Boise Cascade Co (BCC) 2013 Q3 法說會逐字稿

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  • Operator

  • Good morning. My name is Michelle and I will be your conference facilitator today. At this time I would like to welcome everyone to Boise Cascade's third-quarter 2013 conference call. All lines have been placed on mute to prevent any background noise. After the speakers' remarks, there will be a question-and-answer period. (Operator Instructions).

  • Before we begin, I will remind you that this call may contain forward-looking statements about the Company's future business prospects and anticipated financial performance. These statements are not guarantees of future performance and the Company undertakes no duty to update them. Although these statements reflect management's expectations today, they are subject to a number of business risks and uncertainties. Actual results may differ materially from those expressed or implied in this call.

  • For a discussion of the factors that may cause actual results to differ from the results anticipated, please refer to Boise Cascade's recent filings with the SEC.

  • It is now my pleasure to introduce you to Wayne Rancourt, Senior Vice President, CFO and Treasurer Boise Cascade. Mr. Rancourt, you may begin your conference.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • Thank you, Michelle. Good morning, everyone. I would like to welcome you to our third-quarter 2013 earnings call and business update. Joining me on today's call are Tom Carlile, our CEO; Stan Bell and Nick Stokes, the leaders of our building materials distribution operations, as well as Tom Lovlien and Tom Corrick, the leaders of our wood products operations.

  • Turning to slide 2, I would point out the information regarding our forward-looking statements. There is in appendix that includes reconciliations from our GAAP net income to EBITDA for those that are interested.

  • And with that I will turn the call over to Tom Carlile.

  • Tom Carlile - CEO

  • Good morning. Thank you for joining us for our earnings call today. I am on slide 3.

  • Housing starts continued to strengthen in the third quarter compared with the level seen in the same period of 2012. Using available July and August 2013 data, US housing starts were up 18% with single-family starts up approximately 15%. We are seeing the impact of more residential construction activity and demand for our products in most areas of the country.

  • While consensus expectations for full-year 2013 housing starts have continued to drift lower over the last several months, overall housing demand continues to trend positively and long-term forecasts still point to an underlying housing demand of 1.4 million to 1.5 million starts per year.

  • Our 15% sales growth in the third quarter resulted from a solid performance in both of our businesses. In our wood products manufacturing segment, improved engineered wood product sales volume and prices were the primary drivers of the sales increase. We also experienced better lumber pricing.

  • In our Building Materials Distribution segment, our sales benefited from 16% higher volumes and 2% higher prices compared with the third quarter 2012. We reported net income of $15.9 million in third quarter 2013 compared with net income of $23.5 million in the same period last year. The decrease in net income was primarily a function of our conversion to a C-Corporation in 2013 and the recording of a $9.6 million tax provision during the third quarter of 2013.

  • In the quarter, we completed the repurchase of 3.9 million shares of our stock at $25.88 per share for a total cash price of $100 million. The purchase was completed concurrently with our major shareholder selling 10 million shares in a secondary offering. As a result of these two transactions, almost 60% of our shares are now held by the public and our float is much improved.

  • In August, we took advantage of favorable debt markets and issued an additional $50 million of senior notes at a 5.6% yield and upsized our committed bank line to $350 million. These transactions leave us very well-positioned with a balance sheet, cash and additional borrowing capacity to grow organically and to continue to pursue accretive acquisitions.

  • In September we completed the previously announced acquisition of two plywood plants in North and South Carolina for $102 million in cash. We are pleased to have the employees and facilities as part of our wood products operations. The facilities have a good track record and the transition to our ownership is going smoothly.

  • With that overview of the quarter, I will ask Wayne to provide more detailed financial results.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • Thank you, Tom. Turning to slide 4, wood products sales were $283 million in the third quarter, up 9% compared to the year-ago quarter. The sales increase was attributable primarily to increased engineered wood products volumes and prices. Wood products third-quarter EBITDA was $24.6 million, down 14% from the year-ago quarter. The decline was driven principally by lower plywood prices and higher wood costs offset in part by improvements in engineered wood products and lumber.

  • BMD sales increased 19% to $722 million in the third quarter due to 16% higher volumes and 2% higher prices than in third quarter 2012. BMD's third-quarter EBITDA of $20.1 million was 60% higher than the $12.6 million recorded in third-quarter 2012. The distribution business' ability to achieve positive revenue and earnings leverage from higher housing activity levels was demonstrated more clearly with commodity wood products pricing stabilizing in the third quarter.

  • Turning to slide 5, in wood products, our third-quarter plywood sales volumes were essentially flat with the prior year quarter. Our $303 average net sales price for plywood was down 5% from third-quarter 2012 and down 8% from second-quarter 2013. The product mix within our lumber facilities with a focus towards ponderosa pine was beneficial to our results with our overall lumber price realizations up 20% compared with the prior year quarter.

  • Turning to slide 6, our third-quarter sales volumes for LVL and I-joists were up 16% and 21% respectively compared with the year-ago quarter. Improving new single-family home construction activity was the primary driver of our stronger sales volumes. Our LVL sales realizations improved 7% from the year-ago quarter and 1% sequentially from second-quarter 2013.

  • Our I-joist realizations increased 11% from third quarter of 2012 and 3% sequentially. We believe the pricing dynamics for engineered wood products will continue to improve as industry capacity utilization rates move higher with increased housing starts.

  • Moving to slide 7, BMD third-quarter sales were $722 million, up $116 million or 19% compared to the year-ago quarter. Volume gains rather than higher product pricing drove the vast majority of the sales increase. Our distribution team took good advantage of the stronger housing start environment in the third quarter.

  • One can see on the right-hand chart that with the strong growth in new residential construction and the success of the joint sales and marketing efforts with the wood products team, engineered wood products represented a modestly larger share of BMD's overall sales mix in the quarter.

  • On slide 8, we set out the key elements of our working capital. The Company working capital declined about $31 million during the third quarter or about $38 million if you exclude the working capital we recorded from our acquisition of the wood resources facilities.

  • BMD's inventory investment declined about $21 million in the quarter driven by increased sales volumes in all products and higher sales rates of seasonal products compared with the second quarter. Wood products inventories increased in the quarter as they have started building log inventories as we head into the fourth quarter.

  • The increase in our accrued liabilities is composed primarily of customer rebates, incentive compensation and interest payable.

  • As a reminder, the statistical information filed as Exhibit 99-2 on our 8-K has the receivables, inventory, and accounts payable data broken down by each segment for those that are interested in more detail.

  • I am now moving to slide 9. As Tom mentioned, we repurchased $100 million of our stock in July. Subsequently we took advantage of the favorable conditions in the high-yield markets in August and completed a $50 million add-on to our senior notes at a yield of approximately 5.6%, and increased the size of our bank facility. We funded the $102 million acquisition from Wood Resources as expected with $77 million of cash from our balance sheet and we made a $25 million draw on our bank line.

  • Our gross debt is now roughly in line with our target of 2.5 to 3 times EBITDA. We continue to maintain a favorable cash and liquidity position with plenty of dry powder available for organic growth and further acquisitions.

  • And with that, I will hand it back over to Tom to wrap up.

  • Tom Carlile - CEO

  • Thank you, Wayne. I am on slide 10. The consensus estimate for 2013 total US housing starts has drifted lower in the last several months and now stands at 930,000. While not as robust as many had hoped earlier in the year, it still marks a strong improvement over 2012's 780,000 starts. We believe demographics in the US support a return to residential construction of 1.4 million to 1.5 million total starts per year in the years ahead. We will continue to manage our business to be supportive of our customers and capture the opportunities the market presents.

  • Commodity product pricing was volatile in the first half of the year and then stabilized in the third quarter. However, future pricing could be volatile as industry operating rates are impacted by seasonal demand, production levels, and inventory in the various distribution channels. With that in mind, we will be closely focused on market conditions and we will be appropriately nimble on production and inventory levels.

  • We are underway on a dryer replacement project at our Oakdale, Louisiana plywood operation. It is part of our ongoing strategic plan to increase our low-cost internal veneer production to support future sales growth in our engineered wood products business.

  • Thank you again for joining us on the call this morning and your support as investors. We would welcome any of your questions at this time. Operator, would you please open the phone lines?

  • Operator

  • (Operator Instructions). Phil Gresh, JPMorgan.

  • Phil Gresh - Analyst

  • Hey, good morning. First question, Wayne, in terms of the distribution business, was there any kind of mark to market impact of the inventories in the quarter that impacted the results? If so, could you quantify that for us?

  • Wayne Rancourt - SVP, CFO and Treasurer

  • No, I mean we took a lower cost to market adjustment back at the end of June and wrote the inventories down to market particularly in the commodities on lumber and OSB and plywood but we didn't have any of that in the third quarter. Lumber actually came up pretty steadily through the third quarter and panels were relatively stable. They cycled in a pretty tight range in the third quarter. So no LCM issues in the third quarter.

  • Phil Gresh - Analyst

  • Okay. And then on EWP, at this point would you say that you are getting positive EBIT contribution from that business in the third quarter?

  • Tom Carlile - CEO

  • Phil, this is Tom. As we discussed, we operate our EWP assets which include plywood, veneer and EWP facilities together and we focus on taking the veneer to the highest value. We don't break out profitability of our EWP business like I know you can see in some others. I will give you guidance that we were very pleased to have our EWP business in the third quarter given the relative price of plywood and EWP.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • We had a couple of things going for us on EWP in the quarter. Volumes were up, prices if you look at the year-over-year comps were up nicely and the third thing is OSB costs were down. So if you think about the input costs on the Web for the I-joists, that was favorable. So third quarter, as Tom said, we are quite happy with the EWP business.

  • Phil Gresh - Analyst

  • Sure. Okay. And then last question is just in terms of the international residential building code, there appears to be some changes out there that could impact demand for I-joists. So I just wanted to see or hear what you guys were thinking on that front in terms of what impact it might have on demand in the regions where that code is in place, and what workarounds you might try to come up with?

  • Tom Carlile - CEO

  • Phil, that one is too complicated. I am going to pass it off to Tom Corrick.

  • Tom Corrick - SVP, Wood Products

  • Hey, Phil. You know, the primary region where this is an issue right now is Ohio and Pennsylvania. I would say there has been a lot more conversation about it than impact. I am unaware of any major account we have lost as a result of the code change. We do have a solution and I could spend about 30 minutes describing the solution to you. If you want to see more about it, you can look at our website and look under Web armor and you can see what we are doing but we do have a solution that is being implemented by builders in the market.

  • Phil Gresh - Analyst

  • Okay, all right. Thanks a lot. I will turn it over.

  • Tom Carlile - CEO

  • Thanks, Phil.

  • Operator

  • Chip Dillon, Vertical Research Partners.

  • Chip Dillon - Analyst

  • Yes and good morning.

  • Tom Carlile - CEO

  • Good morning, Chip.

  • Chip Dillon - Analyst

  • The first question is on the two mills -- and I know it has just been recent -- a week since you have actually closed on those two mill acquisitions. My understanding is the capacity I think is around 470 million square feet. I was just wondering how are those mills running versus your legacy assets and are you finding greater or synergies or at least what you thought you would find as you assimilate those properties.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • They are running similar to what we are seeing in other mills. They are running currently at about 90% to 95% of capacity. And in terms of synergies, you can see in the 8-K we filed that there was an administrative charge that they were getting from the parent company, Wood Resources. We would hope to be able to integrate them into our system and reduce those costs but in terms of synergies at this point I would probably tell you $1 million or less and obviously we would hope to do better than that as we get into the integration of the operating footprint. But fairly modest synergies in the grand scheme of things but quite pleased with the transition so far and certainly the operating performance.

  • Chip Dillon - Analyst

  • Got you. And then in a more general sense, what are you seeing on the wood cost side especially say versus July? I know that in some of the -- and I don't think you guys -- I don't think buy a lot of hardwood but I have heard of pressures in the hardwood realm at least along the Atlantic Coast. But could you just give us some views of what you are seeing both in saw logs and in pulpwood?

  • Tom Carlile - CEO

  • We will have Tom Lovlien help you with that one.

  • Tom Lovlien - President, Wood Products

  • Hi, Chip. I am not going to speak on the pulpwood side other than what -- we do buy hardwood for our Moncure plywood plant, it's Tupelo. We run that plant at around 50% to 70% hardwood. We have seen increases in hardwood pricing driven primarily by pulpwood demand and that what we believe -- recognizing we're relatively new to the ownership -- what we believe has caused that is the amount of rainfall that North Carolina and South Carolina has had relative to the last five or six years.

  • We hope to see that mitigate over the next several months but from what I understand talking to our new employees it has really been driven by weather conditions.

  • Chip Dillon - Analyst

  • Got you. Okay, that's helpful. And then as a last question, obviously these two facilities came up and were opportunistic for you and just looking at your credit lines etc., are we more likely to see more transactions like the plywood plants that is in wood products or are the opportunities actually more likely to be in the distribution side of the business?

  • Tom Carlile - CEO

  • Chip, we are pretty disciplined at looking at opportunities and we want to make sure they are accretive. If we had more opportunities like the two plywood plants, we would be very interested in them. But we will look on both sides of the business and it is a value decision versus a preference to one side of the business or the other.

  • Chip Dillon - Analyst

  • Okay. And then just lastly real fast, a great quarter obviously in the distribution segment. I am sure part of that might have been -- and I think you referenced sales leverage. We were I guess wondering if there was also a little bit of an inventory gain as prices rose throughout the course of the quarter. Let's assume that they stay kind of flat like they have been in recent weeks and who knows where they go. But if you saw flat pricing I would imagine it would be difficult to quite replicate the same EBITDA and EBIT levels you did in the third or could you get there? I just want some idea of the sensitivity as we try to forecast the future.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • Yes, I would probably tell you the first thing to pay attention to is the topline revenue and the expense leverage. That is probably a bigger impact in the third quarter than tailwinds we probably would've picked up from the lumber price increases going from June 30 through the third quarter. But clearly the topline revenue and the leverage we are seeing on occupancy expense and on the portion of our payroll cost that was fixed, that is a very big driver. So that is probably I think about going into fourth quarter that is the thing to really pay attention to is the revenue leverage fourth quarter this year over fourth quarter of last year.

  • Chip Dillon - Analyst

  • Okay. That is very helpful. Thank you.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • Michelle, do we have any other questions? Hello, Michelle? Hello? Maybe we lost our line. Okay, we have got a green light but --

  • (Insert note -- conference provider dropped audio contact for approximately 5-7 minutes.)

  • Tom Carlile - CEO

  • Hello?

  • Operator

  • Alex Ovshey, Goldman Sachs.

  • Alex Ovshey - Analyst

  • Great, thank you. Hey, guys.

  • Tom Carlile - CEO

  • Good morning, Alex.

  • Alex Ovshey - Analyst

  • A couple of questions for you. You mentioned lower OSB prices benefiting the EWP business in the quarter.

  • Tom Carlile - CEO

  • Yes.

  • Alex Ovshey - Analyst

  • Did you see the full benefit in the third quarter or is some of that benefit going to flow through the fourth quarter?

  • Wayne Rancourt - SVP, CFO and Treasurer

  • Some of it will flow through in fourth quarter.

  • Alex Ovshey - Analyst

  • Any more granularity when you could put around that -- I mean is it half of the benefit that we saw in the third quarter and the rest of it in the fourth? Or how do we think about that?

  • Wayne Rancourt - SVP, CFO and Treasurer

  • Most of it would have come through in third. We expect some of it to still come through in the fourth. We use the trailing average so if you think about it as prices were falling, we probably didn't see the full impact in July, August but by September we would've seen most of the impact. So if you think about it sequentially where prices were relatively stable through the third quarter, we have still got a little bit of benefit sequentially but most of it would have been in the third quarter. Certainly by September.

  • Alex Ovshey - Analyst

  • Okay, got it. And then we had a number of price increases across the EWP products during the course of the year. Can you just remind us how those pricing initiatives ended up being implemented relative to your expectations or whether or not there is any other incremental pricing initiatives you now have in either I-joists or the other EWP products you have?

  • Tom Carlile - CEO

  • Tom Corrick can give you some background on that.

  • Tom Corrick - SVP, Wood Products

  • You know, we have had two price increases this year. The first one was in late winter, early spring. It actually went through I think very well. The second one was at the beginning of summer. Really that price increase was announced into heavily falling commodity prices and I will say it was a fairly challenging implementation. We got roughly half of that announced increase after we got through all the various challenges we had getting that increase implemented.

  • Nothing on the horizon right now in terms of price increases but it still feels very positive out there.

  • Alex Ovshey - Analyst

  • Okay, that's helpful, Tom. I appreciate it. And then last question for me, we typically see fairly material seasonality on the pricing side. In the calendar fourth quarter across the wood products commodities, do you have any thoughts about how to think about seasonality of pricing this year relative to the history?

  • Wayne Rancourt - SVP, CFO and Treasurer

  • Yes, I would tell you that you probably watch the weather activity and what impact that has on building demand because I still think we are in a mode where industry capacity utilization is probably going to be a bigger driver and that capacity utilization obviously will be dependent on what we see in weather particularly as we get into mid-November and beyond.

  • But at this point, pricing first part of the quarter has been okay and we'll just have to see what we get in the last six weeks of the quarter as we get into what can be winter months in the Northeast and upper Midwest.

  • Alex Ovshey - Analyst

  • I appreciate it, Wayne. Thank you.

  • Operator

  • Steven Chercover, D.A. Davidson.

  • Steven Chercover - Analyst

  • Good morning, it must be a full moon.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • It's a Monday.

  • Steven Chercover - Analyst

  • First of all, during the recent government shutdown I think harvesting was curtailed on some of the national forests so I am wondering if that is going to have any impact on your operations?

  • Tom Carlile - CEO

  • Yes, Tom Lovlien can help you with that one, Steve.

  • Tom Lovlien - President, Wood Products

  • Hi, Steven. Yes, it did impact us. They were down almost two weeks and of course that would've impacted the federal sales that we would be working on. But primarily an impact in Northeast Oregon and Southern Oregon. In Northeast Oregon, we were able to move our loggers into other areas so there essentially should be no impact in that part of the West.

  • However, in Southern Oregon it's a different story. We are impacted. Our budgeted inventories going into the fourth quarter to the end of the fourth quarter will be somewhat below what we would have expected and so we are just now working through that trying to better understand log flows and we will have more clarity on that in the next couple three weeks.

  • Steven Chercover - Analyst

  • And presumably since you still have access to a lot of the fiber that you owned once upon a time, I am just wondering are you maybe better off than some of your competitors or more hit?

  • Tom Lovlien - President, Wood Products

  • It's hard to judge that and it would be each competitor has their own particular situation of which I am not quite frankly familiar with. But in our case, I think we will get through this just fine and we had recognizing the Forest Service is much more -- much less of a significance today than it was 10, 15, 20 years ago. So we will work through this.

  • Steven Chercover - Analyst

  • Okay. And then I like the comments about being nimble with respect to matching supply and demand. Do you think you have got better visibility about what is in the pipeline by virtue of having distribution?

  • Tom Carlile - CEO

  • Steve, I think it helps but it is still difficult now but a combination of what we see from the manufacturing side of our business and distribution, we do think it gives us a better visibility. We would like to have more, to be honest, but we do lever that opportunity.

  • Steven Chercover - Analyst

  • So what other tools can you use? I mean do you have channel checks within the big boxes? Or I mean, it is tough to see once it is on a rail siding or something.

  • Tom Carlile - CEO

  • It is very tough to see and it is talking to your customers.

  • Steven Chercover - Analyst

  • Okay, well, many thanks.

  • Operator

  • George Staphos, Bank of America Merrill Lynch.

  • George Staphos - Analyst

  • Thanks. Hi guys, good morning. I have a few questions and I will turn it over at the risk of never being able to get back in queue.

  • The first question I had just could you give us a rundown on where current utilization rates are by business in wood products and what -- if you can say -- forecast this your what the trailing 12-month operating rate is for each of those product lines?

  • Tom Carlile - CEO

  • Yes, you know the important ones are plywood and engineered wood. We are operating in the high 90% range in our plywood business. And we are -- while the operating rate is improving engineered wood business, we were in the mid-60s in the third quarter and that has moved up from the 50% a year-ago range. In our plywood business, we are close to optimal capacity 90%, 95%.

  • George Staphos - Analyst

  • Okay, thanks for that, Tom. The one question I had on distribution and I think it is piggybacking one of your earlier questions, how much revenue runway do you have before we would have to start worrying about your SG&A to sales ratios, the leverage you were talking about actually starting to tick back up?

  • Tom Carlile - CEO

  • Well, that happens to be a discussion that I have often with the distribution guys. You know, we have the physical footprint to significantly increase our topline on sales and the leverage is to the degree there is volume, you have to have handlers and truck drivers. That is a volume thing. The rest of it is there's good leverage as we move up. And we had very good leverage in the third quarter. I doubt if we can continue that particular leverage as a percent all the way through but it is much better than the total.

  • George Staphos - Analyst

  • So for the foreseeable future, Tom, you could still see leverage perhaps not the same year on year or sequential improvement that you saw in 3Q. Would that be a fair assessment?

  • Tom Carlile - CEO

  • Yes, that is fair.

  • George Staphos - Analyst

  • Okay. My last question and I will turn it over and get back in queue, can you comment at all in terms of trends the distribution business and seeing in general line products, have you seen a lot of demand for things like roofing material or insulation? What are pricing trends there if you can comment at all to that effect. Thanks.

  • Tom Carlile - CEO

  • I will have Stan help you there.

  • George Staphos - Analyst

  • How are you doing, Stan?

  • Stan Bell - President, Building Materials

  • Good. I don't think we are seeing a lot of big movement in those product lines. There is some announced price increases on wallboard that will come in late this year, first part of next year. It seems to be relatively stable demand and pricing on the insulation and roofing side of our business overall. Again being a wholesaler, the margin differential between the buy and the sell is what we focus on so higher prices aren't necessarily bad unless they choke off the base demand out there.

  • But we are not seeing a lot of movement that we don't understand and can't deal with out there on the pricing of anything.

  • George Staphos - Analyst

  • Understood. Thanks. I will be back.

  • Operator

  • Mark Wilde, Deutsche Bank.

  • Mark Wilde - Analyst

  • Good morning. And I hope Stan and his guys are getting some lunch today after a good third quarter.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • We are nicer to them than we have been.

  • Mark Wilde - Analyst

  • Okay, all right. I want to start, Wayne and Tom, just with a kind of a question on sort of the fourth quarter. I remember last year when we were out in Oregon you mentioned that you normally took a lot of those facilities down for maintenance over the holidays but because pricing and demand were so good last year you were going to forgo that. How much of an impact will that have when we just think about sort of year-to-year comparisons this year?

  • Tom Carlile - CEO

  • Well, Mark, we do try to schedule our capital projects in the fourth quarter and possibly the first quarter just because of seasonality and as I mentioned earlier, we are putting a new dryer in Oakdale and that takes some volume off. We try to work around that and we have a project in Eastern Oregon as well that will have some impact.

  • Tom Lovlien, is there anything else you want to add to that?

  • Tom Lovlien - President, Wood Products

  • Well, that too, Tom. We have a week and a half shut down scheduled at the end of the year at our Kettle Falls plywood plant to do a green-end rebuild and that mill will go down around the 24th and come back about the first week of January.

  • And so as Tom Carlile just said, we try to do as much of these capital projects during the fourth quarter as we can given the seasonality effect of the market.

  • Mark Wilde - Analyst

  • All right. Just given what we had heard last year, so there will be more of an effect this year than there was last year, is that correct?

  • Tom Carlile - CEO

  • Mark, there will likely be but as we say, we think we are pretty nimble of adjusting our production to the demand. So we have some flexibility on both going up or down.

  • Mark Wilde - Analyst

  • Okay. The second question I had was just to go back to those wood fiber costs that you flagged out in the release. Can you give us a sense of where that was? We have talked a little bit about kind of southern hardwood costs already but how much of that for your overall was West Coast versus South?

  • Tom Carlile - CEO

  • Mark, our costs are up year over year. I don't recall the quarter information but in the West, both West Coast and inland, were up over 10% and in the South, less than half of that.

  • Mark Wilde - Analyst

  • Okay. That is very helpful. And then Tom, I also noticed during this quarter that engineered wood sales just as a percent of sales and distribution were up and in fact I noticed that EWP sales and distribution looked like they were up a fair amount more -- about 30% more -- than the EWP sales out of your manufacturing business. And I wondered if I could just get some color on both of those trends?

  • Tom Carlile - CEO

  • Yes, I am looking at the two guys that are responsible for that and, Stan or Tom, who wants to take it?

  • Tom Corrick - SVP, Wood Products

  • I will take it. Basically I think that if you wanted to think about it we probably had -- I know we had more sales out of manufacturing in the second quarter and inventory build in the distribution system in the quarter and then in the third quarter for sure in both August and September, we had pretty significant if you compared what we shipped to what they sold, it was a pretty favorable trend on BMD's part. So I would say there was probably some inventory removed from the system.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • The other part, Mark, and I know we have talked about this in the past is the growth because of the i-joist sales and marketing effort, the growth through our BMD the last couple of years has been faster than our growth through the independents. We still have got a number of independents where we have got very strong relationships and you see good business development there. But the folks on the BMD side are probably responsible for the majority of the engineered wood sales growth.

  • Mark Wilde - Analyst

  • Okay, that is helpful. And then just, Wayne, on those margins in distribution because they really were I think much better than all of us had assumed even given the sales pick up. Any thoughts on where you think you can move margins to in distribution as we move to maybe 1.4 million, 1.5 million type starts level at some point?

  • Wayne Rancourt - SVP, CFO and Treasurer

  • Yes, I still think that we at mid cycle get back to about a 3% EBITDA margin. And we saw very good expense leverage in the third quarter and think it gives some indication of where we think that can head. And most of that is going to be leveraged on occupancy and payroll. Frankly as the mix of business continues to move more towards the new res because that is clearly at least at this point growing much faster than repair and remodel, I would actually expect our gross profit percentage to tick down as we see more directs and people will take larger volumes. But on a net margin net of operating costs, we are still shooting for about a 3% mid-cycle.

  • Mark Wilde - Analyst

  • Okay, all right, that is helpful. Then the last question I had was just I noticed that CapEx was actually up in both businesses and you talked about some of the projects in building the wood products manufacturing. What -- where are you putting the incremental capital in distribution?

  • Tom Carlile - CEO

  • In distribution, most of it is probably focused on rolling stock. We have -- as business picks up and quite frankly, we held capital down, we need to keep our trucks and lifts fresh and we are doing that.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • The other thing, Mark, and it was a fairly modest transaction but we did buy a piece of property in Minneapolis out of a foreclosure. It was an opportunistic purchase located next to our existing facility so we have a small parcel that we are leasing today that we will terminate that lease here over the next 12 months and that property we were able to buy, we contributed to our pension plan in the third quarter into the sale-leaseback. So for GAAP accounting purposes, it will show up as a use of capital and it will stay on the balance sheet. But it was a very efficient after-tax transaction to pick up that property and in essence get a full tax deduction on the $4 million. But that will elevate, at least in the third quarter numbers, the capital for BMD.

  • Mark Wilde - Analyst

  • Okay, that is helpful. Listen, good luck in the fourth quarter.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • Thank you.

  • Operator

  • (Operator Instructions). George Staphos, Bank of America Merrill Lynch.

  • George Staphos - Analyst

  • Thanks. Hey guys. I thought I had heard or had seen that you had Elgin down for a couple of weeks this past month. Is that part of this project that you had mentioned earlier I think in answering Mark's question? (multiple speakers)

  • Tom Lovlien - President, Wood Products

  • No. It was down one week and we did some work on our log utilization center, small capital project and then it was our annual boiler shutdown for boiler maintenance. So that is what we did, George.

  • George Staphos - Analyst

  • Okay. Fair enough. Just, we are in the cats and dogs here, just some last questions. Corporate expense I noticed moved up a reasonable amount I think versus a year-ago period. What was driving that? If you had mentioned it already I missed it and I apologize.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • We had professional fees related to the secondary offering and the share repurchase in the third quarter. But as you think about kind of our corporate, we used to run at about $15 million or $16 million a year. I would probably tell you that number is closer today probably to $18 million if you think about public company costs. So somewhere in that $4.5 million a quarter is probably a reasonable number to think about.

  • George Staphos - Analyst

  • Okay. Fair enough. And then lastly, free cash flow -- not that we have been expecting much movement in free cash flow given where you are in the cycle but at this juncture, when do you think you become a more meaningful generator of free cash flow? Are we still looking at the 2015, 2016 horizon? Have you altered your views there?

  • Thanks guys and good luck in the quarter. (multiple speakers) I know it is hard to say because of pricing and so on.

  • Tom Carlile - CEO

  • It is and in the distribution business as that grows, we anticipate funding the working capital. Until we see more leveling off which may not be next year in the distribution business, we hope it doesn't, we are going to have to fund the working capital and it will be we expect a couple of years out before you see meaningful cash flow and primarily driven once the topline starts to level out.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • Assuming we continue to see good earnings leverage out of both businesses, as Tom said, I wouldn't expect a lot of free cash flow in 2014 but certainly hope that we start to see that in 2015.

  • George Staphos - Analyst

  • Okay, I appreciate the thoughts. Thanks, guys.

  • Operator

  • Mark Wilde, Deutsche Bank.

  • Mark Wilde - Analyst

  • Yes, just one follow on and that is just in regards to sort of breaking out some of the wood products manufacturing businesses. I think I heard you say earlier you run the veneer related businesses together but given that you have got people like Weyerhaeuser and LP who are competitors in EWP, I just wonder if there is any chance we could see kind of a separate breakout for that going forward.

  • I mean it seems like you have done very well versus a lot of those competitors over the last decade. It would be nice to be able to kind of see some more granularity on that segment as we move forward.

  • Tom Carlile - CEO

  • Mark, I understand your question. I am not sure it is the benefit of our Company to break them out and at this point, we have -- we don't have any intention to break out the EWP. We run the businesses together and so we look at it as a combined business.

  • Mark Wilde - Analyst

  • Okay, all right. Fair enough.

  • Tom Carlile - CEO

  • But I would say that in Weyerhaeuser, they have their plywood business in EWP as well. Any other questions?

  • Operator

  • Thank you, sir. You have no further questions in the queue. We'll just turn back to Mr. Wayne Rancourt for closing remarks.

  • Wayne Rancourt - SVP, CFO and Treasurer

  • Thank you, Michelle. Appreciate everyone joining us this morning. We will be available if you have further questions, just give us a call or drop us an email. Appreciate your time and we look forward to talking with you next quarter.

  • Operator

  • Thank you, ladies and gentlemen, for your participation in today's conference. This concludes the presentation. You may now disconnect. Enjoy your day.