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Operator
Good day, and welcome to the Ampco-Pittsburgh Corporation First Quarter 2019 Earnings Results Conference Call (Operator Instructions)
Please note, this event is being recorded. I would like to now turn the conference over to Melanie Sprowson, please go ahead.
Melanie L. Sprowson - Director of IR
Thank you, Alissa, and good morning to everyone joining us on today's first quarter conference call. I'm joined today by Brett McBrayer, our Chief Executive Officer; and Mike McAuley, Senior Vice President, Chief Financial Officer and Treasurer. Also joining us on the call today are Sam Lyon, President of Union Electric Steel Corporation; and Terry Kenny, President of Air and Liquid Systems Corporation.
Before we begin, I would like to remind everyone that participants on this call may make statements or comments that are forward looking and may include financial projections or other statements of the corporation's plans, objectives, expectations or intentions. These matters involve certain risks and uncertainties, many of which are outside of the corporation's control. The corporation's actual results may differ significantly from those projected or suggested in any forward-looking statement due to a variety of factors, including those discussed in the corporation's most recently filed Form 10-K and subsequent filing to the Securities and Exchange Commission. We do not undertake any obligation to update or otherwise release publicly any revision to our forward-looking statements.
A reply of this call will be posted on our website later today and remain available for 2 weeks following the conclusion of the call. To access earnings release or the webcast replay, please consult the Investor section of our website at ampcopgh.com.
With that, I'll turn the call over to Brett McBrayer, Ampco-Pittsburgh's CEO. Brett?
J. Brett McBrayer - CEO & Director
Thank you, Melanie. Good morning, welcome to our call. As Melanie mentioned, with us today are Sam Lyon and Terry Kenny. Sam joined Amco-Pittsburgh as Union Electric Steel Corporation President in February of this year and he runs our forged and cast engineered product segment. He brings over 18 years of experience in Lean manufacturing, operations and process improvement leadership to the organization, and we're pleased to have him as part of the Ampco-Pittsburgh leadership team. Sam and his team have been instrumental in driving the improvements we're beginning to see in our UES business.
Terry has been with Ampco-Pittsburgh for 35 years. Terry has held his current position as President of Air and Liquid Systems Corporation for 10 years. His knowledge and leadership are invaluable in the execution of our strategic plan. Terry has challenged his business leaders and is engaged with his team to further improve the profitability of this group.
This morning we issued our earnings press release for Ampco-Pittsburgh's first quarter of 2019. There are a couple of key items I'd like to speak to first and foremost. We announced today our plan to sell our U.S. cast roll manufacturing facility located in Avonmore, Pennsylvania to an affiliate of WHEMCO, Inc. We expect the transition will close in the second half of this year, once remaining customer commitments have been fulfilled. Excess capacity and high operating costs in our cast roll system have made operation in the Avonmore facility untenable.
The annualized impact on operating results following the sale is currently expected to improve income from continuing operations by approximately $9 million to $10 million. Also during the quarter, we implemented a first phase reduction in force. These actions are key steps in the corporation's continued overall restructuring, helping to further reduce our overhead costs and rightsize our business to meet current and future customer demand.
We expect both actions to improve our operating results from continuing operations by approximately $1 million per month on a full run-rate basis once the sale is complete. We are beginning to see the benefits of our operational improvement initiatives and are currently engaged in additional asset restructuring opportunities, which should facilitate further overhead reduction actions and increase efficiencies in our business.
Mike McAuley will review our financial results in more detail later in the call. I will now turn the call over to Sam Lyon, who will discuss the forged and cast engineered product segment activities for the first quarter. Sam?
Samuel C. Lyon - President of Union Electric Steel Corporation
Thanks, Brett. Throughout my first 90 days with the company, we have focused on a few key initiatives: the first is the ramp down of our Avonmore site. We're moving products to our assets in the U.K. and Sweden where there's capability and capacity and managing the remainder through our North American assets. As previously stated, this action alone is expected to improve income from continuing operations in the range of $9 million to $10 million per year once complete. Secondly, we're focused on taking cost out of the system. We're continuing to implement a tiered daily management process based on the 200 production system.
This is a simple yet effective way to understand what is happening on the shop floor daily and allows management to apply resources to the most pressing issues. It also provides a goal that is measurable on a real-time basis. We were seeing very good results from this process. Q1 '19 versus Q1 of '18, we've improved efficiencies 10% across our U.S. forged plants and we are just in the early innings.
At our Harmon Creek facility, we've reduced the total time to process the heat or melt by 8% year-over-year. In addition, we've improved the cost of our melts through raw material management by 3% to 4%. This has been accomplished through opportunistic scrap purchases and diligent scrap management. From a market perspective, our forged engineered product sales to the oil and gas industry are down 60% from prior year, almost entirely offset by higher sales of both forged and cast rolls. In spite of the slowdown in our nonroll product sales, which generally carry a higher margin than our roll product, Q1 of '19 was one of our best quarters for the U.S. forged products division in years.
The cost improvements that I discussed have allowed us to improve our operating income compared to Q1 2018. We will aggressively leverage these improvements through remainder of our processes and facilities through the balance of the calendar year.
J. Brett McBrayer - CEO & Director
Thanks, Sam. I'll now turn the call over to Terry Kenny, Air and Liquid Processing segment President.
Terrence W. Kenny - President of Air & Liquid Systems Corporation
Thank you, Brett, and good morning. Net sales for the Air and Liquid Processing segment for the first quarter ended March 31, 2019, increased when compared to the same period last year. Sales of air handling units benefited from a higher opening backlog and increased market penetration, while sales of centrifugal pumps improved as a result of increased demand from the U.S. Navy.
Sales of heat exchangers continue to be negatively impacted by declines in the nuclear and fossil fuel power generation markets. The segment's backlog as of March 31, 2019, approximated $53.7 million, which compares favorably to approximately $44.4 million at December 31, 2018, and approximately $46.3 million at March 31, 2018.
This is the highest the segment's backlog has been in 10 years. The increase over prior periods is primarily attributable to increases of orders for centrifugal pumps for the U.S. Navy.
The segment is focused on several key objectives: we are improving the manufacturing process in each operation to increase productivity in order to maximize capacity of the segment's existing resources. Each operation is in the process of conducting in depth reviews of our current processes and identifying opportunities for improvement. We are also focused on improving the segment share of key markets currently serviced while entering new markets for our products.
J. Brett McBrayer - CEO & Director
Thank you, Terry. With that, I'd like hand the call over to our CFO, Mike McAuley, to review our financial results in more detail. Mike?
Michael G. McAuley - Senior VP, CFO & Treasurer
Thank you, Brett, and good morning to everyone listening on the call today. Today's conference call commentary contains the use of certain non-GAAP measures. I refer you to our disclosures regarding non-GAAP measures and related non-GAAP financial measure reconciliation schedule included in this morning's earnings release.
I will start off today by highlighting a few key items which had an impact on our financial statements for Q1 2019. First in connection with today's announcement of the anticipated divestiture of our Avonmore, Pennsylvania cast roll manufacturing facility, we recognized a $10.1 million noncash impairment charge, which represents the write down of certain aspects of the facility to their estimated net realizable value associated with the asset sale. Second, included in our Q1 2019 financial statements are costs of $0.9 million, representing professional fees associated with the corporation's overall restructuring plan and employee severance costs due to a reduction in force.
Ampco's net sales from continuing operations for the first quarter of 2019 were $107.5 million. This compares to net sales from continuing operations for the first quarter of 2018 of $106.4 million. Net sales in the forged and cast engineered product segment were comparable to prior year. Forged and cast roll sales increased. However, sales of forged engineered products to the oil and gas industry offset the improvement.
Net sales for the Air and Liquid Processing segment for the first quarter of 2019 increased approximately 5% compared to prior year, led by higher sales of air handling units and centrifugal pumps. I'll comment more on segment results in a moment.
Gross profit as a percentage of net sales was 16.1% for the first quarter of 2019 versus 17.6% for the first quarter of 2018. The decline is primarily due to lower production volumes for forged engineered products, particularly to the oil and gas industry and product mix for our Castrol operations. Improved pricing helped offset these impacts.
Selling and administrative expenses were $13.9 million or 12.9% of net sales for the first quarter of 2019, which is down compared to $14.9 million or 14% of net sales for the first quarter of 2018 due to lower employee-related costs, lower commission expense and lower R&D spending. Depreciation and amortization expense of $5.3 million in the first quarter of 2019 was down slightly compared to $5.6 million for the first quarter of 2018.
Loss from continuing operations on an as reported GAAP basis for the first quarter of 2019 was $12 million. This compares to a loss from operations in the prior year of $1.8 million, the decline being driven primarily by the $10.1 million impairment charge and the $0.9 million restructuring related costs.
However, the corporation incurred approximately $2.2 million in estimated excess costs from the Avonmore cast roll facility, which will be exited in the second half of this year. Therefore, excluding the impairment charge, the restructuring related costs and the estimated excess costs to the Avonmore facility, the corporation had positive adjusted income from continuing operations of $1.8 million in the first quarter 2019. This reflects an improvement of $0.7 million compared to the prior year quarter on the same basis and is reflective of the operational improvement initiatives Sam described to you earlier.
Other expense net decreased for the first quarter of 2019 when compared to prior year quarter due primarily to a favorable contract settlement with a third party, which occurred in the first quarter of 2018 of $2.4 million. The income tax provision for the current year quarter includes income taxes associated with our profitable operations, whereas we continue to record valuation allowances against the deferred tax assets of the majority of the corporation's operations.
By comparison, in the prior year quarter, we recorded an income tax benefit driven by several factors: the release of a valuation allowance previously established against the deferred tax assets of one of our foreign subsidiaries on the basis that it was more likely than not that the deferred tax assets would be realized; that a benefit of certain carrybacks and refunds recorded last year. And this was partially offset by the impacts of the recognition of a one-time tax on deemed repatriation of previously untaxed foreign earnings associated with tax reform in the prior year quarter.
As a result, the corporation reported a GAAP net loss from continuing operations of $12.6 million or $1 per common share for the first quarter of 2019 compared to a net income of $1.6 million or $0.12 per common share for the first quarter of 2018. The net loss from continuing operations for the first quarter 2019 includes a $10.1 million impairment charge and the $0.9 million in restructuring related costs I previously described.
The corporation also reported net loss from discontinuing operations, reflecting the operations of ASW up $2.2 million or $0.18 per common share for the first quarter of 2019 compared to a net loss of $0.01 per common share for the first quarter of 2018. The higher loss compared to prior year is due to lower sales volumes as a result of tariffs imposed by the U.S. on imports of primary steel and lower ingot demand used to speed stock for the production of forged engineered products for the oil and gas industry.
Here's a bit more color for you on our business segment results. As I mentioned earlier, net sales from forged and cast engineered product segment for the first quarter of 2019 were flat compared to prior year. While shipments of cast, forged and cast rolls improved, sales of forged engineered products decreased, specifically sales of frac blocks to the oil and gas industry decreased from a year ago as the market decline continued through the first quarter of 2019.
The segment recorded an operating loss for the quarter ended March 31, 2019, driven by the $10.1 million impairment charge. Otherwise, results for this segment were generally comparable to prior year.
Net sales for Air and Liquid Processing increased for the first quarter of 2019 versus prior year.
Sales of air handling units benefited from improved demand, while sales of centrifugal pumps improved due to higher volume shipments to U.S. Navy ship builders. The segment's operating income for the first quarter 2019 was approximately flat with prior year as the higher shipment volumes were approximately offset by unfavorable product mix.
Backlog at March 31, 29 -- 2019 approximated $349 million, which was slightly higher than backlog at December 31, 2018, and at March 31, 2018. The impact from ongoing softening of demand for our forged engineered products in the oil and gas industry was offset by improved order intake for rolls and additional orders for U.S. Navy ship builders. Approximately $74 million of the current backlog is expected to ship after 2019.
Now I will review some cash-related items. Please note that this discussion excludes discontinued operations. Accounts receivable at March 31, 2019, increased by $17.1 million compared to December 31, 2018, primarily attributable to higher first quarter 2019 sales when compared to the fourth quarter of 2018.
Inventories were approximately stable overall with December 31, 2018, levels. Accounts payable at March 31, 2019, increased by $6.9 million compared to December 31, 2018. Capital expenditures for the first quarter of 2019 were $1.4 million from continuing operations.
Cash and cash equivalents for continuing operations of $10.4 million at March 31, 2019, decreased compared to the December 31, 2018, balance of $19.7 million for a specific reason. During the quarter and following the payoff of the notes, we instituted a springing lock box feature, whereby domestic customer remittances are swept regularly against the credit line to minimize borrowings. As a result, we are maintaining minimal domestic cash, and reported cash balance reflects primarily foreign cash. The balance sheet reported cash balances for the near term future are therefore expected to remain approximately in the range of the March 31, 2019, balance while we keep this practice in place.
Drawings on the Ampco revolving credit facility are $40 million at March 31, 2019. This reflects an increase compared to the $14.3 million at December 31, 2018.
As we had planned, the increase was due to additional borrowings being used to repay the promissory notes and interest, which was retired on March 4, 2019. At March 31, 2019, in addition to the cash balance, the corporation also has remaining availability on the revolver of approximately $39 million.
I will now turn the call back over to Brett for some closing remarks. Brett?
J. Brett McBrayer - CEO & Director
Thank you, Mike. As discussed on the call today, we have taken several actions. Over the course of the first quarter, there are key steps in the corporation's overall restructuring, and we're just getting started.
We will stay the course with our restructuring plan with the pace and urgency to fully demonstrate our earnings power. I am confident that the steps we're taking today will lead to the generation of sustainable profitability and improved performance.
Thank you for joining us for Ampco-Pittsburgh's conference call this morning. At this time we'll open up the line for your questions.
Operator
(Operator Instructions) The first question today comes from David Wright with Henry Investment Trust.
David W. Wright
On the Avonmore sale, what are the gating issues that determine when you close that transaction?
J. Brett McBrayer - CEO & Director
Yes. This is Brett, David. Basically, we are working through the completion of customer commitments and that's what is the timing from a closure standpoint. So we've made a commitment to finish up our -- what we've said we'd do for the customers. And as soon as that's complete, we will be done with that operation.
David W. Wright
Do you internally have any vision of when in the second half you'd like the thing to close or think the thing can close?
Samuel C. Lyon - President of Union Electric Steel Corporation
Yes. This is Sam. We're targeting the end of September.
David W. Wright
Okay. On the ASW pending sale, any update there?
Michael G. McAuley - Senior VP, CFO & Treasurer
David, it's Mike. On the sale of ASW, we are currently in due diligence with parties, and that's about all I can say about that.
Operator
Our next question comes from Justin Bergner with G. Research.
Justin Laurence Bergner - VP
On the sale of Avonmore, should I assume that the cash proceeds will be de minimis? And are there any cash outlays that you'll need to undertake outside of winding down the operations to get -- I guess to completion?
Michael G. McAuley - Senior VP, CFO & Treasurer
Yes. Justin, the -- we did not disclose the proceeds from the sale. I will say it's not a large amount. But with regard to future cash outlays associated with winding down the facility, there will be some unusual one-time costs that we'll accrue that will become cash costs as they're incurred associated with labor issues, and we will also see some noncash items that will be hitting P&L associated with pension and retiree health care adjustments to the pension in the OPEB. That will cook -- flow to P&L, and so there will be some unusual items in additional to -- in addition to some continuing lagging excess operating costs as -- until the facility ultimately does -- transaction does close.
Justin Laurence Bergner - VP
Okay. That makes sense. With respect to the buyer, do they currently have a cast rolls business and will they be sort of operating the plant as a cast roll operation after the completion of sale?
J. Brett McBrayer - CEO & Director
They do have a cast roll business. Basically, what we can say is that when we are -- we will close the facility, and at that point it's really WHEMCO Inc.'s -- their view of what they'll do going forward is really up to them to communicate. So we're focused on the closure and the ramp down as expeditiously as possible. We're working on ways to make that time line even faster, but I think I'll leave it to WHEMCO to express their intentions going forward.
Justin Laurence Bergner - VP
Okay. And just to clarify the improved profitability for the actions you're undertaking, the $1 million improvement per month in profitability, is that just associated with Avonmore, that is the operating impact and the reduction in the excess cost or does that include the restructuring benefits? And if so, where are those benefiting the operation on top of Avonmore?
Michael G. McAuley - Senior VP, CFO & Treasurer
Justin, we -- in estimating the benefit of closing the facility, we looked at the impact on the total segment, but it's principally focused on getting costs out of Avonmore, which are essentially unabsorbed costs. So that -- that is -- that's the basis and then what was the other part of question?
Unidentified Company Representative
Restructuring.
Michael G. McAuley - Senior VP, CFO & Treasurer
It's restructuring or...
Justin Laurence Bergner - VP
Yes. The restructuring, I guess, improvements that are on top of that $9 million to $10 million to get to the $12 million and don't relate at all to Avonmore, they're independent benefits.
Michael G. McAuley - Senior VP, CFO & Treasurer
So the independent, correct. And I would go back to the question that you had regarding are we going to see any other cash costs coming, associate, down the line and I did indicate that there are some labor-related costs. I will say that we are currently estimating those to be not very significant and less than the proceeds from the sale.
Justin Laurence Bergner - VP
Okay. That's helpful. And then lastly, it seemed like it was a good quarter for forged and cast rolls, maybe we could just delve into a bit as to what made the quarter positive. Was it demand or sort of efficiency of operations or other factors?
Samuel C. Lyon - President of Union Electric Steel Corporation
Yes. This is Sam. Demand was strong, particularly for our larger size rolls. As stated, we did have a negative on the nonroll product that offset that demand. It's really the improvements that were made in the operations, particularly in the U.S. We've seen a 10% efficiency improvement, and that's really just going right to the bottom line. It's a two-fold improvement: helps us ship more and also lowers the cost.
Operator
Our next question is a follow up from David Wright with Henry Investment Trust.
David W. Wright
Can Sam talk -- Sam has talked about some of these improvements in forged and cast in the U.S. and can he talk about are you doing anything in Europe? Do you need to improve efficiencies there?
Samuel C. Lyon - President of Union Electric Steel Corporation
Yes. Well, we have not started in Europe yet, we're focused here right now. But certainly that will come in the short near future.
David W. Wright
So that would infer the greater urgency was in the U.S.?
Samuel C. Lyon - President of Union Electric Steel Corporation
We have demand. We have backlog for our large roll product that goes out fairly far, so the biggest bang for the buck was to start here.
David W. Wright
Okay. And can anyone put any details around the first quarter reduction in force?
Michael G. McAuley - Senior VP, CFO & Treasurer
Yes. We -- it was focused on primarily U.S. into the U.S. population, David. And it was -- I would say it was not massive but it was the first step of cost cutting. And as we indicated, we had about $900,000 of costs associated with restructuring activities for professional fees, plus the reduction in force reserve, I would say that the reserve was the smaller portion of that number.
David W. Wright
Okay. And when are you planning to file the 10-Q?
Michael G. McAuley - Senior VP, CFO & Treasurer
Today.
Operator
(Operator Instructions) As there are no further questions, this concludes our question-and-answer session. The conference has now also concluded. Thank you for attending today's presentation. You may now disconnect.