apollo or whoever it is?
Jim Kratochvil - CFO
When you say Apollo, it's actually a subsidiary of Berry that purchased the debt. It's not outside of the Berry corporate umbrella. It's an unrestricted subsidiary but it is a wholly owned subsidiary of Berry Plastics, just for clarity there. It's not Apollo.
Bob Franklin - Analyst
Well, somebody is going to be -- unless you are paying cash interest to yourself it's going to go somewhere otherwise you wouldn't pay it?
Jim Kratochvil - CFO
Right, right. Yes, but it's still within Berry.
Bob Franklin - Analyst
Okay. Can it get outside of Berry and upstream to your equity sponsors?
Mark Miles - Treasurer & Controller
You would have to use basket at that point and that is the $100-plus million that Jim referenced.
Jon Rich - Chairman & CEO
(multiple speakers) That is not the intention. I think you are reading things into it. We thought it was attractive to use it and retire it.
Bob Franklin - Analyst
But you didn't retire it that is why I am asking.
Jon Rich - Chairman & CEO
We didn't yet, but there is no intention of using that with our sponsors.
Bob Franklin - Analyst
Okay. Is there an intention to retire it?
Jim Kratochvil - CFO
That could be. We will take the advice of our experts on that and do whatever is the most efficient way, but as Jon mentioned, there is no intent to do anything different other than just get the debt and eliminate it. Pay the interest and ultimately eliminate the debt, pay it off.
Bob Franklin - Analyst
Okay. Thank you.
Operator
Gentlemen, there appear to be no further questions in queue at this time.
Jon Rich - Chairman & CEO
Again, I would like to thank everybody for joining us today and thank you for your interest in Berry Plastics. We look forward to talking with you again at our next conference call.
Operator
Thank you, gentlemen, and thank you, everyone, for your participation. That does conclude your Berry Plastics earnings conference call. You may disconnect your lines at this time. Have a great day.