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Operator
At this time, I would like to welcome everyone to Boise Cascade's fourth-quarter 2014 conference call.
(Operator Instructions)
Before we begin, I remind you that this call may contain forward-looking statements about the Company's future business prospects and anticipated financial performance. These statements are not a guarantee of future performance and the Company undertakes no duty to update them.
Although these statements reflect management's expectations today, they are subject to a number of business risks and uncertainties. Actual results may differ materially from those expressed or implied in this call. For a discussion of the factors that may cause actual results to differ from the results anticipated, please refer to the Boise Cascade recent filings with the SEC.
It is now my pleasure to introduce to you Wayne Rancourt, Executive Vice President, CFO, and Treasurer of Boise Cascade. Mr. Rancourt, you may begin your conference.
Wayne Rancourt - EVP, CFO, & Treasurer
Thank you, Danielle. Good morning, everyone. I would like to welcome you to Boise Cascade's fourth-quarter 2014 earnings call and business update.
Joining me on today's call are Tom Carlile, our current CEO, Tom Corrick, who will be taking over as CEO in early March, Dan Hutchinson, Head of our Wood Products Operations, and Nick Stokes, Head of our Building Materials Distribution Operations.
Turning to slide 2, I would point out the information regarding our forward-looking statements. The appendix of the presentation includes reconciliations from our GAAP net income to adjusted net income and to EBITDA. Now, I'd like to turn the call over to Tom Carlile.
Tom Carlile - CEO
Good morning. Thank you for joining us on the earnings call today. I'm on slide 3.
Both of our businesses had seasonally weaker performance in the fourth quarter of 2014, but turned in a very good incremental performance for the full year. We did see a slowdown in engineered wood products sales volumes in both businesses in the quarter beyond the typical seasonal weakness.
The fourth-quarter slowdown followed the strong shipments in the second and third quarter of 2014, as customers accelerated purchases in response to increasing prices and extended order files. Housing starts in 2014 did not improve nearly as much as anticipated at the beginning of the year. But even with modest growth in housing, we were able to leverage earnings during the year.
Sales for the Company were up 8% for the fourth quarter and 9% for the full year. Our net income in the fourth quarter was $15.7 million, or $0.40 per share, up 60% compared to prior year. For the full year, our net income was $80 million, up 66% compared to 2013 adjusted net income. Our reported earnings per share from 2014 were $2.03.
As most of you know, we have three major legs in our earnings platform. The first leg, plywood, had another strong year in 2014, with average prices essentially equal to 2013 levels, and the benefit of additional volume from our late-2013 acquisition of two plants in the Carolinas. The second leg, engineered wood products, continued to recover in 2014, with better sales volumes and prices. Lower OSB costs used in manufacturing our I-joists also helped our EWP earnings performance.
Our third major leg, building materials distribution, successfully grew its top line in 2014, while remaining focused on profitability and efficient working capital utilization. In addition to the major drivers, pine lumber and particleboard also had good incremental earnings performance in 2014.
As I'm sure you all know, I will be retiring as CEO effective March 6. It has been my pleasure to serve as Boise Cascade's CEO since 2009. I will continue to serve on the Board of Directors.
Tom Corrick, who previously led the Wood Products business and has 32 years with Boise Cascade, will be taking over the reins as CEO. Besides Tom Corrick, I want to acknowledge Nick Stokes and Dan Hutchinson for their efforts they have made as new leaders in the building materials distribution and wood products business. The Company has maintained a strong focus on succession planning, and I'm very pleased with the leadership transition in both businesses.
We have also made good progress in adding new members to our Board of Directors, as Madison Dearborn representatives have transitioned off of our Board. I would expect changes to the Board to be completed in the near future. I have been extremely pleased with the quality of the individuals we have been able to attract as new Board members.
I appreciate the support I have received from our employees, customers, suppliers, investors, the analyst community, and our Board of Directors. Boise Cascade is in good hands with Tom Corrick and the rest of the leadership team. My time with the Company has been a great experience.
With that overview, I will ask Wayne to cover the detailed financial results.
Wayne Rancourt - EVP, CFO, & Treasurer
Thank you, Tom.
Turning to slide 4, Wood Products fourth-quarter sales, including sales to our building materials distribution segment, were $317 million, up 5% compared with last year's fourth quarter. The sales growth was driven primarily by plywood and EWP sales price increases, offset partially by sales volume decreases in plywood and EWP. Improved lumber, particleboard, and byproduct sales also contributed to the positive comparison.
Wood Products fourth-quarter EBITDA was $34.2 million, up 36% from the year-ago quarter. The increase in EBITDA was due primarily to higher plywood and EWP sales prices, offset partially by higher log costs. Building materials distribution sales increased 9% to $669 million for the fourth quarter, compared with the same quarter in the prior year. The increase in sales was driven by a 7% increase in sales volumes and a 2% improvement in sales prices.
BMD reported quarterly EBITDA of $13 million, down 3% from last year's fourth quarter. The EBITDA margin compression in the fourth quarter 2014, compared to the prior-year quarter, resulted primarily from lower gross margins on commodity lumber products.
Fourth-quarter gross margins were in line with the full-year 2014 average gross margins, which were up 50 basis points from the gross margins reported in 2013. You may recall the major commodity price drops that occurred in second quarter 2013 and squeezed gross margins.
As Tom mentioned, total Company net income was $15.7 million for the quarter, or $0.40 per share. Our effective tax rate for the quarter dropped to 32%, which reflected the benefit of tax extender legislation passed by Congress late in the year.
Turning to slide 5, our fourth-quarter Wood Products -- excuse me, our fourth-quarter plywood sales volumes in Wood Products were down 4% compared to the same period a year ago. Our reported plywood sales volumes in Wood Products include plywood we purchased from third parties for resale into the home center channel. Those purchase and resale volumes have declined significantly since the first quarter of 2014, which is responsible for the majority of the negative volume comparison.
Our $330 average net sales price for plywood was up 9% compared to fourth quarter 2013. Sequentially, plywood prices were down $5 from our third-quarter average, with prices declining slowly throughout fourth quarter.
Plywood prices for the first six weeks of 2015 have started out lower than our fourth-quarter average, but we are seeing some firming as we move toward the end of winter. As a reminder, a $10 move in average plywood price realization translates to about a $4 million change in EBITDA per quarter for our Wood Products business if all else is held constant.
Turning to slide 6, our fourth-quarter sales volumes for LVL and I-joists were down 1% and 10%, respectively, compared with the year-ago quarter. We believe the weaker demand in the fourth quarter reflects the pull forward in orders we experienced in second and third quarter 2014, in reaction to our price increase announcement, as well as extended order files. The full-year 2014 sales volume increase for our engineered wood products is in line with what we would've expected based on the improvement we saw in housing start activity.
Our LVL and I-joists sales price realizations improved 3% and 7%, respectively, from the year-ago quarter. Our LVL realization declined 2% sequentially from third quarter of 2014. I-joist realizations were flat sequentially.
The slightly lower LVL net prices in the fourth quarter compared to third quarter were a function of customer mix issues and were not an indication of price changes in the marketplace. We expect to see improved net price realizations on engineered wood products in 2015, as our capacity utilization moves higher with increased demand from new residential construction, and we see the full-year impact of price increases implemented in 2014.
Moving to slide 7, BMD's fourth-quarter sales were $669 million, up 9% compared with the year-ago quarter. By product area, BMD sales of general line products increased 14%, EWP sales increased 7%, and commodity sales increased 6%. As I mentioned earlier, gross margins for BMD declined by 50 basis points, compared with last year's fourth quarter, primarily as a result of lower gross margins on commodity lumber products.
The 2014 full-year EBITDA margin for BMD of 2.4% reflects the potential earnings power of this business in the current demand environment. We believe we can add roughly $1 billion in organic revenue growth as housing gets back to 1.4 million to 1.5 million starts, and we continue to target mid-cycle EBITDA margins in that business around 3%.
On slide 8, we have set out the key elements of our working capital. Company net working capital, excluding tax items and accrued interest, decreased $2.4 million during the fourth quarter. In 2014, the businesses managed inventory growth very well relative to our increase in sales. As a reminder, the statistical information filed as Exhibit 99.2 to our 8K this morning has the receivables, inventory, and accounts payable data broken down by segment for those that are interested in more detail.
I am now on slide 9. We used $6.5 million of cash in the fourth quarter and ended the quarter with total available liquidity of $430 million. The decline in liquidity compared to the end of September resulted from lower bank credit line availability with the seasonal decline in accounts receivable and inventory. During 2014, we generated $45.3 million of cash and strengthened our balance sheet position.
For those of you modeling our 2015 earnings, I will quickly cover a few key areas impacting cash flow. You should assume non-cash pension expense of approximately $7 million in 2015, which is $6 million higher than the pension expense we reported in 2014.
We currently expect to contribute $15 million of cash to our pension plan during the year. Since the vast majority of our pension benefits are frozen, we will be exploring and reporting our legacy pension expense in our corporate segment beginning in 2015, rather than allocating it to Wood Products, BMD, and our corporate segment.
We will be reviewing our organic growth and other capital allocation opportunities with our Board of Directors next week. Our base capital plans for 2015 are similar to 2014's spending level of $61 million. If the guidance for 2015 capital spending changes, we will communicate appropriately. At this point, I expect our book tax rate for 2015 to be between 36% and 38%.
First quarter is progressing as expected with seasonally weaker demand and winter weather sporadically disrupting construction activity in individual markets. In any given year, we would normally expect our strongest revenues and earnings in the second and third quarters. Plywood prices, reported by Random Lengths for the first six weeks of 2015, are above the year ago levels.
However, the first six weeks are below the average levels we experienced in the fourth quarter. We currently expect Wood Products to report improved earnings in first quarter 2015, compared to the year-ago quarter, and probably similar to fourth quarter of last year. Based on January and early February activity, we anticipate BMD's EBITDA in first quarter of 2015 to be below the fourth quarter of 2014 and closer to the $8 million earned in first quarter of 2014.
I would now like to turn the call over to Tom Corrick to discuss his new role and the longer-term outlook for the Company.
Tom Corrick - COO
Thank you, Wayne. Before I cover the outlook on slide 10, I would like to thank our employees for a very good performance in 2014. I would also like to publicly congratulate Tom Carlile on his retirement, and thank him for his leadership of Boise Cascade during the depths of the housing downturn and the first part of the recovery. I look forward to working with Tom and our other Board members, as well as Dan, Nick, Wayne, and the rest of our management team, in moving ahead on our business strategies.
You should not expect major directional changes from what we have been discussing the last two years. We have been consistent since our original IPO road show meetings in saying that we thought we could deliver mid-cycle EBITDA performance of $250 million with 1.4 million to 1.5 million housing starts.
We've bumped that figure up to $270 million after purchasing the two plywood facilities in the Carolinas. Generating $196.6 million of EBITDA in 2014, with housing starts only recovering to 1 million starts, gives us confidence that we are on the path to perform in line with our guidance.
Our priorities remain to focus on operational excellence while pursuing organic and strategic growth. As Wayne mentioned, we generated $45 million of cash in 2014 and we have good liquidity. Our priorities are no different than what has been described in the past. We want to grow organically and pursue acquisitions that we believe will provide a favorable return to our investors. If we generate cash beyond what we can reinvest in growing the business constructively, we will look to return cash to our shareholders through share repurchases or establishing a dividend.
Our outlook for 2015 is for another year of modest improvement in housing starts. The Blue Chip Consensus estimate for 2015 total US housing starts now stands at 1.16 million, which would be up about 16% from the 1 million starts experienced in 2014. We are planning for 1.1 million starts this year and not expecting acceleration in the slow pace of the recovery. We are well prepared to respond if demand proves to be better or worse than forecast.
We do believe demographics in the US support a return to residential construction of 1.4 billion to 1.5 billion total starts per year in the years ahead. We will continue to manage our business to be supportive of our customers and capture the opportunities the markets present.
Looking forward on the upcoming year, we expect to see additional operational improvements from our Boise Improvement Cycle management process in manufacturing. We also expect EWP sales volumes and prices to continue on an upward trend as housing recovers. And we should benefit from further revenue and earnings growth in our distribution business.
However, we recognize we face a tough challenge to repeat the incremental EBITDA performance we generated in 2014. Much will depend upon key product pricing and where demand plays out relative to industry supply for key commodities that we produce and distribute.
Finally, we continue to seek out ways to deploy cash effectively to raise our mid-cycle guidance or otherwise create shareholder value. We are evaluating accelerating organic growth opportunities in our Wood Products business, as well as potential options for returning excess cash to shareholders. Value-adding acquisitions have been difficult to identify over the last year, but we will continue to identify and pursue good opportunities in the year ahead.
Thank you, again, for joining us on our call this morning. We would welcome any questions at this time. Operator, would you please open the phone lines?
Operator
(Operator Instructions)
Mark Wilde, BMO Capital Markets.
Mark Wilde - Analyst
I want to just add my congratulations to Tom. I think it's really impressive what's happened here over the last 10 years. Particularly the way you guys managed through the downturn, so again, congratulations and enjoy retirement.
I wanted to just follow up on those last comments that Tom Corrick made about accelerating, looking at growth opportunities in Wood Products as well as return cash to shareholders, can you put a little more color on that, Tom?
Tom Corrick - COO
Sure. We are evaluating. We -- as I think you are well aware, Mark, we have been looking at opportunities to continue to produce low-cost internal veneer relative to our EWP business, and we have a number of opportunities identified in that arena that we're evaluating so we are continuing to look at those opportunities as well as some cost savings opportunities.
Relative to returning cash to shareholders, we have had an ongoing dialogue with the Board that I know will be continuing at this next Board meeting, and we will update you based on what happens in that meeting.
Mark Wilde - Analyst
Just to follow back on the veneer, Tom, would that more likely be at an existing location or would that be adding new locations to the portfolio?
Tom Corrick - COO
We are looking at existing locations, Mark.
Mark Wilde - Analyst
Okay and then a couple of other questions -- .
Tom Corrick - COO
Another issue I'd add there is this really focuses on taking older pieces of equipment and replacing them with more modern pieces of equipment, so it's very much an incremental activity in the operations of the plywood and veneer plants.
Mark Wilde - Analyst
All right, that's helpful. Another question along those lines, Tom, I wondered if you could just update us on what you see out there in terms of new supply in plywood. Because I think Georgia Pacific has talked about restarting a mill, and then I see that the guys you bought the Carolina mills from, Atlas, are rebuilding and expanding a mill that burned down a few years ago. And I don't know if there's anything else out there that I might've missed.
Tom Corrick - COO
Those are the two things that we know about, Mark. We have not heard anything from Georgia Pacific since they made their original announcement. And the Winston project that Atlas is pursuing, really, you probably know as much from their news releases as we do. Those are the only two things that we're aware of. Outside of that, really all the idle capacity in the industry is controlled by Georgia Pacific.
Mark Wilde - Analyst
Okay. And then Wayne, just a question for you on log costs in the fourth quarter. You called them out as a source of headwind in the fourth quarter, I wondered if you could just talk about what you saw versus what some of us have seen published in timber (inaudible) south that showed some pretty big quarter to quarter increases in both North Carolina and Louisiana during the fourth quarter.
Wayne Rancourt - EVP, CFO, & Treasurer
We are seeing relatively modest increases in stumpage prices in the south and not much change in our delivered log cost. Probably mid-single digits on the west coast. There is less pressure than there has been coming out of Asia. And we don't really expect that to change.
It's a little complicated, but our wood costs and the other thing that can impact our wood costs, and we saw this in third and fourth quarter, is as we ramp up EWP, our recoveries are generally lower for trying to maximize the veneer production for EWP, our wood cost recoveries go down. It in effect drives up our consumed cost of logs, not that the log price is changing but the amount of wood we use in the EWP is higher than what it would be going into plywood.
Mark Wilde - Analyst
Okay and just one final thing, I think you said mid-single digits in terms of your log costs out west in 2015. Is there any potential with log exports slowing, that we could actually see -- .
Wayne Rancourt - EVP, CFO, & Treasurer
Mark, that was in 2014. A lot of 2015 will depend, frankly, on what happens on economic activity on the Pacific Rim.
Mark Wilde - Analyst
Do you see any potential with that -- those costs may actually be down a bit in 2015?
Wayne Rancourt - EVP, CFO, & Treasurer
I would not expect them to be down if we get the increment in housing starts, because I think we'll see more dimension lumber come on.
Mark Wilde - Analyst
Yes, okay. Fair enough, I will turn it over.
Operator
Chip Dillon, Vertical Research Partners.
Chip Dillon - Analyst
Good morning. Congratulations, Tom Carlile, and I wish you the best. First question is you mentioned in the 2015 guidance that, I think you said pension expense would go from $1 million to $7 million, I might've missed that. Is that right?
Wayne Rancourt - EVP, CFO, & Treasurer
Yes.
Chip Dillon - Analyst
And the cash contribution you mentioned would be $15 million in 2015, what was it in 2014?
Wayne Rancourt - EVP, CFO, & Treasurer
$12 million.
Chip Dillon - Analyst
Got you, that's helpful. When we look at -- one of the little nit pick here, do you happen to have, I know you usually put this in the K, the lumber volumes in the fourth quarter or for the year?
Wayne Rancourt - EVP, CFO, & Treasurer
Can you follow up with me after?
Chip Dillon - Analyst
Yes.
Wayne Rancourt - EVP, CFO, & Treasurer
Lumber volumes for the year relative to 2013 were up 6% for the full year.
Chip Dillon - Analyst
Okay that's good enough. When you look at the guidance for the first quarter, if I heard you right, you sort of said -- and I know things can change, because it's just midway through the quarter, but the Wood Products income looks to be up versus a year ago's first quarter and comparable to the fourth quarter.
And while building materials would be about flat, and if I think about that, is there any other major change that you would expect to see because that would look like maybe a roughly $10 million -- I'm sorry, a roughly $6 million, I would suppose EBIT improvement year-to-year from the first quarter, since that's what it looks like the fourth was versus the first.
Wayne Rancourt - EVP, CFO, & Treasurer
Yes, as I say, the way to think about Wood Products and to your point, there's still six weeks to go. But for guidance, somewhere between the fourth quarter of 2014 and first quarter 2014 is probably where we think first quarter of this year will come out for Wood. As I said, the pension expense will be an increment but other than the guidance we have given on BMD to be close to last year's EBITDA and we've book ended wood for you. We will see how the next six weeks of winter goes.
Chip Dillon - Analyst
Got you, well, and then as you look at the situation with the pricing, you mention that engineered wood looks to be up in 2015 from what you can see based on the flow-through of what happened in 2014 and maybe some enhancement. How does plywood look year-over-year? Is that -- has that been kind of dragged down a little bit in your experience? Maybe you're starting to see some influence from OSB, or do you think that pricing could still stay flat or even rise from 2014?
Tom Corrick - COO
I think we obviously saw a pretty significant price increase last summer when the fire occurred at the Swanson mill in Springfield, Oregon, and basically from that fire we had a very significant increase in pricing and then kind of a steady decline, particularly in the fourth quarter, in plywood pricing. We are well above last year at this point. This year in terms of where plywood prices are, market supply seems pretty stable, but it's a commodity and there are a lot of factors that can push that price either way pretty quickly.
I think if there's one unit too many, you tend to have pretty -- you tend to have volatile pricing downward and there's one unit too few, you tend to see volatile pricing upward. So it's really hard to get a sense, other than the supply/demand situation as we look at it between the fact that more veneers will be going into EWP, we also see some growth in the general economy and some plywood going into growth of new res, this supply demand situation looks good to us going forward.
Chip Dillon - Analyst
I know, Tom Carlile, you mentioned probably a couple of years ago, right around the time of the IPO or shortly after, you were talking about how, in one example I think you gave was foundation builders in Phoenix, in terms of the supply constraints. And as you talk to people out in the field, is it your sense -- you mentioned the demographics look good for the 1.4 million to 1.5 million starts eventually, but do you see that -- is it still a demand issue, or could we actually be seeing continued supply constraints that might be the culprit at least in the near term, like this year, keeping these numbers near historically low levels, on the starts?
Tom Carlile - CEO
I think Tom Corrick is more familiar, being out in the field recently, than I have been, I think there could be supply constraints if we have a significant increase year over year. Tom, what are you throwing into it?
Tom Corrick - COO
I think that the supply challenges become pretty significant. I think we've said routinely that we believe the challenges become very significant when starts increase more than 150,000 a year. Two big issues that I think really play into that, one is labor, and whether it's staffing at the mill, getting a framing crew, finding people to drive trucks in a distribution yard. And the second piece is transportation. To a degree, we get a significant increase in demand. We saw a lot of pressure last summer even at 100,000 starts in terms of transportation from our mills to our customers.
Chip Dillon - Analyst
That's helpful, thank you.
Operator
Adam Rudiger, Wells Fargo Securities.
Adam Rudiger - Analyst
Congratulations to both Toms. I wanted to ask a little bit more about the pull forward in demand related to the price increases, do you think that's over with in that -- you mentioned seasonal weakness in the first quarter that you typically expect, but can you talk about maybe what the volume's in EWP and LVL are for what we should roughly expect or any trends so far this quarter? I'm just trying to get a sense of what the volume impact might be in the first quarter.
Tom Corrick - COO
First off, Adam, it's fair to say that the fourth quarter and first quarter, there's building activities significantly reduced compared to the second and third quarter. So we're always going to see that downturn in both the fourth and first quarters. I would tell you that it's based on talking to customers that I think inventories were very much in line at the end of the year across the system on EWP.
If you look at the total year, our growth was actually a little better than our primary competitors who report publicly, and I would expect that that would continue going forward, but again, the great driver on sales is going to be housing starts. I would finally add that we certainly saw nothing in the fourth quarter that looked like customers moving from buying from us to competitors.
Adam Rudiger - Analyst
Okay that's helpful, thank you. It wasn't a big deal, but any comment on the decline in plywood volume?
Tom Corrick - COO
The plywood volume decline was primarily as a result of not having the home center business that we had in late 2013. We had some that we were buying plywood from outside third parties and putting it into VMI programs for home centers, and we didn't have that activity in the last quarter of 2014.
Adam Rudiger - Analyst
Okay that's all I had. Thanks very much.
Tom Corrick - COO
Thank you.
Operator
Bill Hoffmann, RBC Capital Markets.
Bill Hoffmann - Analyst
Tom, you mentioned from a strategic standpoint you're still looking at acquisitions and also some share buybacks, et cetera, I'd like to get your thoughts as you move forward. One, we talk about valuations and wood products being difficult.
But if we're still on a slow cycle recovery, I would expect that it would be better to buy now as opposed to later, and then the second thing is just from a standpoint of using the balance sheet, maybe some of your thoughts on what would be more aggressive using the balance sheet to grow?
Tom Corrick - COO
Starting point on that question, Bill, I think we always joked on the IPO roadshow that three people in the room were all ex-internal auditors, and I think we're going to be very thoughtful as we approach acquisition alternatives, and if we don't see them being beneficial long-term to our shareholders, we're probably not going to proceed with them. The space that we're most interested in, which is plywood and veneer assets, and to a lesser degree, fill in in BMD. Frankly, there have been very few opportunities out there, and we continue to look.
But you can only buy when somebody is willing to sell. But we're going to continue to evaluate those opportunities. We've got great liquidity and good financial flexibility. I think we have a good plan to execute against where we see the opportunities that we are interested in.
Bill Hoffmann - Analyst
How about using the balance sheet maybe just for dividend or shareholder return purposes if there aren't those kind of activities?
Wayne Rancourt - EVP, CFO, & Treasurer
And that's -- as many of you know, we have been having those conversations with our Board since last April and clearly 2014 was another good year and we expect 2015 to be another good year. And we will have that conversation again with our Board. If you look at where we are on debt levels, we are well inside the 2.5 to 3 times that we think about on a gross debt basis for leverage, so we have got capacity to do it off of our balance sheet. I would expect us to have that conversation again next week.
But we will see what the Board thinks. But, certainly as a management team, we are aware that we have more liquidity on our balance sheet than we need, absent acquisition opportunities.
Bill Hoffmann - Analyst
Thanks, Wayne, and good luck to both Toms.
Operator
Steven Chercover, Davidson.
Steven Chercover - Analyst
Good morning everyone and congratulations to both Toms. I was just wondering, did seasonal downtime have any impact whatsoever on the margins in Wood Products? We know that log prices were high.
Tom Corrick - COO
I think, Steve, really if you look at the numbers and you look at our EWP volumes and pricing, and just take the math that's involved there, you'll see a $35 million decline in EWP revenue, and that really was the primary driver in the difference between the third and fourth quarters.
Steven Chercover - Analyst
Okay, thank you.
Wayne Rancourt - EVP, CFO, & Treasurer
We do systemically try to schedule capital projects in fourth quarter and first quarter. And part of that, as you look at the sequential decline in plywood price only being $5, if you think about Thanksgiving, Christmas, and other holiday events, we are very thoughtful in terms of how much product we are putting into the marketplace relative to demand.
And we continue to try to be pretty disciplined in that regard, and in first quarter we will have some production disruptions in our Eastern region, as we put our new dryer into the Chester, South Carolina facility. That dryer is currently expected to come up late first quarter, early second quarter, but again we're trying to time that when market demand for our product is lower so that we can minimize any price impacts.
Steven Chercover - Analyst
It's amazing how managing supply can be beneficial in the short run.
Wayne Rancourt - EVP, CFO, & Treasurer
Yes. It turns out that's a good thing.
Steven Chercover - Analyst
Wayne, you indicated that rising economic activity in North America will offset the decline in Chinese log demand, do you have any view on how resins might play out given the decline in energy prices?
Tom Corrick - COO
We are seeing our contracts for resin are tied to underlying chemical costs that go into making those resins and we are seeing a decline in resin costs right now.
Steven Chercover - Analyst
Great, and a couple questions on Canada, because I'm a part-time hoser. The acquisition landscape is people -- not a lot of deals out there because people have got inflated views of their assets. But with the surging dollar versus the loonie make Canadian acquisitions perhaps more attractive and/or probable?
Tom Corrick - COO
Certainly more attractive, and again, I think that for us, the key is going to be we certainly would not make an acquisition based on a financing issue like currency. It needs to be core to our strategy and long-term value enhancing.
Again, I think we will continue to look at it. Certainly there is opportunities in both manufacturing and distribution in Canada. But at this point, I don't think we specifically focus that direction.
Steven Chercover - Analyst
I understand that it's always about the product, not the geography. And then finally, I recognize you are not really a player in dimensional lumber but you certainly distribute it, do you have any views on the expiry of the softwood lumber agreement and how that might play out?
Tom Corrick - COO
No idea at all.
Steven Chercover - Analyst
All right. Thank you.
Operator
Alex Ovshey, Goldman Sachs.
Usha Guntupalli - Analyst
It's actually Usha Guntupalli on for Alex. Congratulations to both Tom Carlile and Tom Corrick. Quick question on the engineered wood products. Could you tell us what your current utilization rate is, and based on your outlook for 2015, how do you see margins ramping in that business?
Tom Corrick - COO
I think similar to the industry, we operated in the range of somewhere between 65% and 70% capacity utilization in 2014. Historically, anything for the industry above 85% is challenging to do, just due to seasonal patterns for the industry in terms of higher demand in the summertime than in the wintertime. Certainly within the framework of the sorts of increases we see next year, we will see continued capacity utilization increases, but still well inside the capability of the industry.
Usha Guntupalli - Analyst
That's helpful and just a follow up. Would you be able to comment how much veneer you expect to be used in EWP versus plywood in 2015?
Wayne Rancourt - EVP, CFO, & Treasurer
If you call me off-line I can help you work through some conversions on cubic feet of 3/8s veneer into a foot of LVL cubic production, but let's do that off-line.
Usha Guntupalli - Analyst
Okay, that's helpful. One more then, so you talked about the fiber cost but outside of fiber, are there any cost inputs where you expect a lot of movement year on year, whether it's energy, fuel, or chemicals for 2015?
Tom Corrick - COO
No, we don't think so.
Usha Guntupalli - Analyst
Okay, thank you.
Operator
[Aley Cutsvey], Brookfield Capital.
Aley Cutsvey - Analyst
Good morning, thank you for taking my questions. You guys have been talking for a couple of quarters now about the M&A pipeline being tough because multiples are high, I guess I was wondering, as part of your evaluation process of the capital structure, are you potentially looking at taking the other side of that? And seeing if you could go back into the private market and get a really high valuation on a buyout. Have you had any of those potential conversations or approaches? Would just be curious, given the robust financing environment and your completely unlevered balance sheet, seems like you might be a right candidate for that.
Wayne Rancourt - EVP, CFO, & Treasurer
I think your observation is fair. Obviously, we're seeing a significant change in our stock price this morning. But when we think about acquisitions, we are looking at what we think the businesses will generate over the cycle, what we think the growth opportunities are, and appropriate multiples. And I would be -- probably on things that are being looked at by other strategic players, we are fully prepared to be competitive.
In a couple cases that we worked on where private equity can get involved and particularly if they are willing to make aggressive adjustments to EBITDA and get to an adjusted EBITDA number. In a couple of cases we have put EBITDA multiples on that we think are appropriate and we have seen private equity guys, frankly, put debt multiples in excess of what we thought the total valuation would be. And that's, to Tom Corrick's point, we're trying to be disciplined, look at assets into veneer and EWP that fits strategically and where we can get synergies, but we are not going to overpay for our assets. And it's part of the reason frankly we have been disciplined on share repurchases.
We also look at expectations for us and we want to make sure if we do share repurchases, we do it in a way that is rewarding for the shareholders that remain invested in the Company, because by definition when we do share repurchase, it's giving money to someone who's leaving the party. And we want to make sure that if we do, we do it in a way that adds value for long-term shareholders of the Company.
Aley Cutsvey - Analyst
I guess you keep mentioning your conversations with the Board for the past several quarters. Is there reluctance from the Board to lever up the balance sheet and if so what would be driving that given that you are basically running unlevered? And private competitors are substantially more levered than you are financing themselves at rock-bottom rates.
Wayne Rancourt - EVP, CFO, & Treasurer
The discussion with the Board has been around if you were ticking the three off in priority, first priority is get the organic growth and take advantage of internal investment opportunities that we have. And as Tom Corrick mentioned we are going to talk to the board about that next week there are some things we've identified and we're feeling better about the ongoing housing recovery. That we may accelerate some of those and we will come back to if we do.
Second, the Board has said is there opportunities to grow the Company? And we have knocked on a lot of doors and as Tom Corrick explained it takes a willing seller. But we continue to knock on a lot of doors trying to acquire assets, and the Board has said before you give your capital back, if you have an opportunity to add value in one of the two previous categories the organic growth and acquisitions, do that first.
And the fact that we have been, in my mind, unlevered a couple of quarters, the Board has asked us to be patient strategically. And as I say we intend to have that conversation again next week, because obviously we improved the balance sheet by $45 million, and we improved our EBITDA considerably. So, those leverage metrics and our balance sheet are better than they were when we had that conversation in July and November, and so we're going to have the conversation with the board again, but it's really in that context.
Tom Corrick - COO
I would add as well that the recovery, obviously, in housing has been neither robust and at times had some fairly significant fluctuations to it. Really 2014 was the first year that we generated positive cash flow as a company since the downturn, and we are really at the point of change, the tipping point in terms of where we think the economy and where, frankly, cash flow and our balance sheet is going. So, I think we're having this conversation internally at the right time.
Aley Cutsvey - Analyst
Would you be willing to finance some of this organic growth that you're exploring with debt? Given that rates are so low how could it not be accretive to do it with debt?
Wayne Rancourt - EVP, CFO, & Treasurer
The question is if we went and issued $150 million of new debt, for example, if we did that to fund a capital plan and the capital plan is not going to play out in full in 2015 and 2016. And so part of it unless you did a debt offering with the view of doing accelerated share repurchase or something, we're quite comfortable, as Tom Corrick said, with our internal cash flow generation in our balance sheet that we can fund anything we want to do on the organic side.
Plus, today, we could do $100 million acquisition off our balance sheet without batting an eye so it's really to Tom Corrick's point, $45 million that we generated 2014, the conversation with the Board is how do we avoid continuing to pile up cash. Because we really, outside of organic growth opportunities, we don't have good uses internally in terms of pay down debt. We're going to put a modest amount in the pension plan, but we need to find a good mechanic for returning cash to shareholders if we can't find acquisitions.
Aley Cutsvey - Analyst
It just seems like, from a shareholder perspective, understanding the markets are fickle, it would just seem that it would be great for you to actually take advantage of this high-yield and just general debt market environment and use that for the benefit of the shareholder. Thank you.
Wayne Rancourt - EVP, CFO, & Treasurer
And if I had a good use of proceeds, other than shrinking the market capital and liquidity of the Company, we would probably be inclined to do that. But at $40 a share, which we were trading at, there would not have been a lot of appetite to lever up the balance sheet and buy back stock.
Aley Cutsvey - Analyst
Understood.
Operator
(Operator Instructions)
George Staphos, Bank of America.
John Babcock - Analyst
This is actually John Babcock sitting in for George. Good morning. I just wanted to ask you quickly. You talked a little bit earlier about some opportunities for cost savings within the firm, and I was just wondering if you could elaborate on that a little bit?
Tom Corrick - COO
Really two areas, the first is that we've had a continuing focus particularly on the manufacturing side of our business with what we would call the Boise Improvement Cycle. But is a classic total quality process, improvement process, very formalized, very carefully measured that we believe has been providing significant improvements in performance over the last several years, and we think that you can see that in our numbers for sure.
In addition, some of the organic opportunities that we are evaluating right now, particularly in regions where we don't see big growth opportunities in relatively high log costs, we are focused on projects that would allow us to reduce the unit wood cost in our product and generate higher realizations from a grade improvement.
John Babcock - Analyst
Great, thanks for the color there. Otherwise, on top of that, I was just wondering in both the plywood and EWP, have you guys seen any differences in demand on a regional basis, or has it been pretty consistent across the country?
Tom Corrick - COO
I would say that it's really very much in line with what you just see and for example, with the Census Bureau in terms of housing starts. Obviously, weather plays a role, we're probably not selling a lot of EWP in Boston this week. But I don't see anything, regionally, that is unusual at this point. We are obviously carefully watching the impact of oil on particularly the Texas and Oklahoma markets. Louisiana. But to date, haven't seen anything happen there.
John Babcock - Analyst
Just quickly on that last point there, I was just wondering as it pertains to freight and particularly we've seen a fair bit of news around the west coast port shutdown. To what extent has that directly or indirectly impacted you guys at this point both in 4Q and then also at 1Q as well?
Tom Corrick - COO
I don't believe that port issues have had a material impact on the Company.
John Babcock - Analyst
Okay, great. Well, I think that's all I had. Thanks again.
Operator
Mark Wilde, BMO Capital Markets.
Mark Wilde - Analyst
Excuse me if I missed something here earlier, can you just explain the apparent mismatch between engineered wood volumes in the fourth quarter and wood products versus what you reported in the distribution business? Because you are up in distribution and down in manufacturing so if you would clarify that.
Wayne Rancourt - EVP, CFO, & Treasurer
I think the real issue is Nick and his guys have been aggressively managing inventories. Part of it is seasonally they see a lot less demand in the fourth quarter, and Nick, who is in the room can tell you he has been doing a good job of making sure that his guys are getting the turns they need to get. So I suspect that as volume and activity picks back up in the first quarter you'll see wood products volumes into BMD pickup and frankly they will probably add inventory in the first quarter that will be above what their sales rate would indicate to get preped for April and May.
Mark Wilde - Analyst
Okay that helps. Just a couple of other questions on the acquisition front. I'm curious if you would do anything outside of plywood, veneer, EWP? If you'd look at any other adjacent products?
Tom Corrick - COO
We have not spent a lot of time in that arena, Mark. But obviously that's a place we will spend some time over the next year really thinking that through. But at this point those adjacency's are not clear to us and I think that will be a real focus over the next 12 months or so to see if it makes sense or if we need to stay in the arena of things we really know and understand.
Mark Wilde - Analyst
Okay and I guess another one along those lines, would just be a question of whether you want to backward integrate into OSB or whether, over time, it just makes more sense to buy OSB on the market. And not worry about the few times that the price spikes up.
Tom Corrick - COO
Again, if you look at OSB, I think if we went into OSB, and that would be an adjacency we actually understand, it would be because we saw a fundamentally good opportunity in that business. We work hard to transfer things at market between our businesses, and so I don't think that integratively EWP would certainly offset the impact of higher OSB costs, but frankly we are well hedged on OSB price anyway with plywood. Because when OSB prices tend to run hard, we see similar sorts of improvements in plywood as well.
Mark Wilde - Analyst
Okay. That's fair. I will turn it over. Thanks very much.
Operator
I am not showing any further questions in queue at this time I would now like to turn the call back to Wayne Rancourt for any further remarks.
Tom Corrick - COO
This is Tom Corrick and we want to thank you for participating on the call. Just as a summary statement I think we are very, very pleased with the performance of the Company in 2014 and are looking forward to a good year in 2015 as well.
Wayne Rancourt - EVP, CFO, & Treasurer
Appreciate it, thanks everyone. We will talk to you next quarter.
Operator
Ladies and gentlemen, thank you for participating in today's conference. This does conclude today's program. You may all disconnect. Everyone have a great day.